Despatch LBB1-23A-1, LBB1-23A Installation Manual

C-188 P.N. 146230 REVISION L

11/2007

LBB SERIES OVENS

INSTRUCTION MANUAL

LBB Series Despatch Ovens are bench ovens to 204°C (400°F) with forced convection airflow.

MODEL VOLTS HEATER WATTS AMPS HZ PHASE LBB1-23A LBB1-23B LBB1-43A LBB1-43B LBB1-69A 120 2,400 21.6 50/60 LBB1-69B LBB2-12 240 3,600 16.4 50/60 LBB2-18 240 3,600 16.4 50/60 LBB2-27 240 4,800 21.4 50/60

Prepared by: Despatch Industries 8860 207th St. West Lakeville, MN 55044 Customer Service 800-473-7373

120 1,200 11.6 50/60 240 1,200 5.8 50/60 120 1,600 15.0 50/60 240 1,600 7.5 50/60

240 2,400 10.8 50/60

1 1 1 1 1 1 1 1 1

NOTICE

CAUTION

Users of this equipment must comply with operating procedures and training of operation personnel as required by the Occupational Safety and Health Act (OSHA) of 1970, Section 6 and relevant safety standards, as well as other safety rules and regulations of state and local governments. Refer to the relevant safety standards in OSHA and National Fire Protection Association (NFPA), section 86 of 1990.

Setup and maintenance of the equipment should be performed by qualified personnel who are experienced in handling all facets of this type of system. Improper setup and operation of this equipment could cause an explosion that may result in equipment damage, personal injury or possible death.

Dear Customer, Thank you for choosing Despatch Industries. We appreciate the

opportunity to work with you and to meet your heat processing needs. We believe that you have selected the finest equipment available in the heat processing industry.

At Despatch, our service does not end after the purchase and delivery of our equipment. For this reason we have created the Service Products Division within Despatch. The Service Products Division features our Response Center for customer service. The Response Center will direct and track your service call to ensure satisfaction.

Whenever you need service or replacement parts, contact the Response Center at 1-800-473-7373: FAX 612-781-5353.

Thank you for choosing Despatch.

Sincerely, Despatch Industries

PREFACE

This manual is your guide to the Despatch oven. It is organized to give you the information you need quickly and easily.

The INTRODUCTION section provides an overview of the Despatch oven. The THEORY OF OPERATION section details the function and operation of assemblies

and subassemblies on the Despatch oven. The INSTRUCTIONS and CONTROL

INSTRUCTIONS sections provide directions on unpacking, installing, operating, maintaining and troubleshooting the Despatch oven.

An efficient way to learn about the oven would be to read the manual while working with the corresponding oven control system. This will give you practical hands-on experience with information in the manual and the oven.

Before operating the equipment, be sure you understand all of the technical information contained in this manual. Information skipped, not understood or misunderstood could create the possibility of operating the equipment in an unsafe manner. This can cause damage to the oven or personnel or reduce the efficiency of the equipment.

Read the entire INTRODUCTION and THEORY OF OPERATION before installing the oven.

WARNING: Failure to heed warnings in this instruction manual and on the oven could result in personal injury, property damage or death.

Revision C: Updated electrical drawings in DRAWINGS AND SPARE PARTS LISTS

section. Revision D: Corrections. Revision E: Correction, page 19, set-up parameter table. Revision F: Parts lists corrections in DRAWINGS AND SPARE PARTS LISTS section. Revision G: Corrections to SPECIFICATIONS section, addition of options and features

in APPENDIX Revision H: Change Product Warranty page. Revision I: Update drawings and hi-limit information. Revision J: Parts lists corrections in DRAWING AND SPARE PARTS LISTS section.

Corrected Despatch address. Revision K: Parts lists corrections in DRAWING AND SPARE PARTS LISTS section. Revision L: Updated warranty

Table of Contents

PREFACE........................................................................................................................ i

INTRODUCTION.............................................................................................................1

Special Features..........................................................................................................1

Specifications ..............................................................................................................2

Dimensions ..............................................................................................................2

Power.......................................................................................................................3

Temperature ............................................................................................................4

Capacities ................................................................................................................4

THEORY OF OPERATION ............................................................................................. 5

CONTROL Instrument................................................................................................. 6

HI-LIMIT Instrument.....................................................................................................7

Product HI-LIMIT Instrument....................................................................................8

Oven HI-LIMIT Instrument........................................................................................8

Oven Theory ............................................................................................................9

INSTRUCTIONS ...........................................................................................................10

Unpacking and Inspection .........................................................................................10

Setup.........................................................................................................................11

Operating...................................................................................................................12

Loading the Oven...................................................................................................12

Pre-Startup Checklist.............................................................................................13

Startup ...................................................................................................................14

CONTROL INSTRUCTIONS.........................................................................................16

Changing Setpoint.....................................................................................................16

Parameter Programming Mode .................................................................................17

Operating Parameters............................................................................................17

Operating Parameters............................................................................................18

Set-Up Parameters ................................................................................................19

Changing Display From °C To °F ..................... .........................................................20

Oven Zone Calibration...............................................................................................21

Calibration Instructions...........................................................................................21

HI-LIMIT INSTRUCTIONS.........................................................................................22

Changing Setpoint.....................................................................................................22

Parameter Setup Mode..............................................................................................23

Setup Parameters......................................................................................................24

Changing Display From °C To °F ..............................................................................26

Maintenance ..........................................................................................................27

Checklist ................................................................................................................27

Tests......................................................................................................................28

Replacement Parts.................................................................................................28

Replacement of Control Instrument........................................................................29

Replacement of Hi-limit Instrument ........................................................................30

Replacement of Heater Unit...................................................................................31

Replacement of Fan Motor.....................................................................................32

Troubleshooting.........................................................................................................34

DRAWINGS AND SPARE PARTS LISTS.....................................................................36

LBB1-23A-1 Parts..................................................................................................37

LBB1-23A-1 Drawing .............................................................................................38

iii

LBB1-23B-1 Parts..................................................................................................39

LBB1-23B-1 Drawing .............................................................................................40

LBB1-43A-1 Parts..................................................................................................41

LBB1-43A-1 Drawing .............................................................................................42

LBB1-43B-1 Parts..................................................................................................43

LBB1-43B-1 DRAWING .........................................................................................44

LBB1-69A-1 Parts..................................................................................................45

LBB1-69A-1 Drawing .............................................................................................46

LBB1-69B-1 Parts..................................................................................................47

LBB1-69B-1 Drawing .............................................................................................48

LBB2-12-1 Parts.....................................................................................................49

LBB2-12-1 Drawing................................................................................................50

LBB2-18-1 Parts.....................................................................................................51

LBB2-18-1 Drawing................................................................................................52

LBB2-27-1 Parts.....................................................................................................53

LBB2-27-1 Drawing................................................................................................54

DESPATCH CUSTOMER SERVICE.............................................................................55

Procedures and Customer Responsibilities...............................................................55

Attachment A - Sustained Service Support............................................................56

APPENDIX: OPTIONAL FEATURES............................................................................57

Protocol Plus Control Option .....................................................................................57

Timer Option..............................................................................................................57

Timer Operation.....................................................................................................58

Timer Configuration................................................................................................58

Stand Assembly Instructions .....................................................................................59

Stacking Kit Assembly Instructions............................................................................60

Timer Option with Audible and Visual Alarm..............................................................61

High Limit Alarm Option.............................................................................................61

Recorder Option ........................................................................................................62

INTRODUCTION

The INTRODUCTION section provides an overview of the Despatch LBB Series Ovens. The LBB Series Ovens have the most effective heat distribution and the fastest processing time of any lab oven its size. Air is discharged through ducts on both sides of the oven distributed through the chamber, and returned through the heater cover.

Special Features

The sturdy construction and high grade insulation of the Despatch LBB Series ovens contribute to excellent high temperature performance. Other special features include:

• Proportional digital CONTROL instrument to control temperature fluctuations.

• Manual reset HI-LIMIT instrument to protect the chamber workload as well as the oven itself.

• Unique Despatch design to combine forced circulated air through side ducts for the ultimate in temperature performance.

• Welded double wall construction and fiberglass insulation to reduce heat loss. Silicone rubber gaskets further minimize heat leakage.

• Rapid response heater with a five year warranty.

• Scratch-resistant baked enamel exterior and stainless steel interior for easy

cleaning.

• Space-saving, stackable design.

• Optional control panel located on the bottom of the oven.

Specifications

Dimensions

Model

LBB1-23

LBB1-43

LBB1-69

LBB2-12

LBB2-18

LBB2-27

Chamber Size

in (cm) W D H 18

(46)

(30)

(61)

(36)

(56)

(76)

(46)

(56)

(76)

(51)

(89)

(94)

(61)

(89)

(94)

(89)

Capacity

feet3

(liters)

2.3

(65)

4.3

(122)

6.9

(195)

12.1

(343)

(510)

27.7

(785)

Overall Size

in (cm)

(61)

(76)

(86)

(91)

(102)

(58)

(48)

(58)

(64)

(74)

(107)

(66)

(91)

(130)

Shelves

Provided on

Shelf Centers

2 on 2"

Maximum

Number of Shelf

Positions

Chamber

Doors

Power

Line voltages may vary in some geographical locations. If your line voltage is much lower than the oven voltage rating, warm up time will be longer and motors may overload or run hot. If your line voltage is higher than nameplate rating, the motor may run hot and draw excessive amps.

If the line voltage varies more than 10% from the oven voltage rating, some electrical components such as relays, temperature controls, etc. may operate erratically.

Model Volts

LBB1-23A LBB1-23B

LBB1-43A LBB1-43B

LBB1-69A LBB1-69B

LBB2-12

LBB2-18

LBB2-27

120

240*

120

240*

120

240*

240

Amps

11.6

5.8

15.0

7.5

21.6

10.8

16.4

21.4

Hertz 50/60

50/60

50/60 50/60

50/60

Phase

1 1

Heater (KW)

1.2

1.6

2.4

3.6

4.8

Cord and Plug

Included, 15 Amp Included, 15 Amp

Included, 20 Amp Included, 15 Amp

None, Hardwired None, Hardwired

None, Hardwired

• The LBB1-69, LBB2-12, LBB2-18 and LBB2-27 must be hardwired to the electric supply using 10AWG or larger wires suitable for at least 75°C (167°F).

• Ovens designed for 240 volts (see name plate on oven) will operate satisfactorily on a minimum of 208 volts, but with a 25% reduction in heater power. If your power characteristics are lower, contact Despatch Industries.

Temperature

LBB

Model

Time to Temperature 40°C - 150°C (approximate minutes with no load) 40°C - 204°C

Recovery Time 150°C Door Open 1 Min. (approx. minutes with no load) 204°C

Temperature Uniformity 150°C At: 204°C

Operating Range w/20°C Ambient Control Stability +/- 0.5°C

1-23

3°C

4°C

+/-

1-43

+/3°C

+/-

4°C

35°C - 204°C 40°C - 204°C

1-69

+/- 3°C

+/- 4°C

2-12

+/- 2°C

+/- 3°C

2-18

+/- 3°C

+/- 4°C

2-27

+/- 3°C

+/- 4°C

* Dampers must be open to operate at the minimum temperature.

NOTE: Time to Temperature and Temperature Uniformity values are based on 240V/60 Hz operation, with control panel located on top. Actual results may vary slightly depending on unit configuration and operating conditions.

Capacities

LBB

Model

Maximum load capacity (lbs) Maximum shelf load (lbs) 50 50 200 * 200 * 200 * 200 * Exhaust Capacity, CFM 1 2 3 12 14 14

1-23

200 200 400 600 600 600

1-43 1-69

2-12

2-18

NOTE: Maximum load capacity not valid with “control panel located on bottom” option.

• LBB1-69 and larger models have reinforced shelves. Standard duty (50 pounds max) shelves are also available.

WARNING: Do not exceed a total of 400 pounds for stacked LBB1-69.

2-27

THEORY OF OPERATION

The THEORY OF OPERATION section details the function and operation of assemblies and subassemblies on the Despatch LBB Series Ovens.

The Despatch LBB Series Ovens have the most effective heat distribution system and the fastest processing time of any lab oven its class. These ovens are especially useful for testing, preheating, sterilizing, drying, aging and curing as well as other production applications.

The Despatch LBB Series Ovens incorporate forced circulating airflow with precision digital control to deliver fast processing. The overall result is efficient productivity under strenuous conditions.

The LBB Series Ovens are precise and practical. The unique Despatch design moves convected heat through stainless steel ducts on each side. The air is circulated with a high volume fan. The Despatch LBB Series Ovens employ higher volume fans than any competitive model. The chamber can be densely loaded without interfering with the process. For your convenience the fresh air intake is fixed. The exhaust rate is regulated by a damper on the back of the unit.

Forced Circulating Airflow in Despatch LBB Ovens

CONTROL Instrument

The oven is equipped with a microprocessor based digital control instrument. The Despatch CONTROL instrument has been configured as a proportional controller and set to its optimum operating values. Initially the CONTROL will allow the heater to operate at full power. However, as the actual oven temperature reaches the setpoint, the Proportional Control will cycle the heater on and off, minimizing process temperature fluctuations.

CONTROL Instrument

Features Description Main (PV) Display Displays the actual oven temperature or displays the setpoint when the set

key is pressed. Displays parameter code and value.

Key

Down Key Decreases a setpoint or mode parameter. Up Key Increases a setpoint or mode parameter. LED SP Indicator Lights when the setpoint value is displayed. LED OUT Indicator Lights when the control is calling for heat. LED AL1 –2 Indicator N/A

Switches between PV and SP displays. Enters the data changed by the

keys. Switches through parameter displays.

HI-LIMIT Instrument

The oven is equipped with a HI-LIMIT instrument. The purpose of the HI-LIMIT instrument is to provide a protective measure for the product and/or the oven itself. If the setting on the HI-LIMIT is exceeded, the heating process will discontinue, thus protecting the product and/or the oven.

Set the HI-LIMIT instrument to a temperature 10°C - 14°C higher than the CONTROL instrument setpoint or a temperature that should not be exceeded in the process. If the setting on the HI-LIMIT instrument is exceeded the heater will shut down. The HI-LIMIT instrument must be manually reset by pushing the RESET button on the HI-LIMIT instrument.

HI-LIMIT Instrument

Features Description OP1 Output 1 status value. (OP2 normally not used for LBB Ovens). °C/°F PV Process value. HSP1 High limit setpoint 1. (LSP1 normally not used for LBB Ovens). SP2 Setpoint 2 for output 2 (normally not used for LBB Ovens). LOCK Lock status indicator.

Up Key Increases a setpoint or mode parameter. Down Key Decreases a setpoint or mode parameter.

Degree indicator.

Scroll Key, used for advancing available displays.

Reset the high limit, return to normal display.

Product HI-LIMIT Instrument

If the product being processed has a critical high temperature limit, the HI-LIMIT instrument should be used as a product HI-LIMIT instrument. The HI-LIMIT instrument should be set to a temperature somewhat below the temperature at which the product could be damaged.

Oven HI-LIMIT Instrument

If the product does not have a critical high temperature limit, the HI-LIMIT can be used as an oven HI-LIMIT instrument. An oven HI-LIMIT instrument protects oven equipment. The HI-LIMIT should be set at 204°C

Oven Theory

The oven has an efficient forced circulating oven to 204°C (400°F). A forced circulating oven relies on a circulating motor to move air through the chamber , which is much more efficient and uniform than a gravity convected oven. In addition, it takes a finite amount of time for the oven to soak in at the desired setpoint. The time that it takes the unit to soak in at setpoint is related to such parameters as chamber area, load mass and the ability to absorb heat and exhaust rate. The unique Despatch design and CONTROL action compensates for these facts.

The oven uses an indicating microprocessor based digital control that displays the actual chamber temperature at the sensing point. Despatch strategically locates the CONTROL's temperature sensor to optimize the control action for the entire chamber for various load conditions. The CONTROL display may fluctuate a few degrees around the setpoint, but the overall chamber temperature will remain very stable. The underlying reason for this is that the display is showing temperature fluctuations at the temperature sensor location, not the overall chamber temperature. The strategic location of the sensor compensates for delays in heat convection and enhances the performance and temperature control of the oven. The oven has been engineered to have an overall result of quality productivity where fast processing and versatility are critical.

INSTRUCTIONS

The INSTRUCTIONS section provides directions on unpacking, installation, operation and maintenance of the Despatch LBB Series Ovens.

Unpacking and Inspection

Remove all packing materials and thoroughly inspect the oven for damage of any kind that could have occurred during shipment.

• See whether the carton and plastic cover sheet inside carton are still in good condition.

• Look at all outside surfaces and corners of the oven for scratches and dents.

• Check the oven controls and indicators for normal movement, bent shafts, cracks, chips or missing parts such as knobs and lenses.

• Check the door and latch for smooth operation.

If there is damage, and it could have happened during shipment follow these instructions.

1. Contact the shipper immediately and file a written damage claim, before contacting Despatch Industries.

2. Contact Despatch Industries to report your findings and to order replacement parts for those that were damaged or missing.

3. Please send a copy of your filed damage claims to Despatch.

Next, check to make sure you have received all the required materials. Your shipment should include:

• One (1) Despatch oven,

• One (1) Instruction manual,

• One (1) Warranty card,

• Two (2) Shelves

• One (1) Damper assembly

If any of these items are missing from the packaged contents, contact Despatch Industries to have the appropriate materials forwarded to you.

Setup

1. Place oven on a bench top or an optional stand. The oven must have a minimum of two (2) inches clearance in the rear to

provide proper ventilation. The oven may be placed next to another cabinet, or next to another oven, with three (3) inch clearance (the doors will still open).

Make sure oven is level and plumb; this will assure proper heat distribution and operation of all mechanical components.

2. Identify correct power source indicated on the specification plate.

3. Hardwire oven directly to the electric supply.

WARNING: All grounding and safety equipment must be in compliance with applicable codes, ordinances and accepted safe practices.

Operating

Users and operators of this oven must comply with operating procedures and training of operating personnel as required by the Occupational Safety and Health Act (OSHA) of 1970, Section 5 and relevant safety standards, and other safety rules and regulations of state and local governments. Refer to the relevant OSHA and National Fire Protection Association (NFPA) safety standards.

WARNING: Do not use oven in wet, corrosive or explosive atmospheres unless this oven is specifically designed for a special atmosphere.

Loading the Oven

Despatch Industries cannot be responsible for either the process or process temperature used, or for the quality of the product being processed. It is the responsibility of the purchaser and operator to see that the product undergoing processing in a Despatch oven is adequately protected from damage.

Carefully following the instructions in this manual will help the purchaser and operator in fulfilling that responsibility.

The two shelves are designed to be pulled out about half way without tipping. The support capacity of the shelves is listed in the Capacities Table in the Specifications section in this manual. Do not overload the shelves.

Distribute the workload evenly so that airflow is not restricted. Do not overfill your oven. The workload should not take up more than two-thirds of any dimension of the inside cavity.

WARNING: Never operate oven at a temperature in excess of the maximum operating temperature of 204°C (400°F).

Pre-Startup Checklist

 Know the system. Read this manual carefully. Make use of its instructions

and explanations. The know how of safe, continuous, satisfactory, troublefree operation depends primarily on the degree of your understanding of the system and of your willingness to keep all parts in proper operating condition.

 Check line voltage. Voltage must correspond to nameplate requirements of

motors and controls. Refer to the section on power connections in the INTRODUCTION of this manual.

 Fresh air, exhaust, and electrical cabinet openings.

Do not be careless about restrictions in and around the fresh air and exhaust openings. Under no condition permit them to become so filled with dirt that they appreciably reduce the air quantity. Refer to the Set-up instructions in this manual.

 Ventilation. There is an exhaust opening in the

rear of the unit.

The exhaust vent may have to be closed to reach the maximum temperature of 204°C, especially if operating on 208 volts. They may need to be opened to operate properly at the lower range of the oven's design

 Helpful hints

• For drying ovens, open vent to prevent buildup of moisture.

• For sample heating, close the vent when no ventilation is required.

NOTE: The exhaust vent may have to be adjusted to achieve maximum performance at various operating temperatures.

Startup

For fastest oven heat-up time, close the exhaust vent. After the desired temperature is reached, the vent may be adjusted as needed.

1. Start oven. a. Turn POWER switch to on. The circulating fan will start. b. Set exhaust vent to desired opening. The vent may have to be adjusted

to achieve maximum performance at various operating temperatures.

WARNING: Do not use flammable solvent or flammable material in this oven. Do not process closed containers of any substance or liquid in this oven because they may explode under heat.

LBB Control Panel

2. Enter setpoint on the HI-LIMIT instrument. Set HI-LIMIT instrument to a temperature 10°C to 14°C higher than the setpoint or to a temperature that should not be exceeded in the process.

a. If the

and hold the

seconds to enable the and keys. b. Press c. Use key and key to set hi limit temperature. d. Press

process variable PV mode.

3. Enter setpoint on the CONTROL instrument. a. Press key until the SP LED is lit. b. Use key and key to set operating temperature. c. Press key to enter setpoint.

on the HI-LIMIT is lit, press

key, HSP1 will be lit.

for four (4)

once to return (also enters the value) to the

NOTE: If the HI-LIMIT instrument is exceeded the heater will shut down. Reset the HI-LIMIT by pushing instrument.

on the HI-LIMIT

d. Press key again to display process temperature.

4. Turn HEATER switch to the on position. When process value on the

CONTROL reaches setpoint, the OUT LED will cycle on and off to maintain the temperature setpoint. The OUT LED will be lit when the control is calling for heat.

5. Turn the HEATER switch off after heating cycle is complete. Do not turn the

fan off until the oven chamber temperature is below 100°C (212°F).

CONTROL INSTRUCTIONS

The oven has been tested and control preset at the factory for normal operating conditions. In most applications, it will not be necessary to alter the oven's settings, except for the Setpoint. This section contains information and reference material to change Setpoint, display from °C to °F, and access the Operating and Set-up modes. This section also covers oven zone calibration for the CONTROL.

The CONTROL instrument was carefully programmed at the factory using the Operating and Set-up modes. The parameters that may be accessed include tuning and display functions, and thermocouple selection.

The Oven Zone Calibration section covers the procedure necessary to recalibrate the CONTROL. Recalibration may be necessary to align the CONTROL for a specific operating condition.

WARNING: Failure to heed warnings in this manual and on the oven could result in death, personal injury or property damage.

Changing Setpoint

To enter Setpoint on the CONTROL instrument:

1. Press key. The SP LED will be lit.

2. Use key or key to set operating

temperature. The right decimal point LED will flash indicating that the Setpoint is being changed. This will stop flashing when the new value has been entered.

3. Press key to enter Setpoint.

4. Press key again to display process temperature.

WARNING: Never operate oven at a temperature in excess of the maximum operating temperature of 204°C (400°F).

Parameter Programming Mode

The control parameters are set through the Operating and Set-up modes. In most applications, it is not necessary to alter the oven settings. The following instructions describe how to access, view and, if desired, change the parameters.

Once the Operating and Set-up modes are accessed, the SP LED will start blinking on and off. The CONTROL will not allow the display to be altered improperly.

The CONTROL will automatically exit the Parameter Programming mode if no keys are pressed for about 2 minutes.

1. Press key for three (3) seconds.

2. Press the key until the desired parameter is displayed. See Operating

and Setup Parameter Tables on the following pages.

3. Press the or to display value.

4. Use the or to move to the desired setting.

5. Press the key to enter the value.

6. Press and hold the key for three (3)

seconds to return to the display mode.

WARNING: Make sure you understand what you are changing before doing so. Changing the program parameters will alter the functions of the CONTROL.

CONTROL Instrument

Operating Parameters

Code

CtL At P I d nr HyS Ct FL bS LoC

*If P is not displayed the Control Mode (CtL) must be first set to PID. CtL Control Mode - This parameter determines whether controller functions as a

At Auto-tuning – OFF for PID tuning, ON for controller to tune process. P Proportional Band - Expressed in degrees. This value determines the band

I Integral Time - Expressed in seconds. This parameter corrects for errors in

D Derivative Time - Expressed in seconds. This effect of the derivative time is

nr Manual Reset - Expressed in percent. Controller outputs this value when

HyS Hysteresis - Expressed in degrees. When CtL = OFF, this value

Ct Cycle Time - Expressed in seconds. This is the total time for one ON/OFF

FL Input Filter – Expressed in seconds. This function should be used when the

Name

Control Mode Auto-tuning

Proportional Band Integral Time Derivative Time Manual Reset (only when I & d are OFF) Hysteresis (only when CtL is ONF, change CtL to PID) N/A Cycle Time Input Filter PV Bias (Offset) Key Lock

Settings

PID OFF 4 (8 if °°°°F)* 15 0

N/A

1 0 0 1

time proportional or an on/off control.

width on both sides of the setpoint within which the control provides proportional control.

actual temperature versus the setpoint.

in direct proportion to the time setting.

process variable equals setpoint (Only if I = 0).

determines the change in temperature needed to turn controller output from full off to full on.

cycle of the controller output during the proportional action.

PV may fluctuate greatly (i.e. input signal contains noise).

= Prevents changing of all parameters except setpoint.

bS PV Bias - Expressed in degrees, from –199 to 999. This parameter used to

set the actual oven temperature to the controller display.

LoC Key Lock - This provides levels of access to the controller. 0 = No key lock, full access to controller. 1

2 = Prevents all parameters from being changed including the setpoint.

–1 = Set to enter the Setup parameter setting display.

The controller is set to LoC=1 at the factory. This prevents inadvertent changing of control parameters with the exception of setpoint.

If it becomes necessary to alter control parameters, change the LoC=1 to LoC=0. Follow the parameter programming mode found earlier in this manual.

When LoC = -1, the parameters are displayed in the order shown in the Set-Up Parameters section, below. Note: If you are unable to change the setup parameters, go back out and change the LoC = 0. Press the appears again, change LoC = -1 and press the

key.

key until LoC

Set-Up Parameters

Code

In Input Type

SPH SPL Setpoint Low

dr Direct/Reverse Action

dSP PV/SP Display

Setpoint High

Name

Settings

5 (35 if °°°°F) 204 (400 if °°°°F) 0 (32 if °°°°F) 0

In Input Type – This parameter is set for type of input and whether PV is in °C

or °F.

SPH The maximum setpoint limit for oven. The user cannot set the setpoint

above the maximum setpoint.

SPL The minimum setpoint limit of oven. The user cannot change the setpoint

below this lower setpoint limit.

dr Direct/Reverse action. This value is set for 0 (reverse action). dSP Priority of PV/SP display. This parameter either displays the PV (process

variable) or SP (setpoint). 0 = process variable, and 1 = setpoint.

Changing Display From °C To °F

CONTROL.

The control can be configured for either °C or °F. Use the following steps to change control from displaying °C to °F.

1. Press and hold the for three (3) seconds.

2. The display will read CtL. The SP LED will

flash indicating that Operating Parameter mode has been entered.

3. Press the until LoC appears on the

display. Press the or to enter the parameter.

4. Press the to set the value to –1. The SP LED will flash rapidly, indicating

that the Set-Up Parameter mode has been entered.

5. Press the to enter the value. The display will read In. Press the or

to enter the parameter. Note: If you are unable to change the setup parameters, go back out and change the LoC = 0. Press the LoC appears again, change LoC = -1 and press the

6. Enter a value of 35. The right decimal point LED will flash indicating that the setpoint is being changed. This will stop flashing when the new value has been entered.

7. Press the to enter the value.

8. Press the until SPH is displayed. Press the or to enter the parameter.

9. Enter a value of 400.

10. Press the to enter the value.

11. Repeat steps 12 –14 for SPL; the value is 32.

12. Press and hold the for three (3) seconds to return to the operation mode. The control now reads °F. Enter the desired setpoint.

13. Refer to Parameter Programming Mode, Operating Parameters section to change tuning parameters, if necessary.

WARNING: Make sure you understand what you are changing before doing so. Changing the program parameters will alter the functions of the

key until

key.

NOTE: To change from °F to °C repeat the above steps. The following are the values to be entered:

In = 5 SPH = 204 SPL = 0

Oven Zone Calibration

CONTROL.

The CONTROL instrument has been tested and calibrated at the factory. Under normal operating conditions, recalibration should not be necessary. However, if the user would like to recalibrate the CONTROL for a specific operating condition, then recalibration is easily accomplished.

Calibration Instructions

(Equipment needed: Temperature Measuring Device with a Compatible Temperature Sensor)

1. Verify that the bS (PV Bias) programmed in the

CONTROL is 0. Refer to Instructions on viewing the parameter in the PARAMETER PROGRAMMING mode.

2. Locate the temperature sensor of the temperature

measuring device at the center of the chamber.

3. Operate the oven until it reaches the desired

operating temperature and the CONTROL is regulating. The user may wish to have a loaded chamber with a standard amount of product to simulate a specific operating condition. It will take several minutes for the unit to stabilize at the controlled temperature. Allow at least 30 minutes of operation at the stabilized temperature before proceeding.

4. Subtract the average controlled temperature (number appearing on the

CONTROL display) from the actual oven temperature (number appearing on the temperature measuring device display). The CONTROL and the device must be in the same scale (°C or °F).

Actual Oven Temperature - Controlled Temperature = calculated value

5. Enter the calculated value from Step 4 as the new bS (PV Bias) value in the

instrument.

WARNING: Make sure you understand what you are changing before doing so. Changing the program parameters will alter the functions of the

HI-LIMIT INSTRUCTIONS

The oven has been tested and the HI-LIMIT preset at the factory for normal operating conditions. In most applications, it will not be necessary to alter the oven's settings, except for the Setpoint. This section contains information and reference material to change Setpoint, access the Set-up mode and change display between °C and °F.

The HI-LIMIT instrument was carefully programmed at the factory using the Operating and Set-up mode. The parameters that may be accessed include; display functions, and thermocouple selection.

WARNING: Failure to heed warnings in this manual and on the oven could result in death, personal injury or property damage.

Changing Setpoint

Enter setpoint on the HI-LIMIT instrument. Set HILIMIT instrument to a temperature 10°C to 14°C higher than the setpoint or to a temperature that should not be exceeded in the process.

1. If the

hold the the and keys.

2. Press

3. Use key and key to set hi limit temperature.

4. Press

variable PV mode.

5. If the HI-LIMIT instrument is exceeded the heater will shut down. Reset the

HI-LIMIT by pushing on the HI-LIMIT instrument.

on the HI-LIMIT is lit, press and

for four (4) seconds to enable

key, HSP1 will be lit.

once to return (also enters the value) to the process

WARNING: Never operate oven at a temperature in excess of the maximum operating temperature of 204°C (400°F).

Parameter Setup Mode

functions of the HI

LIMIT.

The HI-LIMIT parameters are set through the Operating and Set-up modes. In most applications, it is not necessary to alter the oven settings. The following instructions describe how to access, view and, if desired, change the parameters.

If the on the HI-LIMIT is lit, press and hold the enable the and keys. The HI-LIMIT will automatically exit the Setup mode if no keys are pressed for about two (2) minutes.

1. Press and hold the

been entered.

2. Press the

displayed. See the Setup Parameter Table on the following page.

3. The display will alternate between the parameter

name and value.

4. Use the or to move to the desired setting.

5. Press the key, this enters the value and

advances to the next parameter.

6. To get out of the setup parameters press the

automatically exit the Setup mode if no keys are pressed for about two (2) minutes.

key until the desired parameter is

key for four (4) seconds, the setup mode has now

WARNING: Make sure you understand what you are changing before doing so. Changing the setup parameters will alter the

key for four (4) seconds to

HI-LIMIT Instrument

key. The HI-LIMIT will

Setup Parameters

Note: When changing between °C and °F, the setup parameters Filt, o1.Hy, HSP.L, and HSP.H settings convert automatically.

Code

inPt Input type. J_tC unit Process unit. rESo Display resolution. No.dP SHif PV shift value (offset). 0 Filt PV filter. 0 out1 Output 1 function. Hi. o1.Hy Output 1 hysteresis value. 2.0 HSP.L Lower limit of HSP1. HSP.H Upper limit of HSP1. out2 Output 2 function. (N/A) None Addr Address assignment for digital communication. (N/A) 1 bAud Baud rate of digital communication. (N/A) 4.8 PAri Parity bit of digital communication. (N/A) EVEn diSP Normal display format. PV

Name

Settings

°°°°

C (or

°°°°

0 (32 if 204 (400 if

°°°°

inPt Input type – this selects thermocouple type. LBB ovens use type J

thermocouple.

unit Process unit – selects between °C and °F for reading process

temperature.

rESo Display resolution – selects the location of the decimal point on process

related parameters.

SHif PV shift value (offset) – this moves the display temperature to the oven

temperature.

Filt PV filter – if process value is unstable to read, increasing this value will

steady the input signal.

out1 Output 1 function – this the function of the output. This must be set to .Hi

for

HI-LIMIT control. o1.Hy Output 1 hysteresis value – the amount of degrees that the temperature

must be below the setpoint temperature before the HI-LIMIT can be reset.

HSP.L Lower limit of HSP1 – the minimum temperature that the HI-LIMIT can be

set.

HSP.H Upper limit of HSP1 – the maximum temperature that the HI-LIMIT can be

set.

out2 Output 2 function.

(N/A)

Addr Address assignment for digital communication. (N/A) bAud Baud rate of digital communication. (N/A) PAri Parity bit of digital communication. (N/A) out2 Output 2 function. (N/A)

diSP Normal display format – used to select the display in normal condition. PV = Process value. SP1 = HI-LIMIT setpoint.

SAFE = the word safe in normal condition.

Changing Display From °°°°C To °°°°F

functions of the HI

LIMIT.

The HI-LIMIT can be configured for either °C or °F. Use the following steps to change HI-LIMIT from

displaying °C to °F (and for changing back to °C).

1. If the

the and keys.

2. Press and hold the

been entered.

3. Press the

4. Press the or to display value.

5. Use the or to move to the desired setting.

6. Press the key, this enters the value and advances to the next

parameter.

7. Press the

8. The HI-LIMIT has been changed, enter the desired setpoint.

on the HI-LIMIT is lit, press and hold

for four (4) seconds to enable the

key for four (4) seconds, the setup mode has now

key until the unit is displayed.

, this will return the HI-LIMIT to the normal mode.

WARNING: Make sure you understand what you are changing before doing so. Changing the setup parameters will alter the

Maintenance

Do not attempt any service on this oven before opening the main power disconnect switch.

Checklist

 Keep equipment clean. Gradual dirt accumulation retards airflow. A dirty

oven can result in unsatisfactory operation such as unbalanced temperature in the work chamber, reduced heating capacity, reduced production, overheated components, etc. Keep the walls, floor and ceiling of the oven work chamber free of dirt and dust. Floating dust or accumulated dirt may produce unsatisfactory work results. Keep all equipment accessible. Do not permit other materials to be stored or piled against it.

 Protect controls against excessive heat. This is particularly true of controls,

motors or other equipment containing electronic components. Temperatures greater than 51.5°C (125°F) should be avoided.

 Establish maintenance & checkup schedules. Do this promptly and follow

the schedules faithfully. Careful operation and maintenance will be more than paid for in continuous, safe and economical operation.

 Maintain equipment in good repair. Make repairs immediately. Delays may

be costly in added expense for labor and materials and in prolonged shut down.

 Practice safety. Make it a prime policy to know what you are doing before

you do it. Make CAUTION, PATIENCE, and GOOD JUDGMENT the safety watchwords for the operation of your oven.

 Lubrication. Fan motor bearings are permanently lubricated. All door

latches, hinges, door operating mechanisms, bearing or wear surfaces should be lubricated to ensure easy operation.

Tests

Tests should be performed carefully and regularly. The safety of personnel as well as the condition of equipment may depend upon the proper operation of any one of the functions of these controls. Test the CONTROL instrument every 40 hours. Check that the CONTROL instrument OUT LED is cycling on and off. Also, verify that the heater is working.

Test the HI-LIMIT instrument every 40 hours. With the oven operating at a given temperature, set the HI-LIMIT down to the setpoint operating temperature. The HI-LIMIT instrument has tripped when OP1 is lit. Push

after adjusting the HI-LIMIT instrument back to a higher setting, or letting the oven temperature drop a few degrees based on the hysteresis value of the HI-LIMIT.

WARNING: Failure to heed warnings in this manual and on the oven could result in death, personal injury or property damage.

WARNING: Disconnect the main power switch or power cord before attempting any repair or adjustment.

Replacement Parts

To order or return parts, contact the Service Products Group at Despatch. The Service Products Group features our Parts Center for customer service at 1-800-473-7373, option #2. When returning parts, the Despatch representative will provide you with an RMA (Return Material Authorization) number. The RMA number must be attached to the returned part for identification. When you are ordering parts, be sure to give the model number, serial number and the part number. This will expedite the process of obtaining a replacement part.

When you have a service need, just contact a product service technician at 1-800473-7373, option #3, or FAX 612-781-5485.

WARNING: Disconnect the main power switch or power cord before attempting any repairs or adjustments.

Replacement of Control Instrument

(Tools needed: one-quarter (¼) inch socket set; screwdriver)

1. Disconnect power.

2. Remove screws from the face of the control panel and slide it forward.

3. Remove wires from the old control instrument, noting which wires connect to which terminals.

Connections to CONTROL Instrument

4. Disconnect the CONTROL mounting bracket.

5. Remove old CONTROL instrument from control panel.

6. Install new CONTROL instrument into the control panel.

7. Secure CONTROL mounting bracket.

8. Reattach wires to the new CONTROL instrument. Make sure that the wires are connected correctly.

9. Replace control panel.

Replacement of Hi-limit Instrument

(Tools needed: one quarter (¼) inch socket set; screwdriver)

1. Disconnect power.

2. Remove screws from the face of the control panel and slide it forward.

3. Disconnect HI-LIMIT PLUG from circuit board.

4. Disconnect the thermocouple wires.

5. Press and hold down the tabs holding the HI-LIMIT instrument to the control panel and slide it out.

Connections to HI-LIMIT Instrument

6. Install new HI-LIMIT instrument into the control panel.

7. Replace mounting screws.

8. Connect HI-LIMIT plug to the circuit board. Make sure that the wires are connected correctly.

9. Reattach thermocouple wires.

10. Replace control panel.

Replacement of Heater Unit

(Tools needed: 3/8” wrench, screwdriver, ¼ inch socket set)

1. Remove shelves.

2. Remove side ducts (left and right).

a. Remove screws from each duct. b. Remove duct from oven.

3. Remove heater cover.

a. Remove screws from the heater cover. b. Remove heater cover from the oven.

4. Disconnect heater leads from heater element with wrench. Note which wires go on which terminals.

5. Remove screws holding the heater frame to the oven body.

6. Remove heater and discard.

7. Install new heater frame to oven body.

8. Attach heater leads to appropriate terminals.

9. Replace heater cover.

10. Replace side ducts.

11. Replace shelves.

Replacement of Fan Motor

(Tools needed: 5/32 inch Allen wrench, one quarter (¼) inch socket set)

1. Remove shelves.

2. Remove side ducts (left and right).

a. Remove screws from each duct. b. Remove duct from oven.

3. Remove heater cover.

a. Remove screws from the heater cover. b. Remove heater cover from the oven.

4. Loosen setscrews (2) on fan wheel in middle of oven top. Access the fan wheel through the heater opening or by disconnecting and removing the heater assembly to gain access to the fan. (Refer to the Heater Unit instructions if removing heater pan assembly.)

5. Remove top cover. This will reveal the fan motor.

6. Remove fan motor.

a. Disconnect motor leads from the circuit board. b. Unscrew screws (4) holding motor mounts to body. c. Lift the fan motor from the oven body.

7. After running at temperature, the fan wheel will stick to the shaft. Some force may be required to separate the fan wheel from the fan motor shaft.

8. Take motor mount off old motor.

9. Put motor mount onto new motor.

10. Replace fan motor.

a. Reattach motor to oven body. b. Reattach motor lead plug to circuit board.

11. Replace top cover.

12. Put fan wheel onto shaft from inside of oven.

13. Adjust fan wheel for 3/16-inch clearance between wheel and inlet ring.

14. Tighten setscrews on the fan wheel.

15. Check that setscrews hit the flats machined into the motor shaft.

16. Replace heater pan assembly if removed (refer to the heater unit instructions).

17. Replace heater cover.

18. Replace side ducts.

19. Replace shelves.

Troubleshooting

Equipment which operates for long periods of time, may develop problems. Below are possible problems and suggested solutions. If you have a problem not listed and do not know what to do, contact Despatch Industries at our toll free Help Line, 800-473-7373.

Difficulty Probable Cause Suggested Remedy Failure to heat or only heats up to 30 – 50 degrees C

Slow heat up

Frequent heater element burnout

Erratic temperature

Inaccurate temperature

or door temperature

No power Check power source and/or oven and wall fuses. Burned out heater(s) CONTROL instrument malfunction Loose wire connections Improperly loaded workload Low line voltage Supply sufficient power and proper connections.

1 or 2 heating elements burned out Vent is wide open. Close vent. Fan motor failure Replace fan motor. Harmful fumes generated by load Spillage or splattering of material on heater elements Overheating oven Check the CONTROL and HI-LIMIT instruments. Fan motor failure Replace fan motor. CONTROL instrument malfunction CONTROL instrument miscalibration Door seal deterioration Door closed into top or bottom latch only Fan motor failure Replace fan motor. Improper airflow

Replace element (see warranty statement). Check control parameters. Replace controller if

OUT LED on controller does not turn on. Disconnect power and check connections behind

control panel. Reduce load or redistribute load in chamber.

Check for circuit overload. Check heater amperage on the nameplate. Replace burned out element (see warranty statement, back page).

Increase vent opening or discontinue process. Disconnect power and clean oven chamber and

elements.

Check control parameters before replacing the CONTROL instrument.

Check control parameters. Recalibrate CONTROL instrument.

Replace door seal. Excess surface See specific difficulty below for this problem.

vibration

Unbalanced fan wheel Dirty fan wheel Clean fan. Excessive Unbalanced fan wheel

Reposition fan wheel within 3/10” from top of housing. Replace fan wheel.

Replace fan wheel.

Difficulty Probable Cause Suggested Remedy Grinding noise

Oven will not control at Setpoint

Heater does not shutdown until temp. reaches the HI-LIMIT setting

Door closes into top or bottom latch only.

Door will not stay closed

Fan wheel has shifted or fallen. Debris has fallen into fan through shaft collar. HI-LIMIT instrument set too low CONTROL instrument malfunction Air friction of recirculation fan

CONTROL instrument malfunction SSR Relay malfunction Uneven latch tension adjustment

Inadequate latch tension

Inspect the wheel. Reposition fan wheel within

0.25” from top of housing. Inspect the wheel for damage. Remove debris.

Set the HI-LIMIT higher.

Check control parameters before replacing CONTROL instrument.

Open exhaust air vent. Unit will not control at minimum operating temperature with vent(s) closed. Verify control parameters. Replace relay if no output exists. Replace CONTROL instrument if 5VDC output exists. Replace relay if no CONTROL output exists.

Ensure that latch strike is contacting center of latch. Adjust mounting angle as required. Adjust door for even top and bottom latch tension by turning screws on ends of latch. Clockwise increases tension on latch. Counterclockwise decreases tension. Ensure that latch strike is contacting center of latch. Adjust mounting angle to center as required. Increase latch tension by turning screws on end of latch clockwise. Adjust in even increments on all four screws to keep door pull even.

DRAWINGS AND SPARE PARTS LISTS

Drawings and spare parts lists begin on the next page.

LBB1-23A-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit Despatch L91 144749 1 Control - Des2000 007818 1 Heater 1.2kw 120/240v 145858 1 Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 145828 2 Standard Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 006049 1 Control Compartment Muffin Fan 150131 1 Circuit Board 120v 123306 1 Fuse Atdr-04.00a Motor 125562 1 Fuse Atdr-12.00a Heater

LBB1-23A-1 Drawing

LBB1-23B-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007819 1 Heater 1.2kw 120/240v 145858 1 Door Seal 008057 2 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 145828 2 Standard Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 123692 2 Fuse Atdr-6.00a Heater

LBB1-23B-1 Drawing

LBB1-43A-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 054353 1 Heater 1.6kw 120/240v 145920 1 Door Seal 008057 2 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 146025 2 Standard Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 006049 1 Control Compartment Muffin Fan 150131 1 Circuit Board 120v 123306 1 Fuse Atdr-04.00a Motor 144785 1 Fuse Atdr-17.5a Heater

LBB1-43A-1 Drawing

LBB1-43B-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 054353 1 Heater 1.6kw 120/240v 145920 1 Door Seal 008057 2 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 146025 2 Standard Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 144799 2 Fuse Atdr-8.00a Heater

LBB1-43B-1 DRAWING

LBB1-69A-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007819 1 Heater 2.4kw 120/240v 145725 1 Door Seal 008057 2 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 146024 2 Standard Shelf 094717 2 Reinforced Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 006049 1 Control Compartment Muffin Fan 150131 1 Circuit Board 120v 123306 1 Fuse Atdr-04.00a Motor 134923 1 Fuse Atdr-25.00a Heater

LBB1-69A-1 Drawing

LBB1-69B-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007819 1 Heater 2.4kw 120/240v 145725 1 Door Seal 008057 2 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 146024 2 Standard Shelf 094717 2 Reinforced Shelf 007281 1 Fan Wheel 008333 1 Motor 00.04hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 125562 2 Fuse Atdr-12.00a Heater

LBB1-69B-1 Drawing

LBB2-12-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007778 1 Heater 3.6kw 208/240v 145773 1 Door Seal 008057 3 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 145779 2 Standard Shelf 146023 2 Reinforced Shelf 007281 1 Fan Wheel 145783 1 Motor 00.25hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 124475 2 Fuse Atdr-20.00a Heater

LBB2-12-1 Drawing

LBB2-18-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007818 3 Heater 1.2kw 120/240v 145814 1 Door Seal 008057 3 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 016471 2 Standard Shelf 105498 2 Reinforced Shelf 007281 1 Fan Wheel 145783 1 Motor 00.25hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 124475 2 Fuse Atdr-20.00a Heater

LBB2-18-1 Drawing

LBB2-27-1 Parts

Part # Qty. Description 144755 1 Thermocouple 140097 2 Switch For Power And Heater 142861 1 Cord For Muffin Fan 057345 1 Relay Heater SSR 165051 1 Hi-Limit - Despatch L91 144749 1 Control - Des2000 007819 2 Heater 2.4kw 120/240v 145814 1 Door Seal 008057 3 Center Door Seal 148048 1 Door Pull 008199 2 Latch Ay 146010 1 LBB Exhaust Damper Assembly 016472 2 Standard Shelf 105497 2 Reinforced Shelf 007281 1 Fan Wheel 145783 1 Motor 00.25hp 110/220v 015229 1 Control Compartment Muffin Fan 150132 1 Circuit Board 240v 117172 2 Fuse Atdr-03.00a Motor 134923 2 Fuse Atdr-25.00a Heater

LBB2-27-1 Drawing

DESPATCH CUSTOMER SERVICE

Procedures and Customer Responsibilities

To provide the most effective service to our customers under this warranty, all requests for repairs are to be initiated by the Customer by telephone to the Despatch Service Help Line, 800-473-7373. The Standard Period of Maintenance (SPM) is defined as 7:30 a.m. to 5 p.m. Monday through Thursday and 9:00 AM to 5:30 PM on Friday Central Standard time, excluding weekends and Despatch Holidays. Calls placed within the SPM will be handled as follows.

Help Line calls connect the customer with the Despatch Service Group. The technician will record all pertinent information, including SERIAL and MODEL NUMBER of the unit(s), the urgency and nature of the problem, and the name and phone number of the caller or other contact. The technician will advise the Customer on suggested steps and/or tests to either resolve the problem or help to confirm the diagnosis of the problem.

Customer Agrees to cooperate in performing such tests and attempting to resolve the problem as quickly as possible. Customer also agrees to replace minor parts such as fuses, latches, etc. as instructed by Despatch Service Technicians. This approach has Despatch and the Customer cooperating to effect the most expedient and cost effective repair and minimize down time. If in Despatch's sole judgment, the equipment cannot be repaired in this manner, an on-site visit by a Despatch authorized service representative may be scheduled to repair the equipment. Customer agrees that, when requested and authorized, such charges will be paid by the Customer within 30 days from receipt of invoice.

Attachment A - Sustained Service Support

At Despatch, long term customer satisfaction means more than responding quickly and effectively to our customers' service requirements. It means offering comprehensive customer support well beyond the scope of our initial contractual commitment. Despatch's Service Products Group offers a Full Service Agreement package or a Preventive Maintenance Plus agreement (PM+). These service products are unique in the industry and offer the following benefits to our customer:

 Priority response for minimum production interruption.  Preventive maintenance for longer product life.  Discount on parts and services where applicable.  Single payment for reduced billing expense.  Elimination of need for a separate purchase order for each service requested.

These extra service options are aimed at extending our new equipment productivity; we will also extend the Despatch one year manufactured parts warranty for another 12 months. This bonus warranty is automatically yours when you purchase a service agreement from Despatch within the first 12 months after shipment of the equipment.

APPENDIX: OPTIONAL FEATURES

Protocol Plus Control Option

If the oven is equipped with the Despatch Protocol Plus controller, consult the Protocol Plus manual (included).

Timer Option

The timer, which is set-up in hours, is used as a countdown timer. When the timer is on, the delayed contact remains closed allowing power to the heater. During the first 20% of the timing cycle, the first LED blinks. During the next 20% of the timing cycle, the first LED stays on and the second LED blinks. The LED indicators continue in the same manner until all LED’s are lit. When the LED’s are all lit, the timing cycle is complete, the delayed contact opens and shuts off the heater. The heater will remain off until either the TIMER switch is turned OFF, or resetting the timer.

Timer Displays and Switches

Timer Operation

1. Turn the dials on the timer to the desired time.

2. Turn the Timer switch to ON. The timer is now counting down to zero.

3. Turn the HEATER switch to ON, if it is not already on.

4. When the timer counts down to zero the heater will shut off.

5. To reset the timer, turn the timer switch OFF then to ON.

6. To manually control the time, leave the timer switch OFF.

Timer Configuration

The timer is configured for XX.X hours from our facility. The timer can be easily set up for different timing ranges. The following are instructions to configure the timer to suit your needs.

1. Remove power from oven.

2. Remove top cover.

3. Remove socket from rear of timer.

4. Remove timer panel mounting bracket and remove timer from panel.

5. Using a small screwdriver, insert it the adjusting slots for the timer. The slots are located behind the flange near the front of the timer. See Figure 8, above, for locations of switches and displays.

a. Slide the switch to the desired range position. b. Verify range by looking in face of timer in the range window. c. Slide the switch to the desired decimal point position. d. Verify decimal position by looking at the decimal position in face of timer.

6. Remount timer back into panel.

7. Reattach timer socket to timer.

8. Replace top cover.

9. Apply power to oven, and follow instructions in the timer operation section.

Stand Assembly Instructions

1. Install four rubber grommets into holes in the stand. On LBB1-69 stands, the rear grommets mount into the forward set of rear holes. On LBB2-12 stands the rear grommets mount into the set of holes closest to the rear of the stand.

2. Place the oven on top of the stand. The four embossed areas in the bottom of the oven should center in the grommets.

3. Using the self-drilling screw and large flat washer provided, install through each embossed area as shown below.

Stand Assembly Components

Stacking Kit Assembly Instructions

Side View of Oven

(1 per bracket)

ont View of Oven

(4 required)

1. Locate the four stacking kit brackets found in the kit.

2. Place each of the brackets on top of each of the four corners of one of the lower ovens in the stack being assembled. Slide the angle of each bracket into the slots in the embossed area on top of the oven. See the illustration below for placement.

3. Use the four 10-16 x .50 screws included in the kit to attach the brackets to the oven top.

4. Place the upper oven onto the lower one. The embossed “feet” on the upper oven should fit into the brackets attached in the last three steps.

Stacking kit bracket

10-16 x .50 screw

Stacking Kit Assembly Components

Timer Option with Audible and Visual Alarm

This option sounds the alarm and a light comes on when the timer times out. Turning the heater switch off will clear the alarm condition. Do not turn the heater

switch on before resetting the timer. Turning the timer switch off will also clear the alarm condition but the heater will remain

on. Wiring for this option is shown in the drawing section of this manual.

High Limit Alarm Option

This option sounds the alarm and a light comes on when a high limit condition occurs. To silence the alarm horn, press the alarm silence switch; the light will remain on. It is necessary to clear the high limit condition to clear the alarm. See the

troubleshooting section of this manual for solutions of high limit conditions. It will be necessary to reset the high limit instrument whenever it has tripped. The high

limit instrument may be reset by first allowing the oven chamber to cool slightly (or by setting the high limit instrument up several degrees) and pushing the black reset button.

The wiring for this option is shown on the electrical schematic in the drawing section of this manual.

Recorder Option

The circular chart recorder is used to record the user’s process. This is done by an independent thermocouple. The charts used are 24 hour or 7 day. See the recorder manufacturer’s manual supplied with this manual.

The wiring for this option is shown on the electrical schematic in the drawing section of this manual.

Despatch LBB1-23A-1, LBB1-23A Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual