Case IH
1260 – 32/36 Row
Planter Scale
Instructions
And
Repair Parts
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
D3893-US Rev A April 5, 2011
Table Of Contents
TABLE OF CO NTENTS
INTRODUCTION ...................................................................................................................................................................................... 1
Charging Battery and Welding ............................................................................................................................................................... 1
SCALE KIT MOUNTING INSTALLATION – 32/36 ROW ............................................................................................................................ 2
Front Support........................................................................................................................................................................................ 3
Middle and Catwalk Support .................................................................................................................................................................. 4
JUNCTION BOX MOUNTING ................................................................................................................................................................... 5
Connect Load Cell and J-Box Cable ...................................................................................................................................................... 5
Installing wires into Terminal Block ........................................................................................................................................................ 5
INDICATOR MOUNTING .......................................................................................................................................................................... 6
Power Connection:................................................................................................................................................................................ 6
Load Cell Connection: ........................................................................................................................................................................... 6
TROUBLE SHOOTING ............................................................................................................................................................................. 7
How to Check the Drill Scale after Installation ........................................................................................................................................ 7
REPAIR PARTS ....................................................................................................................................................................................... 8
406310 Kit – Scale CNH1260, 32. 36 Row ............................................................................................................................................. 8
406311 Kit – Scale CNH1260, 32, 36 Row, Indicator in Tractor Cab ....................................................................................................... 8
INDICATOR SWIVEL MOUNT .................................................................................................................................................................. 9
LICENSE AGREEMENT ......................................................................................................................................................................... 10
All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject
to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate
being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.
© Copyright! 2008 Digi-Star, Fort Atkinson (U.S.A.).
Case IH Planter Scale D3893-US Rev A
Introduction
p
INTRODUCTION
Congratulations on the purchase of your new Digi-Star Planter Scale for Case IH 1260 planter in 32/36 rows.
The scale system is specially designed to weigh the bulk-fill seed hopper. The scale will record and monitor
seed weight going into or out of the central hopper.
This scale system is covered by the following US patents: 6732667, 7059258 and 7273017. The single-use
license is included with this document (see page 10).
This
SAFETY ALERT SYMBOL
symbol, be alert to the possibility of
NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP
HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. FAILURE TO HEED MAY RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.
Some covers and guards have been removed for illustrative/photographic purposes only in this manual.
For information on ordering repair parts, refer to Parts Section in this book.
This supersedes all previous published instructions.
indicates important safety messages in the manual. When you see this
PERSONAL INJURY
and carefully read the message that follows.
Important!
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If
cables are left connected, the weighing indicator and connected load cells could be damaged.
Important:
Do not weld near indicator, load cells or cables; remove from area to be welded. Place ground
close to area to be welded to prevent current from passing through electronic parts.
Scale Indicator
Remote Indicator
tional
O
Disconnect
all cords
J-Box
D3893-US Rev A Case IH Planter Scale 1
Scale Kit Mounting Installation – 32/36 Row
SCALE KIT MOUNTI NG INSTALLA TION – 32/3 6 ROW
The Case IH 1260 – 32/36 Row Scale Kits require mounting six load cells. The illustration below hi ghlights the
location of eac h loa d cell.
2 Case IH Planter Scale D3893-US Rev A
Scale Kit Mounting Installation – 32/36 Row
Front Support
1. If possible, fold out planter wings as this allows easier access to the hopper supports.
2.
Loosen
but do not remove all hardware that attaches the hopper support to the planter main frame, i.e.
front hopper support bolts, middle support bolts and catwalk supports.
3. Support/lift the front hopper support.
IMPORTANT:
The lift chains, bucket attachment, loader/skid steer, winch or jack must be
capable of lifting and controlling 1000 lbs.
When the front hopper structure is supported, remove the bolts from the front and middle supports.
IMPORTANT:
Do not remove the rear catwalk support as these bolts keep the front hopper
support from shifting rearward.
4. Jack the front up so that the fro nt see d ho pp er supp ort is of f o f th e fram e 2-3 inch es.
5. Install load cells to the front bottom support with 3/4" x 3.0” bolts and 3/4” lock washers. Tighten bolts.
IMPORTANT:
“Bending Direction” decal on the end of the load cell must point
DOWNARD
.
6. Install the front bottom support to the planter main frame with 3/4” x 6.0” bolts and 3/4" top lock flang e
nuts. Make sure to install the Plate 2-Bolt Strap for the rear 3/4 x 6.0” bolts.
7. Install front top load cell support to existin g ho pp er fron t fram e sup port with f our 3/ 4" x 2.0” bolt and 3/4"
top lock flange nuts. Secure front top support to load cell with 3/4" x 2.0” fine threaded bolt. Apply
thread sealant and tighten to 1/16” clearance. See Detail A.
8. Align all supports and load cell; tighten all hardware.
D3893-US Rev A Case IH Planter Scale 3
Scale Kit Mounting Installation – 32/36 Row
Middle and Catwalk Support
9. Remove two bolts that hold the existing catwalk support to catwalk frame. Raise catwalk two inches.
10. Mount the rear hopper and catwalk channel to the underside of the existing catwalk and middle ho pper
support. Reuse existing 1/2" x 3/4” bolts and hardware.
11. Slide rear bottom support on top of the planter main frame and secure with 1/2” and 3/4” h a rdware (see
above diagram)
12. Mount Load Cell-1.5SQ DB to the bottom rear support with 3/4" x 4.0 bolt and 3/4" top lock nut.
MPORTANT:
Make sure the arrow on the end of the weigh bar poin ts
DOWNWARD.
Mount short
load cell end to rear hopper channel with 3/4” x 2.0” fine thread bolt. Apply thread sealant and tighten
to 1/16” clearance. See Detail A on page 3.
13. Install 3” tall c-channels to the rear catwalk air hose canister using 3/8” x 1.5” and 3/8” serrated flange
nuts. The c-channels will lower the air canister down in order for the hoses to remain slack with the
scale kit.
4 Case IH Planter Scale D3893-US Rev A
Junction Box Mounting
JUNCTION BOX MOUNTING
The junction box is water resistant, not water-proof. It should be mounted to avoid submersion during wet
weather and to avoid physical abuse. The junction box can be mounted on the front or rear of the drill,
planter or seeder. All load cell cables must reach the J-Box. Install by removing the double sided tape
backing and apply to cleaned surface.
Connect Load Cell and J-Box Cable
1. Route front and rear load cell cables to J-box location.
Make sure they are not bound or pinched. Cable tie
(customer provided) load cell cables in place.
2. Insert load cell and J-box cables through each of the
water-tight strain-reliefs.
3. Remove each terminal block from the J-box.
4. Connect wires of the same color to the same terminal
block. See instructions below.
5. Install terminal block into the J-box as shown (location
not important).
6. Tighten nuts on the water-tig ht strain-relie f s.
7. Assure that gasket is properly installed in the cover.
8. Attach cover using 4 screws (provided).
Installing wires into Terminal Block
1. Open levers 90º to locked position.
2. Insert individual wires into terminal.
3. Close lever.
4. Tug wire to assure solid connection.
Note: Wire strip length is 7/16” (11mm).
406232 J-Box Lever Nut 4Pt (Planter)
141837 Cable - 30Ft J-Box
406074 Cable - 45Ft J-Box
403335 Cable - Power 17Ft 2-Wire
406073 Cable - Power 36Ft 2-Wire
406072 Cable - Power 6Ft 2-Wire
824316 Cable - 15Ft-J-Box
145096 Cable - 70Ft-J-Box
406276 Cable – Power 65Ft 2-Wire
D3893-US Rev A Case IH Planter Scale 5
Indicator Mounting
r
W
D
INDICATO R MOUNTI NG
The scale indicator can be mounted in the tractor cab or on the planter with swivel mounting pack (406983).
Depending on which kit you purchase, two cables must be connected to the indicator bottom panel, J-Box and
power cables. Refer to Indicator Manual D3831-US for details of indicator mounting options and connection of
power cord.
1. Bolt the readout in the cab, or mount the swivel bracket on the drill, planter or seed er.
2. Install power cord to a 12-volt negative ground battery.
3. Route J-box cable to indicator and install to indicator bottom panel.
4. Program indicator with set-up #145023 and calibration #22500 (see Indicator Manual).
INDICATOR MOUNTINGS
Power Connection:
The power cable should be connected directly to a vehicle battery or regulated power supply. The scale end of
the power cable is attached to the J901 connector located on the bottom panel of the indicator.
Connect the RED wire from the power cable to +12 VDC and the BLACK wire to GROUND. The indicator is
fused inter nally at 4 amps.
Power Cable Connections:
Wire colo
Red
Black
ire Function
Battery (+12 VDC)
GROUN
Load Cell Connection:
The indicator is designed to operate with strain gage load cells. The indicator will normally be supplied with a
“J-BOX” cable going between the scale and the load cell junction box. Extension kits
are available from your
dealer in various lengths.
Load Cell Wire Digi-Star Function
1 RED +EX
2 GREEN -SIG
3 WHITE +SIG
4 BLACK -EX
5 CLEAR SHIELD
6 Case IH Planter Scale D3893-US Rev A
Trouble Shooting
TROUBLE SHOOTI NG
How to Check the Drill Scale after Installation
For the first test, lift the drill, planter or seeder all the way up, to a level area. Put 200-250 pounds of weight on
the right side, then compare it to the left. Both sides should be within four to six pounds of each other.
•
If the weight is not within the four to six pound range, inspect the scale system for loose or misalign
mounts.
The second test is to lift the drill, planter or seeder to a level area and zero the scale. Lift t he
drill/planter/seeder up and down two to three times, checking to see if the scale zeros out. Each time the scale
is in the up position, it should be within four to six pounds.
If further assistance is necessary, please call Digi-Star, LLC at 920-563-9700.
***The example we are using is 2000 lbs of seed evenly filled in both hoppers. There is 25 lbs of seed l eft from
the last fill.
Push the “Start” button. The screen will show zero, and the arrow is now pointing to “Net” on the screen. This
is a temporary zero point to start loading the planter with seed. You will now fill 1000 lbs of seed into the left
hopper.
Push the “Stop” button, the readout now reads 1025 lbs of seed inventory.
Push the “Start” button again. The screen will say zero again. Load another 1000 lbs of s eed into the right
side.
Now push “Stop” and the screen will read 2025 lbs of seed. The number will decrease as the seed is planted.
D3893-US Rev A Case IH Planter Scale 7
Repair Parts
REPAIR PARTS
406310 Kit – Scale CNH1260, 32. 36 Row
406311 Kit – Scale CNH1260, 32, 36 Row, Indicator in Tractor Cab
KEY QTY.
PART
NO.
DESCRIPTION KEY QTY.
1 2 406935 Weld- R e a r B o t t o m S uppt
14 4 405272 S c r - 3 / 4 - 1 0 x 3 . 0 HHCS ZP Grd 5
PART
NO.
DESCRIPTION
(CNH1260)
2 1 406942 We l d- F ron t Bo t to m (C NH12 60) 15 8 405895 S c r - 3 / 4 - 1 0 x 4 . 0 HHCS ZP Grd 5
3 1 406945 Weld- Front Top Suppt 16 6 407001 Sc r - 3 / 4 - 1 0 x 6 . 0 H H CS ZP Grd 5
4 2 406940 Br k t - C h an n e l B o t t o m 5 / 1 6 17 2 405084 Nut- 1/ 4- 20 Ser Fl ange ZP
5 2 407110 Brkt-Hose Suppt 18 4 404705 Nut-3/8-16 Ser Flange ZP
6 1 407111 Plate-Box Cover 19 8 406085 Nut-1/2-13 Ser Flange ZP
7 1 407000 Pla t e - 2 B o l t S uppt 20 8 405921 Nut-3/4-10 Top-Lock ZP
8 2 400036 Scr-1/4-2 x 3/4 HHCS ZP 21 18 405988 Nut-3/4-10 Top-Lock Flange ZP
9 4 406401 Scr-3/8-16 x 1.5 HHCS ZP Grd 5 22 12 405053 Wash-1/2 Flat Wide ZP
10 4 406459 Scr-1/2-13 x 1.5 HHCS ZP Grd 5 23 8 405923 Wash-3/4 Flat ZP
11 4 407011 Scr-1/2-13 x 1.75 HHCS ZP Grd 5 24 4 405273 Washer-3/4 Split Lock ZP
12 12 406301 Scr-3/4-10 x 20 HHCS ZP Grd 5 25 6 404284 Cell – 1.5 Sq. DB-21 Ft
13 6 406067 Scr-3/4-1 6 x 2.0 HHC S ZP G rd 5
8 Case IH Planter Scale D3893-US Rev A
Indicator Swivel Mount
INDICATO R SWIVEL M OUNT
406983 – 1.5” Ram Mount with
U-Bolt Mount
KEY QTY. PART NO. DESCRIPTION
1 1 406981 Mount – 1.5 Ram with U-Bolt
2 1 403314 Mount – Ram-111 1.5” Ball 7.3” Lg
3 4 403779 SCR #10 x 5/8” PHSTS 48-2 Blk ZP
KEY QTY. PART NO. DESCRIPTION
1 1 404230 Ram Suction Cup with Twist Lock
2 1 403180 Assembly – 1” Ram Mount
3 4 403779 Scr - #10 x 5/8 PHSTS 48-2 Blk ZP
406983
406385
406385 – 1” Ram Mount with
Suction Cup
D3893-US Rev A Case IH Planter Scale 9
License Agreement
LICENSE AGREEMENT
IMPORTANT NOTICE: Acceptance and use of the enclosed electronic scale products (hereinafter referred to as
“Purchased Product”) constitutes your agreement to the following terms and conditions. Please carefully read the
following terms and conditions before using or reselling the Purchased Product.
1. Limited License
(“Owner”) is the owne r of the fo llowing U.S. Patents r elated to grain
drills: 6,732,667, 7,059,258, 7,273,017, 7,357,087, 7,448,335,
7,523,710 and any other patents which result from continuation
applicatio ns there of (“Patents”). Owner he reby grants t o the custom er
(“Customer”) a non-exclusive, non-transferable, revocable, limited
license to use the technology described in the Patents to use the
Purchased P roduct to assembl e a seed planter p roduct cov ered b y th e
Patents (“L i c ense d Pr o du ct”) , and t o s ell an d o f f e r f o r sal e on e (1) un i t
of the Licensed Product in accordance with the terms and conditions set
forth herein. Alternatively, Customer may resell the Purchased Product
to another entity for the purpose of that entity assembling one (1) unit of
a Lic ensed Product under a permit ted sublicense from the Customer
with the same terms as this Agreement. If Customer would like to
assemble, use, sell or offer for sale more than one (1) Licensed Product,
or resell m ore than one (1) Purchas ed Product, Custom er understands
and agrees that it must purchase another Purchased Product from Owner
or acqui r e a sepa rat e l ic e nse b y r equ esti ng and pu r chasing an o th er un i t
of the same SKU number that resulted in this purchase.
2. Acceptance of Terms and Conditions
authority to enter into this binding agreement. If Customer does not
accept th e te rms and cond itio ns, Custome r shall not us e the Pur chase d
Product . Cust om er und ers tands and ag re es that i f it us es th e Pur chas e d
Product as p ermitte d herein , it will be d eemed t o have a ccept ed these
terms and conditions and they shall become a binding agreement.
3. Limitations on Use
Product only as e xpressly au thorize d in this Agreemen t, and that any
use not e xpr essl y auth o ri z ed in t his Agr e em ent is pr oh ibi te d. Cust om e r
agrees that it will n o t: (i ) l oan, r en t, l ease , assign, subli c ense , distr ibut e
or ot herwise trans fer its rights under th is Agreemen t to a third party ,
other than to resell the Purchased Product to another entity for the
purpose o f that entit y assembling one un it of a Li censed Produ ct; (ii)
copy or r eprodu ce the L icens ed Produc t; or (ii i) grant any subl icense s
other tha n to a n en d us er of the Lice nse d Prod uct , or to a nothe r ent ity for
the purpose of that entit y assembling on e unit of a Li censed Pro duct.
Customer agr ees t o use r easonabl e e ff or ts to pr ev ent an y unauth ori ze d
use or copying of the Licensed Product and will notify Owner
immediatel y upon learning o f an y such unauthorized use o r copying .
Customer’s obl igati o ns und er th is se ct i on shall sur v i v e an y t e rmina ti o n
of th is Agre emen t o r the lic ense g ranted h er eunder . Any unauth ori ze d
use of the Licensed Product will result in, among other things, the
imm ed i a te te r m in a t io n of t h i s l ice n s e.
4.
Ownership of Proprietary Rights
Lic ensed Produc t is cover ed intelle ctual and/or pr oprietary rights, and
that all such inte llectual and propr ietary righ ts are owned by Own er.
Customer hereby acknowledges that it has no rights in the
foregoing except as expressly granted herein.
5. NO WARRANTY
the Purchased Product and Customer acknowledges and agrees
that Owner will not assume any product liability or any other
. Digi-Star, LLC, a Wisconsin limited liability company
. Customer warrants that it has the
. Customer agrees that it will use the Licensed
. Customer acknowledges that the
. Customer agrees to fully test and evaluate
liability for th e Purchased Product or the L icensed Produ ct. Th e
Purchased Product is furnished to Customer “AS IS.”
otherwise provided by separate documentation
MAKES NO WARRANTIES, EITHER EXPRESS OR
IMPLIED, WITH RESPECT TO THE PURCHASED
PRODUCT. Customer agrees that Owner shall have no liability
resulting from Customer’s use of the Purchased Product f or any
indirect damages including consequential, incidental or special
damages for loss of profit, good will or otherwise. Customer
shall indemnify and hold Owner harmless from any and all
losses, expenses, damages, costs or expenses of any kind,
including but not limited to reasonable attorneys’ fees, incurre d
by Owner resulting from Customer’s use of the Purchased
Product. NO ORAL OR WRITTEN STATEMENTS MADE BY
OWNER OR ITS EMPLOYEES INCLUDING BUT NOT
LIMITED TO STATEMENTS REGARDING CAPACITY,
SUITABILITY FOR USE, OR PERFORMANCE OF THE
PURCHASED PRODUCT SHALL BE DEEMED A
WARRANTY OR REPRESENTATION BY OWNER FOR
ANY PURPOSE NOR GIVE RISE TO ANY LIABILITY OR
OBLIGATION OF OWNER.
6. Remedies for Violations
remedies available at law and in equity for violations of this
Agreement, including but not limited to the right to r ecove r the
Licensed Product.
7. Fees
8. Entire Agreement
9. Severability
10. Governing Law
. In consideration for the rights granted under this
Agreement, Customer has paid a license fee that was included in
the amount invoiced to the Customer for the sale of the
Purchased Product.
contrary, this Agreement constitutes the entire agreement
between the parties regarding the subject matter hereof, and no
verbal or written pri or statements or repr esentations of an y sort
made by any party shall be effective or valid for any purpose
whatsoever. This Agreement may be amended only upon the
mutual consent of all parties in writing.
. If any provision of this Agreement shall be held to
be invalid, illegal or unenforceable, the validity, legality and
enforc eability of the r emaining provisions shall not in any way
be affected or impaired thereby. The failure of any party to
enforc e any pro vision of this Agreement shall not be considere d
a waiver thereof, nor shall such failure prevent the future
enforcement of any such provision.
. This Agreement and the relationship between
the parties shall be governed in all respects by the laws of the
State of Wisconsin and the United States of America. The
parties consent to the jurisdiction and venue of the Wisconsin
and United States courts located in Wisconsin for resolution o f
any dispute under to this Agreement.
.
Owner reserves the right to seek all
. Except as expressly stated herein to the
Except as
, OWNER
Use or sale of the Licensed Product or of Purchased Product shall bind Customer to all terms and
conditions herein without the necessity of signatures on this Agreement.
10 Case IH Planter Scale D3893-US Rev A
Loading...