Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
Eindhoven Office
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: +31-(0)40-8003800 / FAX: +31-(0)40-8003898
5011640614
2016-05-16
Sensorless Vector Control Compact Drive VFD-E Series User Manual
Sensorless Vector
Control Compact Drive
VFD-E Series User Manual
*We reserve the right to change the information in this catalogue without prior notice.
ww w.del ta ww.co m
Preface
Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is
manufactured with high-quality components and materials and incorporate the latest microprocessor
technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following
safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand
and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
For Drive Board version 1.23 & Control Board version 2.23.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3
directly to the AC mains circuit power supply.
5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for
1-phase motors or other purpose.
7. VFD-E series shall NOT be used for life support equipment or any life safety situation.
I
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and mo tor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add a n AC outpu t reactor
to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V ( 480V for 460V models) and the short
circuit must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
DeviceNet is a registered trademark of the Open Dev iceNet Vendor Association, Inc. Lonwork is a
registered trademark of Echelon Corporation. Profibus is a registered trademark of Profibus
International. CANopen is a registered trademark of CAN in Automation (CiA). Other trademarks
belong to their respective owners.
II
Table of Contents
Chapter 1 Introduction
1.1 Receiving and Inspection………….…….……….……….……….…….1-2
1.2 Preparation for Installation and Wiring.……….………….…………...1-11
1.3 Dimensions………….……….……….…….………..……………….….1-17
Chapter 2 Installation and Wiring
2.1 Wiring………….……….……….……….………………….….2-3
2.2 External Wiring………….……….………….……….…………..….2-13
2.3 Main Circuit………….……….………….……….………….......….2-14
2.4 Control Terminals………….……….….………..………………..….2-19
01. Modify the torque force of the main circuit terminal of Frame A to 8kgf-cm (6.9in-lbf).
Appendix A
01. Update the UL label in the certification column
Please include the Issue Edition and the Firmware Version, both shown below, when
contacting technical support regarding this publication.
Issue Edition: 11.
Control board v2.23 & activation board v1.23.
Issue date: May 2016
The AC motor drive should be kept in the shipping carton or crate before installation. In order
Chapter 1 Introduction
to retain the warranty coverage, the AC motor drive should be stored properly when it is not to
be used for an extended period of time. Storage conditions are:
CAUTION!
1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -20
3. Store within a relative humidity range o f 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
7. If the AC motor drive is used but did not use more than three months, the temperature should
not be higher than 30 °C. Storage longer than one year is not recommended, it could result in
the degradation of the electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
9. If the electrolytic capacitors do not energize for a long time, its performance will decline.
Therefore, the unused drive must be charged 3 ~4 hours every two years (*) to recover the
performance of internal electrolytic capacitor of drive.
*Note:It need to use the adjustable AC power source when the inverter power transmission
(eg.: AC autotransformer) and pressurize to the rated voltage gradually, do not do the power
transmission by using rated voltage directly.
°
C to +60 °C.
1-1
1.1 Receiving and Inspection
Ser
r
e
This VFD-E AC motor drive has gone through rigorous quality control tests at the factory
before shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick
Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
1.1.1 Nameplate Information
Example for 1HP/0.75kW 3-phase 230V AC motor drive
輸入端電壓/電流範圍;
輸入端電壓/電流範圍;
Input voltage/current
輸出端電壓/電流範圍;
輸出端電壓/電流範圍;
Output voltage/current
韌體版本:驅動板 控制板;/
韌體版本:;驱动板 控 制板/
Drive board/Control board
機種名稱;
機種名稱 ;
Model name
頻率範圍;
頻率範圍;
Frequency range
Firmware version:
國際認證標示區;
國際認證標示區;
Certifications
序號;
序號 ;
ial numbe
DELTA EL EC TRO N ICS , INC.
MODE L: VFD0 07 E2 3 A
3PH 20 0-240V 50/60Hz 5.1A
INP UT :
3PH 0-240V 4.2A 1.6KVA
0.75kW/1H P
01.23 /02.2 3
0.1-59 9Hz
007E23A0T06220001
生產識別;
Product identification
生产识别 ;
1.1.2 Model Explanation
A: Standard driv
VFD
007
E
002: 0.25 HP(0.2kW)
004: 0.5 HP(0.4kW)
007: 1 HP(0.75kW)
015: 2 HP(1.5kW)
022: 3 HP(2.2kW)
23
A
Version Type
Mains Input Voltage
11:115 Single phaseV
23:230 Three phaseV
E Series
Applicable motor capacity
Series Name ( ariable requency rive)VF D
C: CANopen
P: Cold plate drive (frame A only)
T: Frame A, built-in brake chopper
21: phase230V Single
43:460 Th ree phaseV
185: 25 HP(18.5kW)
037: 5 HP(3.7kW)
055: 7.5 HP(5.5kW)
075: 10 HP(7 .5kW)
110: 15 HP(11kW)
150: 20 HP(15kW)
220: 30 HP(22kW)
1-2
1.1.3 Series Number Explanation
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
1.1.4 Drive Frames and Appearances
0.25-2HP/0.2-1.5kW (Frame A)
In p u t term inals
(R/L1, S/L2, T/L3)
Keypad cover
Control board cover
Output termi nals
(U/T1, V/T2, W/T3)
1-3
1-5HP/0.75-3.7kW (Frame B)
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
Input terminals
(R/L1, S/L2, T/L3)
Keypad cover
Case body
Cont rol board cover
Output terminals
(U/T1, V/T2, W/T3)
Input terminals
(R/L1, S/L2, T /L3)
Case body
Keypad cove r
Control board cover
Output terminals
(U/T1, V/T2, W/T3)
Input t er m i nal s
(R/L1, S/L2, T/L3)
Case body
Keyp ad cover
Control board cover
Output terminals
(U/T1, V/T2, W/T3)
1-4
Internal Structure
/
READY
RUN
AVI2
ACI
NPN
PNP
FAULT
ON
1
2
3
READY: powerindicator
RUN: status indicator
FAULT: fault indicat o r
AVI2 switch )
NPN/PNP
Mounting p ort forextension card
NOTE
RS485 port (RJ-45)
The LED “READY” will light up after applying power. The light won’t be off until the capacitors are
discharged to safe voltage levels after power off.
RFI Jumper Location
Frame A: near the output terminals (U/T1, V/T2, W/T3)
1-5
Frame B: above the nameplate
Frame C (230V): near the input terminals
(R/L1, S/L2, T/L3)
Frame C (460V): near the input terminals
(R/L1, S/L2, T/L3)
Frame D: near the input terminals (R/L1, S/L2, T/L3), under terminal R/L1.
Main power isolated from earth:
If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off.
Then the RFI capacities (filter capacitors) will be disconn ected from ground to prevent circuit damage
1-6
(according to IEC 61800-3) and reduce earth leakage current.
CAUTION!
1. After applying power to the AC motor drive, do not cut off the RFI jumper. Therefore, make sure
that main power has been switched off before cutting the RFI jumper.
2. The gap discharge may occur when the transient voltage is higher than 1,000V. Besides, electromagnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper.
3. Do NOT cut the RFI jumper when main power is connected to earth.
4. The RFI jumper cannot be cut when Hi-pot tests are performed. The mains power and motor must
be separated if high voltage test is performed and the leakage currents are
too high.
5. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive
is installed on an ungrounded power system or a high resistance-grounded(over 30 ohms) power
system or a corner grounded TN system.
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
3. Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions
are not allowed.
4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
5. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
6. When AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive
in a space with bad ventilation.
7. Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the
heatsink.
8. When installing multiple AC more drives in the same cabinet, they should be adjacent in a row
with enough space in-between. When installing one AC motor drive below another one, use a
metal separation between the AC motor drives to prevent mutual heating.
1-13
Installation with Metal Separation Installation without Metal Separation
1.2.2 DC-bus Sharing: Connecting the DC-bus of the AC Motor Drives
in Parallel
1. This function is not for VFD-E-T series.
2. The AC motor drives can absorb mutual voltage that generated to DC bus when
deceleration.
3. Enhance brake function and stabilize the voltage of the DC bus.
4. The brake module can be added to enhance brake function after connecting in parallel.
5. Only the same power system and capacity can be connected in parallel.
6. It is recommended to connect 5 AC motor drives in parallel (no limit in horsepower but
these 5 drives should be the same power system and capacity).
power should be applied at the same time
(only the same power system and capacity can be connected in parallel)
Power 208/220/2 30/380/440/480 (depend on models)
U V WU V WU V WU V W
Brake
module
IMIMIMIM
For frame A, terminal + (-) is conn ected to the terminal + (-) of the br ake module.
For frame B, C and D, terminal +/B1 (-) is connected to th e terminal + (-) of the brake module.
Frame D
VFD150E23A/23C; VFD150E43A43C; VFD185E43A/43C; VFD220E43A/43C;
W
W1
H
H1
S1
D
D1
D2
S2
Frame W W1 H H1 D D1 D2 S1 S2
200.0
[7.87]
180.0
[7.09]
D
310.0
[12.20]
290.0
[11.42]
190.0
[7.48]
92.0
[3.62]
10.0
[0.39]
[0.39]
1-22
Unit: mm [inch]
10.0
9.0
[0.35]
Chapter 2 Installation & Wiring
Chapter 2 Installation & Wiring
After removing the front cover, check if the power and control terminals are clear. Be sure to observe
the following precautions when wiring.
General Wiring Information
Applicable Codes
All VFD-E series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters
Laboratories (cUL) listed, and therefore comply with the requirements of the National
Electrical Code (NEC) and the Canadian Electrical Code (CEC).
Installation intended to meet the UL and cUL requirements must follow the instructions
provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL
and cUL requirements. Refer to the technical data label affixed to the AC motor drive and
the motor nameplate for electrical data.
The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for
each VFD-E Series part number. These fuses (or equivalent) must be used on all
installations where compliance with U.L. standards is a required.
CAUTION!
1. Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may
result in damage to the equipment. The voltage and current should lie within the range as
indicated on the nameplate.
2. All the units must be grounded directly to a common ground terminal to prevent lightning strike
or electric shock.
3. Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is
made by the loose screws due to vibration.
4. Check following items after finishing the wiring:
A. Are all connections correct?
B. No loose wires?
C. No short-circuits between terminals or to ground?
2-1
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