Dji Matrice 300 RTK User Manual

MATRICE 300 RTK
Maintenance Manual
2020.05
v1.0
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Contents
Introduction
Disclaimer
Safety Guidelines
Flight Condition Requirements 4
Storage and Transportation 5
Firmware Updates 5
Inspection and Maintenance
Routine Inspection 5
Regular Maintenance 8
After-Sales Service
Warranty Policy 16
Repair Channel 16
Appendix
Maintenance Record 17
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5
16
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Introduction

This Maintenance Manual offers guidelines to help you in the daily upkeep and maintenance of your aircraft. A record table is also included to help you keep track of the maintenance records throughout the product lifecycle.
This document will focus on the maintenance instructions and the notes, cautions, and warnings during use. Read the User Manual and Maintenance Manual carefully to optimize your user experience. If you have any questions on the maintenance operations, please contact DJI Support.

Disclaimer

Carefully read this entire document and all safe and lawful practices provided by DJITM before using this product for the rst time. Failure to read and follow instructions and warnings may result in serious injury to yourself or others, damage to your DJI product, or damage to other objects in the vicinity. By using this product, you hereby signify that you have read this disclaimer carefully and that you understand and agree to abide by all terms and conditions of this document and all relevant documents of this product. You agree to use this product only for purposes that are proper. You agree that you are solely responsible for your own conduct while using this product, and for any consequences thereof. DJI accepts no liability for damage, injury, or any legal responsibility incurred directly or indirectly from the use of this product.
DJI is a trademark of SZ DJI TECHNOLOGY CO., LTD. and its affiliated companies. Names of products, brands, etc., appearing in this document are trademarks or registered trademarks of their respective owner companies. This product and document are copyrighted by DJI with all rights reserved. No part of this product or document shall be reproduced in any form without the prior written consent of or authorization from DJI.
This disclaimer is available in various languages. In the event of divergence among different versions, the English version shall prevail. The nal interpretation of this document and all related documents of this product belongs to DJI. This content is subject to change without prior notice. For up to date product information, visit http://www.dji.com and click on the product page for this product.

Safety Guidelines

Flight Condition Requirements

Operational Requirements
Before use, read the Disclaimer and Safety Guidelines, User Manual, and Maintenance Manual
carefully.
Flight Restrictions
1. Please connect your aircraft to the internet to update the database of DJI GEO Zones regularly. Consult the relevant local government agencies or governing bodies before ight to ensure you comply with all the relevant laws and regulations.
2. If ying in GEO Zones is required, apply for unlocking in advance.
https://www.dji.com/ysafe
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MATRICE 300 RTK
Maintenance Manual

Storage and Transportation

There are safety requirements for the storage and transportation of the Intelligent Flight Batteries. Please strictly follow these Intelligent Flight Battery Safety Guidelines.

Firmware Updates

To optimize your experience, it is recommended to keep the rmware of the aircraft and remote controller up to date before each ight. Refer to the User Manual for instructions on running a rmware update.
If the rmware update fails, restart the device and retry. If the problem persists, please contact DJI Support.

Inspection and Maintenance

Routine inspection before and after operations or regular maintenance can greatly improve the aircraft’s reliability, reduce potential safety hazards, and extend its service life.

Routine Inspection

It is recommended to check the following before each ight.
Checklist When Powered Off
Type Essentials
1. Visually inspect and use your ngers to feel the propellers, frame arms, arm junctions, and landing gears to check if they are in good condition. If there are any cracks or damage, replace the component immediately.
Structure
Motors
Batteries
2. The screws for all the connection structures are securely tightened, especially
those for the arm junctions and battery locker.
3. The waterproof rubber port covers are in place. If not, water may enter the
aircraft body which will cause short circuit.
4. There is no blockage in the intake vent of the upper cooling fan.
1. The propellers are not visibly deformed, damaged, aged or softened. If they are, replace the propellers immediately. If there are any foreign objects on the propellers, clear them before use.
2. Rotate the motors manually to check if they are rmly installed without a gap
between the motors and the motor base and the motors rotate smoothly without noise.
3. Propellers are mounted correctly. CCW propellers should be on motors 1 and 3, and CW propellers should be on motors 2 and 4. (The front-facing propeller on the right is motor 1, with motor 2, 3, and 4 arranged in a counter-clockwise order.)
4. Refer to the propulsion system section in the Regular Maintenance Items.
1. There is no foreign object in the battery ports on the aircraft and the ports are not misshapen.
2. The battery locker is secure and will not come loose during ight.
3. The battery shell has no visible damage. If it does, DO NOT use the battery for ight.
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MATRICE 300 RTK
Maintenance Manual
Antennas
Gimbal
(Payload)
Radar
(Payload)
Remote
Controller
Damping Plate
Infrared
Sensing and
Vision Systems
Emergency
Supplies
It is recommended to replace the propellers only in an emergency situation during operations. After the emergency
ight is over, please contact DJI technical support or an authorized agent for overhaul as soon as possible.
1. All the antennas on the aircraft and remote controller are tightened rmly and free of damage. They are in a place that will give the propellers proper clearance.
1. The gimbal appears intact and can rotate smoothly in all the three axes.
2. The lens is clean.
1. There is no blockage. The shell of the radar has no damage. The mounting bracket is secure and in good condition.
1. The control sticks are centered in neutral position, with no foreign object such as sand and soil, and can smoothly reach full ranges of motion in all channels.
2. The screen on the remote controller is clean and dry.
1. The dampeners and gimbal anti-drop rope are not damaged. The damping plate has no crack or split. The gimbal connector is secure and cannot be rotated in the opposite direction after the gimbal is installed.
1. There is no blockage in the working range of the Infrared Sensing and Vision Systems and auxiliary lights, especially when using a non-DJI payload or
accessory.
2. Check the lenses or glass of the Infrared Sensing and Vision Systems and auxiliary lights. a. Make sure there are no stickers or any other obstructions over the Infrared
Sensing and Vision Systems.
b. Clean the lenses and glass with a dust-free cloth if there is any moisture,
ngerprint, or dirt.
c. Contact DJI Support if there is any damage to the lenses of the Infrared
Sensing and Vision Systems.
1. Spare USB-C cables
2. Two pairs of spare landing gears
3. Two pairs each of spare CW and CCW propellers
4. Spare microSD cards
5. Screwdrivers, screws of all types used, cable ties, tape, a dry and soft cloth
6. A multimeter
7. A case to store emergency supplies
Checklist When Powered On
Type Essentials
1. Conrm the control stick mode (Mode 1/2/3), and check in the control stick
Remote
Controller
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calibration page in the app if the proportion of the control lever is correct.
2. The remote controller has sufcient power and the battery is rmly installed.
3. Conrm that the channel used is automatic or custom, and then choose the operation frequency and channel according to the signal to noise ratio.
Battery
Flight
Parameters
Conguration
Module Auto-
Check
GNSS
Positioning
Sensors
Top and
Bottom
Cooling Fans
Firmware
Consistency
Motor Spin
MATRICE 300 RTK
1. All batteries, including Intelligent Flight Batteries and remote controller batteries, are fully charged.
2. It is recommended to charge and discharge the battery by following the standard instructions before ight if the battery is stored for a period longer than
one month.
3. The Intelligent Flight Batteries are rmly installed.
4. Check the battery level and voltage of each battery cell in the battery page in the app to make sure they are normal.
1. The Failsafe action of the aircraft is what ts your mission needs. For example, the aircraft will land as a failsafe within in 50 m of the Home Point, and it will hover as a failsafe when it is within in 200 m from the Home Point.
2. The ight mode switch is set up correctly.
3. RTH altitude, height limits, distance limits, and obstacle sensing function are set up correctly.
1. View the module auto-check information on top of the screen in the app to check if there is any error prompt.
1. There are at least 7 satellites and the aircraft works in P-mode.
2. Enable RTK function, select the correct base station and channel, and make sure that RTK positioning is in use. Check in the RTK page if the heading and positioning are xed.
1. Data on each IMU is shown in the app. IMU calibration can be performed
successfully.
2. Data on each compass is shown in the app. The heading of the compass matches the physical one, and the needle is stable.
3. Compass calibration can be performed successfully.
4. The Vision System in all directions are enabled and there is no error prompt.
1. Touch the shell of the cooling fans or listen carefully to check if the cooling fans
work normally without noise.
1. Connect the remote controller to the internet, then launch the app. Make sure that the app and the rmware versions of the aircraft, remote controller, payloads, and batteries match. Otherwise, the aircraft cannot take off or there may be risks.
2. Insert all Intelligent Flight Batteries into the aircraft to make sure that all of their rmware versions are up to date.
Link the remote controller and aircraft, make sure the FPV camera display in the app works normally, and then perform Combination Stick Command (CSC) to start the motors in a safe indoor area to make the motors spin at an idle speed. Then test the following. NOTE: Stay away from the spinning motors and propellers to avoid injuries during the test.
1. The motors start without noise. There is no error prompt in the app.
2. At the beginning when the motors start or the end when the motors stop, observe the motors to make sure that motors 1 and 3 rotate counter-clockwise while
motors 2 and 4 rotate clockwise.
Maintenance Manual
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MATRICE 300 RTK
Maintenance Manual
Flight Test Checklist
Type Essentials
1. Make sure that there are no potential safety hazards or people within 5 m of the
aircraft.
2. Make sure that the satellite count is more than 10 and there is sufcient light. Start video recording.
3. In P-mode, perform CSC to make the motors spin at an idle speed on the ground. Push the control sticks in each direction lightly to test. Then push the throttle stick down to the bottom until the motors stop.
4. In P-mode, perform CSC to make the motors spin at an idle speed on the ground. Observe to check if the aircraft shakes. Then push the throttle stick down to the bottom until the motors stop.
5. In P-mode, take off and then hover at a height of 5 m for 1 min. Check to see the aircraft horizontal drift is no more than 1 m and the height drift is no more than
0.5 m. Check the shake of the aircraft, battery status, sound of the motors and
Flight Test
Checklist after
Landing
propellers.
6. Push the control sticks in each direction lightly to check if the aircraft responds
correctly.
7. Gradually increase the movement of the control sticks to observe the attitude response and the shake of the aircraft when braking.
8. Set height limits and distance limits. Then test if the aircraft can obey the limits.
9. In P-mode, enable obstacle sensing. Then test if the aircraft can avoid obstacles in left, right, front, rear, and upward directions.
10. In P-mode, fly the aircraft more than 20 m away from the Home Point at an
11. Stop video recording after landing.
1. The propellers, motors, and aircraft body are intact, and there is no sign for
collision or loose or broken structures.
2. The temperature of the motors is normal, no signs of uneven heating.
altitude less than the preset RTH altitude. Initial RTH using the RTH button on the remote controller to test if the aircraft can perform ascending, cruising, landing in order and the landing position has an error no more than 1 m from the Home Point.

Regular Maintenance

It is recommended to perform inspection and maintenance regularly by following the standards below to keep the aircraft in a good condition and reduce safety risks.
Maintenance Standard
Type Maintenance Items
Basic
Maintenance
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1. Regular maintenance items
2. Updates and calibration
3. Deep cleaning
Maintenance
Advice
Factory service
recommended
Period
Total ight time is 200 hours, or
the product has been used for 6
months.
MATRICE 300 RTK
1. Regular maintenance items
Routine
Maintenance
Deep
Maintenance
2. Updates and calibration
3. Deep cleaning
4. Components replacement
due to wear and tear
1. Regular maintenance items
2. Update and calibration
3. Deep cleaning
4. Component replacement
due to wear and tear
5. Core component replacement
Factory service
mandatory
Factory service
mandatory
Total ight time is 400 hours, or
the product has been used for
Total ight time is 600 hours, or
the product has been used for
Regular Maintenance Items
Propulsion System
Type Inspection Process and Solutions Illustrations
1. Unfold and secure the frame arms.
2. Rotate the rotor of the motor to check if there
is any blockage or rubbing. Observe the gap
Motor
Rotation
between the rotor and stator of the motor to
check if there is any rubbing with the motor
base.
3. DO NOT y the aircraft if there is any blockage or rubbing mentioned above. It is necessary to return to the factory for repair.
Maintenance Manual
12 months.
18 months.
Connection
between
Motor and
Arm
Motor
Upper
Cover
1. Rotate the motor base around the central line of carbon tube to check if the motor and carbon tube connection is loose.
2. The four xing screws are secure.
3. If any screw is loose, return to the factory for repair.
1. The screws on the upper cover are not loose. There is no damage or crack on the upper
cover.
2. If screws are loose, apply thread locker and tighten the screws.
3. If the upper cover is damaged or cracked, return to the factory for repair.
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MATRICE 300 RTK
Maintenance Manual
Motor Air
Filters
1. Air lters are not loose or damaged.
2. If they are loose or damaged, return to the factory for repair.
1. Check the propellers for visible deformation,
severe wear, nicks, and cracks, and if there
are any foreign materials.
2. Clean the propellers with a dry soft cloth.
Propellers
3. Replace the propellers immediately if visible
deformation, severe wear, nicks, or cracks occur.
4. Replace the propellers after flying over 300 hours or using for one year.
1. The propeller adapter screws are secure.
2. If the screws are loose, apply thread locker
Propeller Adapters
and tighten the screws.
3. The propeller adapters are not misshapen or
broken.
4. Replace the propeller adapters if they are misshapen or damaged.
It is recommended to replace the propellers only in an emergency situation during operations. After the emergency
ight is over, please contact DJI technical support or an authorized agent for overhaul as soon as possible.
Flight Controller
1. After the aircraft is powered on and self-check is complete, there are no error prompts in the app related to the ight controller.
2. In outdoor open environments, GPS signal has four bars within 1 min after powering on the aircraft, which indicates that the Home Point can be recorded automatically, and the RTK data meets the heading measurement standard.
3. In outdoor open environments, the interference of the compass after calibration is less than 50.
4. Sensor bias is less than 0.05 after IMU calibration.
Aircraft Structure
Type Inspection Process and Solutions Illustrations
1. The aircraft body is clean and not damaged.
Aircraft
Appearance
2. Clean the aircraft body with a clean and soft cloth, especially for the lenses of the Infrared Sensing and Vision Systems and the heat dissipation vents.
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Screws
MATRICE 300 RTK
1. All the screws on the aircraft body are tightened, especially the screws connecting
the motor and the carbon tube.
Maintenance Manual
Landing
Gear Base
Frame Arms
Frame Arm
LEDs
Battery
Compartment
1. Screws are secure.
2. There is no damage or cracks.
1. The 28 screws on the four frame arms are secure.
2. The arm junctions are not damaged or
cracked.
3. Grab the carbon tube and shake the arm slightly to check if there is no obvious shake.
1. There is no foreign object or damage on the
surface.
1. The three screws on the battery lock and its
mounting base are secure.
2. The battery ports are clean and dry without any corrosion. Clean out any water and dust if there
is any.
3. The eject mechanism under the battery locker
can be ejected smoothly without shaking when
the batteries are locked.
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MATRICE 300 RTK
1. Clean the foreign objects near the ports with a
2. If the port is in use, disconnect the cable, then
3. Remove the foreign objects such as small
Data Ports
4. Clean the gluey foreign materials in the port
5. Place the aircraft so that the port is facing
Maintenance Manual
gauze.
check if there are foreign objects in the port with the help of a light.
pieces of stones and pieces of paper in the port using tweezers.
with a gauze.
downward, and then use a tool such as a
gauze or brush to remove the powder materials in the port. Note to sweep from the inside to the
outside.
Top View
Bottom View
Heat
Dissipation
Vents
Rubber Port
Covers
Gimbal
Damping
Plate
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1. There is no blockage in the heat dissipation vents. The cooling fans work smoothly without
noise.
1. The rubber port covers are not damaged or
loose.
1. The dampeners are not damaged, loose, or aged.
The gimbal connector can rotate smoothly.
2. The screws connecting the damping plate and
aircraft body are secure.
Top View
Bottom View
MATRICE 300 RTK
Infrared Sensing and Vision Systems
Maintenance Manual
Infrared
Sensing
and Vision
System
Lenses,
Auxiliary
1. Clean the lenses with a soft cloth.
2. Lenses are not loose and have no cracks.
3. The auxiliary lights and beacons are not loose
and cracked.
Auxiliary Lights
Lights, and
Beacons
Top View
Top View
Bottom View
Beacons
Bottom View
Battery
Battery Maintenance Conditions Maintenance is required when any of the events below occur.
1. Every 50 cycles.
2. The battery is idle for more than three months.
3. There is a maintenance prompt in the app.
Checklist for Maintenance
1. Charge and discharge the battery as per instructions.
2. Make sure the cell voltage difference is less than 0.1 V after the battery is fully charged and left
stationary for six hours.
3. Make sure the battery is not swollen, leaky, or damaged.
4. Make sure battery terminals are clean.
5. Make sure the battery rmware is updated to the latest version.
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MATRICE 300 RTK
Standard Charge and Discharge Operation Instructions
1. Charge the battery to 100% and leave the battery stationary for more than 24 hours.
2. Install the battery into the aircraft before ight. If the remaining power level is less than 20%, land
the aircraft and remove the battery.
3. Leave the battery stationary for more than six hours.
4. Charge the battery to 100% power level.
5. Repeat the above steps.
Battery Replacement Standard
1. The battery is visibly swollen, leaky, or damaged.
2. There is a prompt of battery cell damage or over discharge in the app.
3. The battery is rated for 200 cycles. It is not recommended to continue use afterward.
4. The battery error still exists after performing the standard charge and discharge operations twice
continuously.
Battery Disposal
1. Fully ll in an insulated bucket with 5% salt solution. Put the battery into it for more than 48 hours to fully discharge the battery.
2. It is recommended to recycle the battery by a recycling agent to avoid environmental pollution.
Emergencies
1. Put out any battery re using sand or a dry powder re extinguisher.
2. Put the battery into 5% salt solution immediately if the battery shell has visible damage. DO NOT
use the battery afterward.
3. If any electrolytes make contact with your skin, immediately wash the affected area with clean running water or alkaline hand sanitizer for at least 15 minutes. See a doctor immediately.
Warnings
1. It is recommended to charge and discharge the battery in a special explosion-proof cabinet.
2. DO NOT charge the battery near ammable materials, objects or on ammable surfaces.
3. DO NOT use the battery in a humid environment to avoid shot circuit.
4. Never disassemble or pierce the battery in any way.
5. Store Intelligent Flight Batteries in a well-ventilated and dry place.
6. Initial RTH immediately when the battery temperature is 80° C (176° F) or higher.
Maintenance Manual
Vision System Calibration
Vision System calibration is required when any of the events below occurs.
1. The total ight time is 200 hours.
2. There is a calibration prompt in the app.
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MATRICE 300 RTK
Health Management System
Users can view the status of each module and upload the log with abnormal status in the Health Management System (HMS) page in the DJI Pilot app.
1. Enter the HMS page in DJI Pilot.
2. The health condition of each module of the connected device will be displayed onscreen.
Maintenance Manual
3. If any module is abnormal, tap to view the warning message.
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MATRICE 300 RTK
4. Tap the warning message to view the help document for troubleshooting. If the abnormal status still exists after check by following the document, users can upload the log and contact DJI Support for help.
5. View the error records and check if there are frequent error prompts or critical warnings. If the problem cannot be solved, contact DJI Support.
Maintenance Manual
Firmware Update
Make sure that rmware of the product and its relevant products are all up to date.

After-Sales Service

Warranty Policy

Please visit https://www.dji.com/en/service/policy to check the product warranty period and warranty policy.

Repair Channel

Please visit https://repair.dji.com/repair/index and submit an Online Repair Request following the
instructions.
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Appendix

Maintenance Record

Maintenance Record Table
Maintenance
Date
Total Flight
Time
Maintainer
Signature
Maintenance
Date
Total Flight
Time
Maintainer
Signature
Maintenance
Date
(hours)
(hours)
Maintenance Items
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
Maintenance Items
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
Maintenance Items
Total Flight
Time
Maintainer
Signature
(hours)
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
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Maintenance Record Table
Maintenance
Date
Total Flight
Time
Maintainer
Signature
Maintenance
Date
Total Flight
Time
Maintainer
Signature
Maintenance
Date
(hours)
(hours)
Maintenance Items
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
Maintenance Items
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
Maintenance Items
Total Flight
Time
Maintainer
Signature
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(hours)
Propulsion System HMS
Flight Controller Vision System Calibration
Aircraft Body Structure Firmware Update
Batteries Core Components Replacement
Component Replacement Due To Wear and Tear
DJI Support
http://www.dji.com/support
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