Prepared by:
Despatch Industries
8860 207th St. West
Lakeville, MN 55044
Customer Service 800-473-7373
120 1,200 10.4 50/60
120 2,400 20.4 50/60
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1
1
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1
NOTICE
CAUTION
Users of this equipment must comply with operating procedures and training of
operation personnel as required by the Occupational Safety and Health Act (OSHA) of
1970, Section 6 and relevant safety standards, as well as other safety rules and
regulations of state and local governments. Refer to the relevant safety standards in
OSHA and National Fire Protection Association (NFPA), section 86 of 1990.
Setup and maintenance of the equipment should be performed by qualified personnel
who are experienced in handling all facets of this type of system. Improper setup and
operation of this equipment could cause an explosion that may result in equipment
damage, personal injury or possible death.
Dear Customer,
Thank you for choosing Despatch Industries. We appreciate the opportunity to work
with you and to meet your heat processing needs. We believe that you have selected
the finest equipment available in the heat processing industry.
At Despatch, our service does not end after the purchase and delivery of our
equipment. For this reason we have created the Service Products Division within
Despatch. The Service Products Division features our Response Center for customer
service. The Response Center will direct and track your service call to ensure
satisfaction.
Whenever you need service or replacement parts, contact the Response Center at 1800-473-7373: FAX 612-781-5353.
Thank you for choosing Despatch.
Sincerely,
Despatch
Despatch Industries
Advantage Service Assurance Program (ASAP)
CONTACT: DESPATCH SERVICE AGREEMENTS SPECIALIST at 800-473-7373 or 952-469-8230
or e-mail: service@despatch.com
Despatch continues to deliver exceptional products backed by a strong sense of responsibility and drive for long term
customer satisfaction. Your partnership with Despatch can offer even higher value through your subscription to one of
Despatch’s Advantage Service Assurance Program(ASAP).
Warranty
Despatch’s exclusive, comprehensive service programs start with the 1 year parts only warranty which is described on
the other side of this document. This warranty can be expanded immediately to meet your most stringent service needs.
Despatch Service Products Group will be able to answer your service questions and provide a quotation for the
immediate expansion of your product warranty. Call 800-473-7373 or 952-469-8230; or e-mail service@despatch.com.
Immediate Service Response
The key to an effective service program is response. Wherever your location, Despatch is only a phone call away. Our
U.S. and Canadian customers can reach Despatch at 1-800-473-7373. Worldwide customers can call 1-952-469-8230
or FAX 1-952-469-8193. Our Customer Service Technicians have over 150 years combined experience and access to
detailed design and manufacturing documentation specific to your Despatch unit(s). This exacting level of service is a
benefit only Despatch can provide and means that you can expect speedy, accurate and the most cost effective
response.
Field Service Network
A worldwide network of factory trained Service Professionals is available to support your Despatch equipment. From
routine repair to certified instrument calibration, the Despatch service network is positioned to respond to your needs. As
a manufacturer of custom equipment, our service programs are customized to meet your specific needs regarding:
Sustained Service Support
At Despatch, long term customer satisfaction means more than just responding quickly and effectively to our customers’
service needs. It means offering comprehensive customer support well beyond the scope and duration of our initial
warranty. Despatch offers two basic service packages which are customized to each individual customer’s need. These
service packages are titled Full Service and Preventive Maintenance Plus+ service agreement products. Each is unique
in the industry and offer the following benefits:
1. Service scope
2. Response time
3. Preventive maintenance frequency and content
4. Payment method
1. Priority response for minimum production interruption
2. Preventive maintenance for longer product life
3. Discounts on parts and services
4. Various payment plans to ease budgeting and recording expenses
5. Reduce purchase ordering costs
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PREFACE
This manual is your guide to the Despatch oven. It is
organized to give you the information you need quickly
and easily.
An efficient way to learn about the oven would be to
read the manual while working with the corresponding
oven control system. This will give you practical
hands-on experience with information in the manual
and the oven.
Before operating the equipment, be sure you
understand all of the technical information contained
in this manual. Information skipped, not understood
or misunderstood could create the possibility of operating the equipment in an unsafe
manner. This can cause damage to the oven or personnel or reduce the efficiency of
the equipment.
Read the entire
INTRODUCTION and
THEORY OF OPERATION
before installing the oven.
WARNING: Failure to heed
warnings in this instruction
manual and on the oven could
result in personal injury, property
damage or death.
ii
Revision B: drawings updated
Revision C: drawings updated
Revision D: updates to Specifications section; addition of stand assembly and stacking
kit assembly instructions
Revision E: Corrections, additional drawings added, addition of options and features in
APPENDIX
Revision F: Update Drawings, Product Warranty, and hi-limit information
Revision G: Update Drawing
Revision H: Parts lists corrections in DRAWING AND SPARE PARTS LISTS section.
The INTRODUCTION section provides an overview of the Despatch LEB Series Ovens.
The LEB Series Ovens have the most effective heat distribution and the fastest
processing time of any lab ovens their size. Air is discharged from the floor plate of the
oven and distributed through the chamber.
Special Features
• The sturdy construction and high grade insulation of the Despatch LEB Series
ovens contribute to excellent high temperature performance. Other special
features include:
• Proportional digital CONTROL instrument to control temperature fluctuations.
• Manual reset HI-LIMIT instrument to protect the chamber workload as well as the
oven itself.
• Unique Despatch design with a system of perforated stainless steel walls for the
ultimate in temperature performance.
• Welded double wall construction and fiberglass insulation to reduce heat loss.
Silicone rubber gaskets further minimize heat leakage.
• Rapid response heater with a five year warranty.
• Scratch-resistant baked enamel exterior and stainless steel interior for easy
cleaning.
• Space-saving, stackable design.
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SPECIFICATIONS
Dimensions
Model
Chamber Size
inches (cm)
W D H
LEB1-23
LEB1-69 30
LEB2-18
18
(46)
(76)
37
(94)
18
(46)
18
(46)
24
(61)
12
(30)
22
(56)
35
(89)
Capacity
feet3
(liters)
2.3
(65)
6.9
(195)
18
(510)
Overall Size
inches (cm)
W D H
24
23
(61)
(58)
34
23
(86)
(58)
43
29
(102)
(74)
26
(66)
36
(91)
51
(130)
Shelves
Provided on
Shelf Centers
2 on 2" 5 1
2 on 2" 10 2
2 on 2" 16 2
Maximum
Number of Shelf
Positions
Chamber
Doors
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Power
Line voltages may vary in some geographical locations. If your line voltage is much
lower than the oven voltage rating, warm up time will be longer and motors may
overload or run hot. If your line voltage is higher than nameplate rating, the motor may
run hot and draw excessive amps.
If the line voltage varies more than 10% from the oven voltage rating, some electrical
components such as relays, temperature controls, etc. may operate erratically.
Model Volts Amps Hertz Phase Heater (KW) Cord and Plug
LEB1-23 120
240*
LEB1-69 120
240*
LEB2-18 240 15.2 50/60 1 3.6 None, Hardwired
10.4
5.2
20.4
10.2
50/60 1 1.2 Included, 15 Amp
50/60 1 2.4 None, Hardwired
The LEB1-69 and LEB2-18 must be hardwired to the electric supply using 10AWG or
larger wires suitable for at least 75°C (167° F).
Ovens designed for 240 volts (see name plate on oven) will operate satisfactorily on a
minimum of 208 volts, but with a 25% reduction in heater power. If your power
characteristics are lower, contact Despatch Industries.
* Order 240V conversion kit for 240V, on LEB1-23 and LEB1-69.
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Temperature
LEB Model
1-23 1-69 2-18
Time to Temperature 25°C - 100°C
(approximate minutes 25°C - 150°C
with no load) 25°C - 204°C
Recovery Time 100°C
Door Open 1 Min. (approximate 150°C
minutes with no load) 204°C
Operating Range w/20°C Ambient 30°C - 204°C
NOTE that the shelves supplied with the LEB1-69 and 2-18 are reinforced. The
standard shelf is optional for these ovens.
Reinforced Shelf
Capacity
Max Load
Capacity
Stacked Max
Load Capacity
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THEORY OF OPERATION
The Despatch LEB Series Ovens have the most economical approach when
productivity and ease of operation are the deciding factors. These ovens are especially
useful for testing, preheating, sterilizing, drying, aging and curing as well as other
production applications. Gravity convected airflow with precision digital control to
deliver fast processing. The overall result is efficient productivity under strenuous
conditions. The LEB Series Ovens are precise and practical.
The unique Despatch design moves gravity convected heat through stainless steel
ducts on each side. The chamber can be densely loaded without interfering with the
process. Air temperature near the sensing element in the chamber is within 1°C of the
process temperature appearing on the digital display. For your convenience the fresh
air intake is fixed. The exhaust rate is regulated by a damper on the back of the unit.
Gravity Convected Airflow in the Despatch LEB Oven
5
CONTROL Instrument
The oven is equipped with a microprocessor based digital control instrument. The
Despatch CONTROL instrument has been configured as a proportional controller and
set to its optimum operating values. Initially, the CONTROL will allow the heater to
operate at full power. However; as the actual oven temperature reaches the setpoint,
the Proportional Control will cycle the heater on and off, minimizing process
temperature fluctuations.
CONTROL Instrument
CONTROL Instrument Features
Features Description
Main (PV) Display Displays the actual oven temperature or displays the setpoint
when the set key is pressed. Displays parameter code and
value.
Key
Down Key Decreases a setpoint or setup parameter.
Up Key Increases a setpoint or setup parameter.
LED SP Indicator Lights when the setpoint value is displayed.
LED OUT Indicator Lights when the control is calling for heat.
LED AL1 –2 Indicator N/A
Switches between PV and SP displays. Enters the data changed
by the or keys. Switches through parameter displays.
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HI-LIMIT Instrument
The oven is equipped with a HI-LIMIT instrument. The purpose of the HI-LIMIT
instrument is to provide a protective measure for the product and/or the oven itself. If
the setting on the HI-LIMIT is exceeded, the heating process will discontinue, thus
protecting the product and/or the oven.
Set the HI-LIMIT instrument to a temperature 10°C - 14°C higher than the CONTROL
instrument setpoint or a temperature that should not be exceeded in the process. If the
setting on the HI-LIMIT instrument is exceeded the heater will shut down. The HI-LIMIT
instrument must be manually reset by pushing the RESET button on the HI-LIMIT
instrument.
HI-LIMIT Instrument
Features Description
OP1 Output 1 status value. (OP2 normally not used for LBB Ovens).
°C/°F
PV Process value.
HSP1 High limit setpoint 1. (LSP1 normally not used for LBB Ovens).
SP2 Setpoint 2 for output 2 (normally not used for LBB Ovens).
LOCK Lock status indicator.
Up Key Increases a setpoint or mode parameter.
Down Key Decreases a setpoint or mode parameter.
Degree indicator.
Scroll Key, used for advancing available displays.
Reset the high limit, return to normal display.
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Product HI-LIMIT Instrument
If the product being processed has a critical high temperature limit, the HI-LIMIT
instrument should be used as a product HI-LIMIT instrument. The HI-LIMIT instrument
should be set to a temperature somewhat below the temperature at which the product
could be damaged.
Oven HI-LIMIT Instrument
If the product does not have a critical high temperature limit, the HI-LIMIT can be used
as an oven HI-LIMIT instrument. An oven HI-LIMIT instrument protects oven
equipment. The HI-LIMIT should be set at 204°C
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Oven Theory
The oven has an efficient gravity convected airflow to 204°C (400°F). A gravity
convected oven relies on gravity to move air through the chamber. The process of
moving air by relying on gravity is a slow responding process. Thus, the overall
chamber temperature takes a finite amount of time (roughly a few minutes) to soak
in at the desired operating temperature. The time that it takes the unit to soak in at
setpoint is related to such parameters as chamber area, load mass, and exhaust
rate. The unique Despatch design and CONTROL action compensates for this
fact.
The oven uses an indicating microprocessor based digital control that displays the
actual chamber temperature at the sensing point. Despatch strategically locates
the CONTROL's temperature sensor to optimize the control action for the entire
chamber for various load conditions. The CONTROL display will fluctuate a few
degrees around the setpoint, but the overall chamber temperature will remain very
stable. The underlying reason for this is that the display is showing temperature
fluctuations at the temperature sensor location, not the overall chamber
temperature. The strategic location of the sensor compensates for delays in
gravity convection and enhances the performance and temperature control of the
oven. The oven has been engineered to have an overall result of quality
productivity while still maintaining an economical approach and ease of use.
9
INSTRUCTIONS
The INSTRUCTIONS section provides directions on unpacking, installation,
operation and maintenance of the Despatch LEB Series Ovens.
Unpacking and Inspection
Remove all packing materials and thoroughly inspect the oven for damage of any
kind that could have occurred during shipment.
• See whether the carton and plastic cover sheet inside carton are still in
good condition.
• Look at all outside surfaces and corners of the oven for scratches and
dents.
• Check the oven controls and indicators for normal movement, bent shafts,
cracks, chips or missing parts such as knobs and lenses.
• Check the door and latch for smooth operation.
If there is damage, and it could have happened during shipment follow these
instructions.
1. Contact the shipper immediately and file a written damage claim.
2. Contact Despatch Industries to report your findings and to order
replacement parts for those that were damaged or missing.
3. Please send a copy of your filed damage claims to Despatch.
Next, check to make sure you have received all the required materials. Your
shipment should include:
• One (1) Despatch oven,
• One (1) Instruction manual,
• One (1) Warranty card,
• Two (2) Shelves
• One (1) Damper assembly
If any of these items are missing from the packaged contents, contact Despatch
Industries to have the appropriate materials forwarded to you.
10
Setup
1. Place oven on a bench top or an optional stand.
The oven must have a minimum of two (2) inches clearance in the rear to
provide proper ventilation. The oven may be placed next to another cabinet,
or next to another oven, with three (3) inch clearance (the doors will still
open).
Make sure oven is level and plumb; this will
assure proper heat distribution and
operation of all mechanical components.
2. Identify correct power source indicated on
the specification plate.
3. Plug or hardwire oven directly to the electric supply.
WARNING: All grounding
and safety equipment
must be in compliance
with applicable codes,
ordinances and accepted
safe practices.
11
atmo
s
phere.
of 204°C (400°F).
Operating
Users and operators of this oven must comply with
operating procedures and training of operating
personnel as required by the Occupational Safety and
Health Act (OSHA) of 1970, Section 5 and relevant
safety standards, and other safety rules and
regulations of state and local governments. Refer to
the relevant OSHA and National Fire Protection
Association (NFPA) safety standards.
Loading the Oven
Despatch Industries cannot be responsible for either the
process or process temperature used, or for the quality of
the product being processed. It is the responsibility of the
purchaser and operator to see that the product
undergoing processing in a Despatch oven is adequately
protected from damage.
Carefully following the instructions in this manual will help the purchaser and
operator in fulfilling that responsibility.
When loading the oven avoid spills of anything onto the heater elements or onto
the floor of the oven. Do not place the load on the oven floor plate. This may
cause the load to heat unevenly and the weight may cause shorting out of the
heater elements. Use the shelves provided.
The two shelves are designed to be pulled out about half way without tipping. The
support capacity of the shelves is listed in the Capacities Table in the
Specifications section in this manual. Do not overload the shelves.
Distribute the workload evenly so that airflow is not restricted. Do not overfill your
oven. The workload should not take up more than two-thirds of any dimension of
the inside cavity.
WARNING: Do not use
oven in wet, corrosive
or explosive
atmospheres unless
this oven is specifically
designed for a special
WARNING: Never
operate oven at a
temperature in excess
of the maximum
operating temperature
12
Pre-Startup Checklist
Know the system. Read this manual carefully. Make use of its instructions
and explanations. The know how of safe, continuous, satisfactory, troublefree operation depends primarily on the degree of your understanding of the
system and of your willingness to keep all parts in proper operating
condition.
Check line voltage. Voltage must correspond to nameplate requirements of
motors and controls. Refer to the section on power connections in the
INTRODUCTION of this manual.
Fresh air, exhaust, and electrical cabinet openings.
Do not be careless about restrictions in and around
the fresh air and exhaust openings. Under no
condition permit them to become so filled with dirt
that they appreciably reduce the air quantity. Refer
to the Set-up instructions in this manual.
Ventilation. There is an exhaust opening in the rear of the unit.
The exhaust vent may have to be closed to reach the maximum
temperature of 204°C, especially if operating on 20 8 volts. They may need
to be opened to operate properly at the lower range of the oven's design.
Helpful hints
• For drying ovens, open vent to prevent buildup of moisture.
• For sample heating, close the vent when no ventilation is required.
NOTE:
The exhaust vent may
have to be adjusted to
achieve maximum
performance at various
operating temperatures.
13
Startup
For fastest oven heat-up time, close the exhaust
vent. After the desired temperature is reached,
the vent may be adjusted as needed.
1. Start oven.
a. Turn POWER switch to on. The circulating fan will start.
b. Set exhaust vent to desired opening. The vent may have to be adjusted
to achieve maximum performance at various operating temperatures.
WARNING: Do not use
flammable solvent or flammable
material in this oven. Do not
process closed containers of any
substance or liquid in this oven
because they may explode under
heat.
LBB Control Panel
2. Enter setpoint on the HI-LIMIT instrument.
Set HI-LIMIT instrument to a temperature
10°C to 14°C higher than the setpoint or to a
temperature that should not be exceeded in
the process.
a. If the
and hold the
seconds to enable the and keys
b. Press
c. Use key and key to set hi limit temperature.
d. Press
process variable PV mode.
3. Enter setpoint on the CONTROL instrument.
a. Press key until the SP LED is lit.
b. Use key and key to set operating temperature.
on the HI-LIMIT is lit, press
key, HSP1 will be lit.
or
for four (4)
once to return (also enters the value) to the
NOTE:
If the HI-LIMIT instrument is
exceeded the heater will shut
down. Reset the HI-LIMIT by
pushing
instrument.
on the HI-LIMIT
14
c. Press key to enter setpoint.
d. Press key again to display process temperature.
4. Turn HEATER switch to the on position. When process value on the
CONTROL reaches setpoint, the OUT LED will cycle on and off to maintain
the temperature setpoint. The OUT LED will be lit when the control is
calling for heat.
5. Turn the HEATER switch off after heating cycle is complete. Do not turn the
fan off until the oven chamber temperature is below 100°C (212°F).
15
of 204°C (400°F).
Control Instructions
The oven has been tested and preset at the factory for
normal operating conditions. In most applications, it will
not be necessary to alter the oven's settings, except for
the Setpoint. This section contains information and
reference material to change Setpoint, display from °C to
°F, and access the Operating and Set-up modes. This
section also covers oven zone calibration for the
CONTROL.
The CONTROL instrument was carefully programmed at the factory using the
Operating and Set-up modes. The parameters that may be accessed include
tuning and display functions, and thermocouple selection.
The Oven Zone Calibration section covers the procedure necessary to recalibrate
the CONTROL. Recalibration may be necessary to align the CONTROL for a
specific operating condition.
WARNING: Failure to
heed warnings in this
manual and on the oven
could result in death,
personal injury or
property damage.
Changing Setpoint
To enter Setpoint on the CONTROL instrument:
1. Press , the SP LED will be lit.
2. Use key or key to set operating temperature.
The right decimal point LED will flash indicating
that the Setpoint is being changed. This will stop
flashing when the new value has been entered.
3. Press to enter Setpoint.
4. Press again to display process temperature.
WARNING: Never
operate oven at a
temperature in excess
of the maximum
operating temperature
16
Parameter Programming Mode
The control parameters are set through the
Operating and Set-up modes. In most applications,
it is not necessary to alter the oven settings. The
following instructions describe how to access, view
and, if desired, change the parameters.
Once the Operating and Set-up modes are accessed, the SP LED will start blinking
on and off. The CONTROL will not allow the display to be altered improperly.
The CONTROL will automatically exit the Parameter Programming mode if no keys
are pressed for about 2 minutes.
1. Press for three (3) seconds.
2. Press the until the desired parameter is displayed. See Operating and
Set-up Parameter tables on the following pages.
3. Press the or to display value.
4. Use the or to the desired setting.
5. Press the to enter the value.
6. Press and hold the for three (3)
seconds to return to the display mode.
WARNING: Make sure
you understand what you
are changing before
doing so. Changing the
program parameters will
alter the functions of the
CONTROL.
17
CONTROL Instrument
Operating Parameter Outline
Code
CtL
At
P
I
d
nr
HyS
Ct
FL
bS
LoC
*If P is not displayed the Control Mode (CtL) must be first set to PID.
CtLControl Mode - This parameter determines whether controller functions as a
AtAuto-tuning – OFF for PID tuning, ON for controller to tune process.
P Proportional Band - Expressed in degrees. This value determines the band
I Integral Time - Expressed in seconds. This parameter corrects for errors in
D Derivative Time - Expressed in seconds. This effect of the derivative time is
nr Manual Reset - Expressed in percent. Controller outputs this value when
HyS Hysteresis - Expressed in degrees. When CtL = OFF, this value
Ct Cycle Time - Expressed in seconds. This is the total time for one ON/OFF
FL Input Filter – Expressed in seconds. This function should be used when the
Name
Control Mode
Auto-tuning
Proportional Band
Integral Time
Derivative Time
Manual Reset (only when I & d are OFF)
Hysteresis (only when CtL is ONF, change CtL to PID) N/A
Cycle Time
Input Filter
PV Bias (Offset)
Key Lock
time proportional or an on/off control.
width on both sides of the setpoint within which the control provides
proportional control.
actual temperature versus the setpoint.
in direct proportion to the time setting.
process variable equals setpoint (Only if I = 0).
determines the change in temperature needed to turn controller output from
full off to full on.
cycle of the controller output during the proportional action.
PV may fluctuate greatly (i.e. input signal contains noise).
Settings
PID
OFF
4 (8 if
15
0
N/A
1
0
0
1
°°°°
F)*
18
bSPV Bias - Expressed in degrees from –199 to 999. This parameter is used
to set the actual oven temperature to the controller display.
LoC Key Lock - This provides levels of access to the controller.
0 = No key lock, full access to controller.
1 = Prevents changing of all parameters except setpoint. 2 = Prevents all parameters from being changed including the setpoint.
-1 = Set to enter the Setup parameter setting display.
The controller is set to LoC=1 at the factory. This prevents inadvertent changing
of control parameters with the exception of setpoint.
If it becomes necessary to alter control parameters, change the LoC=1 to LoC=0.
Follow the parameter programming mode found earlier in this manual.
When LoC = -1, the parameters are displayed in the order shown in the Set-Up
Parameters section, below. Note: If you are unable to change the setup
parameters, go back out and change the LoC = 0. Press the
appears again, change LoC = -1 and press the
key.
key until LoC
Set-Up Parameters
Set-up Parameter Outline
Code
In Input Type
SPH
SPL Setpoint Low
Dr
DSP PV/SP Display
In Input Type – This parameter is set for type of input and whether PV is in °C
SPH The maximum setpoint limit for oven. The user cannot set the setpoint
SPL The minimum setpoint limit of oven. The user cannot change the setpoint
dr Direct/Reverse action. This value is set for 0 (reverse action).
dSP Priority of PV/SP display. This parameter either displays the PV (process
Setpoint High
Direct/Reverse Action 0
or °F.
above the maximum setpoint.
below this lower setpoint limit.
variable) or SP (setpoint). 0 = process variable, and 1 = setpoint.
Name
Settings
5 (35 if °F)
204 (400 if °F)
30 (86 if °F)
0
19
CONTROL.
Changing Display From °C To °F
The control can be configured for either °C or °F. Use the following steps to
change control from displaying °C to °F.
1. Press and hold the for three (3) seconds.
2. The display will read CtL. The SP LED will
flash indicating that Operating Parameter
mode has been entered.
3. Press the until LoC appears on the
display. Press the or to enter the
parameter.
4. Press the to set the value to –1. The SP LED will flash rapidly, indicating
that the Set-Up Parameter mode has been entered.
5. Press the to enter the value. The display will read In. Press the or
to enter the parameter. Note: If you are unable to change the setup
parameters, go back out and change the LoC = 0. Press the
LoC appears again, change LoC = -1 and press the
6. Enter a value of 35. The right decimal point LED will flash indicating that
the setpoint is being changed. This will stop flashing when the new value
has been entered.
7. Press the to enter the value.
8. Press the until SPH is displayed. Press
the or to enter the parameter.
9. Enter a value of 400.
10. Press the to enter the value.
11. Repeat steps 12 –14 for SPL; the value is 32.
12. Press and hold the for three (3) seconds to return to the operation
mode. The control now reads °F. Enter the desired setpoint.
13. Refer to Parameter Programming Mode, Operating Parameters section to
change tuning parameters, if necessary.
WARNING: Make sure
you understand what
you are changing
before doing so.
Changing the program
parameters will alter the
functions of the
key until
key.
NOTE: To change from
°F to °C repeat the above
steps. The following are
the values to be entered:
In = 5
SPH = 204
SPL = 0
20
CONTROL.
Oven Zone Calibration
The CONTROL instrument has been tested and calibrated at the factory. Under
normal operating conditions, recalibration should not be necessary. However, if
the user would like to recalibrate the CONTROL for a specific operating condition,
then recalibration is easily accomplished.
Set-Up Parameters
(Equipment needed: temperature measuring device with a Compatible
Temperature sensor)
1. Verify that the bS (PV Bias) programmed in the
CONTROL is 0. Refer to Instructions on viewing
the parameter in the PARAMETER
PROGRAMMING mode.
2. Locate the temperature sensor of the temperature
measuring device at the center of the chamber.
3. Operate the oven until it reaches the desired
operating temperature and the CONTROL is regulating. The user may wish
to have a loaded chamber with a standard amount of product to simulate a
specific operating condition. It will take several minutes for the unit to
stabilize at the controlled temperature. Allow at least 30 minutes of
operation at the stabilized temperature before proceeding.
4. Subtract the average controlled temperature (number appearing on the
CONTROL display) from the actual oven temperature (number appearing on
the temperature measuring device display). The CONTROL and the device
must be in the same scale (°C or °F).
Actual Oven Temperature - Controlled Temperature = calculated value
5. Enter the calculated value from Step 4 as the new bS (PV Bias) value in the
instrument.
WARNING: Make sure
you understand what
you are changing
before doing so.
Changing the program
parameters will alter the
functions of the
21
HI-LIMIT INSTRUCTIONS
The oven has been tested and the HI-LIMIT preset at
the factory for normal operating conditions. In most
applications, it will not be necessary to alter the oven's
settings, except for the Setpoint. This section contains
information and reference material to change Setpoint,
access the Set-up mode and change display between
°C and °F.
The HI-LIMIT instrument was carefully programmed at the factory using the
Operating and Set-up mode. The parameters that may be accessed include;
display functions, and thermocouple selection.
WARNING: Failure to
heed warnings in this
manual and on the
oven could result in
death, personal injury
or property damage.
Changing Setpoint
Enter setpoint on the HI-LIMIT instrument. Set HILIMIT instrument to a temperature 10°C to 14°C
higher than the setpoint or to a temperature that
should not be exceeded in the process.
1. If the
2. Press
3. Use key and key to set hi limit temperature.
4. Press
5. If the HI-LIMIT instrument is exceeded the heater will shut down. Reset the
hold the
the and keys.
variable PV mode.
HI-LIMIT by pushing on the HI-LIMIT instrument.
on the HI-LIMIT is lit, press and
for four (4) seconds to enable
key, HSP1 will be lit.
or
once to return (also enters the value) to the process
WARNING: Never operate
oven at a temperature in
excess of the maximum
operating temperature of 204°C
(400°F).
22
functions of the HI
-
LIMIT.
Parameter Setup Mode
The HI-LIMIT parameters are set through the
Operating and Set-up modes. In most applications, it
is not necessary to alter the oven settings. The
following instructions describe how to access, view
and, if desired, change the parameters.
If theon the HI-LIMIT is lit, press and hold the
enable the and keys. The HI-LIMIT will automatically exit the Setup mode if
no keys are pressed for about two (2) minutes.
1. Press and hold the
been entered.
2. Press the
displayed. See the Setup Parameter Table on the
following page.
3. The display will alternate between the parameter
name and value.
4. Use the or to move to the desired setting.
5. Press the key, this enters the value and
advances to the next parameter.
6. To get out of the setup parameters press the
automatically exit the Setup mode if no keys are pressed for about two (2)
minutes.
key until the desired parameter is
key for four (4) seconds, the setup mode has now
WARNING: Make sure you
understand what you are
changing before doing so.
Changing the setup
parameters will alter the
for four (4) seconds to
HI-LIMIT Instrument
key. The HI-LIMIT will
23
Setup Parameters
Note: When changing between °C and °F, the setup parameters Filt, o1.Hy,HSP.L, and HSP.H
settings convert automatically.
Code
inPt Input type. J_tC
Name
Settings
unit Process unit.
rESo Display resolution. No.dP
SHif PV shift value (offset). 0
Filt PV filter. 0
out1 Output 1 function. Hi.
o1.Hy Output 1 hysteresis value. 2.0
HSP.L Lower limit of HSP1.
HSP.H Upper limit of HSP1.
out2 Output 2 function. (N/A) None
Addr Address assignment for digital communication. (N/A) 1
bAud Baud rate of digital communication. (N/A) 4.8
PAri Parity bit of digital communication. (N/A) EVEn
diSP Normal display format. PV
°°°°
C (or
°°°°
F)
0 (32 if
204 (400 if
°°°°
F)
°°°°
F)
inPt Input type – this selects thermocouple type. LBB ovens use type J
thermocouple.
unitProcess unit – selects between °C and °F for reading process
temperature.
rESo Display resolution – selects the location of the decimal point on process
related parameters.
SHif PV shift value (offset) – this moves the display temperature to the oven
temperature.
Filt PV filter – if process value is unstable to read, increasing this value will
steady the input signal.
out1 Output 1 function – this the function of the output. This must be set to .Hi
for
HI-LIMIT control.
o1.Hy Output 1 hysteresis value – the amount of degrees that the temperature
must be below the setpoint temperature before the HI-LIMIT can be reset.
HSP.L Lower limit of HSP1 – the minimum temperature that the HI-LIMIT can be
set.
HSP.H Upper limit of HSP1 – the maximum temperature that the HI-LIMIT can be
24
set.
out2 Output 2 function.
(N/A)
Addr Address assignment for digital communication. (N/A)
bAud Baud rate of digital communication. (N/A)
PAri Parity bit of digital communication. (N/A)
out2 Output 2 function. (N/A)
diSP Normal display format – used to select the display in normal condition.
PV = Process value. SP1 = HI-LIMIT setpoint.
SAFE = the word safe in normal condition.
25
functions of the HI
-
LIMIT.
Changing Display From °°°°C To °°°°F
The HI-LIMIT can be configured for either °C or °F.
Use the following steps to change HI-LIMIT from
displaying °C to °F (and for changing back to °C).
1. If the
2. Press and hold the
3. Press the
4. Press the or to display value.
5. Use the or to move to the desired setting.
6. Press the key, this enters the value and advances to the next
7. Press the
8. The HI-LIMIT has been changed, enter the desired setpoint.
the
and keys.
been entered.
parameter.
on the HI-LIMIT is lit, press and hold
for four (4) seconds to enable the
key for four (4) seconds, the setup mode has now
key until the unit is displayed.
, this will return the HI-LIMIT to the normal mode.
WARNING: Make sure you
understand what you are
changing before doing so.
Changing the setup
parameters will alter the
26
Maintenance
Do not attempt any service on this oven before opening the main power disconnect
switch.
Checklist
Keep equipment clean. Gradual dirt accumulation retards airflow. A dirty
oven can result in unsatisfactory operation such as unbalanced temperature
in the work chamber, reduced heating capacity, reduced production,
overheated components, etc. Keep the walls, floor and ceiling of the oven
work chamber free of dirt and dust. Floating dust or accumulated dirt may
produce unsatisfactory work results. Keep all equipment accessible. Do
not permit other materials to be stored or piled against it.
Protect controls against excessive heat. This is particularly true of
controls, motors or other equipment containing electronic components.
Temperatures greater than 51.5°C (125°F) should be avoided.
Establish maintenance & checkup schedules. Do this promptly and
follow the schedules faithfully. Careful operation and maintenance will be
more than paid for in continuous, safe and economical operation.
Maintain equipment in good repair. Make repairs immediately. Delays
may be costly in added expense for labor and materials and in prolonged
shut down.
Practice safety. Make it a prime policy to know what you are doing before
you do it. Make CAUTION, PATIENCE, and GOOD JUDGMENT the safety
watchwords for the operation of your oven.
Lubrication. Fan motor bearings are permanently lubricated. All door
latches, hinges, door operating mechanisms, bearing or wear surfaces
should be lubricated to ensure easy operation.
27
damage.
Tests
Tests should be performed carefully and regularly.
The safety of personnel as well as the condition of
equipment may depend upon the proper operation of
any one of the functions of these controls. Test the
CONTROL instrument every 40 hours. Check that
the CONTROL instrument OUT LED is cycling on and
off. Also, verify that the heater is working.
Test the HI-LIMIT instrument every 40 hours.
With the oven operating at a given
temperature, set the HI-LIMIT down to the
setpoint operating temperature. The HI-LIMIT
instrument has tripped when OP1 is lit. Push
after adjusting the
HI-LIMIT instrument back to a higher setting,
or letting the oven temperature drop a few degrees based on the hysteresis value
of the HI-LIMIT.
WARNING:
Disconnect the main power
switch or power cord before
attempting any repair or
adjustment.
WARNINGS:
Failure to heed
warnings in this manual
and on the oven could
result in death, personal
injury or property
Replacement
Parts
To order or return parts, contact the Service
Products Group at Despatch. The Service
Products Group features our Parts Center for
customer service at 1-800-473-7373, option
#2. When returning parts, the Despatch
representative will provide you with an RMA (Return Material Authorization)
number. The RMA number must be attached to the returned part for identification.
When you are ordering parts, be sure to give the model number, serial number and
the part number. This will expedite the process of obtaining a replacement part.
When you have a service need, just contact a product service technician at 1-800-473-7373 option #3 or FAX 612-781-5485.
WARNING:
Disconnect the main power switch
or power cord before attempting
any repairs or adjustments.
28
Control Instrument
(Tools needed: one-quarter (¼) inch socket set screwdriver with Torx drive)
1. Disconnect power.
2. Remove screws from the face of the control panel and slide it forward.
3. Remove wires from the old control instrument, noting which wires connect to
which terminals.
Connections to the CONTROL Instrument
4. Disconnect the CONTROL mounting bracket.
5. Remove old CONTROL instrument from control panel.
6. Install new CONTROL instrument into the control panel.
7. Secure CONTROL with mounting bracket.
8. Reattach wires to the new CONTROL instrument. Make sure that the wires
are connected correctly.
9. Replace control panel.
29
Replacement of Hi-limit Instrument
(Tools needed: one quarter (¼) inch socket set; screwdriver)
1. Disconnect power.
2. Remove screws from the face of the control panel and slide it forward.
3. Disconnect HI-LIMIT PLUG from circuit board.
4. Disconnect the thermocouple wires.
5. Press and hold down the tabs holding the HI-LIMIT instrument to the control
panel and slide it out.
Connections to HI-LIMIT Instrument
6. Install new HI-LIMIT instrument into the control panel.
7. Replace mounting screws.
8. Connect HI-LIMIT plug to the circuit board. Make sure that the wires are
connected correctly.
9. Reattach thermocouple wires.
10. Replace control panel.
30
Heater Unit
(Tools needed: 3/8” wrench, screwdriver, one-quarter (¼) inch socket set with
Torx drive)
1. Remove shelves.
2. Remove side ducts (right and left)
a. Remove screws from each duct.
b. Remove duct from oven.
3. Remove heater cover.
a. Remove screws from heater cover.
b. Remove heater cover from oven.
4. Disconnect heater leads from heater element with wrench. Note which
wires go on which terminals.
5. Remove screws holding the heater frame to the oven body.
6. Remove heater and discard.
7. Install new heater frame to oven body.
8. Attach heater leads to appropriate terminals.
9. Replace heater cover.
10. Replace side ducts.
11. Replace shelves.
31
Troubleshooting
Equipment which operates for long periods of time may develop problems. Below
are possible problems and suggested solutions. If you have a problem not listed
and do not know what to do, contact Despatch industries at our toll-free Help Line
800-473-7373.
Difficulty Probable Cause Suggested Remedy
Failure to heat
Slow heat up
Frequent heater element
burnout.
Erratic temperature CONTROL instrument
Inaccurate temperature CONTROL instrument
temperature
setpoint
No power Check power source and/or
oven and wall fuses
Burned-out heater(s) Replace element (see
warranty statement)
CONTROL instrument
malfunction
Loose wire connections Disconnect power and check
Improperly loaded workload Reduce load or redistribute
Low line voltage Supply sufficient power and
One or two heating
elements burned out
Vent is wide open Close vent.
Harmful fumes generated by
load
Spillage or splattering of
material on heater elements
Overheating oven Check the CONTROL and
malfunction
malfunction
Door seal deterioration Replace door seal. Excess surface or door
Door closed into top or
bottom latch only
HI-LIMIT instrument set too
low
CONTROL instrument
malfunction
Replace controller if OUT
LED on controller does not
turn on.
connections behind control
panel.
load in chamber.
proper connections. Check
for circuit overload.
Check heater amperage on
the nameplate. Replace
burned out element (see
warranty statement, back
page)
Increase vent opening or
discontinue process.
Disconnect power and clean
oven chamber and
elements.
HI-LIMIT instruments.
Check control parameters
before replacing the
CONTROL instrument
Recalibrate CONTROL
instrument
See specific difficulty below
for this problem.
Set the HI-LIMIT higher. Oven will not control at
Check control parameters
before replacing CONTROL
instrument.
32
Difficulty Probable Cause Suggested Remedy
Exhaust air vent Adjust exhaust air vent. Unit
will not control at minimum
operating temperature with
vent(s) closed.
Heater does not shutdown
until temperature reaches
the HI-LIMIT setting
Door closes into top or
bottom latch only.
Door will not stay closed. Inadequate latch tension Ensure that latch strike is
CONTROL instrument
malfunction
SSR Relay malfunction Replace relay if no
Uneven latch tension
adjustment
Verify control parameters.
Replace relay if no output
exists. Replace CONTROL
instrument if 5 VDC output
exists.
CONTROL output exists.
Ensure that latch strike is
contacting center of latch.
Adjust mounting angle as
required. Adjust door for
even top and bottom latch
tension by turning screws on
ends of latch. Clockwise
increases tension on latch.
Counterclockwise decreases
tension.
contacting center of latch.
Adjust mounting angle to
center as required. Increase
latch tension by turning
screws on end of latch
clockwise. Adjust in even
increments on all four
screws to keep door pull
even.
33
34
DRAWINGS
Drawings and parts lists begin on the next page.
35
LEB 1-23-1 (120 VAC) Parts
Part # Qty. Description
144755 1 Thermocouple
140097 2 Switch For Power And Heater
142861 1 Cord For Muffin Fan
057345 1 Relay Heater SSR
165051 1 Hi-Limit Despatch L91
144749 1 Control - Des2000
007818 1 Heater 1.2kw 120/240v
145858 1 Door Seal
148048 1 Door Pull
008199 2 Latch Ay
146010 1 LBB Exhaust Damper Assembly
145828 2 Standard Shelf
006049 1 Control Compartment Muffin Fan
150131 1 Circuit Board 120v
119457 1 Fuse Atdr-01.25A Control
125562 1 Fuse Atdr-12.00A Heater
36
LEB 1-23-1 (120 VAC) Drawing
37
LEB 1-23-1 (240 VAC) Parts
Part # Qty. Description
144755 1 Thermocouple
140097 2 Switch For Power And Heater
142861 1 Cord For Muffin Fan
057345 1 Relay Heater SSR
165051 1 Hi-Limit - Despatch L91
144749 1 Control - Des2000
007819 1 Heater 1.2kw 120/240v
145858 1 Door Seal
148048 1 Door Pull
008199 2 Latch Ay
146010 1 LBB Exhaust Damper Assembly
145828 2 Standard Shelf
006049 1 Control Compartment Muffin Fan
150132 1 Circuit Board 240v
119456 1 Fuse Atdr-01.00A Control
125692 1 Fuse Atdr-6.00A Heater
38
LEB 1-23-1 (240 VAC) Drawing
39
LEB 1-69-1 (120 VAC) Parts
Part # Qty. Description
144755 1 Thermocouple
140097 2 Switch For Power And Heater
142861 1 Cord For Muffin Fan
057345 1 Relay Heater SSR
165051 1 Hi-Limit - Despatch L91
144749 1 Control - Des2000
007819 1 Heater 2.4kw 120/240v
145725 1 Door Seal
008057 2 Center Door Seal
148048 1 Door Pull
008199 2 Latch Ay
146010 1 LBB Exhaust Damper Assembly
146024 2 Standard Shelf
094717 2 Reinforced Shelf
006049 1 Control Compartment Muffin Fan
150131 1 Circuit Board 120v
119457 1 Fuse Atdr-01.25A Control
134923 1 Fuse Atdr-25.00a Heater
40
LEB 1-69-1 (120 VAC) Drawing
41
LEB 1-69-1 (240 VAC) Parts
Part # Qty. Description
144755 1 Thermocouple
140097 2 Switch For Power And Heater
142861 1 Cord For Muffin Fan
057345 1 Relay Heater SSR
165051 1 Hi-Limit - Despatch L91
144749 1 Control - Des2000
007819 1 Heater 2.4kw 120/240v
145725 1 Door Seal
008057 2 Center Door Seal
148048 1 Door Pull
008199 2 Latch Ay
146010 1 LBB Exhaust Damper Assembly
146024 2 Standard Shelf
094717 2 Reinforced Shelf
015229 1 Control Compartment Muffin Fan
150132 1 Circuit Board 240v
119456 2 Fuse Atdr-01.25A Motor
125562 2 Fuse Atdr-12.00A Heater
42
LEB 1-69-1 (240 VAC) Drawing
43
LEB2-18-1 Parts
Part # Qty. Description
144755 1 Thermocouple
140097 2 Switch For Power And Heater
142861 1 Cord For Muffin Fan
057345 1 Relay Heater SSR
165051 1 Hi-Limit - Despatch L91
144749 1 Control - Des2000
007818 3 Heater 1.2kw 120/240v
145814 1 Door Seal
008057 3 Center Door Seal
148048 1 Door Pull
008199 2 Latch Ay
146010 1 LBB Exhaust Damper Assembly
016471 2 Standard Shelf
105498 2 Reinforced Shelf
015229 1 Control Compartment Muffin Fan
150132 1 Circuit Board 240v
119456 2 Fuse Atdr-01.00a Motor
124475 2 Fuse Atdr-20.00a Heater
44
LEB 2-18-1 Drawing
45
Despatch Customer Service
Procedures and Customer Responsibilities
To provide the most effective service to our customers under this warranty, all requests
for repairs are to be initiated by the Customer by telephone to the Despatch Service
Help Line, 800-473-7373. The Standard Period of Maintenance (SPM) is defined as 8
a.m. to 5 p.m. local time, excluding weekends and Despatch Holidays. Calls placed
within the SPM will be handled as follows.
Help Line calls connect the customer with the Despatch Service Group. The technician
will record all pertinent information, including SERIAL and MODEL NUMBER of the
unit(s), the urgency and nature of the problem, and the name and phone number of the
caller or other contact. The technician will advise the customer on suggested steps
and/or tests to either resolve the problem or help to confirm the diagnosis of the
problem.
Customer Agrees to cooperate in performing such tests and attempting to resolve the
problem as quickly as possible. Customer also agrees to replace minor parts such as
fuses, latches, etc. as instructed by Despatch Service Technicians. This approach has
Despatch and the Customer cooperating to effect the most expedient and cost effective
repair and minimize down time. If in Despatch's sole judgment, the equipment cannot
be repaired in this manner, an on-site visit by a Despatch authorized service
representative may be scheduled to repair the equipment. Customer agrees that, when
requested and authorized, such charges will be paid by the Customer within 30 days
from receipt of invoice.
46
Attachment A - Sustained Service Support
At Despatch, long term customer satisfaction means more than responding quickly and
effectively to our customers' service requirements. It means offering comprehensive
customer support well beyond the scope of our initial contractual commitment.
Despatch's Service Products Group offers a Full Service Agreement package or a
Preventive Maintenance Plus agreement (PM+). These service products are unique in
the industry and offer the following benefits to our customer:
• Priority response for minimum production interruption.
• Preventive maintenance for longer product life.
• Discount on parts and services where applicable.
• Single payment for reduced billing expense.
• Elimination of need for a separate purchase order for each service requested.
These extra service options are aimed at extending our new equipment productivity, we
will also extend the Despatch one year manufactured parts warranty for another 12
months. This bonus warranty is automatically yours when you purchase a service
agreement from Despatch within the first 12 months after shipment of the equipment.
47
APPENDIX: OPTIONAL FEATURES
Protocol Plus Control Option
If the oven is equipped with the Despatch Protocol Plus Controller, consult the Protocol
Plus manual (included).
Timer Option
The timer, which is set-up in hours, is used as a countdown timer. When the timer is on,
the delayed contact remains closed allowing power to the heater. During the first 20%
of the timing cycle, the first LED blinks. During the next 20% of the timing cycle, the first
LED stays on and the second LED blinks. The LED indicators continue in the same
manner until all LED’s are lit. When the LED’s are all lit, the timing cycle is complete,
the delayed contact opens and shuts off the heater. The heater will remain off until
either the TIMER switch is turned OFF, or resetting the timer.
Timer Displays and Switches
48
Timer Operation
1. Turn the dials on the timer to the desired time.
2. Turn the Timer switch to ON. The timer is now counting down to zero.
3. Turn the HEATER switch to ON, if it is not already on.
4. When the timer counts down to zero the heater will shut off.
5. To reset the timer, turn the timer switch OFF then to ON.
6. To manually control the time, leave the timer switch OFF.
Timer Configuration
The timer is configured for XX.X hours from our facility. The timer can be easily set up
for different timing ranges. The following are instructions to configure the timer to suit
your needs.
1. Remove power from oven.
2. Remove top cover.
3. Remove socket from rear of timer.
4. Remove timer panel mounting bracket and remove timer from panel.
5. Using a small screwdriver, insert it the adjusting slots for the timer. The slots are
located behind the flange near the front of the timer. See Figure 1 for locations
of switches and displays.
a. Slide the switch to the desired range position.
b. Verify range by looking in face of timer in the range window.
c. Slide the switch to the desired decimal point position.
d. Verify decimal position by looking at the decimal position in face of timer.
6. Remount timer back into panel.
7. Reattach timer socket to timer.
8. Replace top cover.
49
9. Apply power to oven, and follow instructions in the timer operation section.
Stand Assembly Instructions
1. Install four rubber grommets into holes in the stand. On LEB1-69 stands, the
rear grommets mount into the forward set of rear holes. On LEB2-12 stands the
rear grommets mount into the set of holes closest to the rear of the stand.
2. Place the oven on top of the stand. The four embossed areas in the bottom of
the oven should center in the grommets.
3. Using the self-drilling screw and large flat washer provided, install through each
embossed area as shown below.
Stand Assembly Components
50
Side View of Oven
(1 per bracket)
Front Vie
w of Oven
(4 required)
Stacking Kit Assembly Instructions
1. Locate the four stacking kit brackets found in the kit.
2. Place each of the brackets on top of each of the four corners of one of the lower
ovens in the stack being assembled. Slide the angle of each bracket into the
slots in the embossed area on top of the oven. See the illustration below for
placement.
3. Use the four 10-16 x .50 screws included in the kit to attach the brackets to the
oven top.
4. Place the upper oven onto the lower one. The embossed “feet” on the upper
oven should fit into the brackets attached in the last three steps.
Stacking kit bracket
10-16 x .50 screw
Stacking Kit Assembly Components
51
Timer Option with Audible and Visual
Alarm
This option sounds the alarm and a light comes on when the timer times out.
Turning the heater switch off will clear the alarm condition. Do not turn the heater
switch on before resetting the timer.
Turning the timer switch off will also clear the alarm condition but the heater will remain
on.
Wiring for this option is shown in the DRAWINGS section of this manual.
High Limit Alarm Option
This option sounds the alarm and a light comes on when a high limit condition occurs.
To silence the alarm horn, press the alarm silence switch; the light will remain on.
It is necessary to clear the high limit condition to clear the alarm. See the
TROUBLESHOOTING section of this manual for solutions for high limit conditions.
It will be necessary to reset the high limit instrument whenever it has tripped. The high
limit instrument may be reset by first allowing the oven chamber to cool slightly (or by
setting the high limit instrument up several degrees), then pushing the black reset
button.
The wiring for this option is shown on the electrical schematic in the DRAWINGS
section of this manual.
Recorder Option
The circular chart recorder is used to record the user’s process. This is done by an
independent thermocouple. The charts used are 24 hour or 7 day. See the recorder
manufacturer’s manual supplied with this manual.
The wiring for this option is shown on the electrical schematic in the drawing section of
this manual.
52
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