DoAll C-8056SA Instruction Manual

C-8056SA
Metal Cutting Band Sawing Machine
Utility Line
Instruction Manual
2
PREFACE
Ever since it was established, SINGULAR MACHINERY has always followed the company's policy of "Specialized Manufacturing, Customers First and Business Perpetuity". Oriented by market demands, we have dedicated ourselves to technological innovation and produce the best quality of hydraulic band saws to serve the industry. We always look forward to any advice given by our customers.
We appreciate very much for your choosing Singular hydraulic band saws for your production. To ensure correct operation and safety, the operator must thoroughly read the operation manual before attempting to operate the machine.
Please fill in the basic information in the spaces below:
(1) MACHINE MODEL: ____________________
(2) SERIAL NUMBER: ____________________
(3) SHIPPING DATE: ____________________
(4) OTHERS: ____________________
C-8056SA
SAW BLADE
6800 × 54 × 1,6mm
MAIN DRIVE BELT
3V530X2
STEEL BRUSH BELT
M56
ITEMS
MODEL
3
CONTENTS
1. SAFETY RULES ..................................................................... 6
2. MACHINE SPECIFICATIONS ................................................. 7
3. USER'S PREPARATION ........................................................ 9
4. MOVING AND INSTALLING THE MACHINE ....................... 11
5. OPERATION INSTRUCTIONS ............................................. 14
6. MACHINE REPAIR AND MAINTENANCE ........................... 20
7. TROUBLE SHOOTING ......................................................... 25
8. HYDRAULIC CIRCUIT DIAGRAM ........................................ 26
4
1. SAFETY RULES
1.1 CLOTHING
To protect the operator from entangling or clamping by the machine, the operator must remove gloves and beware of loose clothing. Before operating the machine, wear safety shoes to avoid foot injury by waste material.
1.2 INSTALLATION
The machine must be properly grounded to avoid danger by electric shock. Use durable insulating material to cover the power wires placed on the floor to avoid electric shock.
1.3 Be sure to tighten all guards before operating the machine.
1.4 While the machine is running, never try to touch the saw blade. Failure to comply may result
in accident by entangling.
1.5 During operation, if you need to check the interior of the machine, wait until the machine
has come to a complete stop before opening any guards.
1.6 Do not enter into the workpiece moving area. Lifting of the work pieces to the work piece
supporting is done by using an electric hoist, which is to be operated only by qualified personnel.
1.7 Do not try to touch the circuit breaker, switches or buttons with wet hands.
1.8 Turn power off before maintaining or cleaning the machine.
1.9 Wear gloves for replacing saw blade, removing chips, replacing cutting fluid and moving
work pieces. Do not touch the teeth of the saw blade.
1.10 The coolant is not edible. If any should accidentally enter the mouth, spit it out immediately
and rinse mouth.
1.11 Do not operate the machine, maintain or check the machine under the influence of alcohol
or medication.
1.12 The machine will stop when safety guard is opened. While the machine is running, opening
the guard will cause the power to shut off but the running parts do not stop immediately and can still cause danger. Be sure to open the safety guard only when the machine has come to a complete stop.
1.13 Do not stand on the front or rear supporting rollers to avoid accident by slipping.
1.14 Be sure to perform a machine check before starting and check periodically. After the job is
finished, clean both the machine and the working area thoroughly.
1.15 The machine operator must be well trained. The training course takes one week, including
machine operation, workpiece lifting, saw blade replacement, and machine maintenance.
1.16 The machinery maintenance personnel must have knowledge of electric control and must
be well trained.
1.17 Do not apply the machine for cutting work pieces such as food, wood, plastic, poisonous
material, magnesium or magnesium alloy. This machine is designed for cutting steel bars and profiled steel tubes only.
5
2. MACHINE SPECIFICATIONS
2.1 SPECIFICATIONS
MODEL
C-8056SA
Cutting capacity
100 ~ 560 mm
100 (W) × 100 (H) to 300 (W) × 280 (H) mm
Bundle Cutting
Max.
560 (W) x 270 (H) mm
Min.
300 (W) x 120 (W) mm
Saw
Blade Size
6.800 x 54 x 1,6 mm
Speed
16 to 85 m/min
Tension
Hydraulic
Motors Output
Saw Blade
7,5 KW (10 HP)
Hydraulic Pump
2,2 KW (3 HP)
Coolant Pump
0,2 KW (1/4 HP)
Tanks
Hydraulic
130 L
Coolant
140 L
Working height
850 mm
Dimensions
3390 (W) × 2140 (H) × 1600 (L) mm
Net Weight
3800 kg
6
2.2 DIMENSIONAL DRAWINGS
2160
3220
3390
1600
DIMENSIONAL DRAWINGS OF THE C-8056SA
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