Dinex IDPC2-0120 Service Manual

5 (1)
Plate/Base Dispenser
Spectra Models IDSP2 & IDSP3 Colossus Models IDPC2/0120 & IDPC3/0180
DINEX INTERNATIONAL, INC. • 628-2 HEBRON AVENUE, GLASTONBURY CT 06033 • WWW.DINEX.COM
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unpack & Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Characteristics & Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Spring Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operation & Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dinex® Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Replacement Parts-Spectra. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Replacement Parts-Colossus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wiring Diagram-Spectra. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wiring Diagram-Colossus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
For Service Information,call 1-888-673-4639
Please provide following information:
• Model number
• Serial number
• Part Description and number as shown in parts list.
Manual No.PBD Rev-03/03
Service Manual
Printed in the USA
Page 2
Introduction:
Installation:
Congratulations:You have just purchased one of the finest pieces of equipment on the market today.Before installing or operating our new Dinex® Products equipment you should read through this material.This manual should be retained for further reference as it contains installation and operating instructions,service tips,part list and warranty information.Should you have any questions concerning the Equipment,please call the Dinex Hotline at 1-888-673­4639 (Monday through Friday from 8 am to 5 pm,Eastern Standard Time).
IMPORTANT:For your safety,read and follow all cautions, information and warnings
FREIGHT DAMAGE CLAIMS
Your Dinex® Products equipment was carefully inspected and packed before leaving our factory. The transpor tation company assumes full responsibility for safe delivery of this equipment.Dinex® Products cannot assume responsi­bility for damage or loss incurred in transit.Visible damage or loss should be noted on freight bill and signed by person making delivery.
A freight claim should be filed immediately with the trans­portation company.If damage is unnoticed or concealed until equipment is unpacked,notify the transportation company immediately and tell them you want to file a concealed damage claim.This must be done within fifteen (15) days after delivery was made.Be sure to retain all
packing material and cartons.
WARNING:Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment.
• Adjustments and service work should be performed only by a qualified service technician.Service is available through Authorized Dinex® Products Parts & Service Distributors throughout the United States.For a complete listing of these consult your distributor listing or write Dinex® Products for the name of the nearest distributor.
• This equipment in intended for commercial use only. Not for household use.
• Use of other than genuine Dinex® Products replace­ments parts or service work performed by other than authorized Dinex® Products service agents will void the warranty.
• Do not use any corrosive cleaners.Use only cleaners approved for stainless steel.
ELECTRICAL CHARACTERISTICS
For use with 208 or 240 Volts,single phase,60 Hz. Heater:3200 Watts at 240 Volts
3200 Watts at 208 Volts
Total Amps:240 Volts =13.4
208 Volts =15.2
Supply plug (cap):NEMA 6-20P
ELECTRICAL CONVERSION
This unit is factory wired for 240 Volts AC.For conversion to 208 Volt applications,disconnect power to equipment, remove back panel and attach blue insulated jumper wire on heating element.See page 7 and 8 of this manual.
NOTE: This conversion is not covered under warranty.
TO ADJUST SPRING TENSION IN SILO
1.Disconnect power to dispenser,remove lids and allow unit to cool down.
2.Grasp the base carrier and lift silo assembly up and out.
3.Loosen two cap nuts located at the top of the silo assembly.
4.Slide inner cover up and out.Springs are now accessible.
5.Remove springs that are not required.
6.Assemble by reversing the above steps.
Operation-General
1.Load plates or bases into the dispenser and cover with lids.
2.Approximate cycle time is 1-1/2 to 2 hours.
3.While dispensing plates or bases,the lids may be hung
on the brackets located at each end of the dispenser.
4.If unit fails to operate first try resetting the high limit. The high limit is a small red push button located on the control panel.
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Stainless Bases 50 Therma-Cite (9”round) 32 China Plates 52
Type Uncolored Green
Spring Settings
Operation Instructions:
Page 3
OPERATION-SPECTRA-100
Use the super-heat cycle only on stainless steel bases.This cycle is to be employed only at the beginning of a heat-up cycle. To actuate,press red button located on the control panel.To avoid malfunction of the super-heat cycle,allow the unit to cool down slightly before re-employing the super-heat cycle.
Closely follow the heating instructions listed below.
CAUTION:Never use the super-heat cycle for china or Therma-Cite plates. Excessive temperatures through super­heat as well as setting the thermostat control too high will damage your plates and could cause a hazard.
CAUTION:Damage to Therma-Cite or Melamine plates will occur if the Super-Heat cycle is used. Damage to Therma-Cite and Melamine plates can also occur if operation thermostat setting is higher than number 2.
OPERATION-COLOSSUS
Start with a thermostat setting of a 6 and adjust as required for the application.
CLEANING
CAUTION:Disconnect elec trical power to unit prior to cleaning inside of unit. Clean with mild soap and water or cleaners approved for stainless steel.Clean and wipe dry.
CAUTION:Never spray wash unit or use chlorine or other caustic cleaners.
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Maintenance
Stainless Bases 79 Therma-Cite* 2Off China Plates 3Off
Type
Operating
Thermostat
Super-Heat Thermostat
Heating Instructions
Dinex International,Inc.(“Dinex ”) warrants that its DES Equipment (“Equipment”) shall be free from defects in materials and workmanship for a period of one (1) year from the date of delivery to the initial end-user (“End­User”) (the “Warranty Period”).Dinex shall be notified of all Equipment claimed to be defective and covered by this warranty. The End-User shall include in this notification the serial number and a copy of the Bill of Lading (showing delivery date) for the Equipment.If Dinex’s investigation establishes the existence of the alleged defects,then Dinex shall,at Dinex’s choice and expense,repair or replace the affected Equipment (provided that the costs of labor on such repairs shall only be included for proper warranty claims asserted in writing within 1 year of delivery date) and reimburse End-User for the reasonable shipping costs for returning the Equipment to Dinex,if any.
This warranty does not apply to defects in any Equipment caused by:(1) normal wear and tear; (2) failure to comply with any Dinex-provided operation or maintenance instructions;(3) alteration or modification(s) by par ties other than Dinex or (4) misuse,neglect,accident,Acts of God or other causes beyond the control of Dinex after delivery of the Equipment by Dinex to its authorized distributor.
Repaired or replacement Equipment under this warranty shall be warranted for the unexpired portion of the origi­nal Warranty Period applicable thereto plus the period from notice to Dinex of such defect until completion of repair or return to the point of original delivery to Buyer.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,EXPRESS OR IMPLIED,INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,WHETHER ARISING BY LAW,CUSTOM, CONDUCT OR USAGE OF TRADE, AND THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND PROVIDED IN LIEU OF ANY OTHER RIGHTS AND REMEDIES. DINEX SHALL HAVE NO LIABILITY OTHER THAN AS PROVIDED IN THIS WARRANTY,WHETHER CLAIMED IN CONTRACT,EQUITY,TORT OR OTHERWISE, FOR OR RESULTING FROM DEFECTS IN MATERIALS OR WORKMANSHIP OR OTHERWISE.
IN NO EVENT SHALL DINEX BE LIABLE FOR ANY SPECIAL,INCIDENTAL,INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE EQUIPMENT, REGARDLESS WHETHER SUCH LIABILITY SHALL BE CLAIMED IN CONTRACT,TORT, EQUITY OR OTHERWISE.
DINEX Warranty
®
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