Warranty Information ...........................Back Cover
WARNING: Improper installation, adjustment, al-
teration, service or maintenance can cause in-
jury or property damage.
Refer to this manual for
correct installation and
operational procedures.
For assistance or additional information con-
sult a qualied installer,
service agency or the gas
supplier.
WARNING: This is an un-
vented gas-red heater.
It uses air (oxygen) from
the room in which it is
installed. Provisions for
adequate combu st io n
and ventilation air must
be provided. Refer to Air
for Combustion and Ventilation section on page 6
of this manual.
This appliance may be in-
stalled in an aftermarket,*
per man ent ly loc ate d,
manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for
use with the type of gas
indicated on the rating
plate. This appliance is
not convertible for use
with other gases.
* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
State of Massachusetts: The installation
must be made by a licensed plumber or
gas tter in the Commonwealth of Massachusetts.
Sel lers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527
CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for
bedroom and bathroom installation in the
Commonwealth of Massachusetts.
www.desatech.com
113195-01C2
SAFETY INFORMATION
Continued
WARNING: This product con-
tains and/or generates chemicals
known to the state of California
to cause cancer or birth defects
or other reproductive harm.
WARNING: Do not allow fans
to blow directly into the replace
insert. Avoid any drafts that alter
burner ame patterns. Ceiling fans
can create drafts that alter burner
ame patterns. Altered burner patterns can cause sooting.
IMPORTANT: Read this owner’s
manual carefully and completely
before trying to assemble, operate or service this replace.
Improper use of this replace
can cause serious injury or
death from burns, re, explosion, electrical shock and carbon
monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs,
the replace may not be working properly. Get fresh air at once! Have replace serviced. Some
people are more affected by carbon monoxide than
others. These include pregnant women, people with
heart or lung disease or anemia, those under the
inuence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and Propane/LP
gases are odorless. An odor-making agent is added
to these gases. The odor helps you detect a gas leak.
However, the odor added to the gas can fade. Gas
may be present even though no odor exists.
Make certain you read and understand all warnings.
Keep this manual for reference. It is your guide to
safe and proper operation of this replace.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert
or other accessory not approved
for use with this replace.
WARNING: Any outside air
ducts and/or ash dumps in the replace must be permanently closed
before installing replace insert.
WARNING: Before installing
in a solid fuel burning replace,
the chimney ue and replace
must be cleaned of soot, creosote, ashes and loose paint by a
qualied chimney cleaner.
Due to high temperatures, the
appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any
objects on the heater.
Fireplace insert front and screen
become very hot when running
replace insert. Keep children
and adults away from hot sur-
faces to avoid burns or clothing ignition. Fireplace insert
will remain hot for a time after
shutdown. Allow surfaces to
cool before touching.
Carefully supervise young chil-
dren when they are in the room
with replace. When using the
hand-held remote accessory,
keep selector switch in the OFF
position to prevent children from
turning on burners with remote.
113195-01C3
www.desatech.com
SAFETY INFORMATION
Continued
You must operate this replace
insert with the replace insert
screen and hood in place. Make
sure replace insert screen and
hood are in place before running
replace insert.
Keep the appliance area clear
and free from combustible materials, gasoline and other ammable vapors and liquids.
1. This appliance is only for use with the type of
gas indicated on the rating plate. This appliance
is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) in-
side any structure. Locate propane/LP supply
tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use
any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions
• if you cannot reach your gas supplier, call
the re department
4. This replace insert shall not be installed in a
bedroom or bathroom.
5. Do not use this replace insert as a wood-burning replace. Use only the logs provided with
the replace insert.
6. Do not add extra logs or ornaments such as pine
cones, vermiculite or rock wool. Using these
added items can cause sooting. Do not add lava
rock around base. Rock and debris could fall
into the control area of replace insert.
7. This replace insert is designed to be smokeless. If logs ever appear to smoke, turn off
replace insert and call a qualied service
person. Note: During initial operation, slight
smoking could occur due to log curing and
burning of manufacturing residues.
8.
To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, page 23.
9. Before using furniture polish, wax, carpet
cleaner or similar products, turn heater off. If
heated, the vapors from these products may
create a white powder residue within burner
box or on adjacent walls or furniture.
10. This replace insert needs fresh air ventilation to run properly. This replace insert has
an Oxygen Depletion Sensing (ODS) safety
shutoff system. The ODS shuts down the
replace insert if not enough fresh air is avail-
able. See Air for Combustion and Ventilation,
page 6. If replace insert keeps shutting off,
see Troubleshooting, page 25.
11. Do not run replace insert
• where ammable liquids or vapors are used
or stored
• under dusty conditions
12. Do not use this replace insert to cook food
or burn paper or other objects.
13. Do not use replace insert if any part has been
exposed to or under water. Immediately call
a qualied service technician to inspect the
replace insert and to replace any part of the
control system and any gas control which has
been under water.
14. Do not operate replace insert if any log is
broken. Do not operate replace insert if a
log is chipped (dime-sized or larger).
15. Turn replace insert off and let cool before
servicing. Only a qualied service person
should service and repair replace insert.
16. Operating replace insert above elevations of
4,500 feet could cause pilot outage.
17. To prevent performance problems with propane/LP units, do not use propane/LP fuel
tanks of less than 100 lb. capacity (propane/LP
units only).
18. Prov ide adeq ua te clearan ce s around air
openings.
19. The installer must mechanically attach the
marking supplied with the vent-free replace
insert to the inside of the firebox of the
solid-fuel burning replace or listed rebox
enclosure into which the unvented replace
insert is installed.
20. Trim panels and surrounds must not seal
ventilation openings in replace.
21. Cutting any sheet-metal parts of the solid-fuel
burning replace or listed ventless rebox
enclosure in which the vent-free replace
insert is to be installed is prohibited.
22. If the factory-built replace has no gas access hole(s) provided, an access hole of 1.5"
(37.5mm) diameter or less may be drilled
through the lower sides or bottom of the rebox
in a proper workmanlike manner. This access
hole must be plugged with noncombustible
insulation after the gas supply line has been
installed.
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113195-01C4
SAFETY INFORMATION
O
F
F
P
I
L
O
T
O
N
H
I
L
O
Continued
23. Refractory, glass doors, screen rails, screen
mesh and solid-fuel log grates (if applicable)
can be removed from the replace before
installing the unvented replace insert.
24. Smoke shelves, shields and bafes may be
removed if attached by mechanical fasteners.
LOCAL CODES
Install and use replace insert with care. Follow
all local codes. In the absence of local codes, use
the latest edition of The National Fuel Gas Code,
ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
PRODUCT
IDENTIFICATION
Three Piece
Log Set
Optional
Remote
Control
Control
Knobs
Top Louver Assembly
Firebox
Hood
Remote Selector
Switch (Optional)
Piezo
Ignitor
Figure 1 - Log Base Assembly
Top Outer
Casing
CAUTION: Do not remove the
warning and instruction labels
attached to the heater base assembly. These markings contain
important warranty and safety
information.
1. With utility knife, cut the carton all the way
around above the staples on the bottom tray.
Lift the carton off the heater. Remove packing.
Note: The hood is located in the packing on
the right hand side of the heater front. Lift the
heater off the bottom tray.
2. Locate two screws above top corners of the
replace insert screen. Remove and discard
these screws. Lift replace insert screen up
and pull out to remove.
3. Remove protective packaging applied to logs,
log base assembly and replace insert.
4. Remove replace insert hood from carton
insert.
5. Check all items for any shipping damage. If
damaged, promptly inform dealer where you
bought replace insert.
Firebox
Support
Screen
Assembly
Bottom Louver
Assembly
Blower
Gas Line
Access
Assembly
Figure 2 - Fireplace Insert
REMOTE CONTROL
ACCESSORIES
There are four optional remote controls that can be
purchased separately for this replace insert:
• wall switch
• wall thermostat
• hand-held ON/OFF remote
• hand-held thermostat remote
See Accessories, page 34.
113195-01C5
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PRODUCT FEATURES
OPERATION
This vent-free replace insert is clean burning. It
requires no outside venting. There is no heat loss
out a vent or up a chimney. Heat is generated by
both realistic ames and glowing embers. When
used without the blower, the replace insert requires no electricity making it ideal for emergency
backup heat.
SAFETY DEVICE
This replace insert has a pilot with an Oxygen
Depletion Sensing (ODS) safety shutoff system.
The ODS/pilot is a required feature for vent-free
room heaters. The ODS system shuts off the replace insert if there is not enough fresh air.
PIEzO IGNITION SYSTEM
This replace insert has a piezo ignitor. This system requires no matches, batteries or other sources
to light replace insert.
BLOWER ASSEMBLY
This replace insert is equipped with a blower
assembly. The blower operates thermostatically
and has a variable control. The blower circulates
heated air from the replace insert into the room.
Use of blower is optional.
AIR FOR COMBUSTION
AND VENTILATION
WARNING: This heater shall
not be installed in a conned
space or unusually tight construction unless provisions are provided for adequate combustion and
ventilation air. Read the following
instructions to insure proper fresh
air for this and other fuel-burning
appliances in your home.
Today’s homes are built more energy efcient
than ever. New materials, increased insulation and
new construction methods help reduce heat loss
in homes. Home owners weather strip and caulk
around windows and doors to keep the cold air out
and the warm air in. During heating months, home
owners want their homes as airtight as possible.
While it is good to make your home energy efcient, your home needs to breathe. Fresh air must
enter your home. All fuel-burning appliances need
fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and fuel
burning appliances draw air from the house to
operate. You must provide adequate fresh air for
these appliances. This will insure proper venting
of vented fuel-burning appliances.
PROVIDING ADEQUATE
VENTILATION
The following are excerpts from National Fuel
Gas Code ANSI Z223.1/NFPA 54, Section 5.3, Air
for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 6 through 8 will help
you classify your space and provide adequate
ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion and
ventilation. However, in buildings of unusually
tight construction, you must provide additional
fresh air.
Unusually tight construction is dened as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous
water vapor retarder with a rating of
one perm (6 x 10
less with openings gasketed or sealed
and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window
and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations
for plumbing, electrical and gas lines
and at other openings.
If your home meets all of the three criteria
above, you must provide additional fresh
air. See Ventilation Air From Outdoors,
page 8.
If your home does not meet all of the three
criteria above, proceed to Determining
Fresh-Air Flow for Heater Location, page 7.
-11
kg per pa-sec-m2) or
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113195-01C6
AIR FOR COMBUSTION
AND VENTILATION
Continued
Conned and Unconned Space
The National Fuel Gas Code ANSI Z223.1/NFPA 54
denes a conned space as a space whose volume
is less than 50 cubic feet per 1,000 Btu per hour
(4.8 m3 per kw) of the aggregate input rating of all
appliances installed in that space and an unconned
space as a space whose volume is not less than 50
cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of
the aggregate input rating of all appliances installed
in that space. Rooms communicating directly with
the space in which the appliances are installed*,
through openings not furnished with doors, are
considered a part of the unconned space.
* Adjoining rooms are communicating only if
there are doorless passageways or ventilation grills
between them.
DETERMINING FRESH-AIR FLOW
FOR HEATER LOCATION
Determining if You Have a Conned or
Unconned Space
Use this work sheet to determine if you have a
conned or unconned space.
Space: Includes the room in which you will install
replace plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x
width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 22 ft. (length) x 18 ft.
(width) x 8 ft. (ceiling height) = 3168 cu. ft.
(volume of space)
If additional ventilation to adjoining room is
supplied with grills or openings, add the volume
of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine
the maximum Btu/Hr the space can support.
__________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 3168 cu. ft. (volume of space) x 20 =
63,360 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in
the space.
Vent-free replace ___________ Btu/Hr
Gas water heater* ___________ Btu/Hr
Gas furnace ___________ Btu/Hr
Vented gas heater ___________ Btu/Hr
Gas replace logs ___________ Btu/Hr
Other gas appliances* + ___________ Btu/Hr
Total = ___________ Btu/Hr
113195-01C7
www.desatech.com
* Do not include direct-vent gas appliances. Di-
rect-vent draws combustion air from the outdoors
and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr
Vent-free replace + _________ Btu/Hr
Total = _________ Btu/Hr
4. Compare the maximum Btu/Hr the space can
support with the actual amount of Btu/Hr used.
_________
_________
Example: 63,360 Btu/Hr (maximum the space
73,000 Btu/Hr (actual amount of
The space in the above example is a conned space
because the actual Btu/Hr used is more than the maxi-
mum Btu/Hr the space can support. You must provide
additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoin-
ing room. If the extra space provides an unconned
space, remove door to adjoining room or add
ventilation grills between rooms. See Ventilation
Air From Inside Building, page 8.
B. Vent room directly to the outdoors. See Ventila-
tion Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/Hr
size makes room unconned.
If the actual Btu/Hr used is less than the maximum
Btu/Hr the space can support, the space is an un-
conned space. You will need no additional fresh
air ventilation.
Btu/Hr (maximum the space can support)
Btu/Hr (actual amount of Btu/Hr used)
can support)
Btu/Hr used)
WARNING: If the area in
40,000
33,000
73,000
which the replace may be operated is smaller than that dened
as an unconned space or if the
building is of unusually tight
construction, provide adequate
combustion and ventilation air
by one of the methods described
in the National Fuel Gas Code,
ANSI Z223.1/NFPA 54 Section 5.3
or applicable local codes.
Outlet
Air
Ventilated
Attic
Outlet
A
ir
Inlet
Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
Or
Remove
Door into
Adjoining
Room,
Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
AIR FOR COMBUSTION
AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining
unconned space, you must provide two permanent openings: one within 12" of the ceiling and
one within 12" of the oor on the wall connecting
the two spaces (see options 1 and 2, Figure 3). You
can also remove door into adjoining room (see
option 3, Figure 3). Follow the National Fuel Gas
Code ANSI Z223.1/NFPA 54, Section 5.3, Air for
Combustion and Ventilation for required size of
ventilation grills or ducts.
Figure 3 - Ventilation Air from Inside
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or
ducts. You must provide two permanent openings:
one within 12" of the ceiling and one within 12"
of the oor. Connect these items directly to the
outdoors or spaces open to the outdoors. These
spaces include attics and crawl spaces. Follow the
National Fuel Gas Code ANSI Z223.1/NFPA 54,
Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet
or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will
activate the power vent. Any outside air ducts and/or
ash dumps in the replace shall be permanently
closed at the time of appliance installation.
Building
www.desatech.com
Figure 4 - Ventilation Air from Outdoors
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat.
Use this heater along with your
primary heating system. Do not
install this heater as your primary heat source. If you have a
central heating system, you may
run system’s circulating blower
while using heater. This will help
circulate the heat throughout the
house. In the event of a power
outage, you can use this heater
as your primary heat source.
WARNING: A qualied service person must install replace
insert. Follow all local codes.
WARNING: Make sure the
selector switch is in the OFF position before installing heater
WARNING: Never install the
replace insert
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, f urni ture,
clothing or other ammable
objects are less than 42" from
the front, top or sides of the
replace insert
• in high trafc areas
• in windy or drafty areas
113195-01C8
INSTALLATION
Continued
CAUTION: This replace in-
sert creates warm air currents.
These currents move heat to wall
surfaces next to replace insert.
Installing replace insert next to
vinyl or cloth wall coverings or
operating replace insert where
impurities (such as, but not limited to, tobacco smoke, aromatic
candles, cleaning uids, oil or
kerosene lamps, etc.) in the
air exist, may discolor walls or
cause odors.
WARNING: Before installing
in a solid fuel burning replace,
the chimney ue and rebox
must be cleaned of soot, creosote, ashes and loose paint by a
qualied chimney cleaner.
Note: Your Vanguard replace insert is designed
to be used in zero clearance installations. Wall or
framing material can be placed directly against any
exterior surface on the rear, sides or top of your
replace insert, except where standoff spacers are
integrally attached. If standoff spacers are attached
to your insert, these spacers can be placed directly
against wall or framing materials.
IMPORTANT: Vent-free heaters add moisture to
the air. Although this is benecial, installing replace in rooms without enough ventilation air may
cause mildew to form from too much moisture. See
Air for Combustion and Ventilation, page 6.
IMPORTANT: Make sure the replace insert is
level. If replace insert is not level, log set will
not work properly.
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for
your unit. If your gas supply is not correct, do not
install replace insert. Call dealer where you bought
replace insert for proper type replace insert.
WARNING: This appliance
is equipped for natural or propane/LP gas. Field conversion
is not permitted.
ELECTRICAL HOOKUP
(Blower Accessory)
This replace insert includes a blower assembly
with an electrical cord. The electrical cord is ve
feet in length. You must locate replace insert
within reach of a 120 volt grounded electrical
outlet. If not, install and properly ground GA3555,
three-prong 120 volt electrical outlet, in replace
insert. Follow instructions included in kit (see
Accessories, page 34).
INSTALLING SURROUND KIT (GS38
OR GS43)
CAUTION: Close masonry
replace damper securely before installing replace insert. If
chimney does not have a damper,
block or cap top of chimney.
Failure to cap an open chimney
could cause drafts that can affect
the heater’s performance and
increase surface temperatures.
CAUTION: A GS38 or GS43
surround kit accessory must be
installed on this replace insert
before installing into your masonry replace or wall opening.
Note: Use the acc es sory which best covers
the existing masonry replace opening or wall
opening.
• Model GS38 Surround Kit (for use with replaces with an opening smaller than 30" H and
38" W)
• Model GS43 Surround Kit (for use with replaces with an opening 30" to 36 3/4" H and 38
to 43" W)
1. Using a 5/16" nut driver, remove two shipping
screws and screen (see Figure 5, page 10).
Discard these screws. Remove 5/16" screen
mounting shoulder screws (do not discard).
2. Remove log packaging from rebox cavity.
3. Align holes in left surround side panel with
screen mounting screw holes. Replace 5/16"
screen mounting shoulder screws removed in
step 1 (see Figure 6, page 10). Do not tighten.
Install Phillips screw in bottom (see Figure 6,
page 10). Repeat for right side.
113195-01C9
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INSTALLATION
Continued
4. Usi ng Phillips screw driver, remo ve four
screws attaching top louver (see Figure 7).
5. Place top surround panel at top of replace
insert. Bottom edge of panel will slide under
top edge of insert. Align top panel screw holes
with those in insert. Install four #10 Phillips
screws, do not tighten. See Figure 8.
6. Align screw holes in side panels with holes
in top panel (see Figure 9). Insert and tighten
#10 Phillips screws.
7. Reinstall louver removed in step 4.
8. Carefully inspect replace surround assembly.
Make sure each part fits properly. Firmly
tighten all screws installed during assembly.
Screen Mounting Shoulder
Screw (4) (DO NOT DISCARD)
Shipping Screw
(DISCARD)
CAUTION: Do not overtighten. Metal can bend, warp or break
under excessive strain.
9. Install trim after nal nishing and/or painting
of wall.
Phillips
Screws
Top Louver
Figure 7 - Removing Louver
Top Edge of
Fireplace Insert
Top Surround
Panel
Shipping Screw
(DISCARD)
Figure 5 - Removing Screws and Screen
Surround Side
Screen
Mounting
Shoulder
Screws
(5/16”)
Phillips
Screw
Figure 6 - Attaching Left Surround Side
Panel
www.desatech.com
Phillips
Screws (4)
Figure 8 - Attaching Top Surround Panel
Top Panel
Phillips Screws
Side
Panel
Figure 9 - Attaching Side Panels to Top
Panel
113195-01C10
INSTALLATION
Continued
INSTALLING HOOD
Inst all hood to top of rebox as show n in
Fig ure 10. Use 5 Phillips screws, provided, to
attach hood to replace insert and 2 Phillips
screws, provided, to attach hood and surround
sides to replace insert.
Screws
Figure 10 - Installing Hood to Firebox
INSTALLATION CLEARANCES
WARNING: Maintain the
minimum clearances. If you can,
provide greater clearances from
oor, ceiling and adjoining wall.
Carefully follow the instructions below. This will
ensure safe installation.
Minimum Clearances For Side Combustible
Material, Side Wall and Ceiling
A. Clearances from the side of the replace cabinet
to any combustible material and wall should
follow diagram in Figure 12, page 12.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and
protrudes 3 1/2" from the wall. This combustible material must be 4” from the side of the
replace opening (see Figure 11).
B. Clearances from the top of the replace opening
to the ceiling should not be less than 42".
Example
*
*Minimum 16" from Side Wall
Figure 11 - Minimum Clearance for
Combustible to Wall
Mantel Clearances for Insert Installation
If there is a mantel above masonry replace, you
must meet minimum clearance between mantel
shelf and top of replace opening (see Figure 12,
page 12).
NOTICE: Surface temperatures
of adjacent walls and mantels
become hot during operation.
Walls and mantels above the
firebox may become hot to
the touch. If installed properly,
these temperatures meet the
requirements of the national
product standard. Follow all
minimum clearances shown in
this manual.
NOTICE: If your installation does
not meet the minimum clearances shown, you must do one
of the following:
• raise the mantel to an acceptable height
• remove the mantel
113195-01C11
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