Dometic NDR1292-S User Manual

Page 1
Ill Dometic
NDR1292-S
INSTALLATION AND OPERATING INSTRUCTIONS
REFRIGERATOR FOR LP-GAS AND ELECTRIC OPERATION
NDR 1292-S
FOR YOUR SAFETY If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas
supplier.
NEWDIMENSIONS
Contents:
Page
Installation 4
Operating Instructions
Maintenance &
Sewice
AVIS
Cet appareil
seulement par un
doit 6tre repark
reparateur
autorise. Modification de
I’appareil pourrait
etre
extremement dangeruse, et
pourrait causer mal ou mort.
0
12
USA For Service Center Assistance Service Office
Dometic Corporation
509 South Poplar Street
LaGrange, IN 46761
Phone: 2604634856
822 70 86-03
II Dometic
corporate office
2320 Industrial Parkway Elkhart, IN 46515
Call: 800-544-4881
CANADA
Dometic Distribution Inc
666 Langs Drive Cambridge, Ontario
N3H 2N7
Phone: 519-653-4390
Canada
Page 2
Page 3
FIG. 1
Refrigerator control panel
LEGEND Z-WAY AES Model
FIG. 2
1. Main Power Button ON/OFF
2.
AES/AUTO/GAS
3. Temperature Selector Button
4. Climate Control Button
5. Low Ambient Control Button
A. AC Mode Indicator Lamp B.
AEYAUTO
C. GAS Mode Indicator Lamp
D.
CHECK Indicator Lamp E. Temperature Indicator Lamps F. Climate Control Indicator Lamp G. Low Ambient Indicator Lamp
Mode Selector Button
Mode Indicator Lamp
3
Page 4
INSTALLATION
GENERAL INSTRUCTION
This appliance is designed for storage of foods and storage of frozen foods and making ice.
The lower side vent is fitted with a panel, which pro­vides an adequate access opening for ready service­ability of the burner and control manifold of the refrig­erator. This should be centered on the back of the re­frigerator.
GAS CONNECTION
The refrigerators outlined herein have been design cer­tified
byA.G.A.
dard for installation in a mobile home or recreational vehicle and are approved by the Canadian Gas Asso­ciation. The certifications are. however contingent on the instal­lation being made in accordance with the following in­structions as applicable.
In the U.S.A., the installation must conform with:
1. National Fuel Gas Code ANSI Z223.1.(latest
edition)
2. Manufactured Home Construction and Safety
Standard Title 24 CFR, Part 3280.
3. Recreational Vehicles ANSI Al 19.2.(latest edition). The unit must be electrically grounded in accordance
with the National Electric Code edition) when installed, if an external alternating current electrical source is utilized.
4. Any applicable local code.
In CANADA, the installation must conform with:
1. Current CAN/CGA 8149 Gas Installation Codes
2. Current CSA Standard 2240.4 GAS-EQUIPPED
RECREATIONAL VEHICLES AND MOBILE HOUSING.
3. Where a flexible metal connector is used, it must
comply with the provisions of the current Standard
CANlG.10,
APPLIANCES.
4. Any applicable local code The unit must be electrically grounded in accordance with the current CANADIAN ELECTRICAL CODE C22
Parts 1 and 2.
underthe ANSI 221.19 Refrigerator Stan-
ANSI/NFPA 70-(latest
METAL CONNECTORS FOR GAS
VENTILATION
The installation shall be made in such a manner as to separate the combustion system from the living space of the mobile home or recreational vehicle. Openings
forairsupplyorforventing
have a minimum dimension of not less than
ofcombustion products shall
l/4
inch.
Hook-up to the gas supply line is accomplished at the manual gas valve, which is furnished with a (UNF nections should be checked for leaks with soapy water.
DO NOT use a flame to check for gas leaks.
The gas supply system must incorporate a pressure regulator to maintain a supply pressure of not more than
11 inches water column. When testing the gas supply system at test pressures in excess of shutoff valve must be disconnected from the gas supply
prpmg system.
When testing the gas supply system at pressures less than or equal to from the gas supply piping system by closing its indi­vidual manual shutoff valve.
In case detailed instructions on the installation and con-
nection to the gas supply are required, contact your
dealer or distributor.
ELECTRICAL CONNECTION
120
The refrigerator is equipped with a three-prong (ground-
ing) plug for your protection against shock hazards and
should be plugged directly into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding prong from this plug. The free length of the cord is 2 feet and therefore recommended that the re­ceptacle be located to the right side of the refrigerator
(viewed from the rear) and approximately 10 inches from
the floor (see FIG. 3). This allows easy access through
the vent door. The cord should be routed to avoid direct
contact with the burner cover. flue cover or any other
components that could damage the cord insulation,
5/S’-18)
Volts
male flare connection. All completed con-
l/2
psig. the refrigerator and its individual
I/2
AC Connection
318”
SAE
psig, the appliance must be isolated
Proper installation requires one lower fresh air intake
and one upper exhaust vent. The ventilation kits shown
in this instruction manual have been certified for use
with the refrigerator models listed in the table. For “Cer-
tified Vent System Kits” see page 14. The ventilation
kits must be installed and used without modification. An opening toward the outside at floor level in the refrigera­tor compartment must be provided for ventilation of
heavier-than-air fuel gases. The lower vent of the rec­ommended kits is provided with proper size openings. The flow of combustion and ventilating air must not be obstructed.
IFIG.
3
4
Page 5
12
Volts
DC Connection
The refrigerator model NDR 1292-S require a continu­ous 12 volt DC supply (even though 2-way models are designed to operate on 120 volts AC and gas, a 12 volt DC control is required to maintain the automatic energy system). The connection is made to the positive negative (-) terminals of the terminal block on the back of the refrigerator. (See FIG. 1). Correct polarity must
be observed when connecting to the DC supply.
Do not use the chassis or vehicle frame as one of the conductors. Connect
DC supply. The distance the current must travel from the battery to
the refrigerator dictates the AWG wire size to be used. Should the wire be too small for the distance, a voltage
drop will result.
Recommended wire sizes are shown below.
two
wires at the refrigerator and route to the
MAXIM”?4 TOTAL CONDUCTOR WIRE
(in
feet
and
meters,
(t)
LENGHT
and
Caution: Use care when installing the refrigerator. This
refrigerator is equipped with the latest vacuum insulated panel technology. These insulating panels are located on the Top, Back, Bottom, Sides and Doors of the refrig-
erator.
If the surface is punctured, loss of insulation will occur. resulting in poor refrigerator performance.
NOTE:
opening of the enclosure. The top frame of the refrigera­tor will be anchored to the wood strip with screws. see FIG. 10. The refrigerator must be installed in a substantial enclo­sure and must be level. When installing the refrigerator in the enclosure, all areas within the recess in which the refrigerator is installed must be sealed. Make sure that there is a complete front frame of the refrigerator and the top, sides and
bottom of the enclosure. A length of sealing strip is ap­plied to the pose, sea FIG. 4. The sealing should provide a com­plete isolation of the appliance’s combustion system from
the vehicle interior.
NOTE:
the refrigerator is put in place.
A wood strip must be in place across the upper
seal
between the
rear
surface of the front frame for this pur-
Be careful not to damage the sealing strip when
The wires from the battery to the refrigerator must be of
large enough size to handle the load. The connections
must be clean, tight and free from corrosion.
INSTALLING REFRIGERATOR IN
ENCLOSURE
FIG. 4
Securing the Refrigerator
After the refrigerator is put in place, (ensuring a com-
bustion seal at the front frame), the refrigerator is to be secured in the enclosure with six straws (not included). The screws have to be installed in the following order:
The transport support at the rear of the refrigerator can
be removed if necessary for the installation of the refrig-
erator in the enclosure. (See figure above).
NOTE: DO NOT install the appliance directly on
carpeting. Carpeting must be removed
protected by a metal or wood panel beneath the appliance, which extends at least full width and depth of the appliance.
or
STEP 1: Two screws installed through the front base,
which includes the lower front strip installation. The refrigerator is provided with a lower front strip
(shipped as a loose part). The front strip is to be attached after the refrigerator is set into the cutout opening.
1. Install the lower front strip by sliding it under the bottom hinge plates, as shown in FIG. 5.
5
Page 6
FIG. 5
FIG. 6
FIG. 6
Any space between the counter, storage area or ceiling
and topofthe refrigeratorgreaterden be blocked. The heat produced at the rear of the refrig­erator will become trapped in this space, making the top of the refrigerator hot and reduce the efficiency of the refrigerator.
Drain water hose
A hole must be drilled through flooring see FIG. 8.
2. Secure the refrigerator and the lower front strip with two screws: One screw through each hinge. See FIG 6.
Step 2: Two screws installed in the top frame.
The top decoration panel must be removed from the re­frigerator before the screws can be installed.
Open the doors and remove the four screws that secure the top decoration panel to the top frame. Two screws are accessible from underneath see FIG. 7, the second
two screws that secure the decoration panel to the front
frame are located on each side of the lock retainer.
Carefully tilt the top decoration panel and lift up to re­move from top frame. Be careful not to damage the cir­cuit board and wires.
FIG. 7
1
Install the accessible from underneath.
Seal the opening for the screws with aluminum tape. Replace the top decoration panel with its four screws. Be careful not to pinch the wires behind the panel.
STEP 3: Two
See FIG. 8. Failure to follow the sequence in securing refrigerator in enclosure can cause leakage between the cabinet.
hvo
screws in the top frame, the holes are
scw.vs
installed in the rear base.
frame
and
The hole must be drilled in the cut out opening of the
base plate at the rear of the refrigerator. The installer
MUST make sure that the hose does not kink when run through the floor. Seal around the hose that goes through the drilled hole. to get the water to drain outside of the vehicle, the in­staller will have to supply the extra length of hose.
TESTING LP GAS SAFETY SHUTOFF
The gas safety shutoff must be tested after the re-
frigerator is connected to LP gas supply. To test the gas safety shutoff proceed as follows:
1.
Start the refrigerator according to the instructions,
and switch to GAS mode. (See start up instruc-
tions).
2. Check that the gas flame is lit and the GAS mode
indicator lamp (C) is on.
3.
Close the manual gas shutoff valve at the back of the refrigerator. (See FIG. 1).
4. Wait for one minute. The CHECK indicator lamp
(D) should be on and the GAS mode indicator lamp
(C) should be off.
5. Remove protection cover (see FIG. 1) and open the manual gas shutoff valve. Do not change any button positions on the control panel. Apply a non­corrosive commercial bubble solution to the burner
jet orifice.
6. No bubbles should appear at the opening of the burner jet orifice. The presence of bubbles indi­cates a defective gas safety shutoff and required.
7. If no bubbles were present at the burner jet orifice, it should be rinsed with fresh water. Be careful not
to damage the burner jet orifice. Replace
press the main power ON/OFF button (1) OFF and back ON. Normal operation of the burner should return. Allow the burner to operate for a minimum
of five minutes.
A
l-l/Z
inchesshould
Ifa
longer hose than supplied is required
sewice
is
cover
and
6
Page 7
CERTIFIED INSTALLATION
Certified installations require one roof vent and one lower side vent. For “Certified Vent System For further information contact your dealer or distribu­tor.
KWsee
page 14.
METHODS OF INSTALLATION
The method of installation is shown in FIG. 9. It is es-
sential that all maximum or minimum dimensions are
strictly maintained as the performance of the refrigera­tor is dependent on adequate flow of air the refrigerator.
NOTE: The condenser coil at the back of the refrigerator.
VENTILATION HEIGHTS
CLEARANCES
Minimum clearances in inches to combustible materials
are:
upper
vent should be centered
over
the rear of
over
the
FIG. 9
LOWER VENT CUTOUT
G:
TOP
K:
Side
L:
Bottom 0
M:
Rear
N: See NOTE: Clearance
NOTE: Clearance
the refrigerator and the wall behind the refrigerator.
NOTE: Clearance “N” is the distance between the bot-
tom of the lower vent to the roof material. For ventilation
height, see table VENTILATION HEIGHTS
See Figures 9, and 10.
NOTE: Wood Strip MUST be in place
0 0
0
“M”
is between the
“N”
below.
rearmost
part of
FIG. 10
L
7
Page 8
FIG. 11
This method of installation and these clearances will give you adequate space for service and proper installation
Side view View from above
OPERATING
INSTRUCTIONS
IMPORTANCE OF LEVELING A REFRIGERATOR
In an absorption refrigerator system, ammonia is lique-
fied in the finned condenser coil at the top rear of the
refrigerator. The liquid ammonia then flows into the evaporator (inside the freezer section) and is exposed to a circulating flow of hydrogen gas. which causes the ammonia to evaporate, creating a cold condition in the freezer. The tubing in the evaporator section is to provide a continuous movement of liquid ammonia, flowing downward by gravity through this section. If the refrigerator is operated when it is not level and the ve­hicle is not moving, liquid ammonia will accumulate in sections of the evaporator tubing. This will slow the cir-
culation of hydrogen and ammonia gas, or in severe
cases, completely block it, resulting in a loss of cooling. Any time the vehicle is parked for several hours with the
refrigerator operating. the vehicle should be leveled to
prevent this loss of cooling. The vehicle needs to be
leveled only so it is $omfortable to live
sloping of floor or walls). When the vehicle is moving, the leveling is not critical,
as the rolling and pitching movement of the vehicle will
pass to either side of level, keeping the liquid ammonia from accumulating in the evaporator tubing.
specific&y
~JI
sloped
(no noticeable
OPERATION
Before starting the refrigerator, check that all the manual gas valves are in the ON position. DO NOT forget the
manual shutoff valve on the rear of the refrigerator see FIG. 1.
This refrigerator is equipped with an Automatic Energy
Selector (AES) control system, which can automatically select the most suitable energy source which is avail­able, either 120 Volt AC, or LP gas operation. The sys­tem can be set by the user to be fully automatic, or if desired, LP gas only. The refrigerator controls will work down to 9.6 volt DC.
Most LP gas appliances used in recreational ve-
hicles are vented to the outside of the vehicle. When parked close to a gasoline pump, it is pos­sible that the gasoline fumes could enter this type of appliance and ignite from the burner flame, CAUSING A FIRE OR AN EXPLOSION.
FOR YOUR SAFETY, when refueling, shut off all LP gas appliances which are vented to the out­side.
Page 9
DISPLAY PANEL
n c
START UP INSTRUCTIONS
A. A continuous 12 volt DC supply must be available
for the electronic control to function.
B. Press the main power ON/OFF button (1) to the
DOWN position.
C. Press the TEMPERATURE SELECTOR button (3)
until the lamp at the desired setting is illuminated.
i
THERMOSTAT
The thermostat on the refrigerator controls both the gas and electric operation, thereby eliminating the
sity
of resetting each time a different energy source is
employed.
Afterthe
from “COLDEST” to the desired temperature setting,
usually at mid setting.
TO SHUT OFF THE REFRIGERATOR
AES/AUTO MODE
1.
Press the to turn ON the available, the AC mode indicator lamp (A) will illumi-
nate indicating AC operation. If 120 volts AC is not
available, the GAS indicator lamp (C) will illuminate
indicating the control has automatically switched to the GAS mode.
2. If the CHECK indicator lamp(D) illuminates and the GAS mode indicator lamp (C) is off, the controls have
failed to ignite the burner in the GAS mode. GAS operation may be reset by pressing the main power
ON/OFF button (1) to the OFF then ON position. (See step 2 under GAS MODE).
3. Press the TEMPERATURE SELECTOR button (3) until the lamp at the desired position is illuminated.
AES/AUTO/GAS
AES/AUTO
mode selector button (2)
lamp (B). If 120 volts is
The refrigerator may be shut off while in any mode of operation by pressing the main power ON/OFF button to the UP (OFF) position. This shuts off all DC power to the refrigerator, including the interior light.
F
initial start-up, the thermostat should be moved
G
neces-
GAS MODE
1. Press the
to turn OFF
indicator lamp (C)will illuminate. Within 45 seconds
the burner should be ignited and operating normally.
2. On the initial refrigerator start-up, it may take longer than 45 seconds to allow air to be purged from the gas line. If the gas does not ignite within 45 seconds the CHECK indicator lamp (D) will illuminate and the
GAS mode indicator lamp (C)will go off
To reset when the CHECK indicator lamp (D) is illu-
minated, press the main power to the OFF and then ON position.
NOTE: Do not continue to reset GAS operation if the CHECK indicator lamp continues to be illuminated after several tries.
3. Press the TEMPERATURE SELECTOR button (3) until the lamp at the desired position is illuminated.
AESlAUTOlGAS
theAES/AUTO
mode selector button (2)
lamp (B). The GAS mode
ON/OFF
button (1)
9
Page 10
E
F G
DESCRIPTION OF OPERATING MODES
AESlAUTO
When operating in the mode indicator lamp (6) will illuminate. The control sys­tem will automatically select between AC and GAS op­eration with AC having priority over GAS. Either the AC indicator lamp (A) or the GAS indicator lamp (C) will illuminate depending on the energy source selected by the control system. If the control system is operating
with AC energy and it then becomes unavailable, the
system will automatically switch to GAS. As soon as AC becomes available again the control will switch back to
AC regardless of the status of GAS operation.
GAS MODE
When operating in the GAS mode indicator lamp (6) will be off and the GAS mode indica­tor lamp (C)will be illuminated. This mode provides LP gas operation only. The control system will activate the ignition system and will attempt to light the burner for a period of approximately45 seconds. If unsuccessful, the CHECK indicator lamp (D) will illuminate and the GAS mode indicator lamp(C) will turn off.
MODE
AES/AUTO
mode, the
theAES/AUTO
AES/AUTO
mode
LIMP MODE OF OPERATION
This control system contains a feature where it will con­tinue to operate the cooling system in the event of a failure of a major operating component. Two different modes of operation can occur in this category
If for some reason the display module becomes non func­tional, the control system will revert to full automatic
operation selecting the best energy source available with AC, GAS priority The temperature of the refrigerator will be maintained at the MID position within normal tem-
perature tolerances. The power module will continually
attempt to reestablish operation of the display module. The second limp mode of operation will execute when a
failure of the temperature sensing device or associated electronic circuitry occurs. If this should occur, the con­trol system will operate on the energy source selected
via the control panel. The cooling unit will run continu-
ously on the selected energy source. The refrigerator will continue to operate in this mode indefinitely or until
a new sensor is installed and the system is reset.
To restart GAS operation, press the main power OFF button (1) to the OFF and then ON position. The control system will attempt a new 45 seconds ignition
S?q”e”CCT
If the refrigerator has not been used for a long time or the LP tanks have just been refilled. air may be trapped in the supply lines. To purge the air from the lines may require resetting the main power ON/OFF button (1) three
or four times. If repeated attempts fail to start the LP gas operation, check to make sure that the LP gas supply tanks are not empty and all manual shutoff valves in the
lines are open. If the problem is still not corrected, con­tact a service center for assistance.
If the control is switched to AC operation while the CHECK indicator lamp is on, it will function properly, but the CHECK indicator lamp will not go off until the main power ON/OFF button is pressed to the OFF then ON position.
10
ONI
Page 11
HOW TO USE THE REFRIGERATOR
FOOD STORAGE COMPARTMENT
The food storage compartment is completely closed and
unventilated, which is necessary to maintain the required low temperature for food storage. Consequently, foods
having a strong odor or those that absorb odors easily should be covered. Vegetables, salads etc. should be covered to retain their crispness. The coldest positions
in the refrigerator are under the cooling fins and at the bottom of the refrigerator. The warmer areas are on the upper door shelves. This should be considered when
placing different types of food in the refrigerator. When the refrigerator is heavily loaded, it will take a
longer time to lower the temperature; therefore, to get
maximum efficiency should be we-cooled prior to loading,The shelves should
not be covered with paper or plastic, and the food items should be arranged so air can circulate freely. Two door shelves are equipped with fingers. The fin­gers are designed to prevent large containers (l/Z-gal-
lon milk or juice) from shifting or spilling while traveling.
FROZEN FOOD STORAGE COMPARTMENT
Quick frozen soft fruits and ice cream should be placed in the coldest part of the compartment, which is on the top freezer shelf. Frozen vegetables, may be stored in any part of the compartment. This compartment is not designed for deep or freezing of food. Meat or fish, whether raw or prepared, can be stored in the frozen food storage compartment
provided they are pre-cooled first in the refrigerator. They can be stored about three times longer in the frozen food compartment as compared to the fresh food compart­ment. To prevent food from drying out, keep it in cov­ered dishes, containers, plastic bags orwrapped in alu­minum foil. Total Refrigerated Volume 12
ICE MAKING
Ice cubes can be made in the ice trays placed in the freezer compartment. The trays should be filled with
water to within
making, the trays should be placed in direct contact with the freezer shelves. To release the ice cubes seize the tray with both hands and twist the tray. Cubes not required should be replaced in the tray. Refill the tray with water and replace the tray on the freezer shelf. Ice will be made more rapidly if the thermostat is set at its highest position. It is a good idea to do this a few hours before the antici­pated need for ice, but be sure to move the thermostat back to normal setting, usually about mid setting when
the ice is formed. Food in the fresh food compartment
may be frozen if the setting is left on “COLDEST” posi-
tion.
DEFROSTING
Shut off the refrigerator by pressing the main power ON/ OFF button to the UP (OFF) position.
Jhe refriaerator
l/4”
(5 mm) from the top. For faster ice
and food items
tuft.
quick-
Empty the refrigerator, leaving the drip tray under the finned evaporator, and the cabinet and freezer doors open. Filling the ice trayswith hot water and placing them
on the freezer shelves can reduce defrosting time. When all the frost has melted, dry the interior of the re­frigerator and freezer with a clean cloth. Replace all food
and set the thermostat to the COLDEST temperature
setting for a few hours. Then reset the thermostat to the
desired setting, usually at mid setting.
DO NOT use a hot air blower. Permanent damage
could result from warping the metal or plastic parts.
DO NOT use a knife or an ice pick, or other sharp tools to
can create a leak in the ammonia system.
CLEANING
Cleaning the refrigerator is usually done after it is de­frosted or put into storage. To clean the interior liner of the refrigerator, use lukewarm weak soda solution. Use
only warm water to clean the finned evaporator, ice trays and shelves. NEVER use strong chemicals or abrasives to clean these parts, as the protective surfaces will be damaged. It is important to always keep the refrigerator clean.
SHUT OFF - STORAGE PROCEDURE
Shut off the refrigerator by pressing the main power ON/
OFF button to the UP (OFF) position.
If the refrigerator will not be in operation for a period of weeks, it should be emptied, defrosted, cleaned and the
doors left ajar. The ice trays should also be dried and
kept outside the cabinet.
DO NOT store explosive substances in the refrig­erator, such as cigarette lighter gas, petrol, ether or
the like.
NOTE:
tion (less than Z-weight % of the coolant).
CLIMATE CONTROL
During the summer months of high temperatures and
humidity the metal frame between the freezer and fresh
food compartments may have water droplets forming. The number of water droplets will increase if the vehicle
isn’t air conditioned during these months. This refrigerator comes standard with a 12 volt (DC) climate control that will evaporate the water droplets when they form. To turn on the climate control, press the CLGbutton (4) on the display panel, the indicator lamp (F) will illumi-
nate. (See FIG. 2 or display panel, section OPERATING
INSTRUCTIONS). The climate used when temperatures require it. NOTE: The climate control will draw 12 volt DC power continuously when in the ON position. It should be turned OFF when a charging source is not available.
removafrostfrom thefreezershelves.
Sodium chromate is used for corrosion protec-
co&l
can be left on continuously or only
They
11
Page 12
LOW AMBIENT CONTROL
All RV absorption refrigerators, while similar, operate a little differently than your home refrigerator. designers and engineers have equipped your refrigera­tor with an exclusive feature that allows for trouble-free operation in low ambient temperature (like below 50°F) for extended periods of time. Simply press the LAC-but- ton (5) on the display panel, the indicator lamp (G) will illuminate (see FIG. 2 or display panel, section OPER­ATING INSTRUCTIONS). Once the outdoor tempera­ture is above 50°F. the low ambient switch should be turned off.
Dometic
ELECTRIC EQUIPMENT
CARTRIDGE HEATER
The heat necessary for the operation of an absorption cooling unit is supplied by an electric heater mounted in a pocket of the boiler system. This model is equipped with
120 volt AC.
To replace the heater proceed as follows:
1.
Disconnect the wall plug, and the 12 volt wires.
2. Remove the protection cover see FIG. 1
3. Remove the power module cover see FIG. 1
4. Disconnect the heater leads.
5. With a pair of pliers unfold the lug holding the lid of the boiler casing and open the lid.
6. Remove some insulation wool so that the heater is accessible.
7. Turn and lift the heater out of its pocket.
8. Fit the new heater into the pocket.
9. Connect the leads and put on the power module cover.
10. Reset the insulation and close the lid of the boiler.
11. Replace the protection cover.
FUSES
This model is equipped with 2 fuses, one for the refrig­erator control system and one for AC cartridge heater. (See table below). To replace fuses proceed as follows.
1.
Disconnect the wall plug, and the 12 volt wires.
2. Remove the power module
3. Snap the fuse out of the fuse holder.
4. Fit a new fuse in to the fuse holder.
5. Replace the power module cover.
two
electrical heaters for
cover.
See FIG. 1.
MAINTENANCE 8, SERVICE
The user should be aware of service that must be done on a regular schedule to keep the refrigerator operating properly. The service should only be per­formed by a qualified technician who is familiar with LP gas systems and refrigerators.
1. REFRIGERATOR REMOVAL
Before working on the refrigerator, make sure the AC voltage and DC voltage leads are disconnected. Shut off the gas supply. Disconnect the gas supply line at the rear of the refrigerator see FIG. 1. Always use a back up wrench when loosening and tightening this connection. Cap the gas supply line loosen the screws anchoring the refrigerator to the enclosure and slide the refrigerator out of the compartment.
When replacing the refrigerator make sure that the
sealing strips are properly positioned.
Replacement is the reverse of removal. Check all
connections for gas leaks. Refer to section INSTALLATION, page 4 to 8.
2. PERIODIC MAINTENANCE
To keep your Dometic refrigerator operating efficiently and safely, periodic inspection and cleaning of sew
era1
components once or twice a year is recom-
mended.
A
It is important to keep the area at the back of the refrigerator clean. Check the lower vent, upper vent and area between these openings for any obstruc­tions such as bird/insect nests, spider webs, etc. Clean the coils on the back of the refrigerator. Use a soft bristled brush to dust off the coils.
It is important to keep the refrigerator area free from combustible material, gasoline and other flammable vapors or liquids.
NOTE: The following maintenance is required once or twice a year. but should only be done by a qualified ser­viceman who is familiar with LP gas systems and refrig­erators. B. Check all connections in the LP gas system (at the
back of the refrigerator) for gas leaks. The LP gas supply must be turned on. Apply a non-corrosive
bubble solution to all LP gas connections. The ap­pearance of bubbles indicates a leak and should be repaired immediately by a QUALIFIED SERVICE­MAN WHO IS FAMILIAR WITH GAS SYSTEM AND
REFRIGERATORS.
12
DQNQI
C. Check the AES control system by connecting/discon-
D. The LP gas pressure should be checked and the main
use a flame to check for gas leaks.
netting
120 volt AC power. start/stop the engine, etc.
Compare the operation with the operation described
in description of operating modes. Page 10.
regulator re-adjusted if pressure is incorrect.
Page 13
FIG. 12
GAS EQUIPMENT ASSEMBLY
SOI FNOID VALVE
BURNER MOUNTING
Shown
in open position
BVRNER
The correct operating pressure is 11 inches of water column. The correct place to take the LP gas pres­sure is at the test port just ahead of the burner jet.
(See FIG. 12). Inspect the flue baffle. It should be reasonably clean
and free of soot. Heavy soot formation indicates im-
proper functioning of the burner. The flue and burner both require cleaning in the following manner:
Unplug the refrigerator power cord from the 120 volt
1
AC outlet. (See FIG. 3).
2
Disconnect or shut off the 12 volt power to the refrig­erator. Turn manual shutoff valve to OFF. (See FIG. 1).
Removecoverfrom
Disconnect the wire from the high voltage electrode.
Remove the burner mounting screws and remove the
burner assembly. (See FIG. 12).
Remove the wire and the flue baffle from the top of
flue tube. Clean the flue from the top using a flue
brush. Blowing compressed air into the flue will not properly clean soot and scale out of the flue tube. Replace the flue baffle.
Clean burner tube with a brush. Blow out burner with
compressed air.
Before removing burner jet, clean burner area of soot and scale that fell out of flue tube. Remove the burner
jet. Soak the jet in wood alcohol and blow it out with
compressed air. Re-install and tighten burner jet. NOTE: The color of the flame shall be clear blue
over the slots of the burner. (See FIG. 13).
/SPARK ELECTRODE
the burner housing. (See FIG. 1).
PRESSURE TEST PORT
00 NOT use a wire or pin when cleaning the burner
jet as damage can occur to the precision opening.
This can cause damage to the refrigerator or create a fire hazard.
10. Reinstall burner, being careful that the end of the burner fits into the slot on the burner bracket. Check to make sure slots are centered under the flue tube and the thermocouple is positioned properly (tip of thermocouple extends over ho slots of burner).
11.
Be sure to reconnect the wire to high voltage elec­trode. Check the electrode for proper location and gap. (See FIG. 14).
FIG. 14
Electrode
Burner tube
FIG. 13
Clear blue color of flame
L
12.
Turn on manual gas shutoff valve and check all fit-
tings for leaks.
13. Connect 120 volt power cord to the outlet and re­connect or turn on the 12 volt DC power.
14. Check LP gas safety shutoff. See page 6.
13
Page 14
TROUBLESHOOTING
The Refrigerator Does Not Cool Properly
A.
Burnerjet
Clean. (See section Maintenance & Service, Item
2. Periodic Maintenance, Paragraph E. Item 1-14.) B. Check level of refrigerator. C. Venting problem.
Restriction in air flow across cooling unit.
D. Heavy frost buildup on evaporator fins.
Defrost. E. Flue baffle not inserted properly in flue tube. F. Improperly set thermostat.
(See section Operating Instructions. part Start Up
Instructions.) G. Burner dirty.
Clean. (See section Maintenance 8 Service, Item
2. Periodic Maintenance, Paragraph E. Item 1-14.)
H. LP gas pressure low at burner.
Set main regulator so pressure does not drop
below 11 inches water column at pressure tap.
I.
Burner not located properly under flue tube.
Relocate. J. Burnerdamaged.
Replace.
K. Odors from fumes.
1. Dislocated burner.
2. Damaged burner.
3. Dirty flue tube.
L. FUSES
1. Refrigerator AC Supply.
2. Control system. See page 12, part Fuses.
clogged.
NOTE: AVOID SPRAYING WATER THROUGH THE REFRIGERATOR VENTS WHILE WASHING YOUR RV.
All the above instructions are to be followed closely. The
refrigerator is responsible for any failures caused by improper adjust­ments and unfavorable installation conditions. Contact Service point or distributor service dept. for assistance.
Replacement Parts Suppliers: See page 1.
qualiv-guaranteed.
However, we are not
SPARE PARTS
The following list is a list of commonly used parts, which
should be available, if required, from your Dometic Ser-
vice Center.
Part No.
173769-01/9
95 50 01-67/Z 200 74 293 11 32-01/g 293 27 81-02/O 293 18 293 21 06-01/Z 293 25 63-03/E 293 25 77-0212 200 27 26-12/9 200 27 26-l 3/7 200 27 26-1415 293 26 5%01/2 293 26 67-05/4
19-33/z
Z&02/4
Description
Heater, Burner pipe, cpl. Jet, No. 76 Spark ignition device Electrode, with conductor
Thermocouple
Lamp cover Doorshelf, 6 pieces Doorshelf, freezer Box vegetable-, (crisper) Box vegetable-, (crisper) Box vegetable-, (meat locker)
Bottle holder, 2 pieces
Baffle
21OW. 12OV
Contact an authorized service center for
parts and repairs as needed.
CERTIFIED VENT SYSTEM KITS
REFRIGERATOR MODEL
code numbers. For color codes, contact your supplier.
**
Alternate instructions
For further information contact your dealer or distributor.
fowarded
KIT NO. COMPONENTS PART NO.
with the Ventilator Kit.
I
14
Page 15
Positioning of shelves
Put a screwdriver into the slot of the shelf Turn the screwdriver counterclockwise. Remove the shelf locks from the wire shelf.
Slide the wire shelf to the left.
The right-hand side of the shelf will come loose.
lock.
Insert the ends of the wire shelf on the left-hand
side at the desired position.
Slide the shelf into the holes on the right-hand
side.
Lower the right-hand side of the wire shelf and let the left-hand side slide out of the holes in the
Wall.
slide
the plastic plugs into the holes of the wall.
snap
the shelf locks onto the wire shelf.
Page 16
1
1
16
MO-F0
0214
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