Duratrax IntelliSpeed 8T Pro User Manual

IntelliSpeed™8T Pro Racing Forward Only
Electronic Speed Control
Manually Programmable
OPERATING INSTRUCTIONS
The following instructions will help you get trouble-free operation from your electronic speed control (ESC). These simple steps will allow your ESC to achieve maximum performance and minimize the chance of problems due to incorrect installation. Consult the specifications listed below for limitations for this ESC. You should always ask your hobby dealer or call our service department before using the ESC for an application other than what is listed in these instructions. PLEASE FOLLOW ALL INSTRUCTIONS CAREFULLY!
INTRODUCTION TO INTELLISPEED
8T PRO RACING FORWARD ONLY ESC
• The IntelliSpeed 8T Pro Racing ESC is designed to be used with racing motors having as few as 8 turns – great for intermediate to professional racing
applications.
• Track Set-up Mode allows the ESC to be custom configured to match the racing surface, model or personal preferences.
• Optional Auto-Brake function automatically applies brakes to a pre-set value when throttle is returned to neutral position – great for cornering or curvy
tracks.
• Variable frequency settings allow you to custom configure the ESC to specific car/race conditions.
• Pre-installed radio connector, and mounting posts for custom connection of battery and motor leads.
• Very high output current rating, for raw racing power.
• Very high BEC power rating, to handle high current servos.
• Built-in power connection for FET servos.
• Thermal protection to protect from current overload.
Input power: 7.2 to 8.4 volts DC (6-7 cells) Operating frequency: 244, 976, 1950, 3900, 7810, or 15,620Hz BEC: 6.0 volts / 3.0 amp On-Resistance: 0.0005 ohms Max. Constant Current: 1200 amps Max. Peak Current: 4700 amps Motor Turns Limit: no fewer than 8 turns Case Size (with heat sink): 1.73 x 1.22 x 0.71 in (44 x 31 x 18mm) Weight (with heat sink): 2.54 oz with wires (72g)
FEATURES & SPECIFICATIONS
STEP 1: MOUNTING THE ESC & RECEIVER
The following information can help the ESC perform at maximum ef ficiency and minimize the chance of overheating and radio interference problems.
MOUNTING THE ESC (Figure 1)
1. Locate the ESC in a position to allow for good airflow, with as little
obstruction from the model’s outer body or exterior dirt and debris as
possible.
Maintaining a clean ESC and achieving good airflow through the heat sink fins is very important to keeping the ESC cool and maximizing performance.
2. Mount the ESC using double-sided mounting tape.
3. Mount the ON/OFF switch in a convenient place. Ensure that it is securely mounted, using mounting tape or screws in a location where it cannot be easily turned off by objects on the track or rough terrain.
MOUNTING THE RX
1. Radio interference can cause the ESC to rapidly switch between forward and brake, overheating the transistors and possibly damaging the ESC. The Rx and its antenna should be mounted as far away from the ESC as possible. Also, try to keep the Rx away from the motor, battery, power wires, servos, or any large piece of metal - such as a metal chassis.
2. Make sure the Rx antenna can be fully extended through a mast and not completely enclosed inside the model. Do NOT cut or coil the Rx antenna.
3. Mounting the Rx deep within the tub of the chassis can greatly increase the chance for radio interference. Try to mount the Rx away from the bottom of the chassis tub.
4. Graphite and metal chassis transmit radio noise generated by the motor. To mount the Rx on a graphite chassis (if necessary), place it on edge with the crystal and antenna as far away from the chassis as possible to reduce the chance of radio interference.
Mount the speed control to obtain maximum parallel airflow THROUGH the heat sink. For off-road cars, or cars with a metal or graphite chassis, mount the ESC on the chassis, and the Rx and antenna on the rear shock tower to reduce radio interference.
STEP 2: MOTOR & CAPACITOR CONNECTIONS
Motors generate radio noise which can interfere with your Rx and cause problems. Check your motor to see if it has capacitors installed on it. Some motors have capacitors built in so refer to the motors instructions. If the motor does not have capacitors installed, you might need to install the three included
0.1µF, 50V non-polarized ceramic capacitors onto the motor. These capacitors
will help reduce radio noise generated by the motor and prevent possible damage to the speed control. A Schottky diode (included) should also be soldered across the positive and negative brush tabs on the motor to help reduce negative effects caused by noise. Install the diode and capacitors as follows:
Solder one capacitor between the motors POSITIVE (+) brush tab and
GROUND tab†.
Solder one capacitor between the motors NEGATIVE (-) brush tab and
GROUND tab†.
Solder one capacitor between the motors POSITIVE (+) and NEGATIVE (-) tabs.
Solder the Schottky diode between the motor’s positive and negative brush
tabs. Make sure the end of the Schottky diode with the colored band is connected to the motor’s POSITIVE (+) terminal.
Solder to the can of the motor if your motor doesnt have a ground tab.
Figure 2
Figure 1
STEP 3: FET SERVO CONNECTION
This ESC includes an extra output power connection for high voltage FET servos. This connection provides a regulated 7.2V supply of power that should ONLY be used with FET servos (consult your servo manufacturer if you are unsure if your servo is compatible). Do NOT attempt to connect a non-FET servo to this connection.
1. To help maintain glitch-free servo control, an inductor coil should be inserted between the black FET servo output power connection on the ESC and the input power lead on the FET servo (consult the FET servo manufacturers instructions for wiring information). Inductor coils are typically specified and included with the FET servo from its manufacturer, and thus not included with this ESC.
2. Cut both ends on the inductor coil until each is approximately 1/4" long.
3. Cut a section of shrink tubing (included) which is long enough to cover the entire length of the coil and its connections, and slide it over the FET wire on the ESC.
4. Solder one lead of the inductor coil to the short black wire exiting the side of the ESC.
5. Solder the other end of the inductor coil to the extra wire exiting the FET servo.
6. Slide the shrink tubing over all electrical connections. Apply heat to the tubing using a heat gun or miniature torch to shrink it tightly in place. CAUTION: do not place the shrink tubing or any wires directly into a flame, as it could result in permanent damage to the shrink tubing, diode, and wires.
Do not run the car near water! Never allow water, moisture, or any foreign material onto the ESCs PC board.
Do not allow metal/conductive materials to accidentally make contact across all motor/battery posts.
Never use more than 7 cells (8.4 volts total) in the battery pack.
Do not attempt to connect the battery pack to the ESC in reverse, as
permanent damage could result.
Do not mix instructions. If you are building a vehicle that has a mechanical speed control, do not use the wiring diagram included with the vehicle.
Never cut or splice the ESC input wires. Do not connect a battery to the receivers (Rx) battery slot. The Rx receives power through the ESC itself, which plugs into the Rxs throttle channel slot.
Three 0.1µF, 50V monolithic capacitors (included) and a Schottky diode (included) should be properly installed on this motor to reduce interference from electronic noise. (See step 2)
Always disconnect the battery pack from the ESC when not in use.
Never turn on the ESC before plugging it into the Rx and switching on the
transmitter (Tx).
Be careful not to touch the heat sink during use as it can become very hot.
For the best performance, use an FM radio system.
IMPORTANT INSTRUCTIONS
(ESC=ELECTRONIC SPEED CONTROL)
Air Flow
STEP 6: BASIC SPEED CONTROL SET -UP
AUTOMATIC TRACK SET -UP SETTINGS
FACTORY DEFAULT SETTINGS
STEP 7: TRACK SET -UP MODE
Before you begin this step, the ESC should be plugged into the Rx, the Tx should already be adjusted, and the ESC switch should be in the off position.
1) Connect the battery pack to the speed control, turn on the Tx, then the ESC.
2) NEUTRAL POINT: Leave the throttle trigger in the neutral position. Press and
hold the ESCs pushbutton until the green LED begins to flash. Then, release the button.
3) FULL THROTTLE: Move the throttle trigger to full throttle and hold until the
red LED illuminates.
4) FULL BRAKE: Move the throttle trigger to full brake and hold until both the
red and green LEDs illuminate.
5) AUTO-BRAKE: Return the throttle trigger to neutral. The red and green
LEDs will oscillate after about 3 seconds. The Auto-Brake function causes the ESC to automatically go to the minimum brake setting anytime the throttle trigger is returned from forward to neutral position. This can be especially useful when approaching corners, or on very curvy race tracks.
a. To activate auto-brakes: Move the throttle trigger to either full throttle or
full reverse (while the LEDs are oscillating), then return to neutral. The red LED will flash. Note: The default minimum brake setting will be 0%. To adjust this setting, see the Track Set-Up Mode instructions (see Step
7).
b. To de-activate auto-brakes: Do NOT move the throttle trigger (leave in
neutral position) when the LEDs oscillate in this step.
6) The ESC is now set for operation, confirmed by the green LED remaining on.
7) If the motor operates in reverse when applying forward throttle, the throttle
reversing switch on the Tx must be moved to the opposite position.
Track Set-up functions can be set automatically or manually.
AUTOMATIC TRACK SET-UP:
Four different automatic settings are available; where the individual functions are pre-set to default levels for each setting. Automatic settings are available for 1/12th scale on-road applications, stock touring car, modified touring car, and off-road applications.
1) Press and hold the pushbutton for 4 seconds until the red LED illuminates.
2) Review Automatic Track Set-Up Settings (below) and determine which setting will best suit your application.
3) Scroll up and down through this mode by momentarily moving - or stepping
- the Tx throttle trigger to full throttle (step forward) or full brake (step backwards). The red LED will indicate the selected setting.
4) Stepping the throttle trigger four times to full forward, for example, will select the Off-road setting, confirmed by four flashes of the red LED. Accidentally passing the desired selection can easily be corrected by stepping the throttle trigger to full reverse, scrolling the ESC backwards through the setting options. For example, to return to the Stock Touring Car setting from the Off-road setting, simply deflect the throttle trigger to full reverse two times, where the red LED will now flash twice.
5) Press the ESCs pushbutton once after selecting the track setting to confirm set-up and to exit this mode, confirmed by illumination of both the red and green LEDs. Note: Selecting the Manual setting will allow each of the different track set-up functions to be custom set to user preferences. Proceed to Manual Track Set-up below to manually set for track conditions.
®
J, Airtronics “Z,” Hitec S, or JR receiver. For proper connection refer to your radios manual. WARNING: This connector is NOT directly compatible with the old Airtronics connector style. For old Airtronics radios, it is highly recommended to use an Airtronics Servo Adapter to connect this ESC to the older style Airtronics radios. NEVER
ALLOW THE RED (+) AND BLACK (-) WIRES TO CROSS ON ANY RECEIVER OR ESC AS PERMANENT DAMAGE WILL RESULT TO BOTH ITEMS.
Adjusting your Tx is critical for proper ESC operation. The Tx throttle adjustments are described below:
ATV, EPA, or ATL: set all to maximum.
Throttle trims and sub-trims: set all at neutral or zero.
STEP 4: TRANSMITTER ADJUSTMENTS
STEP 5: RADIO CONNECTOR POLARITIES
Clip tab
Application Green Red Turbo Current Brake Brake Quick Variable
LED LED Limit Min. Max. Start Freq.
1/12 On-road o x 1 sec 40A 0% 40% OFF 15620 Hz Stock Touring Car o xx 0 sec. 100A 20% 80% ON 3900 Hz Modified Touring o xxx 0.24 sec. 80A 10% 60% ON 7810 Hz Car Off-road o xxxx 0.54 sec. 60A 10% 100% ON 7810 Hz Manual o xxxxx see below see below see below see below see below see below o = LED off x = LED flashing
Turbo Current Limit Brake Min. Brake Max. Quick Start Freq.
Off 20A 0% 100% Off 3900 Hz
MANUAL TRACK SET-UP:
In the Manual Track Set-Up mode, each of the six individual functions can be custom configured as desired to match a particular application. In order to retur n the Manual Track Set-Up mode to factory defaults (see Factory Default Settings chart below), press and hold the pushbutton while turning the ESC power switch on. The pushbutton should be held for 5 seconds to complete the resetting function.
TO MANUALLY CONFIGURE EACH FUNCTION:
1) Press and hold the pushbutton for 7 seconds until the red and green LEDs illuminate.
2) Scroll through the Manual Track Set-up Mode by momentarily stepping the Tx throttle trigger to full throttle or full brake position.
3) Choose the desired function to be configured following the Function Selection chart on page 3.
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