DongFeng DFA1101GZ5AD6J-907 Parts Catalog
DFA1101GZ5AD6J-907
LIGHT COMMERCIAL VEHICLE
SPARE PARTS CATALOG
PEOPLE'S REPUBLIC OF CHINA
DONGFENG AUTOMOBILE CO., LTD.
FOREWORD
1. The catalog has compiled the spare parts numbers, part names, quantities of the
parts in the assemblies of DFA1101GZ5AD6J-907 commercial light truck and the
assembling figures of those assembly mechanisms for the reference of customers
when they purchase or order spare parts. This catalog can also provide references for
customers to get to know the assembling relations between those parts of the assembly mechanisms of the vehicles.
2. When you submit your request of purchasing our parts or when ordering,
please offer correct and complete part numbers and clarify the part names and quantities.
3. The same assembly of the same model may be chosen from different suppliers.
When you purchase spare parts, please choose the right ones according to the actual
configurations of your vehicle.
4. The spare part catalog is compiled on base of the production drawings before
May., 2006. Due to continuous improvements and perfections of our product construction, the structure, size or number of some parts may be changed, so please clarity the production date of your vehicle when putting spare part orders.
5. Application File Section of Test Department of Commercial Product R&D
Institute of Dongfeng Automobile Co., Ltd. is responsible for the compiling of this
spare part catalog. No copy to part of or all content of this catalog is allowed before
written approval.
DONGFENG AUTOMOBILE CO., LTD.
May., 2006
INSTRUCTION
The catalog has compiled the spare part numbers, part names, quantities of the
parts in the assemblies of DFA1101GZ5AD6J-907 commercial light truck and the
assembling figures of those assembly mechanisms for the customers as reference to
purchasing or ordering spare parts.
1.Compiling Method of the Figure Numbers
Fig. No.：□××○○
□ -----Representing letter of the English name of the assembly
×× --Representing number of the systems of the vehicle
○○ --Series number of the disassembling figure of the part in this system
2.Signification of theRepresenting Letters of the Systems:
5AD--EQB140-20 engine E---Engine system
CL----Clutch T---Transmission
S------Frame & suspension system P---Propeller shaft
F------Front axle R---Rear axle
W----Wheel & spare wheel carrier ST--Steering system
B-----Brake system EL--Electric system
CA-- Cab OT-- Tools & cargo body
3.Compiling Method of Page Numbers
Page：○○△ - ××
○○ --Series number of the assembly or the system
△ -----Identification number
×× --Page number of the part figure and words of the assembly or the system
CONTENTS
1. Engine
2. Enging System
3. Clutch
4. Transmission
5. Propellor Shaft
6. Front Axle
7. Rear Axle
8. Frame, Suspension System
9. Wheel, Spare Wheel Carrier
10.Steering System
11.Brake System
12.Electric System
13.Cab
14.Tools, Cargo Body
1. Engine
Fig.5AD01 Cylinder Block..............................................................................1-2
Fig.5AD02 Crankshaft ...................................................................................1-4
Fig.5AD03 Piston, Connecting Rod...............................................................1-6
Fig.5AD04 Gear Cover ..................................................................................1-8
Fig.5AD05 Camshaft ...................................................................................1-10
Fig.5AD06 Oil Pump....................................................................................1-12
Fig.5AD07 Oil Filter, Oil Cooler ...................................................................1-14
Fig.5AD08 Water Pump...............................................................................1-16
Fig.5AD09 Cylinder Head And Rocker Train...............................................1-18
Fig.5AD10 Fan And Bracket........................................................................1-21
Fig.5AD11 Injection Pump, Injector And High Pressure Pipes ....................1-23
Fig.5AD12 Supply Pump .............................................................................1-26
Fig.5AD13 Fuel Filter...................................................................................1-28
Fig.5AD14 Turbocharger, Exhaust Manifold ...............................................1-30
Fig.5AD15 Oil Level Dipstick .......................................................................1-32
Fig.5AD16 Oil Sump....................................................................................1-34
Fig.5AD17 Push Rod Chamber Cover ........................................................1-36
Fig.5AD18 Flywheel ....................................................................................1-38
Fig.5AD19 Flywheel Housing ......................................................................1-40
Fig.5AD20 Valve Chamber Cover ...............................................................1-42
Fig.5AD21 Starter, Alternator ......................................................................1-44
Fig.5AD22 Thermostat And Alternator Bracket ...........................................1-46
Fig.5AD23 Pulley Tensioner, Air-condition Comperssor, Intake Pipe
And Installation Console ............................................................1-48
Engine Assembly
No. Part No. Part Name & Description Qty.
10GB04-V65B
4BTAA Engine with clutch ass'y
1
3-1
Cylinder Block
Fig·5AD01
3-2
Cylinder Block
Fig·5AD01
No. Part No. Part Name & Description Qty.
1 A3903920
Cylinder block ass'y(Inc No.2,3,4,6,7,17)
2 A3901306 Bushing, camshaft 1
3 A3900068 Ring, setting 10
4 A3900635 Plug, expansion 3
5 A3007956 Plug, expansion 2
6 A3900965 Plug, expansion 4
7 A3904217 Bolt, cover, main bearing 8
8 C3906619 Plug 1
9 C3008468 Plug 1
10 A3900955 Plug, expansion 2
11 C3900257 Dowel 2
12 A3900687 Spacer 1
13 A3900958 Plug, expansion 1
14 A3919002 Nozzle 4
15 A3902343 Ring, setting 2
1
16 A3913917
17 A3904166
Main bearing cap ass'y （Inc No.3）
Liner, cylinder （only used for repair）
3-3
5
Crankshaft
Fig·5AD02
3-4
Crankshaft
Fig·5AD02
No. Part No. Part Name & Description Qty.
1 A3907803 Crankshaft 1
2 C3904483 Dowel 1
3 A3901258 Gear, camshaft 1
4 A3901090 Bearing, upper, main, crankshaft 4
5 3927772 Bearing, thrust, crankshaft 1
6 A3901150 Bearing, lower, main, crankshaft 5
7 A3914494 Pulley, crankshaft 1
8 A3903857 Bolt 4
3-5
Piston, Connecting Rod
Fig·5AD03
3-6
Piston, Connecting Rod
Fig·5AD03
No. Part No. Part Name & Description Qty.
A3901569
Connecting rod ass'y （Inc No.2,3,4）
1 A3901170 Bearing, connecting rod 8
2 A3941476 Bushing, connecting rod 1
3 A3901572B Connecting rod 1
4 A3900919 Bolt, connecting rod 2
5 A3926631 Piston 4
6 A3919053 Pin, piston 4
7 A3901706 Ring, snap 8
8 A3903384 Ring ass'y, oil, piece 4
9 A3902286 Compression ring, middle 4
10 A3902401 Ring, upper, compression 4
4
3-7
Gear Cover
Fig·5AD04
3-8
Gear Cover
Fig·5AD04
No. Part No. Part Name & Description Qty.
1 A3900257 Dowel 2
2 A3960061 Gasket 1
3 A3960071 Gear chamber 1
4 A3900633 Bolt 11
5 A3900629 Bolt 16
6 A3914092 Ring, seal 1
7 C3919683 Seat, timing pin 1
8 A3913994 O-ring 1
9 A3903924 Pin, timing gear 1
10 A3904849 Ring, snap 1
11 C3907998 Screw 2
12 A3960319 Gasket 1
13 A3903794 Cover, gear chamber 1
14 A3900709 Oil seal, front 1
15 A3914092 Gasket 1
16 A3903463 Cover, hole 1
17 C3911314 Spec plate 1
18 RQ541255 Nail, spec plate 2
3-9
Camshaft
Fig·5AD05
3-10
Camshaft
Fig·5AD05
No. Part No. Part Name & Description Qty.
1 3929885 Camshaft 1
2 A3907431 Gear, camshaft 1
3 Q5500416 Key, woodruff 1
4 C3927155 Thrust, camshaft 1
5 Q150B0820 Bolt 2
6 3931623 Tappet 8
3-11
Oil Pump
Fig·5AD06
3-12
Oil Pump
Fig·5AD06
No. Part No. Part Name & Description Qty.
1 1011Q01-010-A Oil pump 1
2 Q150B0830 Bolt 4
3-13
Oil Filter, Oil Cooler
Fig·5AD07
3-14
Oil Filter, Oil Cooler
Fig·5AD07
No. Part No. Part Name & Description Qty.
1 A3960317 Seal gasket, oil cooler 1
2 A3921557 Oil cooler 1
3 A3960320 Gasket 1
4 A3913967 Seat ass'y, oil filter 1
5 A3902338 Valve, bypass 1
6 A3900632 Bolt 14
7 1012Q01-001 Oil filter ass'y 1
8 A3918428 Plug 1
9 A3918427 Spring 1
10 A3909397 O-ring 1
11 A3915787 Plug 1
3-15
Water Pump
Fig·5AD08
3-16
Water Pump
Fig·5AD08
No. Part No. Part Name & Description Qty.
1 A3960342 Pump ass'y, water 2
2 A3906698 Gasket 1
3 Q150B0822 Bolt 2
3-17
Cylinder Head And Rocker Train
Fig·5AD09
3-18
Cylinder Head And
Rocker Train
Fig·5AD09
No. Part No. Part Name & Description Qty.
1 A3902343 Ring, setting 2
2 A3933422 Cylinder head with expansion plug 1
3 A3902606 Plug, expansion 3
4 A3903845 Flange 1
5 C3008468 Plug 2
6 RQ61901-J8 Plug 1
7 A3901117 Valve, inlet 4
8 A3901607 Valve, exhaust 4
9 3921640 Oil seal 8
10 A3900276
A3916691
Spring, valve （inlet）
Spring, valve （exhaust）
4
4
11 A3900299 Retainer, spring, valve 8
12 3900250 Lock cone, valve 16
13 A3903939 Bolt 10
14 A3903938 Bolt 4
15 A3921393 Gasket 1
16 A3910815
A3910810
A3910811
Rocker shaft base with arm ass'y (Inc
No.17~25)
Rock arm ass'y, exhaust （Inc No.20~23）
Rock arm ass'y, intake（Inc No.19~22)
4
4
4
17 A3910814 Rocker shaft support ass'y 4
18 A3907555 Plug, expansion 8
19 A3910809 Rock arm, intake 4
20 A3900705 Insert, rock arm 8
21 A3900706 Bolt 8
22 A3960358 Nut 8
23 A3910808 Rock arm, exhaust 4
24 A3900245 Washer 8
25 Q43119 Ring, spring 8
3-19
Cylinder Head And
Rocker Train
Fig·5AD09
No. Part No. Part Name & Description Qty.
26 A3904679 Rod, push 8
27 Q150B0875 Bolt 4
28 A3903940 Bolt, cylinder head 4
3-20
Fan And Bracket
Fig·5AD10
3-21
Fan And Bracket
Fig·5AD10
No. Part No. Part Name & Description Qty.
1 A3960076 Bracket ass'y, fan(Inc No.2,3,4,5,9) 1
2 A3910739 Bearing 1
3 A3911924 Fan hub 1
4 A3910410 Hub ring, fan 1
5 Q150B1070-2H1 Bolt 1
6 C3901447 Bolt 1
7 A3902114 Bolt 3
8 A3914462 Pulley, fan belt 1
9 Q43065 Ring, snap 2
10 1308D5-050-A Silicon oil fan clutch ass'y 1
11 1308D5-010 Fan ass'y 1
12 13Q01-08006 Flange 1
13 Q150B1020 Bolt 4
14 A3911584 Belt 1
3-22
Injection Pump, Injector And High Pressure
Pipes
Fig·5AD11
3-23
Injection Pump, Injector And
High Pressure Pipes
Fig·5AD11
No. Part No. Part Name & Description Qty.
A3356586ZZ
Injector ass'y （Inc No.1,2）
1 A3356587 Injector with gasket ass'y 4
2 A3909356 Gasket 4
3 A3960901 Injection pump 1
4 A3902501 Stud 3
5 A3960318 Gasket 1
6 Q32008 Nut 3
7 A3911331 Gear, fuel pump 1
8 A3905313 Bracket 1
9 A3900630 Bolt 3
A3960018
Pipe, fuel （Inc No.10,11,12）
10 A3916984 Fitting 1
11 A3960021 Pipe, fuel 1
12 A3960019 Pipe, fuel 1
13 Z3900518 Washer, seal 2
1
1
14 A3911446 Bolt 1
15 A3905403 Bolt 1
16 A3960029 Pipe, connecting 1
Z3900516 Washer, seal 2
A3960375 Fitting 1
17 A3960033 Pipe ass'y, 1st cylinder 1
18 A3960035 Pipe ass'y, 2nd cylinder 1
A3960725 Pipe ass'y, 1-2 cylinder 1
19 A3903482 Pipe ass'y, 3rd cylinder 1
20 A3903483 Pipe ass'y, 4th cylinder 1
A3960761 Pipe ass'y, 3-4 cylinder 1
21 A3913900 Bracket 1
21A A3960355 Bracket 1
3-24
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