Dometic NDA1402 User Manual

INST ALLATION AND
®
®
OPERATING INSTRUCTIONS
REFRIGERATOR FOR LP-GAS AND ELECTRIC OPERATION
NDA1402
autodefrost
Contents: Installation 5
Operating Instructions 9 Icemaker 15 Maintenance & Service 16
Page
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier .
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W ARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Pour votre sécurité Si vous sentez une odeur de gaz:
1. Ouvrez les fenêtres.
2. Ne touchez à aucun interrupteur.
3. Éteignez toute flamme nue.
4. Avertissez immédiatement votre fournis­seur de gaz.
Pour votre sécurité Ne pas entreposer ni utiliser de l’essence ni
d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Avertissement: Une installation, un réglage, une modification, une réparation ou un entretien non conforme aux normes peut entraîner des blessures ou des dommages matériels. Lisez attentivement le mode d’em­ploi fourni avec l’appareil. Pour obtenir de l’aide ou des renseignements supplémentai­res, consultez un installateur ou un service d’entretien qualifié ou le fournisseur de gaz.
USA Corporate Office CANADA
Service Office 2320 Industrial Parkway Elkhart, IN 46515 Dometic Distribution Inc. Dometic Corporation 866 Langs Drive 2320 Industrial Pkwy . Cambridge, Ontario Elkhart, IN 46516 For Service Center Assistance N3H 2N7 Canada Phone: 574-294-251 1 Call: 800-544-4881 Phone: 519-653-4390
Form No. 825123401 MO-FO 0513 (French 3309981.003) ©2005 Dometic Corporation Lagrange, IN 46761
NDA 1402
Rear view equipment used for text reference
FIG. 1
Heaters 12V DC
Burner control
Protection cover Flue baffle
Thermofuse
Burner jet
Manual gas shut off valve
Inlet fitting
Flexible cord Ice maker
Thermostat
12V DC
Flexible cord Refrigerator
Power module and fuses
12V DC
Drain water hose
Heating cabel
Water hose Ice maker
Water solenoid valve
12 Volt DC Terminal block
GENERAL INSTRUCTION
This appliance is designed for storage of foods and storage of frozen foods and making ice.
This appliance is certified under the latest edition of ANSI Z21.19•CSA 1.4 Refrigerators using gas fuel.
The installation must conform with local codes, or in ab­sence of local codes, the following standards as appli­cable.
In the U.S. the installation must conform with:
1. National Fuel Gas Code, ANSI Z223.1/NFPA 54 (latest edition).
2. Recreational Vehicles Code, ANSI A119.2 (latest edition)
3. Manufactured Home Construction and Safety St andard, T itle 24 CFR, Part 3280.
If an external electrical source is utilized, the refrigera­tor, when inst alled, must be electrically grounded in ac­cordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFP A 70 - (lat­est edition).
In CANADA, the installation must conform with:
1. Natural Gas and Propane Installation Code, CSA B149.1
2. CSA Z240 R V Series, Recreational V ehicles.
3. Current CSA Z240.4, Gas-equipped Recreational Vehicles and Mobile Housing.
If an external electrical source is utilized, the refrigera­tor, when installed, must be electrically grounded in ac­cordance with local codes or, in the absence of local codes, the Canadian Electrical Code, CSA C22.1, Parts I and II - (latest edition).
3
Refrigerator control panel
12 3 4
LEGEND 2-WAY Model
Panel Controls:
1. Main Power ON/OFF key
2. AUTO/STORE key/ Combined energy mode selection and store key
PM AUTO AC GAS
3. LED Display Panel
FREEZER FRIDGE
FIG. 2
The LED panel displays preferably temperatures in the refrigera­tor and current modes of operation. However, also other useful status messages are displayed.
Note: The displayed temperature values reflect the storage temperatures of the food in the two compartments. A delay function prevents rapid changes due to door openings etc.
Panel Indications:
Actual temperature of food in frozen food compartment
Actual temperature of food in fresh food compartment
AUTO mode indication
AC operation indication
GAS operation indication
Thermostat setting indication (temporary during setting)
Real time clock/ PM indication (temporary during setting)
V arious st atus and error messages
4. SET key/ Combined temperature range and real time clock adjustment.
Store function: When setting the real time clock as well as the thermostat, the
desired setting can be stored by either, automatically after 5 sec. of inactivity or by pressing the STORE key .
4
INSTALLATION
VENTILATION
The installation shall be made in such a manner as to separate the combustion system from the living space of the mobile home or recreational vehicle. Openings for air supply or for venting of combustion products shall have a minimum dimension of not less than 1/4 inch.
Proper installation requires one lower fresh air intake and one upper exhaust vent. The ventilation kits shown in this instruction manual have been certified for use with the refrigerator models listed in the table. For “Certified Vent System Kits” see page 19. The ventilation kits must be installed and used without modification. An opening toward the out side at floor level in the refrigerator compartment must be provided for ventilation of heavier-than-air fuel gases. The lower vent of the recommended kits is provided with proper size openings. The flow of combustion and ventilating air must not be obstructed. The lower side vent is fitted with a panel, which provides an adequate access opening for ready serviceability of the burner and control manifold of the refrigerator. This should be centered on the back of the refrigerator.
GAS CONNECTION
Hook up to the gas supply line is accomplished at the manual gas valve, which is furnished with a 3/8" SAE (UNF 5/8" -18) male flare connection. All completed con­nections should be checked for leaks with soapy water.
! WARNING
DO NOT use a flame to check for gas leaks.
The free length of the cord is 2 feet and therefore rec­ommended that the receptacle be located to the right side (opposite side of refrigerator burner assembly) of the refrigerator (viewed from the rear). The receptacle should be 3” (from the bottom of the plastic receptacle) above the refrigerator mounting floor. (see FIG. 3). This allows easy access through the vent door. The cord should be routed to avoid direct contact with the burner cover, flue cover or any other components that could damage the cord insulation.
120 Volt AC receptacle
3’’
FIG. 3
12 Volts DC Connection
The refrigerator model NDA 1402 require a continuous 12 volt DC supply to maintain the automatic energy se­lector system and the auto defrost control system to func­tion. The connection is made to the positive (+) and negative (-) terminals of the terminal block on the back of the re­frigerator. (See FIG. 1). Correct polarity must be observed when connecting to the DC supply .
The gas supply system must incorporate a pressure regu­lator to maintain a supply pressure of not more than 11 inches water column. When testing the gas supply system at test pressures in excess of 1/2 psi, the refrigerator and its individual shut off valve must be disconnected from the gas supply pip­ing system. When testing the gas supply system at pressures less than or equal to 1/2 psi, the appliance must be isolated from the gas supply piping system by closing its indi­vidual manual shut off valve. In case detailed instructions on the installation and con­nection to the gas supply are required, contact your dealer or distributor.
ELECTRICAL CONNECTION
120 Volts AC Connection
The refrigerator is equipped with a three-prong (ground­ing) plug for your protection against shock hazards and should be plugged directly into a properly grounded three­prong receptacle. DO NOT cut or remove the grounding prong from this plug.
Do not use the chassis or vehicle frame as one of the conductors. Connect two wires at the refrigerator and route to the DC supply. It is important that the wires to the 12-volt DC terminal is of proper wire size.
Recommended conductor wires size and total conduc­tor wires length are found in the table below.
Length Minimum Wire Size
<33 ft. (<10m) 12 AWG 33 - 66 ft. (10 - 20m) 10 AWG >66 ft. (>20m) 8 AWG
Example: If the distance between the refrigerator and the 12V DC supply is 20 ft., the total wire length is 40 ft. and a wire size of 10 AWG should be used.
5
INSTALLING REFRIGERAT OR IN ENCLOSURE
The transport support at the rear of the refrigerator can be removed if necessary for the installation of the refrig­erator in the enclosure. (See figure above).
NOTE: DO NOT install the appliance directly on
carpeting. Carpeting must be removed or protected by a metal or wood panel beneath the appliance, which extends at least full width and depth of the appliance.
FIG. 4
Securing the Refrigerator
After the refrigerator is put in place, (ensuring a com­bustion seal at the front frame), the refrigerator is to be secured in the enclosure with six screws (not included). The screws have to be installed in the following order:
Caution: Use care when installing the refrigerator . This refrigerator is equipped with the latest vacuum insulated panel technology. These insulating panels are located on the T op, Back, Bottom, Sides and Doors of the refrig­erator. If the surface is punctured, loss of insulation will occur, resulting in poor refrigerator performance.
NOTE: A wood strip must be in place across the upper opening of the enclosure. The top frame of the refrigera­tor will be anchored to the wood strip with screws, see FIG. 10. The refrigerator must be installed in a substantial enclo­sure and must be level. When installing the refrigerator in the enclosure, all areas within the recess in which the refrigerator is installed must be sealed. Make sure that there is a complete seal between the front frame of the refrigerator and the top, sides and bottom of the enclosure. A length of sealing strip is ap­plied to the rear surface of the front frame for this pur­pose, see FIG . 4. The sealing should provide a complete isolation of the appliance’s combustion system from the vehicle interior. NOTE: Be careful not to damage the sealing strip when the refrigerator is put in place.
STEP 1: Two screws installed through the front base,
which includes the lower front strip installation. The refrigerator is provided with a lower front strip
(shippe d as a loo se part). The front strip is to be attached after the refrigerator is set into the cutout opening.
1. Install the lower front strip by sliding it under the bottom hinge plates, as shown in FIG. 5.
FIG. 5
FIG. 6
2. Secure the refrigerator and the lower front strip with two screws: One screw through each hinge. See FIG 6.
6
Step 2: Two screws installed in the top frame.
Open the doors and fasten the refrigerator with two screws through the holes underneath the top decoration panel. See FIG. 7.
FIG. 7
STEP 3: Two screws installed in the rear base.
See FIG. 8.
FIG. 8
TESTING LP GAS SAFETY SHUT OFF
The gas safety shut off must be tested after the re­frigerator is connected to LP gas supply.
To test the gas safety shut off, proceed as follows:
1. Start the refrigerator according to the instructions, and switch to GAS mode. (See start up instructions “Select energy mode of operation”).
2. Check that the dot for GAS mode on the LED is on, check that the gas flame is lit.
3. Close the manual gas shut off valve at the back of the refrigerator. (See FIG. 1).
4. Wait until “ch LP” is flashing on the LED panel approximately 6 to 7 minutes.
5. Remove protection cover (see FIG. 1) and open the manual gas shut off valve. Do not change any button positions on the control panel. Apply a non­corrosive commercial bubble solution to the burner jet orifice.
6. No bubbles should appear at the opening of the burner jet orifice. The presence of bubbles indi­cates a defective gas safety shut off, and service is required.
7. If no bubbles were present at the burner jet orifice, it should be rinsed with fresh water. Be careful not to damage the burner jet orifice. Replace cover and press the main power ON/OFF button (1) OFF and back ON. Normal operation of the burner should return. Allow the burner to operate for a minimum of five minutes.
Hole for drain water hose
Failure to follow the sequence in securing refrigerator in enclosure can cause leakage between the frame and cabinet. Any space between the counter , storage area or ceiling and top of the refrigerator greater den 1-1/2 inches should be blocked. The heat produced at the rear of the refrig­erator will become trapped in this space, making the top of the refrigerator hot and reduce the efficiency of the refrigerator.
Drain water hose
A hole must be drilled through flooring see FIG. 8. The hole must be drilled in the cut out opening of the base plate at the rear of the refrigerator. The installer MUST make sure that the hose does not kink when run through the floor. Seal around the hose that goes through the drilled hole. If a longer hose than supplied is required to get the water to drain outside of the vehicle, the in­staller will have to supply the extra length of hose.
7
CERTIFIED INST ALLA TION
Certified installations require one roof vent and one lower side vent. For “Certified V ent System Kits” see page 19. For further information contact your dealer or distributor .
Ventilation height
Condenser
METHODS OF INST ALLA TION
The method of installation is shown in FIG . 9. It is essen­tial that all maximum or minimum dimensions are strictly maintained as the performance of the refrigerator is de­pendent on adequate flow of air over the rear of the re­frigerator.
NOTE: The upper vent should be centered over the condenser coil at the back of the refrigerator.
VENTILATION HEIGHTS
Installation with roof Minimum ventilation vent and lower side vent heights in:
Refrigerator Inches mm
NDA 1402 69-1/8 1756
CLEARANCES
Minimum clearances in inches to combustible materials are:
FIG. 9
13-5/8”
LOWER VENT CUTOUT
28-5/8”
G
G: Top 0 K: Side 0 L: Bottom 0 M: Rear 0 N: See NOTE: Clearance “N” below.
NOTE: Clearance “M” is between the rearmost part of
the refrigerator and the wall behind the refrigerator. NOTE: Clearance “N” is the distance between the bot-
tom of the lower vent to the roof material. For ventilation height, see table VENTILATION HEIGHTS See Figures 9, and 10.
NOTE: Wood Strip MUST be in place
K
FIG. 10
8
N
K
L
M
FIG. 11
Side view View from above
C
D
D
HA
Overall Recess Refrigerator Dimensions Dimensions Model
Height Width Depth Height Width Depth
ABCHWD
inch 64-17/64 33-11/16 29-5/8 63-3/16 32-3/4 26-1/16
NDA 1402
mm 1632 855 752 1605 832 662
This method of installation and these clearances will give you adequate space for service and proper installation.
OPERATING INSTRUCTIONS
IMPORTANCE OF LEVELING A REFRIGERATOR
In an absorption refrigerator system, ammonia is lique­fied in the finned condenser coil at the top rear of the refrigerator. The liquid ammonia then flows into the evaporator (inside the freezer section) and is exposed to a circulating flow of hydrogen gas, which causes the ammonia to evaporate, creating a cold condition in the freezer. When starting this refrigerator for the very first time, the cooling cycle may require up to four hours of running time before the cooling unit is fully operational.
The tubing in the evaporator section is specifically sloped to provide a continuous movement of liquid ammonia, flowing downward by gravity through this section. If the refrigerator is operated when it is not level and the ve­hicle is not moving, liquid ammonia will accumulate in sections of the evaporator tubing. This will slow the cir­culation of hydrogen and ammonia gas, or in severe cases, completely block it, resulting in a loss of cooling.
W
B
OPERATION
Before starting the refrigerator , check that all the manual gas valves are in the ON position. DO NOT forget the manual shut off valve on the rear of the refrigerator see FIG. 1. This refrigerator is equipped with an automatic energy selector system and an auto defrosting control system. The energy selector system will automatically select the most suitable energy source that is available, either 120-volt AC, or LP gas operation. The system can be set by the user to be fully automatic, or if desired, LP gas only . The defrost system will automatically carry out defrost in frozen food and fresh food compartment once per 24 hours. To be able to control the performance of the de­frost intervals the system is equipped with a built in real time clock. The clock has to be set to local time at the very first start up of the refrigerator or when the 12-volt DC supply has been disconnected for a longer period of time. A message on the LED panel will alert when the clock needs to be set.
! WARNING
Any time the vehicle is parked for several hours with the refrigerator operating, the vehicle should be leveled to prevent this loss of cooling. The vehicle needs to be leveled only so it is comfortable to live in (no noticeable sloping of floor or walls). When the vehicle is moving, the leveling is not critical, as the rolling and pitching movement of the vehicle will pass to either side of level, keeping the liquid ammonia from accumulating in the evaporator tubing.
Most LP gas appliances used in recreational ve­hicles are vented to the outside of the vehicle. When parked close to a gasoline pump, it is pos­sible that the gasoline fumes could enter this type of appliance and ignite from the burner flame, CAUSING A FIRE OR AN EXPLOSION.
FOR YOUR SAFETY, when refueling, shut off all LP gas appliances which are vented to the out­side.
9
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