Delta VFD-S User Manual

Preface
Thank you for choosing DELTA’s high-performance VFD-S Series. The VFD-S Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-S User Manual on the CD supplied with the drive.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-S using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-S series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-S series shall NOT be used for life support equipment or any life safety situation.
WAR NI NG!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V (480V for 460V models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
English- 1
Specifications
Model Number VFD-XXXS 002 004 007 002 004 007 015 022 004 007 015 022 Max. Applicable Motor Output (kW) 0.2 0.4 0.75 0.2 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 Max. Applicable Motor Output (HP) 0.25 0.5 1.0 0.25 0.5 1.0 2.0 3.0 0.5 1.0 2.0 3.0
Voltage Class 115V Class 230V Class 460V Class
Rated Output Capacity (KVA) 0.6 1.0 1.6 0.6 1.0 1.6 2.9 4.2 1.2 2.0 3.3 4.4 Rated Output Current (A) 1.6 2.5 4.2 1.6 2.5 4.2 7.5 11.0 1.5 2.5 4.2 5.5
Maximum Output Voltage (V)
Output Rating
Rated Frequency (Hz) 1.0 to 400 Hz
Rated Input Current (A)
Input Current for 1-phase model drive to be used as 3-phase model drive
Input Rating
Rated Voltage/Frequency
Voltage/Freq. Tolerance Control System SPWM (Sinusoidal Pulse Width Modulation, carrier frequency 3k-10kHz) Output Frequency Resolution 0.1Hz
Torque Characteristics
Overload Endurance 150% of rated current for 1 minute
Control
Accel/Decel Time 0.1to 600 second (2 Independent settings for Accel/Decel Time)
Characteristics
V/F Pattern V/F pattern adjustable Stall Prevention Level 20 to 250%, Setting of Rated Current
Keypad
Frequency Setting
Operation Setting Signal
External Signal
Keypad Setting by RUN, STOP
External Signal
Multi-Function Input Signal
Operating Characteristics
Multi-Function Output Indication
3-phase Proportional to Twice the Input Voltage
3-phase Proportional to Input Voltage
Single phase Single/3-phase model drive 3-phase
4.9/
6.5/
9.7/
15.7/
6918
1.9
2.7
5.1
9.0
24/
1.7 2.9 5.1 6.9
15
-- -- 1.6 3.0 5.1 8.4 -- -- --
100/110/120 VAC 50/60 Hz Voltage: ±10%, Frequency: ±5%
Including the auto-torque, auto-slip compensation; starting torque can be 150% at 5Hz
200/208/220/240 VAC 50/60Hz
380/400/415/480 VAC 50/60Hz
Setting by or Potentiometer
Potentiometer-5KΩ/0.5W, DC 0 to +10V or 0 to +5V (Input impedance 47KΩ), RS-485 interface, 4 to 20mA (Input impedance 250Ω); Multi­Function Inputs 1 to 5 (7 steps, Jog, up/down)
M0 to M5 can be combined to offer various modes of operation, RS-485 serial interface (MODBUS). Multi-step selection 0 to7, Jog, accel/decel inhibit, first/second accel/decel switch, counter, 8-step PLC operation, external Base Block (NC, NO), increase/decrease Master Frequency AC Drive Operating, Frequency Attained, Non-zero, Base Block, Fault Indication, Local/Remote indication, PLC Operation indication.
Analog Output Signal Analog frequency/current signal output.
AVR, S-Curve, Over-Voltage/Over-Current Stall Prevention, Fault Records,
Other Function
Built-in EMI Filter
Protection
Cooling
Installation Location Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust
Adjustable Carrier Frequency, DC Braking, Start Frequency for DC Braking, Momentary Power Loss restart, Frequency Limits, Parameter Lock/Reset, PID Feedback Control, Reverse Inhibition, etc.
VFD002S21E, VFD004S21E, VFD004S43E, VFD007S21E, VFD007S43E, VFD015S21E, VFD015S43E, VFD022S21E, VFD022S43E Self-testing, Over Voltage, Over Current, Under Voltage, Overload, Overheating, External Fault, Electronic thermal, Ground Fault. Forced air-cooling (ONLY FOR 022S2XA/B; XXXS43A/B/E 1HP~3HP; XXXSXXD; XXXS21E 400W~3HP). Others are Natural air-cooling.
Pollution Degree 2
Ambient Temperature -10°C to 40°C (Non-Condensing and not frozen) Storage Temperature -20°C to 60°C Ambient Humidity Below 90% RH (non-condensing)
Enviroment
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
English- 2
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
For VFDXXXSXXA/B/D/U
Main Circuit Powe r
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is tu rned O FF by a fault output
OFF
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
17V
4.7k
47K
17V
Grounding resistan ce less than 100
English- 3
For VFDXXXSXXE
A
NPN (sink mode)
Main Circuit Power
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is turned OFF by a fault output
Analog voltage
010VDC
Potenti ometer
3K 5K~~Ω
Analog current
Factory default: output freq. (Pot.) determined by the Potentiometer on the control panel.
Main circuit (power ) terminals
OFF
Factory default
Forward/Stop
Reverse/St op
Reset
Multi-step 1
Multi- step 2
Multi-step 3
Comm. signal (sink)
3
2
Pot.
1
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminal 1 & 2 are the power sources for the optional copy keypad and should not be used while using RS -485 communi cati on.
* If it is single phase model, please s elect any of the two input power terminal s in main circuit power.
Jumper
+1
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
M0
M1
M2
M3
M4
M5
GND E
+10V 10mA (MAX)
1
2
AVI
3
250
Ω
GND
Control circuit terminals
Braking resistor (optional)
+2/B1
+17V
CPU
Ω
2.4
47
47K
11V
NPN
PNP
J2
47K
Ω
ΩΩ
120W, 200 120W
400 120W
Ω
AC Motor
3~
Potentiom eter(1K )
+
-
Factory default: indicate output frequency
Multi-function indication output contacts below 120VAC/24VDC 5A
Factory default: indicates malfunction
Multi-function Photocoupler output below 48VDC 50mA
Factory default: Indicates during operation
RJ-11 communication port with RS-485 serial interface 1:17
V 2:GND 3:SG­4:SG+
Shielded leads
B2
U/T1
V/T2
W/T3
Ω
Ω
GND
RA
RB
RC
Mo1
MCM
RJ-11
61
select 80
E
FM
IM
Grounding resist ance less than 100
Analog output DC 0 10V
Ω
Ω
English- 4
For VFDXXXSXXE
A
PNP (source mode)
Main Circuit Power
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power supply is turned OFF by a fault output
Analog voltage
010VDC
Potenti ometer
3K 5K
Analog current
Factory default: output freq. (Pot.) determined by the Potentiometer on the control panel.
Main circuit (power ) terminals
OFF
Common signal (source)
Forward/Stop
Reverse/St op
Reset
Multi-step 1
Multi- step 2
Multi-step 3
3
2
Pot.
~Ω
1
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminal 1 & 2 are the power sources for the optional copy keypad and should not be used while using RS -485 communi cati on.
* If it is single phase model, please s elect any of the two input power terminal s in main circuit power.
Jumper
+1
E
R/L1 S/L2 T/L3
SA
RB
MC
RC
ON
MC
17V
M0
M1
M2
M3
M4
M5
GND
E
+10V 10mA (MAX)
1
2
AVI
3
Ω
250
GND
Control circuit terminals
Braking resistor (optional)
+2/B1
+17V
CPU
2.4
Ω
47
47K
11V
NPN
PNP
J2
47K
Ω
ΩΩ
120W, 200 120W
400 120W
Ω
AC Motor
3~
Potentiom eter(1K )
+
-
Factory default: indicate output frequency
Multi-function indication output contacts below 120VAC/24VDC 5A
Factory default: indicates malfunction
Multi-function Photocoupler output below 48VDC 50mA
Factory default: Indicates during operation
RJ-11 communication port with RS-485 serial interface
V
1:17 2:GND 3:SG­4:SG+
Shielded leads
B2
U/T1
V/T2
W/T3
Ω
Ω
GND
RA
RB
RC
Mo1
MCM
RJ-11
61
select 80
E
FM
IM
Grounding resist ance less than 100
Analog output DC 0 10V
Ω
Ω
English- 5
Power Terminals
A
AC Input Line Ter min al
Motor Connection
AC Input Line Terminal
Mo tor Connection
Groun d Brak ing Resist or
Figure 1: VFD002S11A/11B, VFD004S11A/11B Figure 2: VFD007S11A/B
AC Input Line Ter min al
Groun d
Motor
Connection
Brak ing Resistor
DC Reactor
Figure 3: VFD002S21A/E, VFD004S21A/E,
VFD007S21A/E
C Input Line
Te rm in al
Ground
Braking Resistor
Mo tor Connection
DC Reactor
Figure 5: VFD015S21U/43D/43E/43U,
Figure 4: VFD002S21B/23A,
VFD004S21B/23A/43A/43B/43E,
VFD007S21B/23A/43A/43B/43E, VFD015S23D
AC Input Line Te r mi na l
Figure 6: VFD015S21D/E, VFD022S21D/E
Braking ResistorGround
AC Input Line Terminal
Motor
Connection
Brak ing
Ground DC Reactor
Resistor
Connection
Brakin g Resistor
Motor
DC ReactorGround
VFD022S21U/23D/43D/43E/43U
Figure 1/figure3/figure 4: Wire Gauge: 14-20 AWG (2.1-0.5mm Wire Type: copper wire only, 75°C Torque: 12 kgf-cm (10 in-lbf)
2
)
English- 6
Figure 2/figure5/figure 6: Wire Gauge: 10-18 AWG (5.3-0.8mm2) Wire Type: stranded copper wire only, 75°C Torque: 20 kgf-cm (17.4 in-lbf)
Terminal Explanations
*
*
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals (three phase)
L/L1, N/L2 AC line input terminals (single phase)
U/T1, V/T2, W/T3 Motor connections
+2/B2 – B1 Connections for Braking Resistor (optional)
+2/+1 – B1 Connections for DC Link Reactor (optional)
Earth Ground
Control Terminal Wiring (Factory Setting)
A. XXXSXXA/B/D/U
Operation freq. setting potentiometer VR : 3K~5K
Corrector potentiometer VR : 1K~5K
Freq. meter 0~10 VDC Full scale voltmeter
M1AVI10V+AFM M0 M4M2 M3 M5
Reverse/Stop
Forward/Stop
GND
Multi-step speed 3
Multi-step speed 2
Multi-step speed 1
Reset
B. XXXSXXE
RA RB RC
MO1
MCM
RJ11
6 ~ 1
Relay contactor output Factory setting : Fault indication
Photo coupler output
Factory setting : in work
RS485 Communication port
Wire Gauge: 24-12 AWG Wire Type: Copper Only Torque: 4 kgf-cm (3.5 in-lbf)
Multi -step spee d 3
Wire Gauge: 24-16 AWG Wire Type: Copper Only Torque: 2 kgf-cm (1.7 in-lbf)
English- 7
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