Desa B350D, B600D User Manual

PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL
600 SIDE
350 SIDE
Heater Sizes: 350,000 and 600,000 Btu/Hr
Models: B350D and B600D
IMPORTANT: Read and understand this manual before assembling, start­ing, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
PV 027
PV 026
ARL LOGO
®
G 004
HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, oper­ate, or service this heater. Im­proper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include preg­nant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
Fueling a)Personnel involved with fueling shall
be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and lo­cal regulations regarding the safe fueling of heating units.
b)Only the type of fuel specified on the
heater's data plate shall be used.
c) All flame, including the pilot light,
if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d)During fueling, all fuel lines and fuel-
line connections shall be inspected for leaks. Any leaks shall be r epaired prior to returning the heater to service.
e)At no time shall more than one day's
supply of heater fuel be stored in­side a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a
minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g)Whenever possible, fuel storage
shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h)Fuel storage shall be in accordance
with the federal, state, or local au­thority having jurisdiction.
Never use heater where gasoline, paint thinner, or other highly flammable va­pors are present.
Follow all local ordinances and codes when using heater.
Heaters used in the vicinity of tarpau­lins, canvas, or similar enclosure ma­terials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclo­sure materials be of a fire retardant na­ture. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
Use only in well vented areas. Before using heater, provide at least a three­square-foot opening of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monox­ide, which is listed by the State of Cali­fornia as a reproductive toxin under Proposition 65.
Use only in places free of flammable vapors or high dust content.
Use only with the electrical voltage and frequency specified on model plate.
Use only a three-prong, grounded ex­tension cord.
Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
Locate heater on a stable and level surface while hot or running or a fire may occur.
When moving or storing heater, keep heater in a level position or fuel spill­age may occur.
Keep children and animals away from heater.
Unplug heater when not in use.
This heater has a built-in thermostat. Plugged-in heater may start at anytime.
Never use heater in living or sleeping areas.
Never block air inlet (rear) or air outlet (front) of heater.
Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
Never attach duct work to front or rear of heater.
Warning to New York City Residents
For Use Only At Construction Sites
in accordance with applicable NYC codes under NYC Board of Standards and Appeals calender number 62-59-SA.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Hot Air Outlet
Lower Shell
Fuel Cap
Thermostat
Upper Shell
Flame-Out Control Reset Button
UNPACKING
1. Remove all protective packing applied to heater for shipment.
2. Remove heater from shipping container.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Motor and Pump Assembly
Power Cord
Fuel Tank
Figure 1 - 350,000 Btu/Hr Model
Hot Air Outlet
Lower Shell
Fuel Cap
Thermostat
Upper Shell
Flame-Out Control Reset Button
Motor and Pump Assembly
Power Cord
Fuel Tank
Figure 2 - 600,000 Btu/Hr Model
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HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
THEORY OF OPERATION
The Fuel System: The motor turns the fuel pump. The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ig­nitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This system causes the heater to shut down if the flame goes out. It also allows the fan to continue running after normal shutdown of heater. This cools the combustion chamber.
Combustion Chamber
FUELS
WARNING: Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gaso­line, naphtha, paint thinners, al­cohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
storage container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause flame-out control to shut down heater. Foreign matter may also re­quire you to clean fuel system often.
Spark Plug
Burner Head
Use a KEROSENE ONLY
Solenoid Valve
Fan
Fuel Pump/ Fuel Filter
Motor
VENTILATION
WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is not pro­vided, carbon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation be­fore running heater.
Fresh Air Opening Requirements
Square Feet
Heater Size Opening
350,000 Btu/Hr 10.5 600,000 Btu/Hr 18.0
Note:
If you use more than one heater,
provide extra fresh air. Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating.
Clean Heated Air Out
Fuel Tank
Figure 3 - Cross Section Operational View
Nozzle
Fuel Line To Solenoid Valve
Air for Combustion and Heating
Electronic Ignitor
Fuel
4
Cool Air In
Fuel Pickup Line
Fuel Filter
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OPERATION
WARNING: Review and un­derstand the warnings in the Safety Information Section. They are needed to safely operate this heater.
TO START HEATER
1. Follow all ventilation and safety infor ­mation.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
4. Set thermostat dial to desired tempera­ture.
Note:
Thermostat setting must be
higher than surrounding air temperature.
5. Plug power cord of heater into three­prong, grounded extension cord. Exten­sion cord must be at least six feet long.
WARNING: Use only a three­prong, grounded extension cord. Use cord with proper wire size to assure 120 volt operation. See
Extension Cord Wire Size Re­quirements
Extension Cord Wire Size Requirements
6 to 100 feet long, use 14 AWG rated cord
101 to 200 feet long, use 12 AWG rated cord
201 to 300 feet long, use 10 AWG rated cord
301 to 400 feet long, use 8 AWG rated cord
401 to 500 feet long, use 6 AWG rated cord
6. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet.
7. The motor will start when extension cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in flame­out control reset button. Flame-out con­trol reset button is at rear of heater near power cord (see Figure 4).
below.
OWNER’S MANUAL
Note:
A cold heater may affect the termostat setting. This thermostat is a general-heating control. It is not intended for precise tem­perature control. Adjust thermostat until heater cycles at the desired setting.
Note:
If starting heater for first time, you may need to restart heater several times before heater ignites. You may also have to do this after taking heater out of storage. To facilitate starting, remove the canister bot­tom from the pump's fuel filter and fill with fuel. Reassemble filter (see Pump Fuel Filter, page 12).
Flame-Out Control Reset Button
Figure 4 - Flame-Out Control Reset Button
TO STOP HEATER
CAUTION: Never unplug
heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete.
1. Turn thermostat dial to lowest tempera-
ture setting. This will cause heater flame to go out. The motor will con­tinue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is fin­ished.
2. Unplug extension cord from outlet.
3. T o temporarily stop heater, set thermo-
stat at a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.
TO RESTART HEATER
CAUTION: Do not restart heater until purge cycle is finished. The purge cycle cools the combustion chamber.
1. Wait until purge cycle is finished after stopping heater.
2. Repeat steps under To Start Heater.
STORING, TRANSPORTING, OR SHIPPING
Note:
If shipping transport companies re-
quire fuel tanks to be empty.
1. Drain all fuel from fuel filters, fuel lines, and pump (see Fuel Filters [Tank Fuel Filter], page 12).
2. Clean and flush fuel filter and canister attached to fuel pump (see Fuel Filters [Pump Fuel Filter], page 12).
3. Remove drain plug and drain fuel tank.
4. Replace drain plug.
5. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters dur­ing future use.
6. Replace fuel cap or drain plug. Prop­erly dispose of old and dirty fuel. Check with local automotive service stations that recycle oil.
7. Add two gallons (350,000 Btu/Hr) or three gallons (600,000 Btu/Hr) of clean kerosene or No. 1 fuel oil to fuel tank.
8. Replace fuel cap.
9. Operate heater for 5 minutes (see Operation).
10. Stop heater and let cool completely.
11. Remove drain plug and drain fuel tank.
12. Replace drain plug.
13. Properly dispose of old and dirty fuel.
14. If storing, store heater in a dry loca­tion. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT:
summer months for use during next heating season. Using old fuel could damage heater.
Do not store kerosene over
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HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
PREVENTATIVE MAINTENANCE SCHEDULE
Item
Fuel tank
Filler neck screen
Fuel filter assembly (Fuel tank)
Fuel filter lines
Fuel filter (Pump)
Spark plug
Fan blades and air deflectors
WARNING: Never service heater while it is plugged in, op­erating, or hot. Severe burns and electrical shock can occur.
How Often
Flush every 150-200 hours of operation or as needed
Check for particles in fuel when filling fuel tank. Clean when dirty
Clean twice a heating season or replace as needed
Check and tighten loose connections occa­sionally
Clean fuel filter element every 250 hours
Clean and regap every 300 hours of opera­tion or replace as needed
Clean each season or as needed
How To
See Storing, Transporting, or Shipping, page 5
Lift out of fuel tank and rinse with clean kerosene
See Fuel Filters, page 12
See Fuel Lines, Page 12
See Fuel Filters, page 12
See Spark Plug, page 10
See Fan Blades and Air Deflectors, page 10
Air passages around burner head
Motor
Check each season for dirt and debris
Not required, permanently lubricated
Remove debris and trash with a clean, soft cloth
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OWNER’S MANUAL
TROUBLESHOOTING
Note:
For additional help, visit DESA
International’s Technical Service web site at www.desatech.com.
OBSERVED PROBLEM
Motor does not start when heater is plugged in and thermostat setting is higher than surrounding air temperature
WARNING: Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. Only a qualified service person should service and repair heater.
POSSIBLE CAUSE REMEDY
1. No power or low voltage at heater due to: A) Damaged power cord or extension cord B) Wrong size extension cord C) Heater plugged into outlet with volt­age lower than 120 volt
2. Loose electrical connections
3. Motor overload protector tripped due to: A) Dirty fan B) Debris pulled into fan area by fan C) Binding pump D) Low voltage
4. Flame-out control not reset
5. Damaged flame-out control
6. Damaged power relay
7. Damaged thermostat
8. Binding pump
1. A) Check condition of power cord or extension cord. Repair or replace damaged
B) Use extension cord with proper wire
size (see To Start Heater, page 5)
C) Make sure heater is plugged into 120
volt/60 hertz outlet
2. Check connections. Tighten if loose
3. A) See Fan Blades and Air Deflectors, page 10
B) Remove debris from fan and fan
guard area
C) Turn fan by hand. If fan is hard to
turn, see Pump, page 11
D) See steps B and C under item 1 above
Note:
Be sure to reset motor overload protector by pressing reset button on top of motor.
4. Press and release flame-out control re­set button. See Figure 4, page 5 for but­ton location
5. Replace flame-out control
6. Replace power relay
7. Replace thermostat
8. Turn fan by hand. If fan is hard to turn, see Pump, page 11
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Continued
HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Heater will not ignite, but motor runs for a short period of time
POSSIBLE CAUSE REMEDY
1. A) Fuel tank empty B) Water in fuel C) Wrong fuel
2. Dirt in nozzle
3. Very lo w temperature may cause fuel to thicken and not flow
4. Dirty fuel filters
5. Wrong pump pressure
6. Spark plug wire disconnected from plug
7. Spark plug problems due to: A) Wrong gap B) Plug wet with fuel C) Carbon deposits on plug D) Damaged plug
8. Solenoid valve not opening
1. A) Add fuel to tank. B) Check fuel tank for bubbles of water
in bottom. If found, remove fuel (see Storing, T r anspor ting , or Shipping, page 5). Clean tank and fuel filters (see Fuel Filters, page 12). Fill with clean fuel.
C) Remove wrong fuel (see Storing,
Transporting, or Shipping, page 5). Clean tank and fuel filters (see Fuel Filters, page 12). Fill with correct fuel
2. Replace nozzle (see Nozzle, page 10)
3. Move heater to warmer place until fuel flows freely
4. Clean fuel filters (see Fuel Filters, page 12)
5. Adjust pump pressure (see Pump Pres- sure Adjustment, page 11)
6. Connect spark plug wire to spark plug
7. A) Adjust electrode gap to .075" (see
Spark Plug, page 10)
B) Clean fuel from spark plug with
clean, soft cloth
C) Replace plug if heavily coated with
carbon (see Spark Plug, page 10)
D) Inspect plug for worn or eroded elec
trodes. If found, replace plug (see Spark Plug, page 10)
8. Check electrical connections and volt­age to solenoid. If good, replace sole­noid valve
9. Damaged electronic ignitor
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WARNING: High Voltage!
9. Replace electronic ignitor
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TROUBLESHOOTING
Continued
OWNER’S MANUAL
OBSERVED PROBLEM
Heater ignites, but flame-out control shuts off heater after a short period of time
Heater burns, but puffs of smoke can be seen Heater does not burn steady Heater burns with odor Heater smokes continuously
POSSIBLE CAUSE REMEDY
1. Wrong pump pressure
2. Dirty fuel filters
3. Dirt in nozzle
4. Dirty photocell lens
5. Open or damaged photocell
6. Bad flame-out control
7. Damaged fan switch
1. Wrong pump pressure
2. A) Heater almost out of fuel B) Water condensation in fuel tank C) Wrong fuel
3. Dirty fuel filters
4. Air leak in suction system
5. Dirty nozzle
6. Low voltage causing motor to operate below rated speed
7. Loose fuel line
1. Adjust pump pressure (see Pump Pres- sure Adjustment, page 11)
2. Clean fuel filters (see Fuel Filters, page 12)
3. Replace nozzle (see Nozzle, page 10)
4. Clean photocell lens with clean cotton swab
5. Replace photocell
6. Replace flame-out control
7. Replace fan switch
1. Adjust pump pressure ( see Pump Pres- sure Adjustment, page 11)
2. A) Add fuel to tank B) Check fuel tank for bubbles of water
in bottom. If found, remove fuel (see Storing, Tr ansporting , or Shipping, page 5). Clean tank and fuel filters (see Fuel Filters, page 12). Fill with clean fuel
C) Remove wrong fuel (see Storing,
Transporting, or Shipping, page 5). Clean tank and fuel filters (see Fuel Filters, page 12. Fill with correct fuel
3. Clean fuel filters (see Fuel Filters, page 12)
4. Tighten all fuel line connections (see Fuel Lines, page 12)
5. Replace nozzle (see Nozzle, page 10)
6. Check v oltage at heater. Voltage at heater should be not less than 90% of rated volt­age (108V minimum for 120V heaters)
7. Check and tighten all fuel line connec­tions (see Fuel Lines, page 12)
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HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
SERVICE PROCEDURES
WARNING: Never service heater while it is plugged in, op­erating, or hot. Severe burns and electrical shock can occur. Only a qualified service person should service and repair heater.
UPPER SHELL REMOVAL
1. Remove screws along each side and top of heater using 5/16" nut-driver . These screws attach upper and lower shells together (see Figure 5).
2. Lift upper shell off.
Upper Shell
Air Deflector
Fan Blade
Figure 6 - Fan Blades and Air Deflectors
SPARK PLUG
1. Remove upper shell (see column 1).
2. Remove spark plug wire from spark plug (see Figure 7).
3. Remove spark plug from burner head using 13/16" open-end wrench (see Figure 7).
4. Replace spark plug if damaged or heavily coated with carbon.
5. Clean and regap spark plug electrodes to .075 inch (see Figure 8).
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace upper shell.
NOZZLE
1. Remove upper shell (see column 1).
2. Remove fuel line from solenoid valve using 7/16" wrench.
3. Remove spark plug wire from spark plug.
4. Remove spark plug from burner head using 13/16" open-end wrench.
5. Remove five screws using 5/16" nut­driver and remove burner head from combustion chamber.
6. Place burner head into vise and lightly tighten.
7. Carefully remove nozzle from burner head using 5/8" socket wrench (see Fig­ure 9, page 11).
8. Inspect nozzle for damage. If damaged or clogged, replace nozzle.
9. Make sure plug is in place on burner head.
10. Replace nozzle into burner head and tighten firmly (175-200 inch-pounds).
11. Attach burner head to combustion chamber.
12. Install spark plug in burner head.
13. Attach spark plug wire to spark plug.
14. Attach fuel line to solenoid valve. Tighten firmly.
15. Replace upper shell.
Figure 5 - Upper Shell Removal, 600,000 Btu/Hr Model
FAN BLADES AND AIR DEflECTORS
1. Remove upper shell (see column 1).
2. Clean fan blades and air deflectors with clean, soft cloth moistened with kero­sene or solvent (see Figure 6).
3. Dry fan blades and air deflectors thor­oughly.
4. Replace upper shell.
Burner Head
Spark Plug
Figure 7 - Spark Plug Removal
Figure 8 - Spark Plug Gap
10
Spark Plug Wire
.075 inch
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OWNER’S MANUAL
SERVICE PROCEDURES
Continued
Nozzle
Plug
Burner Head
Figure 9 - Replacing Nozzle
Pump Pressure Adjustment
1. Remove pressure gage plug from fuel pump port marked “GAGE.”
2. Install accessory pressure gage (part number M4574) to fuel pump port marked “GAGE” (see Figure 10).
Pressure Gage
Spark Plug
Solenoid Valve
Fuel Line
Spark Plug Wire
3. Start heater (see Operation, page 5). Allow motor to reach full speed.
4. Adjust pressure. Use small flat blade screwdriver to tur n slotted screw at fuel pump port marked “PRESS ADJ.” Turn screw clockwise to increase pressure. Turn screw counterclockwise to de­crease pressure. See specifications at right for correct pressure for each model.
5. Stop heater (see page 5).
6. Remove pressure gage. Replace pres­sure gage plug in fuel pump port marked “GAGE.”
PUMP
(Procedure if Pump is Binding)
1. Remove upper shell (see page 10).
2. Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (see Figure 11).
3. Turn fan with hand (see Figure 12).
4. If fan turns freely, tighten screw on flange clamp.
5. If fan does not turn freely, replace pump.
6. Replace upper shell.
Hex Screw On Flange Clamp
Figure 11 - Location of Screw on Flange Clamp
psi
Fuel Pump Port Marked “GAGE”
Model Pump Pressure
350,000 Btu/Hr 100 PSI 600,000 Btu/Hr 110 PSI
Figure 10 - Adjusting Pump Pressure
099507
Fuel Pump Port Marked “PRESS ADJ”
Figure 12 - Turning Fan with Hand
Continued
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HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
SERVICE PROCEDURES
Continued
FUEL LINES
(Procedure for Tightening Fuel Lines)
1. Remove upper shell (see page 10).
2. Use an adjustable wrench as a backup
on 90° fittings.
3. Use 7/16" wrench and tighten fuel lines at solenoid valve (see Figure
13), pump, and pump fuel filter as­sembly (see Figure 14).
Burner Head
FUEL FILTERS
A. Tank Fuel Filter
1. Disconnect fuel lines from pump and pump fuel filter assembly with 7/16" wrench (see Figure 15).
2. Carefully pry fuel filter loose from fuel tank with flat end of screwdriver.
3. Inspect fuel filter for water or dirt.
4. Rinse fuel filter and fuel lines with clean kerosene.
5. Replace fuel filter into fuel tank.
6. Connect fuel lines to pump and pump fuel filter assembly.
Pump Fuel Filter Assembly
B. Pump Fuel Filter
1. Unscrew canister bottom from canis­ter top with adjustable pliers.
2. Remove fuel filter and gasket from can­ister bottom (see Figure 16).
3. Inspect canister bottom and fuel filter for water droplets or dirt.
4. Rinse canister bottom in clean kerosene.
5. Wipe inside of canister bottom dry with clean cloth.
6. Rinse fuel filter in clean kerosene.
7. Put clean fuel filter and gasket back in canister bottom.
8. Screw canister bottom into canister top.
9. Tighten securely.
Canister Top
Fuel
Line Solenoid Valve
Figure 13 - Fuel Line at Solenoid Valve
Pump Fuel Filter Assembly
Pump
Fuel Lines
Figure 14 - Fuel Lines at Pump and Pump Fuel Filter Assembly
Fuel Lines
Fuel Filter
Figure 15 - Removing Tank Fuel Filter
Gasket
Fuel Filter
Canister Bottom
Figure 16 - Fuel Pump Filter and Canister
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099507
OWNER’S MANUAL
SPECIFICATIONS
350,000 Btu/Hr 600,000 Btu/Hr
Output Rating (Btu/Hr) 350,000 600,000 Fuel Use Only Kerosene or No. 1 Fuel Oil Fuel Tank Capacity (U.S. Gallons) 30 36 Fuel Consumption (Gallons Per Hr) 2.5 4 Electric Requirements 120V/60 Hz 120V/60 Hz Amperage (Normal Run) 7.1 11 Motor RPM 1725 1725 Fuel Pump Pressure (PSI) 100 110 Spark Plug Gap .075" .075" Weight (approx. lbs.) Dry 180 285
With Full Fuel Tank 390 550
WIRING DIAGRAM
75
BA
RELAY
WHITE
BLACK
RED
BLACK
PLUG
120V 60Hz
132
BLACK
GREEN
WHITE
FAN
SWITCH
Figure 17 - Wiring Diagram
BLACK BLACK
RED ORANGE
WHITE
WHITE
ELECTRONIC
THERMOSTAT B
WHITE
WHITE
MOTOR
WHITE
SPARK
PLUG
WHITE
TERMINAL
BOARD
IGNITOR
ORANGE
TERMINAL
BOARD
SOLENOID
VALVE
PHOTOCELL
WHITE
FLAME-OUT
YELLOW
YELLOW
YELLOW
BLUE
CONTROL
R
RED
RED
RESET
BUTTON
BLUE
MAINTENANCE KITS
Kit Part Number
Flame-Out Control HA3003 Spark Plug HA3012
ACCESSORY
Purchase this heater accessory from your nearest dealer or service center. If they can­not supply this accessory, either contact your nearest Parts Central or DESA International's Parts Department at 1-800­972-7879 for information. Parts Centrals are listed in the Authorized Service Center booklet supplied with heater. You can also write to the address listed on the back page of this manual.
FUEL PRESSURE GAGE M4574
Special tool to check fuel pump pressure
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni­cal Service Department at 1-800-323-5190.
You can also visit DESA International’s Technical Services web site at
www.desatech.com.
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HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
ILLUSTRATED PARTS BREAKDOWN
350,000 BTU/HR
1
2
3
2
4
5
21
2
6
7
8
9
20
25
31
21
32
34
19
26 27
33
28
22
13
29
10
4
13
11
23
30
20
34
2
39
12
16
24
14
15
17
18
41
36
35
37
37
38
14
2
4
40
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PARTS LIST
350,000 BTU/HR
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Repair Service on the back page of this manual.
REF. NO. PART NO. DESCRIPTION QTY.
1 099329-02 Upper shell model B350D (Yellow) 1 2 M11084-27 Screw, #10-16 x 1/2" 15 3 M50542-01 Combustion chamber & shield 1 4 M30865-02 Bushing 7 5 M50086 Air deflector 5 6 Burner head assembly 1 7 M16656-18 Photocell assembly 1 8 M50121 Fan 1
9 M50097-01AA Fan guard 1 10 M51336-02 Fan switch 1 11 M51160-01 Fan switch cover 1 12 M50278 Sleeve 1 13 M11084-26 Screw, #10-16 x 3/8" 13 14 Motor & pump assembly 1 15 099896-01 Power cord 1 16 M50295 Fuel line 1 17 M50050 Ignition boot 1 18 102482-04 Electronic Ignitor 1 19 099329-01 Lower shell model B350D (Yellow) 1 20 M11271-8 Clip nut 16 21 M11084-3 Screw, #12-14 x 1/2" 14 22 M50104-02 Bushing 2 23 099509-01 Wire harness 1 24 M50115-01 Fuel line assembly 1 25 M50062-03 Front handle 1 26 097702-01 Fuel cap 1 27 HA2210 Filler neck screen 1 28 HC4-18C Screw, 1/4-20 x 2 1/4"6 29 M51043-01 Screw, 1/4-20 x 1 1/2"2 30 M50062 Rear handle 1 31 098513-05 Fuel tank 1 32 M50063 Wheel support frame 1 33 M18774 Axle 1 34 NTC-4C Hex lock nut, 1/4-20 8 35 M50389 Wheel 2 36 C5-10C Cotter pin, 5/32 x 1 1/4"2 37 WP-10C Flatwasher, 5/8" 4 38 M50296 Wheel spacer 2 39 M27417 Drain plug 1 40 099895-01 Thermostat 1 41 M11084-29 Screw, #10-16 x 3/4" 2
099507
†Not available as complete assembly. See page 18.
15
HIGH PRESSURE PORTABLE FORCED AIR
1
2
2
3
4
5
13
6
7
45
46
8
9
10
11
13
14
21
18
17
15
16
23
22
24
25
33
2
4
28
30
26
27
34
25
16
2
35
36
41
42
15
43
43
44
39
38
37
15
29
12
40
2
19
20
2
4
31
32
47
HEATER 350,000 AND 600,000 BTU/HR
ILLUSTRATED PARTS BREAKDOWN
600,000 BTU/HR
16
099507
OWNER’S MANUAL
PARTS LIST
600,000 BTU/HR
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Repair Service on the back page of this manual.
REF. NO. PART NO. DESCRIPTION QTY.
1 099329-04 Upper shell model B600D (Yellow) 1 2 M11084-27 Screw, #10-16 x 1/2" 28 3 M50543-01 Combustion chamber & shield 1 4 M30865-02 Bushing 5 5 M50157 Air deflector 5 6 Burner head assembly 1 7 104679-01 Photocell assembly 1 8 M50194 Fan 1
9 M50186-01AA Fan guard 1 10 M51336-02 Fan switch 1 11 M51160-01 Fan switch cover 1 12 M50278 Sleeve 1 13 M11084-26 Screw, #10-16 x 3/8" 15 14 Motor & pump assembly 1 15 NTC-4C Hex nut, 1/4-20 18 16 M11271-8 Clip nut 18 17 M11084-3 Screw, #12-14 x 1/2" 4 18 M50104-02 Bushing 2 19 099329-03 Lower shell model B600D (Yellow) 1 20 M50119-01 Fuel line 1 21 099896-01 Power cord 1 22 M50388AB Support bracket model B600D (Yellow) 2 23 HC4-3C Screw, 1/4-20 x 3/8" 4 24 M50224 Front handle 1 25 M51043-01 Screw, 1/4-20 x 1 1/2"6 26 097702-01 Fuel cap 1 27 HA2210 Filler neck screen 1 28 099509-02 Wire harness 1 29 M28872-01 Rear handle 1 30 M50115-02 Fuel line assembly 1 31 M50050 Ignition boot 1 32 102482-04 Electronic Ignitor 1 33 098513-07 Fuel tank 1 34 HC4-22C Screw, 1/4-20 x 2 3/4"8 35 M28140-02 Wheel support frame 1 36 M18774 Axle 1 37 M27417 Drain plug 1 38 RC1-3C Screw, #6-32 x 3/8" 2 39 099895-01 Thermostat 1 40 M25121B Thermostat bracket (Black) 1 41 M50389 Wheel 2 42 C5-10C Cotter pin, 5/32 x 1 1/4"2 43 WP-10C Flatwasher, 5/8" 4 44 M50296 Wheel spacer 2 45 104413-01 Photocell Bracket 1 46 M10908-2 Screw, #6-32 x 3/8" 2 47 M11084-29 Screw, #10-16 x 3/4" 2
** Internal lockwasher No. 6 2 NPC-1C Nut, 6-32 2
099507
† Not available as complete assembly. See page 18. Not shown. ** Standard hardware item
17
HIGH PRESSURE PORTABLE FORCED AIR HEATER 350,000 AND 600,000 BTU/HR
Burner Head Assembly 350,000 and 600,000 Btu/Hr
REF NO. PART NO. DESCRIPTION QTY.
1 M10908-2 Screw, #6-32 x 3/8"
(350,000 Btu/Hr Only) 2
2 099229-01 Photocell bracket
(350,000 Btu/Hr Only) 1 3 HA3012 Spark plug 1 4 M50112 Nozzle (350,000 Btu/Hr) 1
M30765 Nozzle (600,000 Btu/Hr) 1 5 M51170-01 Plug 1 6 M50924-02 Burner head body 1 7 69246 Straight nipple 1 8 M50077 Solenoid valve 1 9 M50297 Compression elbow 1
Motor and Pump Assembly 350,000 and 600,000 Btu/Hr
REF. NO. PART NO. DESCRIPTION QTY.
1 097495-02AA Wiring cover 1 2 HF5-5C Screw, 5/16-24 x 5/16" 4 3 WLE-5 External lockwasher, 5/16" 4 4 M11084-26 Screw, #10-16 x 3/8" 3 5 099562-01 Motor (350,000 Btu/Hr) 1
099562-02 Motor (600,000 Btu/Hr) 1
6 M50116 Flange clamp
(holds pump to motor) 1
7 099520-01AA Motor support
(350,000 Btu/Hr) 1
101552-01 Motor support
(600,000 Btu/Hr) 1 8 57413 Street elbow 2 9 M17499-2 Pipe nipple 1 10 098102-01 Fuel filter assembly 1
098103-01 Filter element
(inside fuel filter
assembly, includes
rubber gaskets) 1 11 M50114-02 90˚ Male elbow 1 12 M50297 Compression elbow 1 13 M50113-02 Straight fitting 1 14 098560-01 Fuel pump 1 15 ** Lockwasher, 5/16" 4 16 NPF-5C Hex nut, 5/16-24" 4 17 HA3003 Flame-out control 1 18 097491-01 Power relay 1 19 101547-01 Snap bushing 3 20 M10908-2 Screw, #6-32 x 3/8" 2 21 101504-01 Strain relief bushing 1 22 M10908-14 Screw, #8-32 x 3/8" 1 23 099125-05 Terminal board 1 24 099125-04 Terminal board 1 25 099157-01 Rivet 2
4
5
6
7
Figure 18 - Burner Head Assembly
1
4
2
3
5
6
12
20
19
(3)
18
17
24
23
25 (2)
22
21
7
15
16
Figure 19 - Motor And Pump Assembly
3
1
2
8
9
11
10
9
8
14
13
8
** Standard hardware item
18
099507
OWNER’S MANUAL
NOTES
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099507
19
WARRANTY AND REPAIR SERVICE
LIMITED WARRANTY
DESA International warrants this product and any parts thereof, to be free from defects in materials and workman­ship for one (1) year from the date of first purchase when operated and maintained in accordance with instructions. This warranty is extended only to the original retail pur­chaser, when proof of purchase is provided.
This warranty covers only the cost of parts and labor re­quired to restore the product to proper operating condition. Transportation and incidental costs associated with war­ranty repairs are not reimbursable under this warranty.
Warranty service is available only through authorized deal­ers and service centers.
This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper maintenance, normal wear, alteration, modification, tampering, contami­nated fuels, repair using improper parts, or repair by anyone other than an authorized dealer or service center. Routine maintenance is the responsibility of the owner.
THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DESA International assumes no responsibility for indirect, incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequen­tial damages, or limitations or exclusions may not apply to you. This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.
KEEP THIS WARRANTY
PARTS AND SERVICE UNDER WARRANTY
Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be presented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship. If so, DESA Interna­tional will repair or replace the heater without charge. If they cannot supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Technical Service Department at 1-800-323-5190.
When calling DESA International, have ready
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• proof of purchase
Usually, we will ask you to return the defective part to the factory.
PARTS AND REPAIR SERVICE
Return your heater to your nearest authorized service center. Repairs not covered by the warranty will be billed at standard prices. If they cannot supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Parts Department at 1-800-972-7879 for information.
When calling DESA International, have ready
• model number of your heater
• the replacement part number
A service manual may be purchased from the address listed below. Send a check for $5.00 payable to DESA International.
When writing for information regarding your heater, be sure to include the model number and serial number as shown on the model plate.
Each service center is independently owned and operated. We reserve the right to amend these specifications at any time
without notice.
Model No. _______________________________ Serial No. _______________________________ Date of Purchase _________________________
(To be filled in by purchaser)
Corporate Headquarters
2701 Industrial Drive P.O. Box 90004 Bowling Green, Kentucky 42102-9004
www.desatech.com
For information, write: DESA International, P.O. Box 90004
Bowling Green, Kentucky 42102-9004 ATTN: Customer Service Department
When writing, always include Model number and Serial number.
099507 01
NOT A UPC
099507-01 Rev. L
06/99
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