Desa 100, 000 Btu/Hr, 150, 200 Owner's Manual

IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
HEATER SIZES:
100,000, 150,000 AND 200,000 BTU/HR
KEROSENE/DIESEL HEATER WITH BUILT-IN THERMOSTAT
PORTABLE FORCED AIR HEATERS
Save this manual for future reference.
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1
1
5
3
9
0
1
Heater is suitable
for outdoor use.
Never use heater
in living or
sleeping areas.
Wire Guard
for Canadian
models only.
TABLE OF CONTENTS
Safety .................................................................. 2
Unpacking............................................................ 3
Product Identication ........................................... 3
Specications ...................................................... 4
Assembly ............................................................. 5
Fuels .................................................................... 8
Ventilation ............................................................ 9
Theory of Operation............................................. 9
Operation ........................................................... 10
Operation with Portable Generator .....................11
Storing, Transporting or Shipping ...................... 12
Preventative Maintenance Schedule ................. 12
Troubleshooting ................................................. 13
Service Procedures ........................................... 15
Wiring Diagram .................................................. 20
Technical Service............................................... 21
Accessories ....................................................... 21
Parts .................................................................. 22
Replacement Parts ............................................ 27
Parts Central...................................................... 27
Warranty ............................................................ 28
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118419-01E2
SAFETY
d) During fueling, all fuel lines and fuel-
line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's
supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a
minimum of 762 cm (25 feet) from heaters, torches, welding equipment and similar sources of ignition (excep­tion: fuel reservoir integral with heater unit or any authorized auxiliary tank connected to heater unit).
g) Whenever possible, fuel storage
shall be conned to areas where oor
penetrations do not permit fuel to drip
onto or be ignited by a re at lower
elevation.
h) Fuel storage shall be in accordance
with the authority having jurisdiction.
3. Use only the electrical voltage and fre-
quency specied on model plate.
4. Heater is suitable for outdoor use.
5. Heater must be grounded. Use only a properly grounded three-wire extension cord. Plug into grounded outlet only.
6. Use only in areas free of ammable va­pors or high dust content.
7. Minimum clearance from any combust ble materials: 8 feet (244 cm) from hot air outlet, 6 feet (183 cm) from top, and 4 feet (120 cm) from sides and inlet.
8. Locate heater on a stable and level sur-
face while hot or operating or a re may
occur.
9. Heater is acceptable for use on ooring
such as wood (a combust ble material).
10. Use only in well vented areas. Before us­ing heater, provide at least a 2800 square cm (three-square-foot) opening of fresh, outside air for each 30 kw (100,000 Btu/Hr) of rating.
11. Keep children and animals away from heater at all times.
12. Never start heater when combustion chamber is hot or if fuel has accumulated in combustion chamber.
13. This heater is equipped with a thermostat. Heater may start at anytime.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
u, with headaches, dizziness and/or nausea.
If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those
under the inuence of alcohol and those at
high altitudes. Make certain you read and understand all
warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Use only kerosene, #1/#2 diesel/fuel oil,
JET A or JP-8 fuels to avoid risk of re or
explosion. Never use gasoline, oil from crank cases, naphtha, paint thinners,
alcohol or other highly ammable fuels.
2. Fueling a) Personnel involved with fueling shall
be qualied and thoroughly familiar
with the manufacturer's instructions and applicable regulations regarding the safe fueling of heating units.
b) Only the type of fuel specied on the
heater's data plate shall be used.
c) All ame shall be extinguished and the
heater allowed to cool, prior to fueling.
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118419-01E 3
14. Never leave a heater plugged in without adult supervision if children or animals are likely to be present.
15. Use caution when moving or storing heater when fuel tank contains fuel. Fuel spillage can occur.
16. Use heater only in accordance with lo­cal ordinances and codes. Canadian residents should refer to CSA standard
B139, Installation Code for Oil Burning Equipment for recommended installation
practice.
17. Never use gasoline, crankcase drainings, naphtha, paint thinners, alcohol or other
highly ammable fuels.
18. Never use heater where gasoline, paint
thinner or other highly ammable vapors
are present.
19. Never use heater in living or sleeping areas.
20. Never move, handle, refuel or service a hot, operating or plugged-in heater.
SAFETY
Continued
21. Never attach duct work to front or rear of heater.
22. Heaters used in the vicinity of tarpaulins, canvas or similar enclosure materials shall be located a safe distance from such ma­terials. The recommended minimum safe distance is 304.8 cm (10 feet). It is further recommended that these enclosure ma-
terials be of a re retardant nature. These
enclosure materials shall be securely fas­tened to prevent them from igniting or from upsetting the heater due to wind action.
23. Unplug heater when not in use.
24. Never block air inlet (rear) or air outlet (front) of heater.
25. Warning to New York City Residents
For Use Only At Construction Sites in
accordance with applicable NYC codes under NYCFD certificate of approval #4803, #4899 and #4909.
26. Never use external fuel sources or tanks
that are not specically designed for use
with this heater.
Hot Air Outlet
Fuel Cap
Fuel Tank
ON/OFF Switch
Lower Shroud
Front Handle
Figure 1 - 100, 150 and 200 Models
UNPACKING
Upper Shroud
Cold Air Inlet
Thermostat Touch Pad
Fuel Gauge
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged call DESA Heating, LLC at 1-866-672-6040 for replacement parts before returning to dealer.
PRODUCT IDENTIFICATION
Wire Guard (Canadian models only,
see page 24) Extension Cord Wrap
Temperature Display
Rubber Foot
Handle Grip
Handle Crossbar
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118419-01E4
SPECIFICATIONS
100 Models
• Output Rating: 100,000 Btu/Hr
• Fuel: Use only kerosene, #1/#2 diesel*/fuel oil, JET A or JP-8 fuels
• Fuel Tank Capacity: 13.5 gal (51.1 liters)
• Fuel Consumption per Hr: 0.75 gal (2.84 liters)
• Pump Pressure (psi): 5.9
• Electric Requirements: 120 V/60 HZ
• Amperage (Normal Run): 4.2
• Typical Motor Speed (RPM): 3315
• Motor Horsepower: 1/5
• Shipping Weight (Approx.): 71 lb (32.2 kg)
• Heater Weight without Fuel (Approx.): 60 lb (27.2 kg)
150 Models
• Output Rating: 150,000 Btu/Hr
• Fuel: Use only kerosene, #1/#2 diesel*/fuel oil, JET A or JP-8 fuels
• Fuel Tank Capacity: 13.5 gal (51.1 liters)
• Fuel Consumption per Hr: 1.13 gal (4.28 liters)
• Pump Pressure (psi): 6.4
• Electric Requirements: 120 V/60 HZ
• Amperage (Normal Run): 4.2
• Typical Motor Speed (RPM): 3300
• Motor Horsepower: 1/4
• Shipping Weight (Approx.): 71 lb (32.2 kg)
• Heater Weight without Fuel (Approx.): 60.5 b (27.4 kg)
200 Models
• Output Rating: 200,000 Btu/Hr
• Fuel: Use only kerosene, #1/#2 diesel*/fuel oil, JET A or JP-8 fuels
• Fuel Tank Capacity: 13.5 gal (51.1 liters)
• Fuel Consumption per Hr: 1.45 gal (5.49 liters)
• Pump Pressure (psi): 7.1
• Electric Requirements: 120 V/60 HZ
• Amperage (Normal Run): 4.2
• Typical Motor Speed (RPM): 3300
• Motor Horsepower: 1/4
• Shipping Weight (Approx.): 73 lb (33.1 kg)
• Heater Weight without Fuel (Approx.): 62.5 b (28.3 kg)
* Use of #2 diesel/fuel oil will result in noticeable odor and could require additional fuel lter
maintenance. Use in extreme cold temperatures may require nontoxic anti-icer additives.
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118419-01E 5
ASSEMBLY
Estimated assembly time: 20 minutes Tools Needed
• 5/16" nut driver or wrench
• 7/16" socket/ratchet or wrenches
• #4 Phillips screw driver All models are furnished with a wheel, mounting hardware and handles. Parts will be found
in shipping carton. You should have the following assembly parts: Wheel (1), Axle (1), Handle Crossbar (1), Rear Cross Support (1), Legs (2), Rubber Feet (2), Rear
Handles (2), Front Handle (1), Handle Grips (2), Extension Cord Wraps (2) (see page 26). Parts are referenced by designated letter throughout assembly instructions. Hardware packet
provided with heater may contain more parts than needed for heater assembly. Hardware packet, part number 122094-01, contains the following (quantity used in parenthesis):
D
A
A
E
B
B
D
C
C
C
A
B
C
D
E
Description Part No. A 5/16" - 18 x 7/8 PPH (4) 121123-03 B Spacer (2) 113497-02 C 5/16" - 18 x 1 1/2 PPH (4) 121123-04 D 1/4" - 20 x 2 3/4 Bolt (4) HC4-22C E 1/4 - 20 Nut (4) NTC-4C
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118419-01E6
ASSEMBLY
Continued
Figure 2 - Attaching Wire Guard
Wire Guard (Canadian Models)
1. Remove two screws securing front of up­per shell to lower shell (see Figure 2).
2. Place wire guard on top of upper shell
ange.
3. Insert screws through wire guard and up-
per shell ange. Tighten screws rmly.
Wire Guard
Upper Shell
Wire Guard Screws (Canadian models only)
Rear Cross Support
Bolt (A)
Figure 3 - Attaching Rear Cross Support
Wheel and Handles
IMPORTANT: Install hardware nger tight only
at this time. After assembly is complete, use tools to tighten entire assembly
1. Place heater with bottom of tank at on oor.
2. Attach rear cross support with two bolts (A), see Figure 3.
3. Push rubber feet onto each leg (left and right), see Figure 4.
Figure 4 - Rubber Feet and Legs
Figure 5 - Legs Attached to Rear Cross
Support
Bolt (A)
Rear Cross Support
Leg
Axle
Wheel
Figure 6 - Wheel and Axle
Spacer
(B)
4. Assemble each leg (left and right) onto each side of rear cross support. Loosely secure each side with bolts (A) (see Fig­ure 5).
5. Lift front of heater so it is resting on back of shroud and back of legs (see Figure 8).
6. Insert axle through wheel. Slide one spacer (B) onto each end of wheel axle. See Figure 6.
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118419-01E 7
ASSEMBLY
Continued
7. Assemble wheel axle into front holes of legs (see Figure 7).
8. Secure front legs to tank with two bolts (C) (see Figure 8).
9. Tighten bolts from step 4 securing legs to rear cross support.
10. Set heater down to oor on wheel and rear
legs.
Figure 7 - Installing Wheel and Axle
Wheel
Leg
Figure 8 - Attaching Legs to Tank
Bolt (C)
Figure 9 - Front and Rear Handle
Assembly
Front Handle
Rear Handle
Bolt (D)
Figure 10 - Handle and Leg Assembly
Leg
Handle Assembly
Nut (E)
11. Slide rear handle onto each end of front handle. Insert bolts (D) into holes (2 per side) (see Figure 9).
12. Lift handle assembly over heater. Align and guide bolts into holes in leg.
13. Secure assembly with nuts (E) (see Figure 10).
14. Tighten entire assembly with tools.
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118419-01E8
FUELS
WARNING: Use only kero­sene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels to avoid risk of fire or explosion. Never use gasoline, oil drained from crankcases, naphtha, paint thinners, alcohol or other highly
flammable fuels.
Use only kerosene, #1/#2 diesel*/fuel oil, JET A, JP-8 fuels. Heavier fuels such as No. 2 fuel oil, No. 2 diesel fuel may also be used but will result in:
• noticeable odor
• additional fuel lter maintenance
* Use of #2 diesel/fuel oil in extreme cold
temperatures may require nontoxic anti-icer additives.
Do not use fuels heavier than No. 2 grade or heavy oils such as oil drained from crank­cases. These heavy oils will not ignite properly and will contaminate the heater.
IMPORTANT: Use a KEROSENE ONLY (blue) or DIESEL ONLY (yellow) storage container. Be sure storage container is clean. Foreign matter such as rust, dirt or water will cause the ignition control assembly to shut down heater. Foreign matter may also require heater's fuel system to be frequently cleaned.
15. Assemble extension cord wrap to each rear handle (see Figure 11).
16. Push handle grips onto handles (see Figure 11).
17. Attach handle crossbar with 2 bolts (C)
ASSEMBLY
Continued
Figure 11 - Handle Grip and Cord Cleat
Assembly
Handle Grip
Extension Cord Wrap
Handle Crossbar
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118419-01E 9
VENTILATION
WARNING: Provide a fresh air opening of at least three square feet (2,800 square cm) for each 100,000 BTU/HR rating. Provide extra fresh air if more heaters are being used. The minimum ventilation requirements must be followed to avoid risks as­sociated with carbon monoxide poisoning. Make certain these requirements are met prior to operating heater.
Example: A 200,000 Btu/Hr (58.6 kw) heater requires one of the following:
• a two-car garage door [16 feet (4.88 meter) opening] raised 5" (12.7 cm)
• a single-car garage door [9 feet (2.74 me­ter) opening] raised 8" (20.3 cm)
• two, 30" (76.2 cm) windows raised 15" (38.1 cm)
THEORY OF OPERATION
The Fuel System: The air pump forces air through the air line. Air is then pushed through the nozzle. This air causes fuel to be lifted from the tank. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The high voltage ig­nitor provides power to the spark ignitor. This ignites the fuel/air mixture in the combustion chamber.
The Flame-Out Control System: This sys­tem causes the heater to shut down if the flame goes out.
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