AGCO - White
8816, 8824
8516, 8523, 8524, 8531
Planter Scale
Instructions
And
Repair Parts
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
D3879-US – Rev D April 16, 2012
Table Of Contents
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................................................................... 1
Charging Battery and Welding ....................................................................................................................................................................... 1
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION ................................................................................................................. 2
Load Cell Assemblies - 8800/8500 Series Load Cells ................................................................................................................................... 4
Assembled Bar and Bracket Assemblies, Wide View .................................................................................................................................... 5
Indicator and Hopper ..................................................................................................................................................................................... 5
How to Use a Scale on a Central Fill System ................................................................................................................................................ 5
JUNCTION BOX MOUNTING ............................................................................................................................................................................ 6
Connect Load Cell and J-Box Cable .............................................................................................................................................................. 6
Installing wires into Terminal Block ................................................................................................................................................................ 6
INDICATOR MOUNTING ................................................................................................................................................................................... 7
Power Connection: ........................................................................................................................................................................................ 7
Load Cell Connection:.................................................................................................................................................................................... 7
TROUBLE SHOOTING ...................................................................................................................................................................................... 8
How to Check the Drill Scale after Installation ............................................................................................................................................... 8
REPAIR PARTS ................................................................................................................................................................................................ 9
406275 Kit – Scale AGCO – White - 8816, 8824 ........................................................................................................................................... 9
406528 Kit – Scale AGCO - White – 8816, 8824 - Cab ................................................................................................................................. 9
407128 Kit – Scale AGCO – White - 8516, 8523, 8524 and 8531 ............................................................................................................... 10
407129 Kit – Scale AGCO - White – 8516, 8523, 8524 and 8531 - Cab ..................................................................................................... 10
INDICATOR SWIVEL MOUNT ........................................................................................................................................................................ 11
LICENSE AGREEMENT .................................................................................................................................................................................. 12
All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject
to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate
being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.
© Copyright! 2008 Digi-Star, Fort Atkinson (U.S.A.).
AGCO – White – 8800/8500 Series D3879-US – Rev B
Introduction
Disconnect
Scale Indicator
Optional
INTRODUCTION
Congratulations on the purchase of your new Digi-Star Planter Scale for AGCO – White 8816, 8824, 8516,
8523, 8524 and 8531 series planters.
The scale system is specially designed to weigh the central commodity seed hopper. The scale will record and
monitor seed weigh going into or out of the CFS Central Fill System.
This scale system is covered by the following US patents: 6732667, 7059258 and 7273017. The single-use
license is included with this document (see page 12).
This
SAFETY ALERT SYMBOL
symbol, be alert to the possibility of
NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP
HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. FAILURE TO HEED MAY RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.
Some covers and guards have been removed for illustrative/photographic purposes only in this manual.
For information on ordering repair parts, refer to Parts Section in this book.
This supersedes all previous published instructions.
indicates important safety messages in the manual. When you see this
PERSONAL INJURY
and carefully read the message that follows.
Important!
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If
cables are left connected, the weighing indicator and connected load cells could be damaged.
Important:
Do not weld near indicator, load cells or cables; remove from area to be welded. Place ground
close to area to be welded to prevent current from passing through electronic parts.
Remote Indicator
all cords
J-Box
D3879-US – Rev B AGCO – White – 8800/8500 Series 1
Scale Bracket and Load Cell Mounting Installation
details.
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION
Two kits are available for the AGCO-White CFS Planters.
•
If the rear hopper frame comes straight down to the main frame the planter is an 8800 Series.
•
If the rear hopper frame angles downward toward the planter frame, the planter is an 8500 Series. The
8500 Series planter scale kit takes a different rear top weldment.
The front load cell supports are the same for both 8500 & 8800 series of planters.
See ‘Load Cell
Supports For All
Three 8800 Series
Load Cells & Front
Load Cell Support
For One 8500 Series
Load Cell’, page 4,
for assembling
See ‘Rear Support for
Two 8500 Series Load
Cells’, page 4, for
assembling details.
2 AGCO – White – 8800/8500 Series D3879-US – Rev B
Scale Bracket and Load Cell Mounting Installation
1. Assemble the bottom support bracket weldment to the three load cells with 3/4 x 3.25” fine thread bolt
and 3/4” jam nut. Slide a 3/4” flat washer onto 3/4” x 3.25” bolt and insert bolt from the
bottom
side for
all three load cells. Tighten the 3/4” bolt until the load cell is drawn tight against the 1/4" shim plate.
Next apply Loctite thread adhesive to 3/4" jam nut and tighten.
IMPORTANT
: Orientate the load cell
so the load cell decal arrow is pointing upward. Make sure the 1/4" shim plate on the bottom support
weldment is on the bottom side of the load cell.
D3879-US – Rev B AGCO – White – 8800/8500 Series 3
Scale Bracket and Load Cell Mounting Installation
Load Cell Assemblies - 8800/8500 Series Load Cells
1. Assemble all level adjusting bolts to top bracket
weldment.
2. Assemble the load cell to the top base
weldment with two 3/4 x 3.50” bolt and 3/4” top
lock nut. Repeat for the two remaining load
cells.
3. Lift and support the front hopper support.
Remove the 1-1/8 x 4” pin that holds the hopper
support to the planter frame.
IMPORTANT
:
The lifting chains, bucket attachments,
loader/skid steer or winch must be capable of
lifting and controlling 1000-1500 lbs.
4. Mount the top base bracket weldment to the
hopper support leg with 1-1/8 x 4” bolt and 1-
1/8” top lock nut. The load cell needs to point
toward the front of the planter.
5. Use the 7/8” or 3/4” leveling bolts on the top
base bracket weldment to level the bracket.
Use existing 1-1/8” x 4.0” pin to mount the load
cell to the base bracket on the planter.
Repeat steps 3 – 5 for the rear two supports.
4 AGCO – White – 8800/8500 Series D3879-US – Rev B
Scale Bracket and Load Cell Mounting Installation
Assembled Bar and Bracket Assemblies, Wide View
Indicator and Hopper
How to Use a Scale on a Central Fill System
The example uses 2000 lbs of seed evenly filled in both hoppers. There is 25 lbs of seed left from the last fill.
1. Push the ‘Start’ button. The screen will show zero, and the arrow is now pointing to ‘Net’ on the screen.
This is a temporary zero point to start loading the planter with seed. Next, fill 1000 lbs of seed into the
left hopper.
2. Push the ‘Stop’ button. The readout will read 1025 lbs of seed inventory.
3. Push the ‘Start’ button again. The screen will say zero again. Load another 1000 lbs of seed into the
right side.
4. Now push ‘Stop’ and the screen will read 2025 lbs of seed. The numbers will work lower as the seed is
planted.
D3879-US – Rev B AGCO – White – 8800/8500 Series 5
Junction Box Mounting
JUNCTION BOX MOUNTING
The junction box is water resistant, not water-proof. It should be mounted to avoid submersion during wet
weather and to avoid physical abuse. The junction box can be mounted on the front or rear of the drill,
planter or seeder. All load cell cables must reach the J-Box. Install by removing the double sided tape
backing and apply to cleaned surface.
Connect Load Cell and J-Box Cable
1. Route front and rear load cell cables to J-box location.
Make sure they are not bound or pinched. Cable tie
(customer provided) load cell cables in place.
2. Insert load cell and J-box cables through each of the
water-tight strain-reliefs.
3. Remove each terminal block from the J-box.
4. Connect wires of the same color to the same terminal
block. See instructions below.
5. Install terminal block into the J-box as shown (location
not important).
6. Tighten nuts on the water-tight strain-reliefs.
7. Assure that gasket is properly installed in the cover.
8. Attach cover using 4 screws (provided).
Installing wires into Terminal Block
1. Open levers 90º to locked position.
2. Insert individual wires into terminal.
3. Close lever.
4. Tug wire to assure solid connection.
Note: Wire strip length is 7/16” (11mm).
406232 J-Box Lever Nut 4Pt (Planter)
141837 Cable - 30Ft J-Box
406074 Cable - 45Ft J-Box
403335 Cable - Power 17Ft 2-Wire
406073 Cable - Power 36Ft 2-Wire
406072 Cable - Power 6Ft 2-Wire
824316 Cable - 15Ft-J-Box
145096 Cable - 70Ft-J-Box
406276 Cable – Power 65Ft 2-Wire
6 AGCO – White – 8800/8500 Series D3879-US – Rev B
Indicator Mounting
Wire color
Wire Function
INDICATOR MOUNTING
The scale indicator can be mounted in the tractor cab or on the drill, planter or seeder with swivel mounting
pack (406629). Two cables must be connected to the indicator bottom panel, J-Box and power cables. Refer
to Indicator Manual D3831-US for details of indicator mounting options and connection of power cord.
U-BOLT RAM MOUNT
1. Bolt the readout in the cab, or mount the swivel bracket on the drill, planter or seeder.
2. Install power cord to a 12-volt negative ground battery.
3. Route J-box cable to indicator and install to indicator bottom panel.
4. Program indicator with set-up #115015 and calibration #4072. This is for scale system with 10,000 lbs
capacity load cells.
INDICATOR MOUNTINGS
TRACTOR CAB MOUNTING
Power Connection:
The power cable should be connected directly to a vehicle battery or regulated power supply. The scale end of
the power cable is attached to the J901 connector located on the bottom panel of the indicator.
Connect the RED wire from the power cable to +12 VDC and the BLACK wire to GROUND. The indicator is
fused internally at 4 amps.
Power Cable Connections:
Red
Black
Battery (+12 VDC)
GROUND
Load Cell Connection:
The indicator is designed to operate with strain gage load cells. The indicator will normally be supplied with a
“J-BOX” cable going between the scale and the load cell junction box. Extension kits are available from your
dealer in various lengths.
Load Cell Wire Digi-Star Function
1 RED +EX
2 GREEN -SIG
3 WHITE +SIG
4 BLACK -EX
5 CLEAR SHIELD
D3879-US – Rev B AGCO – White – 8800/8500 Series 7
Trouble Shooting
TROUBLE SHOOTING
How to Check the Drill Scale after Installation
For the first test, lift the drill, planter or seeder all the way up, to a level area. Put 200-250 pounds of weight on
the right side, then compare it to the left. Both sides should be within four to six pounds of each other.
•
If the weight is not within the four to six pound range, inspect the scale system for loose or misalign
mounts.
The second test is to lift the drill, planter or seeder to a level area and zero the scale. Lift the
drill/planter/seeder up and down two to three times, checking to see if the scale zeros out. Each time the scale
is in the up position, it should be within four to six pounds.
If further assistance is necessary, please call Digi-Star, LLC at 920-563-9700.
***The example we are using is 2000 lbs of seed evenly filled in both hoppers. There is 25 lbs of seed left from
the last fill.
Push the “Start” button. The screen will show zero, and the arrow is now pointing to “Net” on the screen. This
is a temporary zero point to start loading the planter with seed. You will now fill 1000 lbs of seed into the left
hopper.
Push the “Stop” button, the readout now reads 1025 lbs of seed inventory.
Push the “Start” button again. The screen will say zero again. Load another 1000 lbs of seed into the right
side.
Now push “Stop” and the screen will read 2025 lbs of seed. The numbers will work lower as the seed is
planted.
8 AGCO – White – 8800/8500 Series D3879-US – Rev B
Repair Parts
KEY
QTY.
PART NO.
DESCRIPTION
REPAIR PARTS
406275 Kit – Scale AGCO – White - 8816, 8824
406528 Kit – Scale AGCO - White – 8816, 8824 - Cab
D3879-US – Rev B AGCO – White – 8800/8500 Series 9
1 3 406254 Weld – Base Bracket AGCO
2 3 406252 Weld – Support Bracket AGCO
3 3 406267 SCR – 1 1/8-7 x 4.5 HHCS ZP Grd 5
4 6 406068 SCR – 3/4-10 x 3.5 HHCS Grd 8 ZP
5 3 406266 SCR – 3/4-16 x 3.25 HHCS ZP Grd 5
6 6 403128 Wash – 3/4” Flat Type A ZP
7 3 406269 Nut-1 1/8-7 Top Lock ZP
8 6 405921 Nut – 3/4-10 Top Lock ZP
9 3 406268 Nut – 3/4-16 Hex Jam ZP
10 3 406270 Cell-SB 10KLBS 20’ Cable
11 6 406259 SCR - 7/8-9 x 3.0 HHCS Grd 5 ZP
12 6 406261 Nut - 7/8-9 Hex Jam ZP
Repair Parts
407128 Kit – Scale AGCO – White - 8516, 8523, 8524 and 8531
407129 Kit – Scale AGCO - White – 8516, 8523, 8524 and 8531 - Cab
KEY QTY. PART NO. DESCRIPTION
1 1 406254 Weld – Base Bra cket AGCO
2 3 406252 Weld – Support Bracket
AGCO
3 2 407132 Weld – Base Rear AGCO
(8500)
4 3 406267 SCR – 1 1/8-7 x 4.5 HHCS
ZP Grd 5
5 6 406068 SCR – 3/4-10 x 3.5 HHCS
Grd 8 ZP
6 3 406266 SCR – 3/4-16 x 3.25 HHCS
ZP Grd 5
7 6 403128 Wash – 3/4” Flat Type A ZP
KEY QTY. PART NO. DESCRIPTION
8 3 406269 Nut-1 1/8-7 Top Lock ZP
9 6 405921 Nut – 3/4-10 Top Lock ZP
10 3 406268 Nut – 3/4-16 Hex Jam ZP
11 3 406270 Cell-SB 10KLBS 20’ Cable
12 2 406259 SCR - 7/8-9 x 3.0 HHCS Grd
5 ZP
13 2 406261 Nut - 7/8-9 Hex Jam ZP
14 4 407164 SCR - 3/4-10 x 3.5 Full
HHCS Grd 5 ZP
15 4 407165 Nut - 3/4-10 Hex Jam ZP
10 AGCO – White – 8800/8500 Series D3879-US – Rev B
Indicator Swivel Mount
406629
KEY QTY.
PART NO.
DESCRIPTION
406385
KEY QTY.
PART NO.
DESCRIPTION
INDICATOR SWIVEL MOUNT
406629
406385
1 1 403180 Assembly – 1” Ram Mount
2 1 403179 Mount Base – 1” Ball U-Bolt
3 4 403779 SCR #10 x 5/8” PHSTS 48-2 Blk ZP
1 1 404230 Ram Suction Cup with Twist Lock
2 1 403180 Assembly – 1” Ram Mount
3 4 403779 Scr - #10 x 5/8 PHSTS 48-2 Blk ZP
D3879-US – Rev B AGCO – White – 8800/8500 Series 11
License Agreement
Use or sale of the Licensed Product or of Purchased Product shall bind Customer to all terms and
LICENSE AGREEMENT
IMPORTANT NOTICE: Acceptance and use of the enclosed electronic scale products (hereinafter referred to as
“Purchased Product”) constitutes your agreement to the following terms and conditions. Please carefully read the
following terms and conditions before using or reselling the Purchased Product.
1. Limited License. Digi-Star, LLC, a Wisconsin limited liability company
(“Owner”) is the owner of the following U.S. Patents related to grain
drills: 6,732,667, 7,059,258, 7,273,017, 7,357,087, 7,448,335,
7,523,710 and any other patents which result from continuation
applications thereof (“Patents”). Owner hereby grants to the customer
(“Customer”) a non-exclusive, non-transferable, revocable, limited
license to use the technology described in the Patents to use the
Purchased Product to assemble a seed planter product covered by the
Patents (“Licensed Product”), and to sell and offer for sale one (1) unit
of the Licensed Product in accordance with the terms and conditions set
forth herein. Alternatively, Customer may resell the Purchased Product
to another entity for the purpose of that entity assembling one (1) unit of
a Licensed Product under a permitted sublicense from the Customer
with the same terms as this Agreement. If Customer would like to
assemble, use, sell or offer for sale more than one (1) Licensed Product,
or resell more than one (1) Purchased Product, Customer understands
and agrees that it must purchase another Purchased Product from Owner
or acquire a separate license by requesting and purchasing another unit
of the same SKU number that resulted in this purchase.
2. Acceptance of Terms and Conditions. Customer warrants that it has the
authority to enter into this binding agreement. If Customer does not
accept the terms and conditions, Customer shall not use the Purchased
Product. Customer understands and agrees that if it uses the Purchased
Product as permitted herein, it will be deemed to have accepted these
terms and conditions and they shall become a binding agreement.
3. Limitations on Use. Customer agrees that it will use the Licensed
Product only as expressly authorized in this Agreement, and that any
use not expressly authorized in this Agreement is prohibited. Customer
agrees that it will not: (i) loan, rent, lease, assign, sublicense, distribute
or otherwise transfer its rights under this Agreement to a third party,
other than to resell the Purchased Product to another entity for the
purpose of that entity assembling one unit of a Licensed Product; (ii)
copy or reproduce the Licensed Product; or (iii) grant any sublicenses
other than to an end user of the Licensed Product, or to another entity for
the purpose of that entity assembling one unit of a Licensed Product.
Customer agrees to use reasonable efforts to prevent any unauthorized
use or copying of the Licensed Product and will notify Owner
immediately upon learning of any such unauthorized use or copying.
Customer’s obligations under this section shall survive any termination
of this Agreement or the license granted hereunder. Any unauthorized
use of the Licensed Product will result in, among other things, the
immediate termination of this license.
4.
Ownership of Proprietary Rights. Customer acknowledges that the
Licensed Product is covered intellectual and/or proprietary rights, and
that all such intellectual and proprietary rights are owned by Owner.
Customer hereby acknowledges that it has no rights in the
foregoing except as expressly granted herein.
5. NO WARRANTY. Customer agrees to fully test and evaluate
the Purchased Product and Customer acknowledges and agrees
that Owner will not assume any product liability or any other
liability for the Purchased Product or the Licensed Product. The
Purchased Product is furnished to Customer “AS IS.”
otherwise provided by separate documentation
MAKES NO WARRANTIES, EITHER EXPRESS OR
IMPLIED, WITH RESPECT TO THE PURCHASED
PRODUCT. Customer agrees that Owner shall have no liability
resulting from Customer’s use of the Purchased Product for any
indirect damages including consequential, incidental or special
damages for loss of profit, good will or otherwise. Customer
shall indemnify and hold Owner harmless from any and all
losses, expenses, damages, costs or expenses of any kind,
including but not limited to reasonable attorneys’ fees, incurred
by Owner resulting from Customer’s use of the Purchased
Product. NO ORAL OR WRITTEN STATEMENTS MADE BY
OWNER OR ITS EMPLOYEES INCLUDING BUT NOT
LIMITED TO STATEMENTS REGARDING CAPACITY,
SUITABILITY FOR USE, OR PERFORMANCE OF THE
PURCHASED PRODUCT SHALL BE DEEMED A
WARRANTY OR REPRESENTATION BY OWNER FOR
ANY PURPOSE NOR GIVE RISE TO ANY LIABILITY OR
OBLIGATION OF OWNER.
6. Remedies for Violations. Owner reserves the right to seek all
remedies available at law and in equity for violations of this
Agreement, including but not limited to the right to recover the
Licensed Product.
7. Fees. In consideration for the rights granted under this
Agreement, Customer has paid a license fee that was included in
the amount invoiced to the Customer for the sale of the
Purchased Product.
8. Entire Agreement. Except as expressly stated herein to the
contrary, this Agreement constitutes the entire agreement
between the parties regarding the subject matter hereof, and no
verbal or written prior statements or representations of any sort
made by any party shall be effective or valid for any purpose
whatsoever. This Agreement may be amended only upon the
mutual consent of all parties in writing.
9. Severability. If any provision of this Agreement shall be held to
be invalid, illegal or unenforceable, the validity, legality and
enforceability of the remaining provisions shall not in any way
be affected or impaired thereby. The failure of any party to
enforce any provision of this Agreement shall not be considered
a waiver thereof, nor shall such failure prevent the future
enforcement of any such provision.
10. Governing Law. This Agreement and the relationship between
the parties shall be governed in all respects by the laws of the
State of Wisconsin and the United States of America. The
parties consent to the jurisdiction and venue of the Wisconsin
and United States courts located in Wisconsin for resolution of
any dispute under to this Agreement.
Except as
, OWNER
conditions herein without the necessity of signatures on this Agreement.
12 AGCO – White – 8800/8500 Series D3879-US – Rev B
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