Doyon DRIP1, E336, E460, E236R User Manual

DRIP1, E236, E336, E460

DIGITAL CONTROL

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DANGER

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,

CAREFULLY FOLLOW THESE INSTRUCTIONS

TABLE OF CONTENTS

SECTION « A » DESCRIPTION PAGE

Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Operation of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6

Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7

For more information, please contact our office: . . . . . . . . . . . . . . . . . . . . A9

SECTION « B » DIMENSIONS

DRIP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

E236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3

E336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6

E460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9

SECTION « E » COMPONENT PARTS

Front view component parts for all models (except E460) . . . . . . . . . . . . E1

Front view for E460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3

DRIP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5

E236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E7

E336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9

E460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E11

SECTION « G » ELECTRIC SCHEMATICS

DRIP1 - 120V/1PH/60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1

DRIP1 - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . G2

DRIP1 - 220V/1PH/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3

DRIP1 - 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4

E236 - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . G5

E236 - 208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G6

E236 - 220V/1PH/60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G7

E236 - 220V/1PH/50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G8

E336 - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . G9

E336 - 220V/1PH/50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G10

E460 - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . G11

E460 - 220V/1PH/50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G12

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FAMEA.DOC

REV.01-2005

INSTALLATION AND MAINTENANCE MANUAL

The manufacturer suggests to read this manual carefully.

This proofer is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come.

A nameplate fixed to the front of the proofer specifies the serial number, model number, number of phase, amperage, voltage and frequency.

Drawings, electrical diagram and replacement part numbers are included in this manual. The electrical diagram is affixed in the control panel located on the top of the proofer.

ATTENTION

DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organizations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven.

C O N S T R U C T I O N

You just bought the most advanced proofer in the world, the "DOYON" technology at its best. This proofer is manufactured using the highest quality components and material.

The DOYON equipments are designed with parts that are easy to find.

S H I P P I N G

For your safety, this equipment is verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it.

IMPORTANT

RECEPTION OF THE MERCHANDISE

Take care to verify that the received equipment is not damaged before signing the delivery receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after carrier left, contact immediately the freight company in order that they do their inspection.

We do not assume the responsibility for damages or losses that may occur during transportation.

W A R N I N G S

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.

INSTALLATION AND SERVICE

Installation and service must be done by specialized technicians. Contact a certified electrician and plumber for set up.

The proofer must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last edition year for XX.

DISTANCES TO RESPECT

• Top of the proofer: a clearance of 24 to 36 inches to the ceiling must exist to permit maintenance.

• Back and sides: 4 inches.

I N S T A L L A T I O N

IN GENERAL

Take off the packaging material with care. Take off all the material used for packing and accessories.

Each unit is set up to be used with the electrical supply specified on the nameplate fixed on the front of the unit.

1. To the electrician

Electrical supply installation must be in accordance with the electrical rating on the nameplate.

WARNING

The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot.

2. To the plumber

This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.

Connect the steam system (1/4 NPT) to the water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240).

WARNING

Do not adjust the needle valves, it has been done at the factory.

OPERATION OF THE DIGITAL CONTROL

1. Turn the main switch to " 1 ".

2. The light inside the proofer will turn ON and the digital control will indicate a code. Then,

"PREH" will flash.

3. "PREH" will be displayed on the control until it reaches the set temperature.

To check and modify:

Temperature settings : Press and hold down for 2 seconds the temperature key

and adjust with the UP and DOWN arrows. Then, press

temperature key to save data or " red " to exit without saving.

Humidity settings : Press and hold down for 2 seconds the humidity key and

adjust with the UP and DOWN arrows. Then, press

humidity key to save data or "red " to exit without saving.

4. When the control reaches the set parameters, "PREH" will disappear and the timer display will

appear.

To start the timer, press " green ", the timer will stop blinking and start countdown. At the end of the countdown an alarm will go off and " READY " will appear on the display.

Press " red " to stop the alarm.

5. When proofing cycle is completed, turn OFF the switch.

When the proofer is not in operation, open the doors to let out the humidity and prevent mould.

P.S. The doors should not be opened unnecessarily to conserve the heat and humidity in the

proofer. The water pan under the proofer's doors should be cleaned daily.

When the power comes back, the proofer will start automatically. It is recommended, when a power failure occurs, to turn off the unit in order to avoid it from starting without supervision.

POWER FAILURE

TROUBLESHOOTING

BEFORE CALLING FOR SERVICE,

ANSWERS TO THE MOST FREQUENT QUESTIONS

Always cut off the main power before replacing any parts. Take care of water piping and electric cable.

Control parts on the front.

Control panel, proofer unit and refrigeration units.

Questions Solutions

The unit does not turn on when installed.

The blower runs but the unit does not produce heat.

To remove parts from front panels, you have to go on the top of the unit.

They are located on the top of the unit.

Check if the light is on. Check if the proofer’s switch is on. Check the breaker of the building. Check the breakers located on the front and in the electrical control panel on the top of the unit.

Make sure that the thermostat is adjusted to the desired temperature (over ambient temperature) and that the pilot light is lit. Check the breakers in the electrical control panel.

The blower runs but the unit does not produce steam.

Check humidity control settings. Verify if the water valve of the building is open and if water goes into the proofer’s unit located on the top of the unit. Check if the water needle valve (of the unit) is opened between a half to one turn. Just close it and open it one turn maximum. Check the breakers in the electrical panel.

MAINTENANCE AND CLEANING

Step by step Recommendations

Clean the inside of the unit with water and soap.

Clean the unit exterior with a stainless steel polish.

Clean the windows with products like Brasso or equivalents. They are copper cleaners but good for this use.

We recommend and sell: Dirt Buster III : Action foam cleaner CHEMCO Part number : NEB201

We recommend and sell: Stainless steel cleaner SANY or CURTIS (comestible) Part number : NES201 We recommend and sell: Wright's: Cream copper cleaner J.A. Wright & Co. Part number : EXC300