DoAll 500SNC Instruction Manual
500SNC
Serial No: 592-13178 to
Instruction Manual
Band Sawing Machine
DAMAGE CLAIM PROCEDURES
VISIBLE DAMAGE AT THE TIME OF DELIVERY:
1. Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs
are not possible in the eld.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
CONCEALED DAMAGE:
1. You have fourteen (14) days to report damage not noted at time of delivery.
a. Report damage as soon as possible. This makes it easier to prove that it did not happen
at cosignee’s plant.
b. Inspect machine(s) carefully before moving from the receiving area. Again, if machine is
not moved, it is easier to prove your case.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
OPERATOR'S INSTRUCTION MANUAL
METAL CUTTING BAND SAW
MODEL FIRST SERIAL NO. LAST SERIAL NO.
500SNC 592-13178
For your information and future reference, pertinent data concerning your
machine should be written in the spaces provided above. This information is
printed on a label or stamped on a plate attached to your machine. Be sure
to provide machine model and serial numbers with any correspondence or
parts orders.
Specications contained herein were in effect at the time this manual was
approved for printing. The DoALL Company, whose policy is one of continuous
improvement, reserves the right, however, to change specications or design
at any time without notice and without incurring obligations.
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE!
For Sales, Parts and Service, call 1-888-362-5572
DoALL SAWING PRODUCTS
2375B TOUHY AVENUE
ELK GROVE, ILLINOIS 60007 U.S.A.
The following registered trademarks of the DoALL Company are used in this manual:
DoALL, Imperial Bi-Metal, Kleen-Kool, and Tensigage.
PRINTED IN U.S.A. PB-541.3 (5-13)
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TABLE OF CONTENTS
MACHINE DIMENSIONS
Floor Plan .................................................... 1
Top View ................................................................. 2
Front View .............................................................. 3
MACHINE FEATURES
Front View ................................................... 4
Rear View ............................................................... 5
Side View ................................................................ 6
INSTALLATION
Location .................................................................. 7
OSHA Notice!! ........................................................ 7
Unpacking ............................................................... 7
Cleaning ................................................................. 7
Lifting ...................................................................... 7
Floor Installation ..................................................... 7-8
Electrical Installation ............................................... 8
Plant Air Installation ................................................ 8
Preparation for Use ................................................ 8
OPERATION
Safety Precautions ................................................. 9
Using the Saw Band Selector ................................. 9
Cutting Capacity ..................................................... 9
Machine Controls .................................................... 9
Operator Workstation ............................................. 10-14
Saw Band Preparation ............................................ 14-16
Saw Guide Arm Adjustment .................................... 16
Work Height Adjustment ......................................... 16
Saw Head Positioning for Angle Cuts ..................... 16
Flood Coolant System ............................................ 17
Dry Cutting .............................................................. 17
Band Brush and Chip Removal .............................. 17-18
Typical Operation Procedures ................................ 18-19
LUBRICATION
Lubrication Chart .................................................... 20
Lubrication Diagrams .............................................. 21
MAINTENANCE
Saw Guide Insert Replacement .............................. 22
Drive Belt Removal or Replacement ...................... 22
Band Tension Adjustment ....................................... 23
Flood Coolant ......................................................... 23
Chip Removal ......................................................... 23
Replacing Vise Bed Wear Plates ............................ 23
Bandwheels ............................................................ 23-24
Counterbalance Spring ........................................... 24
Electic Motors ......................................................... 24
Mist Lubricator ........................................................ 24
TROUBLE SHOOTING .................................. 25-28
ACCESSORIES
Roller Stock Conveyors .......................................... 29
Vertical Guide Rollers (For Conveyors) .................. 29
Nesting Fixture ....................................................... 29-30
Variable Vise Pressure ........................................... 30
Worklight ................................................................. 30
Laser Line Option ................................................... 30-31
Band Mist Lubricator ............................................... 31
How to read your serial number:
ii
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MACHINE DIMENSIONS
Note: Additional space will be
required for conveyors, etc.
INCHES (± .03)
(MILLIMETERS) (± 1 mm)
FLOOR PLAN
1
MACHINE DIMENSIONS (Continued....)
INCHES (± .03)
(MILLIMETERS) (± 1 mm)
TOP VIEW
2
MACHINE DIMENSIONS (Continued....)
INCHES (± .03)
(MILLIMETERS) (± 1 mm)
FRONT VIEW
3
MACHINE FEATURES
FRONT VIEW
4
MACHINE FEATURES (Continued....)
REAR VIEW
5
MACHINE FEATURES (Continued....)
SIDE VIEW
6
INSTALLATION
All the "left", "right", "front", "rear" directions
in this manual are as viewed by the operator
when facing the control box and machine
controls.
LOCATION
1. Position the machine to allow adequate space for all
your sawing needs with maximum convenience.
2. Locate the machine to provide sufcient clearance
for: (a) Material loading and unloading; (b) All door
openings; (c) Head elevation; (d) Maintenance and
lubrication procedures; (e) Operation of the any
supplied machine accessories.
3. Approximate oor dimensions for the machine are
shown on pages 1, 2 and 3.
4. Accessories such as roller stock conveyors will
require additional working area.
OSHA NOTICE!!
LIFTING
Never lift the machine by its sawing head.
1. Lift pockets located on the lower portion of the base
weldment are provided for lifting purposes.
2. Use a fork lift truck to lift the machine to its
permanent location. Lifting should be done from
the front and the forks should be a minimum of six
(6) feet (2 meters) long to sufciently support the
machine. Net weight for the standard machine is
approximately 3000 pounds (1360.8 kg). Added
features and options will increase the weight by as
much as 500 pounds (226.8 kg).
The use of an overhead hoist is NOT
recommended.
3. Optional roller stock conveyors can be lifted into
position using a fork lift or other means that provides
adequate safety precautions.
FLOOR INSTALLATION
OSHA Regulation No. 1910.212 (5B).
Machinesdesignedforaxedlocationshall
be securely anchored to prevent walking or
moving.
UNPACKING
1. The machine and other parts and supplies were
fastened to a wooden skid before shipment.
DO NOT remove the red metal bracket holding
the saw head to the vise base until the
machine has been lifted and positioned at its
permanent location.
2. Remove all other protective covers, strapping,
crating, etc. Then: (a) Remove the bolts or screws
attaching the machine to the shipping skid.
3. Inspect the machine for broken or damaged parts.
Refer to this manual's inside front cover for damage
claim procedures.
CLEANING
1. If necessary, use solvent to remove the rustpreventative coating applied to the machine's
exposed bare metal surfaces before shipping.
1. Before placing the machine down, install one (1)
M16 leveling screw and nut into each base foot
pad. Then: (a) Adjust the leveling screws to
extend an equal distance through the mounting
pad - approximately one-half inch (12.7 mm); (b)
Tighten the jam nuts. Now lower the machine in
the desired location.
2. Remove the bracket holding the saw head to the
base. Save this bracket for use in case machine
relocation becomes necessary at a future
date.
3. Place a machinist's level on the vise bed. Then
adjust the leveling screws until the vise base wear
plates are level and weight of the machine is
resting evenly on all mounting pads.
4. Adjust the two (2) leveling screws on the right side
of the saw base to raise the machine slightly to
allow coolant to drain towards the open end of the
coolant pan and drop into the reservoir.
5. Install anchoring screws through the base pad holes
next to the leveling screw locations.
Machine must rest evenly on all pads.
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