Desa TC100VR, TC100VRNG User Manual

PROPANE AND
NATURAL GAS
CONSTRUCTION HEATERS
OWNER’S MANUAL
Models: TC100VR and TC100VRNG
IMPORTANT: Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
TC100VR (Propane) and TC100VRNG (Natural Gas) 100,000 BTU CONSTRUCTION HEATERs
SAFETY INFORMATION
WARNINGS
WARNING: FIRE, BURN, IN­HALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUS­TIBLES, SUCH AS BUILDING MA­TERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE IN­STRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THIN­NER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
WARNING: NOT FOR HOME OR
RECREATIONAL VEHICLE USE.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA
2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or re­pair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. CHECK WITH
YOUR LOCAL FIRE SAFETY AU­THORITY IF YOU HAVE QUESTIONS ABOUT HEATER USE.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people
are more affected by carbon monoxide than others. Early signs of carbon monoxide poi­soning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working prop­erly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An
odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Natural Gas: Natural gas has a distinctive
odor. This odor helps you detect a natural gas leak. However, the odor may fade. Natu­ral gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and
Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and the Natural Gas In­stallation Code, CAN/CGA B149.2. This
instructs on the safe storage and handling of propane gases.
• For Model TC100VR, use only propane gas set up for vapor withdrawal.
• For Model TC100VRNG, use only natu­ral gas. Do not attempt to use with LP gas.
• Provide adequate ventilation. Before us­ing heater, provide at least a 3 square foot opening of fresh, outside air.
• This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposi­tion 65.
• For indoor use only. Do not use heater outdoors.
• Keep heater away from strong drafts, wind, water spray , rain, or dripping water.
• Do not use heater in occupied dwellings or in living or sleeping quarters.
• Do not use heater in a basement or be­low ground level. If a leak occurs, gas may collect into hazardous amounts.
• Keep appliance area clear and free from combustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
• Minimum heater clearances from com­bustibles: Sides: 6 feet, Top: 5 feet.
• For Model TC100VR, keep heater at least six feet from propane tank(s).
• For Model TC100VR, keep propane tank(s) below 100° F.
• Use only the hose and factory preset regulator provided with the heater (if used).
• Check heater for damage before each use. Do not use a damaged heater.
• Check hose (if used) before each use of heater. If highly worn or cut, replace with hose specified by manufacturer before using heater.
• Do not alter heater. Keep heater in its original state.
• Do not use heater if altered.
• Locate heater on stable and level surface if heater is hot or operating.
• Not intended for use on finished floors.
• Never block air inlet (bottom of shell) or air outlet (around top of shell) of heater.
• Do not leave heater unattended.
• Keep children and animals away from heater.
• Never move, handle, or service a hot or operating heater. Severe burns may re­sult. You must wait 20 minutes after turn­ing heater off.
• To prevent injury , wear gloves when han­dling heater.
• Never attach duct work to heater.
• Turn off gas supply to heater when not in use.
• Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Im­proper replacement parts could cause serious or fatal injuries.
UNPACKING
1. Remove all packing items applied to
heater for shipment. Keep plastic cover caps (attached to valve inlet and hose/ regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage.
If heater is damaged, promptly inform dealer where you bought heater.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Shell
Thermocouple
Ignitor Electrode
Burner Tube
Base
Piezo Ignitor Button
Figure 1 - Product Identification
THEORY OF OPERATION
The Fuel System for Propane: The hose/
regulator assembly attaches to the propane gas supply. This provides fuel to the heater.
The Fuel System for Natural Gas: The gas
supply attaches to the heater by a minimum 3/4 inch i.d. hose or flexible connector. User must supply hose or flexible connector. The length should be no more than 10 feet long. The natural gas moves through the regulator and out the nozzle.
The Ignition System: The piezo ignitor
lights the pilot fuel supply.
The Automatic Control System: The auto-
matic control valve shuts off the heater if the flame goes out.
Top
Emitter
Upper Shield
Lower Shield
Base Shield
M U I
D E M
H G I H
Control Knob
Valve Inlet
Hose/Regulator Assembly for Propane
Regulator for Natural Gas
PROPANE SUPPLY
(FOR MODEL TC100VR)
You must provide propane gas and propane tank(s).
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of
Liquefied Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2.
or fire department will have this booklet. The amount of propane gas ready for use
from propane tanks varies. Two factors de­cide this amount.
1. The amount of liquid propane gas in tank(s)
2. The temperature of tank(s)
Your local library
The chart below shows the minimum num­ber of 100-pound tanks needed to run the heater. Connect tanks together with a mani­fold. Do not operate this product with any tank smaller than 100 pounds.
Average Temp. (ºF) Number At Tank location of Tanks
60º 2 40º 2 32º 2 20º 2 10º 3
3
Less gas is vaporized at lower temperatures. Two or more 100-pound tanks or one larger tank may be needed in colder weather. Your local propane gas dealer will help you select the proper supply system.
NATURAL GAS SUPPLY
(FOR MODEL TC100VRNA)
You must provide the natural gas supply and the connections to the heater.
The natural gas supply must have a capacity of 100 scfh at 6 inches water column to 14 inches water column.
Consult your natural gas supplier for proper sizing of the natural gas supply lines.
Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the National Fuel Gas Code Handbook,
NFPA54/ANS Z223.1 and the Natural Gas Installation Code, CAN/CGA B149.2.
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TC100VR (Propane) and TC100VRNG (Natural Gas) 100,000 BTU CONSTRUCTION HEATERs
SPECIFICATIONS
PROPANE MODEL TC100VR
LOW HI
Rating(Btu/Hr) 40,000 100,000 Fuel Propane Vapor Only Fuel Consumption
Gallons/Hour .44 1.1 Pounds/Hour 1.86 4.6
Supply Pressure (To Regulator)
Maximum 200 psi Minimum, for
input adjustment 20 psi Manifold Pressure 25.6" w.c. 13.3" w.c. Ignitor Gap .15" Weight (Pounds) 30 Shipping Weight (Pounds) 35 Size - H x Dia. (Inches) 34 x 18
NATURAL GAS MODEL TC100VRNG
LOW HI
Rating(Btu/Hr) 50,000 100,000 Fuel Natural Gas Only Fuel Consumption
Cubic Ft/Hr 48 100
Supply Pressure (To Regulator)
Maximum 14 inches w.c. Minimum, for
input adjustment 6 inches w.c. Manifold Pressure 3.2" w.c. 2.8" w.c. Ignitor Gap .15" Weight (Pounds) 30 Shipping Weight (Pounds) 35 Size - H x Dia. (Inches) 34 x 18
VENTILATION
WARNING: Provide at least a 3 square foot opening of fresh, outside air while running heater. If proper fresh, outside air venti­lation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH OUTSIDE AIR OPENING REQUIREMENTS
HEATER SQUARE FOOT
SIZE OPENING
100,000 Btu/Hr 3.0
INSTALLATION
PROPANE MODEL TC100VR
WARNING: Review and un­derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, page 3).
2. Connect fuel gas fitting on hose/regu­lator assembly to propane tank(s). Turn fuel gas fitting counterclockwise into threads on tank. Tighten firmly using a wrench. lator with vent pointing down. Point­ing vent down protects regulator from weather damage.
3. Connect hose to the valve inlet. Tighten firmly using a wrench. You must use the regulator supplied with heater even if propane tank has one.
IMPORTANT:
section, page
Tighten regu-
4. Open propane supply valve on propane tank(s) slowly. slowly , excess-flow check valve on pro­pane tank may stop gas flow. If this hap­pens, you may hear a click inside the regulator assembly, this is the check valve closing. To reset the excess flow check valve, close propane supply valve and open again slowly.
5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be cor­rected. Correct all leaks at once.
6. Close propane supply valve.
Supply Valve
Fuel Gas Fitting
Figure 2 - Regulator With Vent Pointing Down
Figure 3 - Hose and Valve Inlet
Note:
If not opened
Regulator
Vent (pointing down)
Hose
Propane Tank
Valve Inlet
Hose
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OWNER’S MANUAL
INSTALLATION
Continued
NATURAL GAS MODEL TC100VRNG
WARNING: Review and un-
derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide natural gas supply system.
2. Install plumbing to a low pressure natu­ral gas source. The source must be regu­lated to 1/2 psi maximum 3/4 inch i.d. hose or flexible connector not over 10 feet long.
3. Connect the hose to the regulator inlet. Use thread sealing compound. Tighten with a wrench
4. Open natural gas supply valve slowly.
5. Check all connections for leaks.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be cor­rected. Correct all leaks at once.
6. Close natural gas supply valve.
Figure 4 - Hose and Valve Inlet
section, page
Valve Inlet
Hose
OPERATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level sur­face. Make sure strong drafts do not blow on heater.
3. Make sure unit is turned off by slightly depressing and turning control knob fully clockwise to OFF.
4. Open supply valve on gas slowly.
Note:
If not opened slowly, excess­flow check valve on propane tank may stop gas flow. If this happens, you may hear a click inside the regulator assem­bly, this is the check valve closing. To reset the excess flow check valve, close propane supply valve and open again slowly.
5. Slightly depress and turn control knob counterclockwise to the LOW position (see Figure 5 or 6).
6. With the control knob pushed all the way in, press and release the piezo ignitor but­ton. Keep pressing piezo ignitor button un­til the burner lights. Hold control knob down for a maximum of 15 seconds while attempting ignition. If heater does not ig­nite, release control knob and wait 3 min­utes before attempting reignition.
7. After ignition, hold control knob down for about 30 seconds. This activates the automatic control system.
8. When burner remains lit, set heater at the desired heat level by slightly depress­ing the control knob and turning it coun­terclockwise to the MED or HIGH set­tings (see Figure 5 or 6). ter glows red on the HIGH setting only .
9. If burner goes out, turn off gas. Slightly depress and turn control knob fully clockwise to OFF. Check fuel supply. If adequate fuel is available, wait 5 minutes, and restart heater beginning at step #1.
section, page
Note:
The emit-
Continue Turning Knob Counter­clockwise to MED and HI
Off
Position
MEDIUM
HIGH
START/ LOW
OFF
Start /Low
Position
START/
MEDIUM
LOW
HIGH
OFF
Piezo Ignitor Button
M U I
D E M
H G I H
Control Knob
Figure 5 - Control Knob and Piezo Ignitor Button Locations for Propane Model TC100VR
Piezo Ignitor Button
Position
MEDIUM
HIGH
R A T S
H G I H
Off
START/ LOW
OFF
Start /Low
Position
START/
MEDIUM
LOW
HIGH
Control
OFF
Knob
Figure 6 - Control Knob, and Piezo Ignitor Button Locations for Natural Gas Model TC100VRNG
TO STOP HEATER
1. Tightly close gas supply valve. Allow heater to burn remaining fuel in hose.
2. Shut off burner. Do this by pushing in the control knob and turning clockwise to the OFF position.
TO RESTART HEATER
1. Wait five minutes after stopping heater .
2. Restart heater by following steps un­der To Start Heater.
CAUTION: Running heater below specified input rating may cause flashback. During flash­back, the burner flame is mostly yellow. The flame will burn inside the burner tube, causing a roar­ing noise. If flashback occurs, turn heater off. After burner tube cools, restart the heater.
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TC100VR (Propane) and TC100VRNG (Natural Gas) 100,000 BTU CONSTRUCTION HEATERs
STORAGE
CAUTION: Disconnect heater from propane supply tank(s) for Model TC100VR.
1. For Model TC100VR, store propane tank(s) in safe manner. Refer to Chapter 5 of Standard for Storage and Handling
of Liquefied Petroleum Gases, ANSI/ NFP A 58 and/or CAN/CGA B149.2. Fol-
low all local codes. Always store propane tanks outdoors.
2. Place plastic cover caps over brass fit­tings on inlet connector and hose/regu­lator assembly.
3. Store in a dry, clean, and safe place.
MAINTENANCE
WARNING: Never attempt to service heater while it is con­nected to gas supply, operating, or hot. Severe burns can occur.
1. Keep heater clean.
2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
3. Inspect hose/regulator assembly, if used, before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a quali­fied service person.
ACCESSORIES
Purchase these heater accessories and parts from your nearest dealer or service center. If they can not supply an accessory or part, either contact your nearest Parts Central (listed in the separate Authorized Service Center booklet) or call DESA International’s Parts Department at 1-800-972-7879. You can also write to the address listed on the back page of this manual.
Part Number Description
LPA4020 Fuel Gas Connector
for Propane Tanks
LPA3125 Hose and Regulator
Assembly
REPLACEMENT PARTS
WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Technical Service Department at 1-800-323-5190.
When calling DESA International, have ready
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• purchase date In most cases, we will ask you to return the
defective part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling DESA International, have ready
• model number of your heater
• the replacement part number
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106179
OWNER’S MANUAL
TROUBLESHOOTING
Note:
For additional help, call DESA International’s Technical Service Department at 1-800-323-5190 or visit our website at
www.desatech.com.
SYMPTOM
Burner fails to light
Burner lights but goes out when automatic control valve button is released
WARNING: Never attempt to service heater while it is connected
to gas supply, operating, or hot. Severe burns can occur.
POSSIBLE CAUSE
1. (Propane model only) Propane supply valve closed on propane tank(s)
2. Excess flow check valve closed
3. Blockage in burner orifice
4. Piezo ignition system not sparking
1. Not enough warm up time
2. Low gas pressure
3. Thermocouple loose or needs to be replaced
4. Automatic control valve needs to be replaced
REMEDY
1. (Propane model only) Open propane supply valve slowly
2. Close propane supply valve on propane tank and reopen slowly
3. Replace burner orifice
4. Check to assure ignitor electrode gap is .15" Check wire lead for damage. Re­place piezo ignitor and/or ignitor elec­trode as necessary
1. Relight, hold automatic control valve button in 45 seconds
2. (Propane model only) Check propane tank(s) for proper gas supply (Natural gas model only) Check natural gas supply
3. Tighten connection or replace thermo­couple
4. Replace automatic control valve
Burn rate is low, emitter not glowing
Flames are extremely high coming out of emitter
1. Control valve is on LOW
2. Blockage in burner orifice
3. Low gas pressure
4. Low fuel supply
1. (Natural gas model only) Unit has been connected to propane gas instead of natural gas
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1. Push and turn valve counter clockwise to HIGH
2. Replace burner orifice
3. Check gas supply; check regulator output
4. Consult gas supplier
1. (Natural gas model only) Check gas source and replace with natural gas
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TC100VR (Propane) and TC100VRNG (Natural Gas) 100,000 BTU CONSTRUCTION HEATERs
ILLUSTRATED PARTS BREAKDOWN
8
12
9
4" Flame Spreader Model TC100VRNG Only (Natural Gas)
10
11
13
7
5
67
3
Model TC100VRNG Only (Natural Gas)
14
15
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OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 6 of this manual.
KEY TC100VR TC100VRNG NO. PART NO. PART NO. DESCRIPTION QTY.
1 103930-02 103930-03 Valve Assembly 1 2 103032-02 103032-03 Nozzle 1 3 099393-03 099393-03 Control Knob 1 4 103037-02 103037-02 Nozzle Locator 1 5 107374-01 107374-01 Thermocouple Kit 1 6 102445-01 102445-01 Piezo Ignitor 1 7 106184-01 106184-02 Burner Kit 1 8 104145-02 104145-02 Top Disk 1 9 103898-03 103898-03 Shell 1 10 106165-01 106165-01 Base Shield 1 11 106168-01 106168-02 Base 1 12 106173-01 106173-01 Emitter 1 13 106174-01 106174-02 Ignitor Electrode 1 14 104115-01 1/2 NPT to 1/4 NPT Bushing 1 15 103406-02 Regulator 1
PARTS AVAILABLE -- NOT SHOWN
098853-11 098853-12 Tradename Decal 1 104126-03 104126-05 Information Decal 1 106179-01 106179-01 Owners Manual 1 106185-01 106185-01 Indicator Decal 1
ACCESSORIES
LPA3110 Regulator and Hose Assembly
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WARRANTY AND REPAIR SERVICE
KEEP THIS WARRANTY
LIMITED WARRANTY
DESA International warrants this product and any parts thereof, to be free from defects in materials and workmanship for one (1) year from the date of first purchase when operated and maintained in accordance with instructions. This warranty is extended only to the original retail purchaser, when proof of purchase is provided.
This warranty covers only the cost of parts and labor required to restore the product to proper operating condition. Transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty.
Warranty service is available only through authorized dealers and service centers. This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper maintenance, normal wear, alteration,
modification, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized dealer or service center. Routine maintenance is the responsibility of the owner.
THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DESA International assumes no responsibility for indirect, incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations or exclusions may not apply to you. This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.
This warranty does not cover discoloration due to operation of heater. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
WARRANTY SERVICE
Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be presented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship. If so, DESA International will repair or replace the heater without charge.
REPAIR SERVICE
Return your heater to your nearest authorized service center. Repairs not covered by the warranty will be billed at standard prices. Each Service Center is independently owned and operated. We reserve the right to amend these specifications at any time without notice.
For information, write: DESA International, P.O. Box 90004
Bowling Green, Kentucky 42102-9004
ATTN: Customer Service Department
When writing, always include model number and serial number.
Model Serial No. Date of Purchase
INTERNATIONAL
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
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106179 01
NOT A UPC
106179-01 Rev. C 11/00
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