Delta VFD-S User Manual

Preface
Thank you for choosing DELTA’s high-performance VFD-S Series. The VFD-S Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-S User Manual on the CD supplied with the drive.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-S using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-S series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-S series shall NOT be used for life support equipment or any life safety situation.
WAR NI NG!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V (480V for 460V models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
English- 1
Specifications
Model Number VFD-XXXS 002 004 007 002 004 007 015 022 004 007 015 022 Max. Applicable Motor Output (kW) 0.2 0.4 0.75 0.2 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 Max. Applicable Motor Output (HP) 0.25 0.5 1.0 0.25 0.5 1.0 2.0 3.0 0.5 1.0 2.0 3.0
Voltage Class 115V Class 230V Class 460V Class
Rated Output Capacity (KVA) 0.6 1.0 1.6 0.6 1.0 1.6 2.9 4.2 1.2 2.0 3.3 4.4 Rated Output Current (A) 1.6 2.5 4.2 1.6 2.5 4.2 7.5 11.0 1.5 2.5 4.2 5.5
Maximum Output Voltage (V)
Output Rating
Rated Frequency (Hz) 1.0 to 400 Hz
Rated Input Current (A)
Input Current for 1-phase model drive to be used as 3-phase model drive
Input Rating
Rated Voltage/Frequency
Voltage/Freq. Tolerance Control System SPWM (Sinusoidal Pulse Width Modulation, carrier frequency 3k-10kHz) Output Frequency Resolution 0.1Hz
Torque Characteristics
Overload Endurance 150% of rated current for 1 minute
Control
Accel/Decel Time 0.1to 600 second (2 Independent settings for Accel/Decel Time)
Characteristics
V/F Pattern V/F pattern adjustable Stall Prevention Level 20 to 250%, Setting of Rated Current
Keypad
Frequency Setting
Operation Setting Signal
External Signal
Keypad Setting by RUN, STOP
External Signal
Multi-Function Input Signal
Operating Characteristics
Multi-Function Output Indication
3-phase Proportional to Twice the Input Voltage
3-phase Proportional to Input Voltage
Single phase Single/3-phase model drive 3-phase
4.9/
6.5/
9.7/
15.7/
6918
1.9
2.7
5.1
9.0
24/
1.7 2.9 5.1 6.9
15
-- -- 1.6 3.0 5.1 8.4 -- -- --
100/110/120 VAC 50/60 Hz Voltage: ±10%, Frequency: ±5%
Including the auto-torque, auto-slip compensation; starting torque can be 150% at 5Hz
200/208/220/240 VAC 50/60Hz
380/400/415/480 VAC 50/60Hz
Setting by or Potentiometer
Potentiometer-5KΩ/0.5W, DC 0 to +10V or 0 to +5V (Input impedance 47KΩ), RS-485 interface, 4 to 20mA (Input impedance 250Ω); Multi­Function Inputs 1 to 5 (7 steps, Jog, up/down)
M0 to M5 can be combined to offer various modes of operation, RS-485 serial interface (MODBUS). Multi-step selection 0 to7, Jog, accel/decel inhibit, first/second accel/decel switch, counter, 8-step PLC operation, external Base Block (NC, NO), increase/decrease Master Frequency AC Drive Operating, Frequency Attained, Non-zero, Base Block, Fault Indication, Local/Remote indication, PLC Operation indication.
Analog Output Signal Analog frequency/current signal output.
AVR, S-Curve, Over-Voltage/Over-Current Stall Prevention, Fault Records,
Other Function
Built-in EMI Filter
Protection
Cooling
Installation Location Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust
Adjustable Carrier Frequency, DC Braking, Start Frequency for DC Braking, Momentary Power Loss restart, Frequency Limits, Parameter Lock/Reset, PID Feedback Control, Reverse Inhibition, etc.
VFD002S21E, VFD004S21E, VFD004S43E, VFD007S21E, VFD007S43E, VFD015S21E, VFD015S43E, VFD022S21E, VFD022S43E Self-testing, Over Voltage, Over Current, Under Voltage, Overload, Overheating, External Fault, Electronic thermal, Ground Fault. Forced air-cooling (ONLY FOR 022S2XA/B; XXXS43A/B/E 1HP~3HP; XXXSXXD; XXXS21E 400W~3HP). Others are Natural air-cooling.
Pollution Degree 2
Ambient Temperature -10°C to 40°C (Non-Condensing and not frozen) Storage Temperature -20°C to 60°C Ambient Humidity Below 90% RH (non-condensing)
Enviroment
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
English- 2
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
For VFDXXXSXXA/B/D/U
Main Circuit Powe r
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is tu rned O FF by a fault output
OFF
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
47K
17V
Grounding resistan ce less than 100
English- 3
For VFDXXXSXXE
A
NPN (sink mode)
Main Circuit Power
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is turned OFF by a fault output
Analog voltage
010VDC
Potenti ometer
3K 5K~~Ω
Analog current
Factory default: output freq. (Pot.) determined by the Potentiometer on the control panel.
Main circuit (power ) terminals
OFF
Factory default
Forward/Stop
Reverse/St op
Reset
Multi-step 1
Multi- step 2
Multi-step 3
Comm. signal (sink)
3
2
Pot.
1
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminal 1 & 2 are the power sources for the optional copy keypad and should not be used while using RS -485 communi cati on.
* If it is single phase model, please s elect any of the two input power terminal s in main circuit power.
Jumper
+1
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
M0
M1
M2
M3
M4
M5
GND E
+10V 10mA (MAX)
1
2
AVI
3
250
Ω
GND
Control circuit terminals
Braking resistor (optional)
+2/B1
+17V
CPU
Ω
2.4
47
47K
11V
NPN
PNP
J2
47K
Ω
ΩΩ
120W, 200 120W
400 120W
Ω
AC Motor
3~
Potentiom eter(1K )
+
-
Factory default: indicate output frequency
Multi-function indication output contacts below 120VAC/24VDC 5A
Factory default: indicates malfunction
Multi-function Photocoupler output below 48VDC 50mA
Factory default: Indicates during operation
RJ-11 communication port with RS-485 serial interface 1:17
V 2:GND 3:SG­4:SG+
Shielded leads
B2
U/T1
V/T2
W/T3
Ω
Ω
GND
RA
RB
RC
Mo1
MCM
RJ-11
61
select 80
E
FM
IM
Grounding resist ance less than 100
Analog output DC 0 10V
Ω
Ω
English- 4
For VFDXXXSXXE
A
PNP (source mode)
Main Circuit Power
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is turned OFF by a fault output
Analog voltage
010VDC
Potenti ometer
3K 5K
Analog current
Factory default: output freq. (Pot.) determined by the Potentiometer on the control panel.
Main circuit (power ) terminals
OFF
Common signal (source)
Forward/Stop
Reverse/St op
Reset
Multi-step 1
Multi- step 2
Multi-step 3
3
2
Pot.
~Ω
1
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminal 1 & 2 are the power sources for the optional copy keypad and should not be used while using RS -485 communi cati on.
* If it is single phase model, please s elect any of the two input power terminal s in main circuit power.
Jumper
+1
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
M0
M1
M2
M3
M4
M5
GND
E
+10V 10mA (MAX)
1
2
AVI
3
Ω
250
GND
Control circuit terminals
Braking resistor (optional)
+2/B1
+17V
CPU
2.4
Ω
47
47K
11V
NPN
PNP
J2
47K
Ω
ΩΩ
120W, 200 120W
400 120W
Ω
AC Motor
3~
Potentiom eter(1K )
+
-
Factory default: indicate output frequency
Multi-function indication output contacts below 120VAC/24VDC 5A
Factory default: indicates malfunction
Multi-function Photocoupler output below 48VDC 50mA
Factory default: Indicates during operation
RJ-11 communication port with RS-485 serial interface
V
1:17 2:GND 3:SG­4:SG+
Shielded leads
B2
U/T1
V/T2
W/T3
Ω
Ω
GND
RA
RB
RC
Mo1
MCM
RJ-11
61
select 80
E
FM
IM
Grounding resist ance less than 100
Analog output DC 0 10V
Ω
Ω
English- 5
Power Terminals
A
AC Input Line Ter min al
Motor Connection
AC Input Line Terminal
Mo tor Connection
Groun d Brak ing Resist or
Figure 1: VFD002S11A/11B, VFD004S11A/11B Figure 2: VFD007S11A/B
AC Input Line Ter min al
Groun d
Motor
Connection
Brak ing Resistor
DC Reactor
Figure 3: VFD002S21A/E, VFD004S21A/E,
VFD007S21A/E
C Input Line
Te rm in al
Ground
Braking Resistor
Mo tor Connection
DC Reactor
Figure 5: VFD015S21U/43D/43E/43U,
Figure 4: VFD002S21B/23A,
VFD004S21B/23A/43A/43B/43E,
VFD007S21B/23A/43A/43B/43E, VFD015S23D
AC Input Line Te r mi na l
Figure 6: VFD015S21D/E, VFD022S21D/E
Braking ResistorGround
AC Input Line Terminal
Motor
Connection
Brak ing
Ground DC Reactor
Resistor
Connection
Brakin g Resistor
Motor
DC ReactorGround
VFD022S21U/23D/43D/43E/43U
Figure 1/figure3/figure 4: Wire Gauge: 14-20 AWG (2.1-0.5mm Wire Type: copper wire only, 75°C Torque: 12 kgf-cm (10 in-lbf)
2
)
English- 6
Figure 2/figure5/figure 6: Wire Gauge: 10-18 AWG (5.3-0.8mm2) Wire Type: stranded copper wire only, 75°C Torque: 20 kgf-cm (17.4 in-lbf)
Terminal Explanations
*
*
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals (three phase)
L/L1, N/L2 AC line input terminals (single phase)
U/T1, V/T2, W/T3 Motor connections
+2/B2 – B1 Connections for Braking Resistor (optional)
+2/+1 – B1 Connections for DC Link Reactor (optional)
Earth Ground
Control Terminal Wiring (Factory Setting)
A. XXXSXXA/B/D/U
Operation freq. setting potentiometer VR : 3K~5K
Corrector potentiometer VR : 1K~5K
Freq. meter 0~10 VDC Full scale voltmeter
M1AVI10V+AFM M0 M4M2 M3 M5
Reverse/Stop
Forward/Stop
GND
Multi-step speed 3
Multi-step speed 2
Multi-step speed 1
Reset
B. XXXSXXE
RA RB RC
MO1
MCM
RJ11
6 ~ 1
Relay contactor output Factory setting : Fault indication
Photo coupler output
Factory setting : in work
RS485 Communication port
Wire Gauge: 24-12 AWG Wire Type: Copper Only Torque: 4 kgf-cm (3.5 in-lbf)
Multi -step spee d 3
Wire Gauge: 24-16 AWG Wire Type: Copper Only Torque: 2 kgf-cm (1.7 in-lbf)
English- 7
Terminal Explanations
Terminal symbols
RA-RC
RB-RC
Multi-Function Indication Output Contact Multi-Function Indication Output Contact
Terminal name Remarks
Refer to Pr.3-06 Relay output contact RA-RC (N.O. Contact) RB-RC (N.C. Contact)
MO1-MCM Multi-function PHC output Refer to Pr.3-05
RJ-11 Serial communication port RS-485 serial communication interface
+10V-GND Power for speed setting Power Supply (+10 V/10mA)
AVI-GND
Analog voltage/current freq. command
0 to +10 V (Max. Output Frequency) Input or 4 to 20mA (Max. Output Frequency) Input
AFM-GND Analog frequency/current meter 0 to +10 V (Max. output Frequency) Output
17V DC Voltage Source (17V/20mA), used for source mode.
M0 Multi-function auxiliary input M1 Multi-function input 1 M2 Multi-function input 2 M3 Multi-function input 3
Refer to Pr.4-04 to Pr.4-08
M4 Multi-function input 4
Multi-function input 5
M5
GND Digital Signal Common
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit. The shield wire should only be connected at the drive. Do not connect shield wire on both ends.
Description of Digital Keypad
This digital keypad includes two parts: Display panel and keypad. Display panel provides the parameter display and shows operation status of the AC drive. Keypad provides programming interface between users and AC drives.
LED indication Light during RUN, STOP, FWD and REV operation.
Potentiometer for frequency setting. Could be the Master Frequency input by setting Pr.2-00.
Mode Key Change between different display modes.
RUN FWD REV
MIN. MAX.
MODE
RUN
STOP
STOP/RESET
PROG
DATA
LED Displa y Indicate frequency, motor parameter setting value and alarm content s.
RUN Key Start inverter drive operation.
STOP/RESET Key Stop inverter drive operation and reset the inverter after faults occurred.
PROG/DATA Key Set the different parameters and enter info rmation .
UP and DOWN Key Sets the pa rameter number or changes the numerical data such as the freq. reference.
English- 8
Operation steps of the Digital Keypad
MODE
Set frequency
Set frequency
Change display mode
Set frequency
Change disp lay item
Set Freq.
MODE
MODE
Change disp lay mode
Display freq. Command
Communication error, only appears when communication error happens.
MODE
Change display mode
MODE
Change display mode
MODE
Display parameter number
Display parameter number
PROG DATA
PROG
DATA
MODE
Display the data of parameter
Parameter is locked or data is out of range, or data can't be entered during RUN mode.
Set parameter group
Set parameter number
PROG
DATA
Set parameter data
Change operation direct ion
REV state can't attain if reverse is inhibited.
Store data
Data is stored
English- 9
Summary of Parameter Settings
a: The parameter can be set during operation.
Group 0 User Parameters
Pr. Explanation Settings
0-00 Identity Code of the AC Motor Drive Read-only d # 0-01 Rated Current Display of the AC
Read-only d##.#
Motor Drive
0-02 Parameter Reset d09: All parameters are reset to
factory settings
d0: Display the frequency command
value (LED F)
d1: Display the actual output
frequency (LED H)
a0-03 Start-up Display Selection
d2: Multifunction display, see Pr.00-
04 d3: Display output current (LED A) d4: Display forward/reverse
command (Frd/rEv) d0: Display User-Defined Unit (u) d1: Display Counter Value (C) d2: Display Process Operation (1.tt)
a0-04 Content of Multi-Function Display
d3: Display DC-BUS Voltage ( d4: Display output voltage (E) d5: Display frequency commands of
PID (P) d6: Display analog feedback signal
value (b) (%)
a0-05 User-Defined Coefficient K d0.1 to d160 d1.0
0-06 Software Version Read-only d#.# 0-07 Password Input d0 to d999 d0 0-08 Password Set d0 to d999 d0
a0-09 Memory Mode Selections d0 to d63 d8
Group 1 Basic Parameters
Pr. Explanation Settings
1-00 Maximum Output Frequency (Fmax) d50.0 to d400 Hz d60.0 1-01 Maximum Voltage Frequency (Fbase) d10.0 to d400 Hz d60.0
1-02 Maximum Output Voltage (Vmax)
230V series: d2.0V to d255V d220 460V series: d4.0V to d510V d440
1-03 Mid-Point Frequency (Fmid) d1.0 to d400 Hz d1.0
Mid-Point Voltage (Vmid)
1-04
230V series: d2.0V to d255V d12 460V series: d4.0V to d510V d24
1-05 Minimum Output Frequency (Fmin) d1.0 to d60.0 Hz d1.0
Minimum Output Voltage (Vmin)
1-06
230V series: d2.0V to d255V d12.0
460V series: d4.0V to d510V d24.0 1-07 Output Frequency Upper Limit d1 to d110% d100 1-08 Output Frequency Lower Limit d0 to d100% d0
a1-09 Accel Time 1 d0.1 to d600 Sec d10.0 a1-10 Decel Time 1 d0.1 to d600 Sec d10.0 a1-11 Accel Time 2 d0.1 to d600 Sec d10.0 a1-12 Decel Time 2 d0.1 to d600 Sec d10.0
English- 10
u
)
Factory
Setting
d0
d0
d0
Factory
Setting
NOTE
NOTE
Pr. Explanation Settings
Factory
Setting
a1-13 Jog Acceleration / Deceleration Time d0.1 to d600 Sec d10.0 a1-14 Jog Frequency d1.0 Hz to d400 Hz d6.0
d0: Linear Accel/Decel d1: Auto Accel, Linear Decel d2: Linear Accel, Auto Decel
Auto acceleration / deceleration (refer
1-15
to Accel/Decel time setting)
d3: Auto Accel/Decel (Set by load) d4: Linear Accel; Auto Decel, Stall
Prevention during Decel
d0
d5: Auto Accel/Decel, Stall
Prevention during Decel 1-16 Acceleration S-Curve d0 to d7 d0 1-17 Deceleration S-Curve d0 to d7 d0
d0.0 Jog Decelerating Time
1-18 Jog Decelerating Time
Determined by Pr.1-13
d0.0
d0.1 to d600
Group 2 Operation Method Parameters
Pr. Explanation Settings
Factory
Setting
d0: Master Frequency input
determined by digital keypad.
(record the frequency of power
loss and it can do analog
overlap plus)
d1: Master Frequency determined
by analog signal DC 0V-10V
(external terminal AVI). (won’t
record the frequency of power
loss and it can’t do analog
overlap plus)
d2: Master Frequency determined
by analog signal DC 4mA -
Source of Master Frequency
2-00
Command
20mA (external terminal AVI).
(won’t record the frequency of
power loss and it can’t do
d0
analog overlap plus)
d3: Master Frequency determined
by Potentiometer on the digital
keypad. (won’t record the
frequency of power loss and it
can do analog overlap plus)
d4: Master Frequency operated by
RS-485 serial communication
interface and record frequency
of power loss. (record the
frequency of power loss and it
can do analog overlap plus)
NOTE
NOTE
English- 11
Pr. Explanation Settings
Factory
Setting
d5: Master Frequency operated by
RS-485 serial communication
Source of Master Frequency
2-00
Command
interface and won’t record
frequency before power loss.
(won’t record the frequency of
d0
power loss and it can do analog
overlap plus)
d0: Digital Keypad d1: External terminals. Keypad
STOP/RESET enabled.
d2: External terminals. Keypad
Source of Operation
2-01
Command
STOP/RESET disabled.
d3: RS-485 serial communication
(RJ-11) .Keypad STOP/RESET
d0
enabled.
d4: RS-485 serial communication
(RJ-11). Keypad STOP/RESET
disabled.
d0: STOP: ramp to stop; E.F.: coast
2-02 Stop Method
to stop
d1: STOP: coast to stop; E.F.: coast
d0
to stop
2-03 PWM Carrier Frequency Selections
d3: 3KHz d4: 4KHz d5: 5KHz d6: 6KHz
d7: 7KHz d8: 8KHz d9: 9KHz d10: 10KHz
d10
d0: Enable forward/reverse
2-04 Motor Direction Control
operation
d0 d1: Disable reverse operation d0: Decelerate to 0 Hz
2-05 Loss of ACI Signal
d1: Coast to stop and display “EF” d2: Continue operation by last
d0
frequency command
d0: Disable
2-06 Analog Auxiliary Frequency Operation
d1: Enable + AVI d2: Enable + ACI
d0
Group 3 Output Function Parameters
Pr. Explanation Settings
3-00 Analog Output Signal
d0: analog frequency meter d1: analog current meter
Factory
Setting
d0
a3-01 Analog Output Gain d1 to d200% d100
3-02 Desired Frequency Attained d1.0 to d400 Hz d1.0
NOTE
NOTE
3-03 Terminal Count Value d0 to d999 d0 3-04 Preliminary Count Value d0 to d999 d0
Multi-Function Output Terminal 1
3-05
(Photocoupler Output)
d0: No Function d1
English- 12
Pr. Explanation Settings
Factory
Setting
d1: AC Drive Operational d2: Master Frequency Attained d3: Zero Speed d4: Over Torque Detection d5: Base-Block (B.B.) Indication d6: Low-Voltage Indication d7: Operation Mode Indication d8: Fault Indication d9: Desired Frequency Attained
Multi-Function Output Terminal 2
3-06
(Relay Output)
d10: PLC Program Running d11: PLC Program Step Completed
d8
d12: PLC Program Completed d13: PLC Program Operation
Paused d14: Terminal Count Value Attained d15: Preliminary Count Value
Attained d16: AC Motor Drive Ready d17: FWD command Indication d18: REV command Indication
Group 4 Input Function Parameters
Pr. Explanation Settings
Factory
Setting
a4-00 Potentiometer Bias Frequency d 0.0 to d 100.0% d0.0
Potentiometer Bias
a4-01
Polarity Potentiometer
a4-02
Frequency Gain Potentiometer Reverse
4-03
Motion Enable
d0: Positive Bias d1: Negative Bias
d0
d1 to d200 % d100
d0: Forward Motion Only d1: Reverse Motion enabled
d0
d0: No Function
Multi-Function Input Terminal 1 (M0,
4-04
M1)
d1: FWD/STOP, REV/STOP d2: FWD/REV, RUN/STOP d3: 3-wire Operation Control Mode
d1
d4: E.F. External Fault Input (N.O.)
Multi-Function Input Terminal 2 (M2) d5: E.F. External Fault Input (N.C.)
d6: Reset d7: Multi-Step Speed Command 1
4-05
d8: Multi-Step Speed Command 2
d6 d9: Multi-Step Speed Command 3 d10: Jog Operation d11: Accel/decel Inhibit
Multi-Function Input Terminal 3 (M3) d12: First or Second
Acceleration/deceleration Time
4-06
Selection
d7 d13: External base block (N.O.) d14: External base block (N.C.)
Multi-Function Input Terminal 4 (M4) d15: Up: Increment master
frequency
4-07
d16: Down: Decrement master
frequency
d8
d17: Run PLC Program
NOTE
NOTE
English- 13
Pr. Explanation Settings
Factory
Setting
d18: Pause PLC Program d19: Counter Trigger Signal d20: Counter Reset d21: Select ACI / Deselect AVI d22: PID Function Disabled d23: JOG FWD d24: JOG REV d25: The source of master
4-08 Multi-Function Input Terminal 5(M5)
frequency is AVI.
d26: The source of master
d9
frequency is ACI.
d27: Press UP/DOWN key to switch
forward/reverse (N.O.) motion
d28: Press UP/DOWN key to switch
forward/reverse (N.C.) motion
d29: M0: 0: RUN 1: STOP, M1: no
function, Direction is controlled by keypad
4-09 Line Start Lockout
d0: Disable d1: Enable
d0
d0: Based on accel/decel time d1: Up frequency according to
constant speed, down frequency
4-10 Up/Down Mode
according to deceleration time
d2: Up frequency according to
d3
acceleration time, down frequenc according to constant speed
d3: Constant speed
Accel/Decel Rate of Change of
4-11
UP/DOWN Operation with Constant
0~1000, unit: 5 Hz/sec d1
Speed
Group 5 Multi-Step Speed and PLC Parameters
Pr. Explanation Settings
Factory
Setting
5-00 1st Step Speed Freq. d0.0 to d400 Hz d0.0 5-01 2nd Step Speed Freq. d0.0 to d400 Hz d0.0 5-02 3rd Step Speed Freq. d0.0 to d400 Hz d0.0 5-03 4th Step Speed Freq. d0.0 to d400 Hz d0.0 5-04 5th Step Speed Freq. d0.0 to d400 Hz d0.0 5-05 6th Step Speed Freq. d0.0 to d400 Hz d0.0 5-06 7th Step Speed Freq. d0.0 to d400 Hz d0.0
d0: Disable PLC Operation d1: Execute one program cycle d2: Continuously execute program
5-07 PLC Mode
cycles
d3: Execute one program cycle step
d0
by step
d4: Continuously execute one
program cycle step by step
NOTE
NOTE
English- 14
Pr. Explanation Settings
Factory
Setting
d5: Disable PLC operation, but can
PLC Forward/ Reverse
5-08
Motion
set direction of 1st speed to 7th speed
d0 to d255 (0: FWD 1: REV) d0
5-09 Time Duration of Zero Step Speed d0 to d65500 Sec d0 5-10 Time Duration of 1st Step Speed d0 to d65500 Sec d0 5-11 Time Duration of 2nd Step Speed d0 to d65500 Sec d0 5-12 Time Duration of 3rd Step Speed d0 to d65500 Sec d0 5-13 Time Duration of 4th Step Speed d0 to d65500 Sec d0 5-14 Time Duration of 5th Step Speed d0 to d65500 Sec d0 5-15 Time Duration of 6th Step Speed d0 to d65500 Sec d0 5-16 Time Duration of 7th Step Speed d0 to d65500 Sec d0
Group 6 Protection Parameters
Pr. Explanation Settings
6-00 Over-Voltage Stall Prevention
Over-Voltage Stall Prevention Level
6-01
d0: Disable d1: Enable
115V/230V series: d350 to d410V d390 460V series: d700 to d820V d780
Factory
Setting
d1
6-02 Over-Current Stall Prevention Level d20 to d150% d130
d0: Disabled d1: Enabled during constant speed
operation. After the over-torque is detected, keep running until OL1 or OL occurs.
d2: Enabled during constant speed
6-03 Over-Torque Detection Mode
operation. After the over-torque is detected, stop running.
d0
d3: Enabled during running and
continues before Continuous Output Time Limit (Pr.6-05) is reached
d4: Enabled during running. After
the over-torque is detected, stop
running. 6-04 Over-Torque Detection Level d30 to d200% d150 6-05 Over-Torque Detection Time d0.1 to d10.0 Sec d0.1
Electronic Thermal Overload Relay
6-06
Selection Electronic Thermal
a6-07
Characteristic
6-08
Present Fault Record
d0 to d2 d2
d30 to d600 Sec d60
d0: No fault
d0 d1: Over current (oc) d2: Over voltage (ov) d3: Over heat (oH) d4: Over load (oL) d5: Over load (oL1) d6: External fault (EF) d7: Reserved
NOTE
NOTE
English- 15
Pr. Explanation Settings
6-09 Second Most Recent Fault Record
d8: Reserved d9: Excess current during
acceleration (ocA)
Factory
NOTE
Setting
d10: Excess current during
deceleration (ocd)
d11: Excess current during steady
6-10 Third Most Recent Fault Record
state (ocn) d12: Ground fault (GF) d13: Reserved d14: Low voltage (Lv) d15: CPU failure 1 (cF1) d16: CPU failure 2 (cF2) d17: Base block (b.b.) d18: Overload (oL2) d19: Auto acceleration/deceleration
failure (cFA) d20: Software protection enable
(codE) d21: Reserved d22: CPU failure (cF3.1) d23: CPU failure (cF3.2) d24: CPU failure (cF3.3) d25: CPU failure (cF3.4) d26: CPU failure (cF3.5) d27: CPU failure (cF3.6) d28: CPU failure (cF3.7) d29: Hardware protection failure
(HPF.1) d30: Hardware protection failure
(HPF.2) d31: Hardware protection failure
(HPF.3) d32: Communication time-out
(CE10) d33: Reserved d34: Software error (SErr)
d0 d35: Reserved d36: PID error (Pld) d37: Reserved d38: Phase loss (PHL)
Group 7 Motor Parameters
Factory
Pr. Explanation Settings
Setting
NOTE
a7-00 Motor Rated Current d30 to d120% d85
Motor No-Load Current
a7-01
Torque Compensation
a7-02
d0 to d90% d50 d0 to d10 d1
a7-03 Slip Compensation d0.0 to d10.0 d0.0
Group 8 Special Parameters
Pr. Explanation Settings
Factory
Setting
NOTE
8-00 DC Braking Voltage Level d0 to d30% d0
English- 16
Pr. Explanation Settings
Factory
Setting
8-01 DC Braking Time during Start-Up d0.0 to d60.0 Sec d0.0 8-02 DC Braking time during Stopping d0.0 to d60.0 Sec d0.0 8-03 Start-Point for DC Braking d0.0 to d400 Hz d0.0
d0: Operation stops after
Momentary Power Loss
d1: Operation continues after
momentary power loss, speed
Momentary Power Loss Operation
8-04
Selection
search starts with the Master Frequency reference value
d2: Operation continues after
d0
momentary power loss, speed search starts with the minimum frequency
Maximum Allowable Power Loss
8-05
Time
d0.3 to d5.0 Sec d2.0
8-06 B.B. Time for Speed Search d0.3 to d5.0 Sec d0.5 8-07 Current Limit for Speed Search d30 to d200% d150 8-08 Skip Frequency 1 Upper Limit d0.0 to d400 Hz d0.0 8-09 Skip Frequency 1 Lower Limit d0.0 to d400 Hz d0.0 8-10 Skip Frequency 2 Upper Limit d0.0 to d400 Hz d0.0 8-11 Skip Frequency 2 Lower Limit d0.0 to d400 Hz d0.0 8-12 Skip Frequency 3 Upper Limit d0.0 to d400 Hz d0.0 8-13 Skip Frequency 3 Lower Limit d0.0 to d400 Hz d0.0 8-14 Auto Restart After Fault d0 to d10 d0
d0: Enable
8-15 AVR Function
d1: Disable
d2 d2: Disable when deceleration
Software Braking Level
8-16
115V/230V series: d350 to d450V d380 460V series: d700 to d900V d760
8-17 DC Braking Lower Bound Limit d0.0 to d400 Hz d0.0
Group 9 Communication Parameters
Pr. Explanation Settings
Communication
a9-00
Address
a9-01 Transmission Speed
a9-01 Transmission Speed
d1 to d254 d1
d0: Baud Rate 4800 bps d1: Baud Rate 9600 bps d2: Baud Rate 19200 bps
d3: Baud Rate 38400 bps
Factory
Setting
d1
d1
d0: Warn and Keep Operating
a9-02
Transmission Fault Treatment
d1: Warn and Ramp to Stop d2: Warn and Coast to Stop
d0
d3: Keep Operating without Warning d0: Disable
a9-03 Time-out Detection
d1 to d20: time setting (1 sec
d0
increment)
a9-04 Communication
Protocol
d0: 7,N,2 (Modbus, ASCII) d1: 7,E,1 (Modbus, ASCII)
d0
d2: 7,O,1 (Modbus, ASCII) d3: 8,N,2 (Modbus, ASCII)
NOTE
NOTE
English- 17
Pr. Explanation Settings
Group A PID Parameters
Pr. Explanation Settings
A-00 Input terminal for PID Feedback
A-01 Gain over PID Detection value d0 to d999 d100
A-02 Proportional Gain (P) d0 to d999 d100
A-03 Integral Time (I) d0 to d999 d100
A-04 Derivative Control (D) d0 to d100 d0
A-05 Upper Bound for Integral Control d0 to d100% d100
A-06 Primary Delay Filter Time d0 to d999 d0
A-07 PID Output Freq. Limit d0 to d110% d100 A-08 Feedback Signal Detection Time d0.0 to d650 seconds d0.0
A-09
A-10 Sleep Frequency d0.0 to d400Hz d0.0 A-11 Wakeup Frequency d0.0 to d400Hz d0.0 A-12 Sleep Period d0.0 to d650 seconds d0.0
A-13 PID User Defined d0.0 to d400 d0.0
Treatment of the Erroneous Feedback Signals
d4: 8,E,1 (Modbus, ASCII) d5: 8,O,1 (Modbus, ASCII) d6: 8,N,2 (Modbus, RTU) d7: 8,E,1 (Modbus, RTU) d8: 8,O,1 (Modbus, RTU)
d0: Disable PID function d1: Negative PID feedback from
external terminal (AVI) 0 to +10V
d2: Negative PID feedback from
external terminal (ACI) 4 to 20mA
d3: Positive PID feedback from
external terminal (AVI) 0 to +10V
d4: Positive PID feedback from
external terminal (ACI) 4 to 20mA
d0: warn and RAMP to stop d1: warn and COAST to stop
Fault Codes
Fault
Name
Fault Descriptions Corrective Actions
1. Check if motor power corresponds with the AC motor drive output power.
Over current
Abnormal increase in current.
2. Check the wiring connections to U/T1, V/T2, W/T3 for possible short circuits.
3. Check the wiring connections between the AC motor drive and motor for possible short circuits, also to ground.
Factory
NOTE
Setting
Factory
NOTE
Setting
d0
d0
English- 18
Fault
Name
Fault Descriptions Corrective Actions
Over current
Abnormal increase in current.
Over voltage
The DC bus voltage has exceeded its maximum allowable value.
Overheating
Heat sink temperature too high
Low voltage
The AC motor drive detects that the DC bus voltage has fallen below its minimum value.
Overload
The AC motor drive detects excessive drive output current.
NOTE: The AC motor drive can withstand up to 150% of the rated current for a maximum of 60 seconds.
Overload 1
Internal electronic overload trip
Overload 2
Motor overload.
Over-current during acceleration
4. Check for loose contacts between AC motor drive and motor.
5. Increase the Acceleration Time.
6. Check for possible excessive loading conditions at the motor.
7. If there are still any abnormal conditions when operating the AC motor drive after a short­circuit is removed and the other points above are checked, it should be sent back to manufacturer.
1. Check if the input voltage falls within the rated AC motor drive input voltage range.
2. Check for possible voltage transients.
3. DC-bus over-voltage may also be caused by motor regeneration. Either increase the Decel. Time or add an optional brake resistor.
4. Check whether the required braking power is within the specified limits.
1. Ensure that the ambient temperature falls within the specified temperature range.
2. Make sure that the ventilation holes are not obstructed.
3. Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins.
4. Check the fan and clean it.
5. Provide enough spacing for adequate ventilation.
1. Check whether the input voltage falls within the AC motor drive rated input voltage range.
2. Check whether the motor has sudden load.
3. Check for correct wiring of input power to R-S-T (for 3-phase models) without phase loss.
1. Check whether the motor is overloaded.
2. Reduce torque compensation setting in Pr.7-
02
3. Take the next higher power AC motor drive
model.
1. Check for possible motor overload.
2. Check electronic thermal overload setting.
3. Use a higher power motor.
4. Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr.7-00.
1. Reduce the motor load.
2. Adjust the over-torque detection setting to an
appropriate setting (Pr.6-03 to Pr.6-05).
1. Short-circuit at motor output: Check for possible poor insulation at the output lines.
2. Torque boost too high: Decrease the torque compensation setting in Pr.7-02
English- 19
Fault
Name
Fault Descriptions Corrective Actions
3. Acceleration Time too short: Increase the
Over-current during acceleration
Over-current during deceleration
Over-current during steady state operation
External Fault
Internal EEPROM can not be programmed. Internal EEPROM can not be programmed.
Drive’s internal circuitry abnormal.
Hardware protection failure. Return to the factory.
Software protection failure
Auto accel/decel failure
Ground fault
4. AC motor drive output power is too small:
1. Short-circuit at motor output: Check for
2. Deceleration Time too short: Increase the
3. AC motor drive output power is too small:
1. Short-circuit at motor output: Check for
2. Sudden increase in motor loading: Check for
3. AC motor drive output power is too small:
1. When multi-function input terminals (MI1-MI6)
2. Give RESET command after fault has been
Return to the factory.
Return to the factory.
1. Switch off power supply.
2. Check whether the input voltage falls within
Return to the factory.
1. Check if the motor is suitable for operation by
2. Check if the regenerative energy is too large.
3. Load may have changed suddenly.
When (one of) the output terminal(s) is grounded, short circuit current is more than 50% of AC motor drive rated current, the AC motor drive power module may be damaged.
NOTE: The short circuit protection is provided for AC motor drive protection, not for protection of the user.
1. Check whether the IGBT power module is
2. Check for possible poor insulation at the
Acceleration Time.
Replace the AC motor drive with the next higher power model.
possible poor insulation at the output line.
Deceleration Time.
Replace the AC motor drive with the next higher power model.
possible poor insulation at the output line.
possible motor stall.
Replace the AC motor drive with the next higher power model.
are set to external fault, the AC motor drive stops output U, V and W.
cleared.
the rated AC drive input voltage. Switch on the AC drive.
AC motor drive.
damaged.
output line.
English- 20
Fault
Name
Fault Descriptions Corrective Actions
Communication Error
External Base Block.
(Refer to Pr. 8-06)
Dimensions are in mm [inch]
A
D
1. Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins.
2. Check if the communication protocol, address, transmission speed, etc. are properly set.
1. When the external input terminal (B.B) is
active, the AC motor drive output will be turned off.
2. Deactivate the external input terminal (B.B) to
operate the AC motor drive again.
F
B
E
C
5.0 [0.20]
Model Name A B C D E F G H I
002S11A/21A/23A
004S11A/21A/23A
004S43A/43E, 007S21A/23A
007S43A/43E
002S21E, 004S21E, 007S21E, 015S23D
002S11B/21B/23B
004S11B/21B/23B
004S43B, 007S21B/23B
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
85.0
[3.35]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
148.0 [5.83]
H
88.0
[3.47]
102.0 [4.02]
124.0 [4.89]
126.0 [4.96]
127.0 [5.00]
88.0
[3.47]
102.0 [4.02]
124.0 [4.89]
English- 21
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
74.0
[2.92]
IG
132.2 [5.21]
132.2 [5.21]
132.2 [5.21]
132.2 [5.21]
133.7 [5.27]
132.2 [5.21]
132.2 [5.21]
132.2 [5.21]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
5.8
[0.23]
- - -
- - -
- - -
- - -
- - -
73.0
[2.88]
[0.63]
73.0
[2.88]
[0.63]
73.0
[2.88]
[0.63]
16.0
16.0
16.0
67.8
[2.67]
67.8
[2.67]
67.8
[2.67]
Model Name A B C D E F G H I
85.0
148.0
126.0
74.0
132.2
5.8
007S43B
[3.35]
[5.83]
[4.96]
[2.92]
[5.21]
[0.23]
73.0
[2.88]
Dimensions are in mm [inch]
16.0
[0.63]
67.8
[2.67]
A
D
G I
5.5 [0.22]
F
B
E
H
C
Model Name A B C D E F G H I
100.0
186.0
143.0
86.5
015S21A/23A
015S21D/21E, 022S21D/21E/23D
007S11A, 015S43A/43E, 022S23A/43A/43E
022S21A
007S11B, 015S21B/23B/43B, 022S23B/43B
022S21B
015S21U/43U 022S21U/43U
[3.94]
100.0 [3.94]
100.0 [3.94]
118.0 [4.65]
100.0 [3.94]
118.0 [4.65]
100.0 [3.94]
[7.33]
186.0 [7.33]
186.0 [7.33]
220.0 [8.67]
186.0 [7.33]
220.0 [8.67]
186.0 [7.33]
[5.63]
129.3 [5.09]
129.0 [5.08]
130.9 [5.16]
129.0 [5.08]
130.9 [5.16]
129.3 [5.09]
[3.41]
86.5
[3.41]
86.5
[3.41]
105.5 [4.16]
86.5
[3.41]
105.5 [4.16]
86.5
[3.41]
173.0
173.0
173.0
207.0
173.0
207.0
173.0
[6.82]
[6.82]
[6.82]
[8.16]
[6.82]
[8.16]
[6.82]
5.4
[0.21]
5.4
[0.21]
5.4
[0.21]
4.4
[0.17]
5.4
[0.21]
4.4
[0.17]
5.4
[0.21]
- - -
- - -
- - -
- - -
73.0
16.0
[2.88]
[2.67]
[2.67]
73.0
16.0
[2.88]
[2.67]
[2.67]
73.0
16.0
[2.88]
[2.67]
[2.67]
67.8
67.8
67.8
English- 22
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