Delta Electronics DNT04S0A0S03NFA, DNT04S0A0R03NFA, DNT04S0A0S05NFA, DNT04S0A0R05NFA Specification Sheet

Delphi DNT04, Non-Isolated Point of Load
FEATURES
High Efficiency: 94%@ 5Vin, 3.3V/3A out
Small size and low profile:
0.80” x 0.45” x 0.27” (SMD)
0.90” x 0.40” x 0.25” (SIP)
Standard footprint and pinout
Resistor-based trim
Output voltage programmable from
0.75V to 3.63V via external resistors
Pre-bias startup
No minimum load required
Fixed frequency operation
Input UVLO, OCP
Remote ON/OFF
ISO 9001, TL 9000, ISO 14001, QS 9000,
OHSAS 18001 certified manufacturing
facility
UL/cUL 60950 (US & Canada) Recognized,
and TUV (EN60950)- pending
CE mark meets 73/23/EEC and 93/68/EEC-
pending
DC/DC Power Modules: 2.4~5.5Vin, 0.75~3.63Vo, 3A out
The Delphi Series DNT04, 2.4-5.5V input, single output, non-isolated
Point of Load DC/DC converters are the latest offering from a world
leader in power systems technology and manufacturing Delta
Electronics, Inc. The DNT04 series provides a programmable outpu
voltage from 0.75V to 3.63V via external resistors. This product family is
available in surface mount or SIP package and provides up to 3A o
output current in an industry standard footprint. With creative design
technology and optimization of component placement, these converters
possess outstanding electrical and thermal performance, as well as
extremely high reliability under highly stressful operating conditions.
The DNT04, 3A modules have excellent thermal performance and can
provide full output current at up to 85℃ ambient temperature with no
airflow.
OPTIONS
Positive On/Off logic
SMD or SIP package
APPLICATIONS
Telecom/DataCom
Distributed power architectures
Servers and workstations
LAN/WAN applications
Data processing applications
PRELIMINARY DATASHEET
DS_DNT04SIP03_09262007
A
TECHNICAL SPECIFICATIONS
(TA = 25°C, airflow rate = 300 LFM, V
PARAMETER NOTES and CONDITIONS DNT04S0A0R03NFA
Min. Typ. Max. Units
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous) 0 5.8 Vdc Operating Temperature Refer to Figure 32 for measuring point -40 125 °C Storage Temperature -55 125 °C
INPUT CHARACTERISTICS
Operating Input Voltage Input Under-Voltage Lockout
Turn-On Voltage Threshold 2.1 V
Turn-Off Voltage Threshold 2.0 V Maximum Input Current Vin=4.5V Vo=3.3V, Io=Io,max 2.5 A No-Load Input Current 30 45 mA Off Converter Input Current 1 Inrush Transient Vin=2.4V to 5.5V, Io=Io,min to Io,max 0.1 A2S Recommended Input Fuse TBD A
OUTPUT CHARACTERISTICS
Output Voltage Set Point Vin=5V, Io=Io, max -2.0 Vo,set +2.0 Output Voltage Adjustable Range 0.7525 3.63 V Output Voltage Regulation
Over Line Vin=2.4V to 5.5V 0.3 % Vo,set Over Load Io=Io,min to Io,max 0.4 % Vo,set Over Temperature Ta=-40 to 85 0.4 % Vo,set
Total Output Voltage Range Over sample load, line and temperature -3.0 +3.0 % Vo,set Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 25 50 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 10 Output Current Range 0 3 A Output Voltage Over-shoot at Start-up 5 % Vo,set Output DC Current-Limit Inception 220 % Io Output Short-Circuit Current (Hiccup Mode) Io,s/c 3 Adc (rms)
DYNAMIC CHARACTERISTICS
Dynamic Load Response 10µF Tantalum & 1µF Ceramic load cap, 2.5A/µs
Positive Step Change in Output Current 50% Io, max to 100% Io, max 220 mV Negative Step Change in Output Current 100% Io, max to 50% Io, max 220 mV Setting Time to 10% of Peak Devitation 25 µs
Turn-On Transient Io=Io.max
Start-Up Time, From On/Off Control Von/off, Vo=10% of Vo,set 7 ms Start-Up Time, From Input Vin=Vin,min, Vo=10% of Vo,set 7
Maximum Output Startup Capacitive Load
EFFICIENCY
Vo=3.3V Vo=2.5V Vin=5V, 100% Load 92.5 % Vo=1.8V Vin=5V, 100% Load 90.0 % Vo=1.5V Vin=5V, 100% Load 88.5 % Vo=1.2V Vin=5V, 100% Load 87.0 % Vo=0.75V Vin=5V, 100% Load 81.5 %
FEATURE CHARACTERISTICS
Switching Frequency 300 kHz ON/OFF Control, (Negative logic)
Logic Low Voltage Module On, Von/off -0.2 0.3 V
Logic High Voltage Module Off, Von/off 2.5 Vin.max V
Logic Low Current Module On, Ion/off 10 µA
Logic High Current Module Off, Ion/off 0.2 1 mA
GENERAL SPECIFICATIONS
MTBF Io=100% of Io, max; Ta=25°C TBD M hours Weight 2.3 grams
= 2.4Vdc and 5.5Vdc, nominal Vout unless otherwise noted.)
in
Vo Vin –0.5V
Full load; ESR 1m Full load; ESR 10m
Vin=5V, 100% Load 94.0 %
2.4 5.5 V
1000 µF 3000 µF
m
% Vo,set
15
mV
ms
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ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Converter efficiency vs. output current (5Vin/3.3Vout)
Figure 3: Converter efficiency vs. output current (5Vin/1.8Vout)
Figure 2: Converter efficiency vs. output current (5Vin/2.5Vout)
Figure 4: Converter efficiency vs. output current (5Vin/1.5Vout)
Figure 5: Converter efficiency vs. output current (5Vin/1.2Vout)
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Figure 6: Converter efficiency vs. output current (5Vin/0.75Vout)
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ELECTRICAL CHARACTERISTICS CURVES (CON.)
Figure 7: Output ripple & noise at 5Vin, 3.3V/3A out, 50mV/div Figure 8: Output ripple & noise at 5Vin, 2.5V/3A out, 50mV/div
Figure 9: Output ripple & noise at 5Vin, 1.8V/3A out, 50mV/div
Figure 11: Output ripple & noise at 5Vin, 1.2V/3A out, 50mV/div
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Figure 10: Output ripple & noise at 5Vin, 1.5V/3A out, 50mV/div
Figure 12: Output ripple & noise at 5Vin, 0.75V/3A out, 50mV/div
4
ELECTRICAL CHARACTERISTICS CURVES (CON.)
Figure 13: Turn on delay time at 5Vin, 3.3V/3A out Top: Vout, 2V/div, Bottom: Vin, 5V/div; 2mS/div
Figure 15: Turn on delay time at 5Vin, 1.8V/3A out Top: Vout, 1V/div, Bottom: Vin, 5V/div; 2mS/div
Figure 14: Turn on delay time at 5Vin, 2.5V/3A out
Top: Vout, 2V/div, Bottom: Vin, 5V/div; 2mS/div
Figure 16: Turn on delay time at 5Vin, 1.5V/3A out Top: Vout ,1V/div, Bottom: 5V/div; 2mS/div
Figure 17: Turn on delay time at 5Vin, 1.2V/3A out
Top: Vout , 1V/div, Bottom: Vin, 5V/div; 2mS/div
DS_DNT04SIP3A_09262007
Figure 18: Turn on delay time at 5Vin, 0.75V/3A out
Top: Vout, 0.5V/div, Bottom: Vin ,5V/div; 2mS/div
5
ELECTRICAL CHARACTERISTICS CURVES
Figure 19: Typical transient response to step load change at
2.5A/µS from 100% to 50% of Io, max at 5Vin, 3.3Vout (Cout = 1uF ceramic, 10µF tantalum), 0.1V/div
Figure 20: Typical transient response to step load change at
2.5A/µS from 50% to 100% of Io, max at 5Vin, 3.3Vout (Cout =1uF ceramic, 10µF tantalum), 0.1V/div
Figure 21: Output short circuit current 5Vin, 0.75Vout 20A/div, 10mS/div
Vbias=1V
Figure 22:Turn on with Prebias 5Vin, 3.3V/0A out, Vbias =1.0Vdc 2V/div, 10mS/div
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TEST CONFIGURATIONS
TO OSCILLOSCOPE
L
VI(+)
100uF
BATTERY
2
Tantalum
I
(-)
V
Note: Input reflected-ripple current is measured with a simulated source inductance. Current is measured at the input of the module.
Figure 23: Input reflected-ripple test setup
COPPER STRIP
Vo
10uF tantalum
1uF
ceramic
SCOPE
GND
Note: Use a 10µF tantalum and 1µF capacitor. Scope measurement should be made using a BNC connector.
Figure 24: Peak-peak output noise and startup transient
measurement test setup.
DISTRIBUTION LOSSES
VIVo
I
I
SUPPLY
GND
Resistive
Load
CONTACT AND
Io
LOAD
DESIGN CONSIDERATIONS
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the module. An input capacitance must be placed close to the modules input pins to filter ripple current and ensure module stability in the presence of inductive traces that supply the input voltage to the module.
Safety Considerations
For safety-agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a adequate time-delay fuse in the ungrounded lead.
CONTACT RESISTANCE
Figure 25: Output voltage and efficiency measurement test
setup
Note: All measurements are taken at the module terminals.
When the module is not soldered (via socket), place Kelvin connections at module terminals to avoid measurement errors due to contact resistance.
IoVo
×
=
η
DS_DNT04SIP3A_09262007
IiVi
×
%100)( ×
7
=
=−×−
=
y
FEATURES DESCRIPTIONS
Remote On/Off
The DNT series power modules have an On/Off pin for remote On/Off operation. Both positive and negative On/Off logic options are available in the DNT series power modules.
For positive logic module, connect an open collector (NPN) transistor or open drain (N channel) MOSFET between the On/Off pin and the GND pin (see figure 26). Positive logic On/Off signal turns the module ON during the logic high and turns the module OFF during the logic low. When the positive On/Off function is not used, leave the pin floating or tie to Vin (module will be On).
For negative logic module, the On/Off pin is pulled high with an external pull-up resistor (see figure 27). Negative logic On/Off signal turns the module OFF during logic high and turns the module ON during logic low. If the negative On/Off function is not used, leave the pin floating or tie to GND. (module will be On)
Vin
I
ON/OFF
On/Off
Q1
Figure 26: Positive remote On/Off implementation
Vin
Rpull-
up
I
ON/OFF
On/Off
Q1
Vo
GND
Vo
GND
RL
RL
FEATURES DESCRIPTIONS (CON.)
Over-Temperature Protection
The over-temperature protection consists of circuitry that provides protection from thermal damage. If the temperature exceeds the over-temperature threshold the module will shut down. The module will try to restart after shutdown. If the over-temperature condition still exists during restart, the module will shut down again. This restart trial will continue until the temperature is within specification.
Output Voltage Programming
The output voltage of the DNT can be programmed to any voltage between 0.75Vdc and 3.3Vdc by connecting one resistor (shown as Rtrim in Figure 28) between the TRIM and GND pins of the module. Without this external resistor, the output voltage of the module is 0.7525 Vdc. To calculate the value of the resistor Rtrim for a particular output voltage Vo, please use the following equation:
Rtrim
7525.0
Vo
21070
= 5110
For example, to program the output voltage of the DNS module to 1.8Vdc, Rtrim is calculated as follows:
21070
= KRtrim 155110
7525.08.1
DNT can also be programmed by apply a voltage between the TRIM and GND pins (Figure 29). The following equation can be used to determine the value of Vtrim needed for a desired output voltage Vo:
()
For example, to program the output voltage of a DNT module to 3.3 Vdc, Vtrim is calculated as follows
()
⎥ ⎦
⎤ ⎥
7525.01698.07.0 ×
VoVtrim
=
VVtrim 267.07525.03.31698.07.0
Figure 27: Negative remote On/Off implementation
Over-Current Protection
To provide protection in an output over load fault condition, the unit is equipped with internal over-current protection. When the over-current protection is triggered, the unit enters hiccup mode. The units operate normall
once the fault condition is removed.
DS_DNT04SIP3A_09262007
GND
Vo
RLoad
TRIM
Rtrim
Figure28: Circuit configuration for programming output voltage using an external resistor
8
A
FEATURE DESCRIPTIONS (CON.)
Vo
Vtrim
TRIM
GND
Figure 29: Circuit Configuration for programming output voltage using external voltage source
The amount of power delivered by the module is the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module must not exceed the maximum rated power (
Vo.set x Io.max P max).
Voltage Margining
Output voltage margining can be implemented in the DNT modules by connecting a resistor, R pin to the ground pin for margining-up the output voltage and by connecting a resistor, R to the output pin for margining-down. Figure 30 shows the circuit configuration for output voltage margining. If unused, leave the trim pin unconnected. is available from the evaluation procedure which computes the values of R specific output voltage and margin percentage.
margin-up and Rmargin-down for a
RLoad
+
_
margin-up, from the Trim
margin-down, from the Trim pin
calculation tool
Vin
On/Off
Vo
Trim
Rtrim
GND
Figure 30: Circuit configuration for output voltage margining
DS_DNT04SIP3A_09262007
Rmargin-down
Q1
Rmargin-up
Q2
9
THERMAL CONSIDERATIONS
A
Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel.
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted.
The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The height of this fan duct is constantly kept at
25.4mm (1’’).
Thermal Derating
Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected.
FACI NG PWB
PWB
THERMAL CURVES
Figure 32: Temperature measurement location The allowed maximum hot spot temperature is defined at 125
Output Current (A)
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
DNT04S0A0R03(standard) Output Current vs. Ambient Temperature and Air Velocity
25 30 35 40 45 50 55 60 65 70 75 80 85
@Vin=5V Vout=0.75~3.3V (Through PCB Orientation)
Natural
Convection
Ambient Temperature (℃)
Figure 33: Output current vs. ambient temperature and air velocity @ Vin=5V, Vout=0.75V~3.3V(Through PCB Orientation)
AIR VELOCITY AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
IR FLOW
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
50.8 (2.0”)
Figure 31: Wind tunnel test setup
DS_DNT04SIP3A_09262007
MODULE
12.7 (0.5”)
25.4 (1.0”)
10
MECHANICAL DRAWING
SMD PACKAGE (OPTIONAL) SIP PACKAGE
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PART NUMBERING SYSTEM
DNT 04 S 0A0 R 03 N F A
Product
Series
DNT- 3A/5A 04 - 2.4V~5.5V S - Single 0A0 -
Input Voltage
Numbers
of Outputs
Output
Voltage
Programmable
Package
Typ e
R - SIP 03 - 3A
Output
Current
On/Off
logic
N- negative
(Default)
P- positive
Option Code
F- RoHS 6/6
(Lead Free)
A - Standard Function
MODEL LIST
Model Name Package Input Voltage Output Voltage Output Current
DNT04S0A0S03NFA SMD 2.4V ~ 5.5Vdc 0.75V ~ 3.63Vdc
DNT04S0A0R03NFA SIP 2.4V ~ 5.5Vdc 0.75V ~ 3.63Vdc
DNT04S0A0S05NFA SMD 2.4V ~ 5.5Vdc 0.75V ~ 3.63Vdc
DNT04S0A0R05NFA SIP 2.4V ~ 5.5Vdc 0.75V ~ 3.63Vdc
3A
3A
5A
5A
5Vin, 3.3Vdc full load
Efficiency
93.5%
94%
94%
93%
CONTACT:
USA:
Telephone: East Coast: (888) 335 8201 West Coast: (888) 335 8208 Fax: (978) 656 3964 Email:
DCDC@delta-corp.com
www.delta.com.tw/dcdc
Europe:
Telephone: +41 31 998 53 11 Fax: +41 31 998 53 53
DCDC@delta-es.tw
Email:
Asia & the rest of world:
Telephone: +886 3 4526107 x6220 Fax: +886 3 4513485
DCDC@delta.com.tw
Email:
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice.
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