DongFeng EQ1030T47D-820 Parts Catalog

前 言
一、本备件目录汇编了“东风之星” EQ1030T47D-820 轻型商用车各总成
零件的备件号、备件名称和数量以及各部总成机构的零件装配关系图,供用户 购买备件或订货时使用,也可为使用部门了解汽车各个总成机构的零件装配关 系提供参考。
二、EQ1030T47D-820 装备 CYQD32 发动机和尾气净化装置,排放达欧Ⅱ
法规。
三、在提出购买或订货时,备件号必须准确完整,并说明备件的备件名称、
数量。
四、本备件目录主要是根据 2005 11 月以前的生产图纸编制的。由于产
品结构的不断改进和完善,个别零件的结构、尺寸及备件号可能有变化,订货 时请注明汽车的生产日期。
五、东风汽车股份有限公司商品研发院产品工程部使用文件科负责本备件
中华人民共和国
东风汽车股份有限公司
2005 11

使用说明

本备件目录汇编了东风 EQ1030T47D-820 轻型商用车各总成零件的备件
号、备件名称和数量以及各部总成机构的零件装配关系图,供用户购买备件或 订货参考。
1. 图号的编制
□××○○
□ --- 系统总成英文名称的代表字母 ×× -- 汽车系统的字组号 ○○ -- 字组号内零件分解图的顺序号
系统总成英文字母含义:
CYQD32--CYQD32 发动机 E-- 发动机系统 C---- 离合器 T-- 变速器 S---- 车架、悬架系统 P-- 传动轴 F---- 前桥 R-- 后桥 W--- 车轮、备胎架 ST-- 转向系统 B---- 制动系统 EL-- 电器系统 CA-- 驾驶室 OT-- 车箱、随车工具
2. 页码的编制
○○ - ×× ○○ -- 总成或系统顺序号 ×× -- 该总成或系统内零件图和文字的页码号

FOREWORD

1. This catalog includes all the spare parts with their numbers, names, and quantities for DONGFENG STAR EQ1030T47D-820 light commercial truck. Part of the installation relation figures of the assembly parts are also included to be the reference of the customer and using department.
2. EQ1030T47D-820 is equipped with CYQD32 engine and tail gas clean­up device, which has reached Euro Ⅱ standard.
3. Before purchasing or booking, you have to note the exact and complete part number, part name and quantity.
4. This catalog is compiled according to the product drawing before November of 2005. Because of the continuously improving and perfecting of the product, the construction, size or part number of some parts may be changed, please note the product date of your vehicle when booking.
5. This catalog is compiled by the Application File Office, Test Department of Commercial Product R&D Institute of DONGFENG AUTOMOBILE CO., LTD., without the authorization, any part or the whole part of the book can be copied or printed.
PEOPLE'S REPUBLIC OF CHINA
DONGFENG AUTOMOBILE CO,. LTD.
Nov., 2005

INSTRUCTION

This catalog compiles all spare parts with their numbers, names,
quantities and figures of every assembly for EQ1030T47D-820 light commer­cial truck. It gives reference to our clients for purchasing or ordering the spare parts.
1. Edition of the figure mark:
□××○○
--the letter represents the English name of the assembly system ×× --group number of the automobile system ○○ --ordered number of the part disassembly figure of the group number
The represented meaning of the system assembly letters CYQD32--CYQD32 diesel engine E--engine system C----clutch T--Transmission S----frame & suspension system P--propeller shaft F----front axle R--rear axle W---wheel & spare tyre carrier ST--steering system B----brake system EL--electric system CA--cab OT--cargo body & tools
2. Edition of the page number
○○ -- ×× ○○ --ordered number of the assembly or the system ×× --page number of the part figure and word of the assembly and
system

1. 发动机

1.ENGINE

CYQD32-1 机体结合组 A........................................................1-4
CYLINDER BLOCK ASSY A...................................................1-4
CYQD32-1 机体结合组 B........................................................1-5
CYLINDER BLOCK ASSY B...................................................1-5
CYQD32-2 机体结合部 ...........................................................1-8
CYLINDER BLOCK UNIT.......................................................1-8
CYQD32-3 油底壳.................................................................1-10
OIL PAN................................................................................1-10
CYQD32-4 油尺结合部 .........................................................1-12
DIPSTICK UNIT....................................................................1-12
CYQD32-5 缸盖结合组 .........................................................1-14
CYLINDER HEAD ASSY......................................................1-14
CYQD32-6 缸盖结合部 .........................................................1-17
CYLINDER HEAD UNIT .......................................................1-17
CYQD32-7 活塞 ....................................................................1-19
PISTON.................................................................................1-19
CYQD32-8 连杆 ....................................................................1-21
CONNECTING ROD.............................................................1-21
CYQD32-9 曲轴飞轮 .............................................................1-23
CRANKSHAFT FLYWHEEL .................................................1-23
CYQD32-10 凸轮轴...............................................................1-26
CAMSHAFT..........................................................................1-26
1-1
CYQD32-11 摇臂总成 ...........................................................1-28
ROCKER ARM ASSY...........................................................1-28
CYQD32-12 摇臂室罩 ...........................................................1-30
ROCKER ARM CHAMBER COVER.....................................1-30
CYQD32-13 齿轮室盖 ...........................................................1-33
GEAR CHAMBER COVER...................................................1-33
CYQD32-14 进气管...............................................................1-36
INTAKE PIPE........................................................................1-36
CYQD32-15 排气管...............................................................1-39
EXHAUST PIPE....................................................................1-39
CYQD32-16 增压器结合组....................................................1-42
TURBOCHARGER ASSY.....................................................1-42
CYQD32-17 真空泵...............................................................1-46
VACUUM PUMP ...................................................................1-46
CYQD32-18 机油泵...............................................................1-48
OIL PUMP.............................................................................1-48
CYQD32-19 机油滤清器 .......................................................1-50
OIL FILTER...........................................................................1-50
CYQD32-20 燃油管...............................................................1-52
FUEL PIPE............................................................................1-52
CYQD32-21 喷油器...............................................................1-55
INJECTOR............................................................................1-55
CYQD32-22 高压油泵 ...........................................................1-57
HIGH PRESSURE OIL PUMP..............................................1-57
CYQD32-23 水泵及风扇 .......................................................1-59
WATER PUMP AND FAN .....................................................1-59
CYQD32-24 节温器...............................................................1-61
THERMOSTAT......................................................................1-61
CYQD32-25 机油冷却器 .......................................................1-64
OIL COOLER........................................................................1-64
1-2
CYQD32-26 预热及控制 .......................................................1-66
PREHEATING AND CONTROL............................................1-66
CYQD32-27 发电机与起动机 ................................................1-68
ALTERNATOR AND STARTING MOTOR.............................1-68
CYQD32-28 涨紧轮总成 .......................................................1-70
TENSIONER ASSY ..............................................................1-70
CYQD32-29 助力泵结合组....................................................1-72
BOOSTER ASSY..................................................................1-72
CYQD32-30 随机工具 ...........................................................1-74
TOOLS..................................................................................1-74
CYQD32-31 废气再循环控制器.............................................1-76
EGR CONTROL....................................................................1-76
1-3
CYQD32-1 机体结合组 A
CYLINDER BLOCK ASSY A
1-4
CYQD32-1 机体结合组 B
CYLINDER BLOCK ASSY B
1-5
CYQD32-1 机体结合组
CYLINDER BLOCK ASSY
标号
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
12298 34N00
11010 1W401
11019 90002
30412 P5100
12298 34N00
01648 00224
12279 C3G06
08120 8251E
30411 02N03
12313 10600
12279 C3G05
12123 Z5501
12124 1W401
11013 T9000
15213 43G01
08227 07010
01648 00224
15075 43G00
01624 03004
11021 J2000
15053 80G00
PART NAME & DESCRIPTION
机体结合部
Cylinder block unit
堵片
Plug
定位销
Dowel
后油封垫
Washer-oil sealant, RR
碗形塞
Gasket--oil sealant, RR
后油封座
Plug-welch
螺栓
Bolt
后挡板
Plate ENG,RR
后油封座定位销
Dpwel--Pin
后油封
Oil sealant, RR
冷却喷嘴螺栓总成
Bolt ass'y
冷却喷嘴总成
Jet ass'y--oil
开口销
Cotter-pin
双头螺柱
Stud
螺柱
Stud--Coarse
碗型塞
Plug--Welch
机油泵衬套
Bush-- oil pump
丝堵
Plug--screw
丝堵
Plug--screw
吸油盘垫
Gasket--oil strainer
数量
QTY.
1 1 4 1 3 1 6 1 2 1 4 4 2 1 2 3 1 4 1 1
1-6
CYQD32-1 机体结合组
CYLINDER BLOCK ASSY
标号
NO.
21
22
23
24
PART NO.
08120 8201E
15050 3S800
08121 8161E
13081 76202
PART NAME & DESCRIPTION
螺栓
Bolt
吸油盘总成
Oil strainer ass'y
螺栓
Bolt
活塞冷却喷油嘴
Jet--oil
数量
QTY.
2
1
1
1
1-7
CYQD32-2 机体结合部
CYLINDER BLOCK UNIT
1-8
CYQD32-2 机体结合部
CYLINDER BLOCK UNIT
标号
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
01648 00024
12282 0W800
12283 0W800
12284 0W800
12293 0W800
12285 0W800
01522 05104
12286 0W800
11011 1W401
01648 00154
01648 00224
13009 43G00
13008 43G00
13007 43G00
13006 43G00
13005 51N00
01648 00084
PART NAME & DESCRIPTION
碗型塞
Plug--welch
前主轴承盖
Cap--main bearing, FR
中心主轴承盖
Cap--main bearing, CTR
中间主轴承盖
Cap--main bearing, MID
主轴承盖螺栓
Bolt--bearing cap
中间主轴承盖
Cap--main bearing, MID
主轴承盖定位销
Dowel--mainbearing cap
后主轴承盖
Cap--main bearing, RR
机体
Block--cylinder
碗型塞
Plug--welch
碗型塞
Plug--welch
凸轮轴衬套
Bush--camshaft. NO5
凸轮轴衬套
Bush--camshaft. NO4
凸轮轴衬套
Bush--camshaft. NO3
凸轮轴衬套
Bush--camshaft. NO2
凸轮轴衬套
Bush--camshaft. NO1
碗型塞
Plug--welch
数量
QTY.
4
1
1
1
10
1
1
1
1
1
8
1
1
1
1
1
9
1-9
CYQD32-3 油底壳
OIL PAN
1-10
CYQD32-3 油底壳
OIL PAN
标号
NO.
1
2
3
4
5
6
PART NO.
11110 3S801
08120 61228
08912 80610
11111 3S801
11026 61000
11128 51N00
PART NAME & DESCRIPTION
油底壳结合部
Oil pan ass'y
螺栓
Bolt
螺母
Nut
油底壳
Oil pan
垫圈
Washer
放油螺塞
Oil drain plug
数量
QTY.
1
24
2
1
1
1
1-11
CYQD32-4 油尺结合部
DIPSTICK UNIT
1-12
CYQD32-4 油尺结合部
DIPSTICK UNIT
标号
NO.
1
2
3
PART NO.
11140 6T600
11150 54T00
11056 02N00
PART NAME & DESCRIPTION
油尺
Dipstick
油尺套
Dipstick sleeve O 型圈
O-ring
数量
QTY.
1
1
1
1-13
CYQD32-5 缸盖结合组
CYLINDER HEAD ASSY
1-14
CYQD32-5 缸盖结合组
CYLINDER HEAD ASSY
标号
NO.
1
2
3
4
5
5-1
6
7
8
9
10
11
12
13
14
15
15-1
16
17
PART NO.
08223 82210
13202 1W400
13201 1W400
00933 20650
08227 03040
14064 31N00
11044 1W402
11044 1W400
11044 1W401
11056 09D61
13208 Z5500
13209 43G01
13207 V1700
13203 54T01
13206 31N00
16650 43G01
16625 43G02
10006 43G00
10006 37N00
81130 8201A
11041 6T700
PART NAME & DESCRIPTION
螺柱
Stud M8
排气门
Exhaust valve
进气门
Intake valve
锥堵
Plug--taper
排气管螺柱
Stud--exhause pipe
排气管螺柱
Stud--exhause pipe
缸盖垫总成
Gasket ass'y
缸盖垫总成
Gasket ass'y
缸盖垫总成
Gasket ass'y
缸盖螺栓
Bolt--cylinder head
气门锁夹
Rotator--valve
气门弹簧上座
Retainer--valve spring,upper
气门导管油封
Seal--valve stem
气门弹簧
Valve spring
气门弹簧下座
Retainer--valve spring, lowe
喷油器护套
Protective sleeve--nozzle
喷油器垫圈
Washer--nozzle
后吊耳
Engine slinger, RR
后吊耳
Engine slinger, RR
螺栓
Bolt
缸盖结合部
Cylinder head
数量
QTY.
2
4
4
2
8
8
1
1
1
18
16
8
8
8
8
4
4
1
1
2
1
1-15
CYQD32-5 缸盖结合组
CYLINDER HEAD ASSY
标号
NO.
PART NO.
11041 VH002
PART NAME & DESCRIPTION
缸盖结合部
Cylinder head
数量
QTY.
1
1-16
CYQD32-6 缸盖结合部
CYLINDER HEAD UNIT
1-17
CYQD32-6 缸盖结合部
CYLINDER HEAD UNIT
标号
NO.
1
2
3
4
5
6
7
8
9
PART NO.
11042 1W401
01648 00044
01648 00024
11051 43G41
11076 6T740
11098 1W440
11099 1W440
13212 54T41
00931 20800
PART NAME & DESCRIPTION
缸盖
Cylinder head
碗形塞
Plug--Welch
碗形塞
Plug--Welch
闷头堵
Blind plug
燃烧室镶块
Block--combusting chamber
进气门座圈
Seat ring--intake valve
排气门座圈
Seat ring--exhaust valve
气门导管
Guide pipe--valve
锥堵
Plug--taper
数量
QTY.
1
2
7
4
4
4
4
8
3
1-18
CYQD32-7 活塞
PISTON
1-19
CYQD32-7 活塞
PISTON
标号
NO.
1
1-1
2
3
4
5
6
6-1
PART NO.
12011 2S605
12011 2S615
12011 2S665
12011 1W405
12011 1W415
12011 1W465
12024 2S601
12032 2S600
12045 2S601
12043 2S600
12041 2S605
12041 1W400
PART NAME & DESCRIPTION
活塞
Piston
活塞
Piston
活塞
Piston
活塞
Piston
活塞
Piston
活塞
Piston
活塞销
Piston pin
卡簧
Snap ring
油环结合部
Oil ring unit--piston
第二气环
2nd ring--piston 第一气环
Top ring--piston
第一气环
Top ring--piston
数量
QTY.
4
4
4
4
4
4
4
8
4
4
4
4
1-20
CYQD32-8 连杆
CONNECTING ROD
1-21
CYQD32-8 连杆
CONNECTING ROD
标号
NO.
1
2
3
4
5
6
7
PART NO.
12100 1W402
12112 43G00
12106 87G01
12104 1W402
12109 43G00
12030 2W200
12111 2W200
PART NAME & DESCRIPTION
连杆总成
Connecting rod assy
连杆螺母
Nut--connecting rod
连杆盖
Cap--connecting rod
连杆体
Body--connecting rod
连杆螺栓
Bolt--connecting rod
连杆衬套
Bush--connecting rod
连杆瓦
Bearing--connecting rod
数量
QTY.
4
8
4
4
8
4
8
1-22
CYQD32-9 曲轴飞轮
CRANKSHAFT FLYWHEEL
1-23
CYQD32-9 曲轴飞轮
CRANKSHAFT FLYWHEEL
标号
NO.
1
2
2-1
3
4
5
6
7
8
9
9-1
10
10-1
11
11-1
12
13
14
PART NO.
12309 61503
12303 65N02
12303 0W803
12205 76200
12201 1W406
12281 37502
12281 37503
12281 37504
12215 2W211
01522 10224
12315 2W200
12313 T9000
12313 10600
12310 CT301
12310 CT110
12311 CT301
12310 CT102
12312 43G01
32202 B9500
12223 2W211
PART NAME & DESCRIPTION
曲轴螺母
Nut--crankshaft
减振器
Pulley assy--crank
减振器
Pulley assy--crank
曲轴键
Key--crank
曲轴
Crankshaft
上止推片
Thrust shim, upper
上止推片
Thrust shim, upper
上止推片
Thrust shim, upper
上主轴瓦
Main bearing, upper
定位销
Dowel
飞轮螺栓
Bolt--flywheel
定位销
Dowel
定位销
Dowel
飞轮结合部
Flywheel unit assy
飞轮结合部
Flywheel unit assy
飞轮
Flywheel
飞轮
Flywheel
齿圈
Gear ring
一轴衬套
Pilot bush
下主轴瓦
Main bearing, lower
数量
QTY.
1
1
1
2
1
2
2
2
5
1
7
3
2
1
1
1
1
1
1
5
1-24
CYQD32-9 曲轴飞轮
CRANKSHAFT FLYWHEEL
标号
NO.
15
16
PART NO.
12280 37503
12280 37504
12280 37505
12205 1W400
PART NAME & DESCRIPTION
下止推片
Thrust shim, lower
下止推片
Thrust shim, lower
下止推片
Thrust shim, lower
球堵
Ball plug
数量
QTY.
2
2
2
4
1-25
CYQD32-10 凸轮轴
CAMSHAFT
1-26
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