Doyon DSF015, DSF022, DSF030 Instruction Manual

DOYON SEMI-AUTOMATIC DIVIDER ROUNDER
DSF015 / DSF022 / DSF030
TABLE OF CONTENTS
TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ THIS MANUAL CAREFULLY.
CHAPTER 1 - RECEPTION OF THE MERCHANDISE . . . . . . . . . . . . . . . . . . . 2
CHAPTER 2 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 3 - THE USE OF THE DIVIDER ROUNDER
3.1 - General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 - Machine’s characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 - Improper use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 4 - TECHNICAL DATA
4.1 - General dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 - Electric specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 - Security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CHAPTER 5 - ELECTRIC CONNECTION AND INSTALLATION
5.1 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 6 - THE WORKING PROCESS
6.1 - Description of the working cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHAPTER 7 - MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DSF-A.DOC 11/02
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CHAPTER 1
CAUTION
READ ALL INSTRUCTIONS
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
For your safety, this equipment has been verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it.
NAMEPLATE
Each machine has a nameplate fixed on the machine, with the general characteristics of the machine.
1. Serial number
2. Model
3. Date
4. Phase
5. Amperage
6. Voltage
7. Frequency
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CHAPTER 2
GENERAL INFORMATION ABOUT THE MACHINE
The machine’s manual must always be kept close to the machine.
Before switching on and using the machine, read this manual carefully, especially the
safety instructions.
This manual must be kept in a safe place and be accessible to everyone that uses the
machine.
The manufacturer is not responsible for the machine’s damages in the following situations:
Bad use of the machine.
Problems with electric power.
Non-authorized changes.
Deficient upkeep.
Use of unoriginal parts and products of the machines.
Not following this manual.
Repairs made by unauthorized technicians.
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CHAPTER 3
THE USE OF THE DIVIDER ROUNDER
3.1 - GENERAL DESCRIPTION
The semi-automatic divider rounder was designed to be used by qualified people in the bakery production.
The semi-automatic divider rounder of 22 or 30 units (DSF022/DSF030) is a manual volumetric weight divider for bakery dough, with the detail that it can also roll the dough semi automatically.
3.2 - MACHINE’S CHARACTERISTICS
The DSF can divide a maximum of 6.5 Lbs/3 Kg of dough.
The DSF015 divides dough into 15 equal units, from 3.5oz / 100g up to 7 oz / 200g each.
The DSF022 divides dough into 22 equal units, from 1.4oz / 40g up to 4.8 oz / 135g each.
The DSF030 divides dough into 30 equal units, from 0.7oz / 20g up to 3.5 oz / 100g each.
For example, if we want to divide a 3.3 Lbs/1.5 Kg of dough with a DSF030, each unit will weight 1.75 oz / 50g.
3.3 - IMPROPER USE OF THE MACHINE
This machine was created to weigh and roll volumetrically the bakery dough. Other uses will be considered improper.
The manufacturer is not responsible for any machine damages or personal injuries due to improper use of the machine.
There is no guarantee that the machine will roll perfectly dough with more than 65% of water.
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CHAPTER 4
TECHNICAL DATA
4.1 - GENERAL DIMENSIONS
The figure 2 shows the machine’s dimensions.
General dimensions of the semi-automatic divider rounder
Model A
Inch/mmBInch/mm DSF 015 DSF 022 DSF 030
23/585 20/508 54/1371 24/610 83/2108 47/1194 23/585 20/508 54/1371 24/610 83/2108 47/1194 23/585 20/508 54/1371 24/610 83/2108 47/1194
4.2 - TECHNICAL CHARACTERISTICS
DSF-A.DOC 11/02
C
Inch/mmDInch/mmEInch/mm
FIG. 2
F
Inch/mm
5
The top structure is completely built in cast iron, giving the machine a compact, stable and
resistant structure.
Stainless steel knives.
Aluminum molding plate.
Dough rounding plate (fig. 3).
Chrome steel shafts.
The cover lifts easily for rapid cleaning.
Wheel-mounted.
Synthetic painting that makes the machine’s surface completely smooth and easier to
clean.
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Fig. 3
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