Delta VFD-ED Series User Manual

www.deltaww.com
Delta Elevator Drive
VFD-ED
Series User Manual
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center No.18, Xinglong Rd., Taoyuan City, Taoyuan County 33068, Taiwan TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3 1688 Jiangxing East Road, Wujiang Economic Development Zone Wujiang City, Jiang Su Province, People's Republic of China (Post code: 215200) TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District, ShangHai, P.R.C. Post code : 201209 TEL: 86-21-58635678 / FAX: 86-21-58630003
Delta Electronics (Japan), Inc.
Tokyo Ofce
2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, Japan TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 TEL: 82-2-515-5303 / FAX: 82-2-515-5302
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228
Delta Electronics (India) Pvt. Ltd.
Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945
Americas
Delta Products Corporation (USA)
Raleigh Ofce
P.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: 1-919-767-3800 / FAX: 1-919-767-8080
Delta Greentech (Brasil) S.A
Sao Paulo Ofce Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865
Europe
Deltronics (The Netherlands) B.V.
Eindhoven Ofce
De Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL: 31-40-2592850 / FAX: 31-40-2592851
*We reserve the right to change the information in this catalogue without prior notice.
Delta Elevator Drive VFD-ED Series User Manual
0-1
Preface
Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-ED series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury and equipment damage. If you have any question, please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned
off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output
terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-ED using the ground terminal. The grounding method must comply with the laws of the country
where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-ED series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or
other purpose.
7. VFD-ED series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by
high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially
sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be
damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V ( 480V for 460V models) and the mains supply current
capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models)
Firmware version:
1.04
I
Table of Contents
CHAPTER 1 INTRODUCTION .................................................................................................................. 1-1
1-1 Receiving and Inspection
..................................................................................................1-1
1-2 Nameplate Information
.....................................................................................................1-1
1-3 Model Name
....................................................................................................................1-1
1-4 Serial Number
.................................................................................................................1-1
1-5 RFI Switch
.....................................................................................................................1-2
1-6 Dimensions
.....................................................................................................................1-6
CHAPTER 2 INSTALLATION .................................................................................................................. 2-1
2-1 Minimum Mounting Clearance and Installation
......................................................................2-1
2-2 Minimum Mounting Clearance
.............................................................................................2-2
CHAPTER 3 WIRING ................................................................................................................................ 3-1
3-1 Wiring
...............................................................................................................................3-2
3-2 System Wiring Diagram
.....................................................................................................3-5
CHAPTER 4 MAIN CIRCUIT TERMINALS ............................................................................................. 4-1
4-1 Main Circuit Diagram
.........................................................................................................4-1
4-2 Main Circuit Terminals
.......................................................................................................4-3
CHPATER 5 CONTROL TERMINALS ...................................................................................................... 5-1
5-1 Remove the Cover before Wiring
........................................................................................5-1
5-2 Specification of the Control Terminals
.......................................................................5-3
5-3 Control Circuit Terminal Sockets
..........................................................................................5-3
CHAPTER 6 OPTIONAL ACCESSORIES ............................................................................................. 6-1
6-1 All Brake Resistors and Brake Units Used in AC Motor Drives
................................................6-1
6-2 Non-fuse Circuit Breaker
....................................................................................................6-4
6-3 Fuse Specification Chart
....................................................................................................6-4
6-4 AC/DC Reactor
..................................................................................................................6-5
6-5 Zero Phase Reactor
.........................................................................................................6-7
6-6 EMI Filter
........................................................................................................................6-10
6-7 Digital Keypad
.................................................................................................................6-13
6-8 USB/RS-485 Communication Interface IFD6530….
.......................................................6-16
CHAPTER 7 OPTION CARDS .................................................................................................................. 7-1
Remove the top cover…..
.........................................................................................................7-1
Screws’ Specification for Option Card Terminals..
.......................................................................7-2
7-1 EMED-PGABD-1..
...........................................................................................................7-3
7-2 EMED-PGHSD-1..
...........................................................................................................7-7
II
CHAPTER 8 SPECIFICATION .................................................................................................................. 8-1
8-1 230V Series…………………………………
...........................................................................8-1
8-2 460V Series…………………………………
...........................................................................8-1
General Specifications………………………
.............................................................................8-2
CHAPTER 9 DIGITAL KEYPAD ............................................................................................................... 9-1
9-1 Descriptions of Digital Keypad …………………………………
.............................................9-1
9-2 Operating the Built-in Digital Keypad ………………………………….....................................9-3
9-3 Description of Digital Keypad KPC-CC01 ………………………….....................................9-4
9-4 Function of Digital Keypad KPC-CC01 ………………………….....................................9-6
9-5 Fault Code Description of Digital Keypad KPC-CC01 ………………………...........................9-18
9-6 TPEditor Installation ………………………................................................................9-22
CHAPTER 10 AUTO-TUNING PROCESSS ........................................................................................... 10-1
CHAPTER 11 SUMMARPY OF PARAMETERS ..................................................................................... 11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................ 12-1
CHAPTER 13 WARNING CODES .......................................................................................................... 13-1
CHAPTER 14 FAULT CODES ................................................................................................................ 14-1
CHAPTER 15 SUGGESTION & ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES .... 15-1
CHAPTER 16 FUNCTION OF SAFETY TORQUE OFF ......................................................................... 16-1
APPENDIX A. AC MOTOR DRIVES EMC STANDARD INSTALLATION GUIDE………………………..i
Ch01 Introduction
1-1
01 Introduction
1-1 Receiving and Inspection
After receiving the AC motor drive, please check for the following: 1 Inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the
part number printed on the package corresponds with the part number indicated on the nameplate.
2 Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Install the
AC motor drive according to this manual.
3 Before applying the power, make sure that all the devices, including power, motor, control board and
digital keypad, are connected correctly.
4 When wiring the AC motor drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and
output terminals “U/T1, V/T2, W/T3” are correct to prevent drive damage.
5 When power is applied, select the language and set parameter groups via the digital keypad
(KPED-LE01). When executing a trial run, begin with a low speed and then gradually increase the speed until the desired speed is reached.
1-2 Nameplate Information
Using 15HP/11kW 230V, 3-Phase as an example.
110ED23SW14380001
MODEL: VFD110ED23S
3PH 180-264V 50/60Hz 47A
3PH 0-240V 45A 11kW/15HP
XX.XX
國際認證標示區;
序號;
機名稱;
Model name
輸入端電壓/電流範圍;
Input voltage/current
輸出端電壓/電流範圍;
Output voltage/current
頻率範圍;
韌體版本;
生产识别
FREQUENCY RANGE:
0-400Hz
1-3 Model Name
VFD 110 ED 23
S
Ver sion typ e
Input Voltage
Ed series
Appicable motor capacity
Series name Variable Frequenc
y
Drive
)
(
23:230V 3-PHASE 43:460V 3-PHASE
022:3HP(2.2kW) 220:30HP(22kW) 040:5HP(4.0kW) 300:40HP(30kW) 055:7.5HP(5.5kW) 370:50HP(37kW) 075:10HP(7.5kW) 450:60HP(45kW) 110:15HP(11kW) 550:75HP(55kW) 150:20HP(15kW) 750:100HP(75kW) 185:25HP(18.5kW)
1-4 Serial Number
110E D 23S W 14 38 0001
Production number
Production week
Production year
Production factory
Model numbe
r
T: Taoyuan W:Wujiang
,
230V 3-PHASE 15HP(11kW)
1-2
1-5 RFI Switch
The AC motor drive may emit the electrical noise. The RFI switch is used to suppress the interference
(Radio Frequency Interference) on the power line. The RFI Switch of Frame C, D, E are at similar position
(Frame B doesn’t have a RFI Switch). Open the top cover to remove the RFI switch as shown in the
image below.
錯誤的安裝將會導致變頻器及選配品損 壞,安裝前請務必參閱使用手冊後才進 行裝配。
警告
Incorrect installation may result indamage to op­tion or inverter.Please refer to operation manual for installation instructions.
CAUTION
F
rame
E
RFI Switch
Ch01 Introduction
1-3
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI short-circuit cable must be cut off. Cutting off the short-circuit
cable also cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central
circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage
current.
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
Power Regenerative Unit must be properly grounded during installation.
The diameter of the cables must meet the size specified by safety regulations.
The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety
regulations.
The shielded cable can only be used as the ground for equipment when the aforementioned points
are met.
When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power
Regenerative Units in series. As shown below
Bes t wiring s etup for ground wires
Ground terminal
Pay particular attention to the following points:
After turning on the main power, do not cut the RFI short-circuit cable while the power is on.
Make sure the main power is turned off before cutting the RFI short-circuit cable.
Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may
occur once the transient voltage exceeds 1000V.
If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic
compatible.
The RFI short-circuit cable may not be cut off if the main power is a grounded power system.
The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a
high voltage test to the entire facility, the main power and the motor must be disconnected if leakage
current is too high.
1-4
Floating Ground System (IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30) grounding system.
Disconnect the ground cable from the internal EMC filter.
In situations where EMC is required, check whether there is excess electromagnetic radiation
affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide
enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side
between the main circuit and the control terminals to increase security.
Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.
Asymmetric Ground System (Corner Grounded TN Systems)
Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit
carries power.
In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system
from grounding through the RFI capacitor, damaging the Power Regenerative Unit.
RFI short-circuit cable must be cut off
1. Grounding at a corner in a triangle configuration
L2
L3
L1
2. Grounding at a midpoint in a polygonal
configuration
L2
L3
L1
3. Grounding at one end in a single-phase
configuration
L
1
N
4. No stable neutral grounding in a three-phase
autotransformer configuration
L1
L2
L3
L1
L2
L3
Ch01 Introduction
1-5
Use RFI short-circuit
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. For example, the diagram on the right is a
symmetrical grounding power system.
L2 L3
L1
1-6
1-6 Dimensions
Frame B VFD022ED21S, VFD037ED21S, VFD040ED23S/43S;
S1
S1
H2
D
H
H1
W
D1
W1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
B
193.5 [7.60]
162.5 [6.39]
W
W1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
247.0 [9.71]
230.0 [9.04]
H
H1 H2
260.0
[10.22]
D
133.5 [5.25]
D1*
58.0
[2.28]
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
A
B
C
C
C
B
A
B
C
138.6 [5.46]
67.6
[2.66]
17.6
[0.69]
Ch01 Introduction
1-7
Frame C
VFD055ED23S/43S, VFD075ED23S/43S, VFD110ED23S/43S, VFD150ED43S, VFD185ED43S;
W
W1
H1
H
D
S1
S1
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
H2
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
C
235.0 [9.25]
204.0 [8.03]
WW1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
337.0
[13.27]
320.0
[15.60]
HH1H2
350.0
[13.78]
D
146.0 [5.75]
D1*
70.0
[2.76]
2
2
2
2
1
1
2
19.7
[0.78]
28.3
[1.11]
1-8
Frame D
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S, VFD300ED43S;
SEE DETAIL A
D
W1
W
H1
H
S1
S1
H2
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
D
WW1
UNIT:mm[inch]
FRAME
8.5
[0.33]
S1HH1H2DD1*
255.0
[10.04]
226.0 [8.90]
403.8
[15.90]
384.0
[15.12]
178.0 [7.01]
360.0
[14.17]
94.0
[3.70]
Ch01 Introduction
1-9
Frame E
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S;
S1S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
W
W1
H
H1
SEE DETAIL B
D
H2
D1
S2
D2
SEE DETAIL A
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
E
330.0
[12.99]
285.0
[11.22]
W
W1
UNIT:mm[inch]
FRAME
11.0
[0.43]
S1
525.0
[20.67]
492.0
[19.37]
H
H1 H2
550.0
[21.65]
D
273.4
[10.76]
D1*
107.2 [4.22]
S2
18.0
[0.71]
D2
16.0
[0.63]
1-10
Built-In Digital Keypad
KPED-LE01
Ch02 Installation
2-1
02 Installation
2-1 Minimum Mounting Clearance and Installation
NOTE
Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc. from
adhering to the heat sink
Install the AC motor drive in a metal cabinet. When installing one drive below another one,
use a metal separation between the AC motor drives to prevent mutual heating and to prevent the risk of fire accident.
Install the AC motor drive in Pollution Degree 2 environments only: normally only
nonconductive pollution occurs and temporary conductivity caused by condensation is expected.
The image below is for reference only.
Air Flow
W
W
H
H
2-2
2-2 Minimum mounting clearance
Horsepower
Width
mm (inch)
Height
mm (inch)
3-5HP
50 (2)
150 (6)
7.5-20HP
75 (3)
175 (7)
25-30HP
75 (3)
200 (8)
40-100HP
75(3)
200(8)
Frame
Capacity
Model No.
B
3.0-5.0HP (2.2-4kW)
VFD022ED21S, VFD037ED21S,VFD040ED23S/43S
C
7.5-15HP
(5.5-11kW)
VFD055ED23S/43S, VFD075ED23S/43S,VFD110ED23S/43S, VFD150ED43S, VFD185ED43S
D
20-40HP
(15-30kW)
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S VFD300ED43S
E
40-100HP
(30-75kW)
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S
NOTE
The minimum mounting clearances stated in the table above applies to AC motor drives frame B, C, D and E. A drive which fails to follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problem.
Model No.
Air flow rate for cooling
Power Dissipation AC motor drive
Flow Rate(cfm)
Flow Rate(m3/hr)
Power Dissipation
External
Internal
Total
External
Internal
Total
Loss External
(Heat Sink)
Internal
Total
VFD022ED21S
13.7
-
13.7
23.3
-
23.3
60
36
96
VFD037ED21S
23.9
-
23.9
40.7
-
40.7
84
46
130
VFD040ED23S
23.9
-
23.9
40.7
-
40.7
133
49
182
VFD055ED23S
48.5
-
48.5
82.4
-
82.4
212
67
279
VFD075ED23S
48.5
-
48.5
82.4
-
82.4
292
86
379
VFD110ED23S
47.9
-
47.9
81.4
-
81.4
355
121
476
VFD150ED23S
64.6
-
64.6
109.8
-
109.8
490
161
651
VFD185ED23S
102.3
-
102.3
173.8
-
173.8
638
184
822
VFD220ED23S
102.8
-
102.8
174.7
-
174.7
723
217
939
VFD300ED23S
179
30
209
304
51
355
932
186
1118
VFD370ED23S
179
30
209
304
51
355
1112
222
1334
VFD040ED43S
13.7
-
13.7
23.3
-
23.3
123
42
165
VFD055ED43S
48.5
-
48.5
82.4
-
82.4
185
55
240
VFD075ED43S
48.5
-
48.5
82.4
-
82.4
249
71
320
Ch02 Installation
2-3
VFD110ED43S
47.9
-
47.9
81.4
-
81.4
337
94
431
VFD150ED43S
46.1
-
46.1
78.4
-
78.4
302
123
425
VFD185ED43S
46.1
-
46.1
78.4
-
78.4
391
139
529
VFD220ED43S
102.8
-
102.8
174.7
-
174.7
642
141
783
VFD300ED43S
83.7
-
83.7
142.2
-
142.2
839
180
1019
VFD370ED43S
179
30
209
304
51
355
803
252
1055
VFD450ED43S
179
30
209
304
51
355
1014
270
1284
VFD550ED43S
179
30
209
304
51
355
1244
275
1519
VFD750ED43S
186
30
216
316
51
367
1541
338
1878
2-4
Derating Capacity of Carrier Frequency (Fc):
Frame
B C D E E
Fc(kHz)
2.2~4 kW
5.5~11 kW
15~22 kW
30~45 kW
55~75kW
0
100%
100%
100%
100%
100%
1
100%
100%
100%
100%
100%
2
100%
100%
100%
100%
100%
3
100%
100%
100%
100%
100%
4
100%
100%
100%
100%
100%
5
100%
100%
100%
100%
100%
6
100%
100%
100%
100%
100%
7
100%
100%
100%
90.73% - 8 100%
100%
100%
82.20% -
9
94.24%
100%
92.32%
74.31% -
10
88.92%
100%
85.21%
- -
11
82.54%
95.35%
78.63%
- - 12
78.08%
91.02%
72.53%
- - 13
73.95%
86.98%
66.87%
- - 14
70.14%
84.14%
61.62%
- - 15
66.61%
80.67%
56.74%
-
-
Derating Curve of Carrier Frequency (Fc):
Ch02 Installation
2-5
Ambient Temperature Derating Curve:
Altitude Derating Curve:
Ch03 Wiring
3-1
03 Wiring
After removing the front cover, examine if the power and control terminals are clearly noted. Read following precautions before wiring.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to comply ma y
result in damage to the equipment. The voltage and current should lie within the range as indicated on the nameplate (Chapter 1-1).
All the units must be grounded directly to a common ground terminal to prevent lightning strike or
electric shock.
Make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the
loose screws due to vibration.
DANGER
It is crucial to turn off the AC motor drive power before any wiring installation is
made.
A charge may still remain in the DC bus capacitors with hazardous voltages
even if the power has been turned off therefore it is suggested for users to measure the remaining voltage before wiring. For your personal safety, do not perform any wiring before the voltage drops to a safe level < 25 Vdc. Wiring installation with remaining voltage condition may cause sparks and short circuit.
Only qualified personnel familiar with AC motor drives is allowed to perform
installation, wiring and commissioning. Make sure the power is turned off before wiring to prevent electric shock.
When wiring, please choose the wires with specification that comply with local
regulation for your personal safety.
Check following items after finishing the wiring:
1. Are all connections correct?
2. Any loosen wires?
1. Any short-circuits between the terminals or to ground?
3-2
3-1 Wiring
Bare
Wiring Diagram of Frame B
+
-
(D C+) (D C-)
Wiring Diagram of Frame C & D
EPS
+
-
RB and RC are the multi-function output terminals.
DC Reactor(optional)
+ (+)
1
DC
+/ (+)
2B1
DC
­()
DC-
Ch03 Wiring
3-3
Wiring Diagram of Frame E
It provides 3-phase power.
RB and RC are multi-function output terminals.
+1
(DC+)
-
(DC-)
See page 3-5 for the wiring diagram of Emergency Power Supply (EPS).
3-4
SW2
PRG
NRM
Factor y setting: NRM
SG+
O
PEN
120
Factor y setting: 120
12
0
CAN
Factor y setting: 120
OPEN
Ch03 Wiring
3-5
Figure 1 Switching between two modes: SINK(NPN) /SOURCE(PNP)
1
2
DCM
MI1
+24V
MI2
MI8
~
COM
DCM
MI1
+24V
MI2
MI8
~
COM
Sink Mode Source Mode with internal power (+24VDC)
with internal power (+24VDC)
internal circuit
internal circuit
3
4
DCM
MI1
+24V
MI2
MI8
~
COM
DCM
MI1
+24V
MI2
MI8
~
COM
Sink Mode Source Mode
with external power
with extern a l power
internal circuit
inter nal circu it
external power +24V
external power +24V
Figure 2. Emergency Power Supply (EPS) system wiring diagrams
For Frame B, C, D & E:
230V models: UPS: 100 to 230 Vac battery: 140 to 325 Vdc 460V models: UPS: 200 to 380 Vac
battery: 280 to 537 Vdc
3 ~
EPS/+
R/L1
S/L2 T/L3
EPS/-
MI1~8 COM
1
2
3
1
2
3
AC motor drive
Timing diagram of M.C. (Magnetic Contactor)
Main power
1-phase UPS or battery
Specifications for 1-phase UPS or battery
Single phase UPS or battery can only be used on the main power supply
To input emergency power
- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.
- Clo se M.C. 1 befo re you close M .C. 3.
- Before removing the battery, open M.C. 1 and M.C. 3
- Before you close M.C. 2, open M.C. 1 and M.C. 3.
()
1
3-6
For Frame C & D:
230V models: UPS: 100 to 230Vac battery: 140 to 325Vdc 460V models: UPS: 200 to 380 Vac
battery: 280 to 5 37 Vdc
Specifications for 1-phase UPS or battery
EPS/+
R/L1
S/L2 T/L3
EPS/-
MI1~8 COM
1
2
3
1
2
3
48Vdc (230V Series)
96Vdc (460V Series)
3 ~
Timing diagram of M.C. (Magnetic Contactor)
AC motor drive
Main power
To input emergency power
(2)
When the voltage of the main power supply is lower than 140Vdc(230V models) / 280Vdc (460V models), have the control power supply connected to a single phase UPS or a battery.
- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.
- Close M.C. 1 before you close M.C. 3 .
- Before removing the battery, open M.C. 1 and M.C. 3
- Before you close M.C. 2, open M.C. 1 and M.C. 3.
DC voltage
Low Voltage Level
Battery Voltage
Free Run
operating command
Electromagnetic Valve
MO-COM=15
About 1 min.
A
bout 2 sec.
EPS Operation Frequenc
y
Refer to Pr.06-44
EPS detection
OFF
MI-COM=43
ON
ON
MO-COM=9
MO-COM=11
Notes about the emergency power supply (EPS). Be aware of the following conditions when emergency power is ON:
1. Fan will not run to save energy from EPS.
2. Parameter setting will not be saved. When the power is turned off then applies again, the parameter setting will be gone.
3. Operate by the speed set at Pr.06-44.
4. Protections for low voltage and phase loss in NOT available.
5. Display DC-BUS voltage by Pr.06-29
Ch03 Wiring
3-7
3-2 System Wiring Diagram
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B2
-
There may be a large inrush current during power on. Refer to Ch06 NFB to sel ect a suitable NFB or fuse.
+
Motor
E
E
BR
Power input terminal
NFB or fuse
Electromagnetic contactor
AC reactor (input terminal)
Zero-phase reactor
EMI filter
Zero-phase reactor
AC reactor (output terminal)
Power input terminal
Supply power according to the rate d power specifications indicated in the manual (refer to Ch08 Specifications Table).
NFB or fuse
Electromagnetic contactor
Switching ON/OFF the primary side of the electromagnetic contactor can turn the integ rated elevator device ON/OFF, but freq ue nt switching is a cause of machine failure. Do not switch ON/OFF more than once an hour. Do not use the electromagnetic contactor as the po wer switch for the integrated elevator drive; doing so will shorten the life of the integrated elevator drive.
AC reactor (input terminal)
When the main power supp ly capacity is greater than 1000kVA, or when it switches into the phase capacitor, the instantaneous peak voltage and current generated will destroy the internal circuit of the integrated elevator drive. It is recommended to install an input side AC reactor in the integrated elevator drive. This will also improve the power factor and reduce power harmonics. The wiring distance should be within 10m. Refer to Ch06
Zero-phase reactor
AC reactor (output terminal )
EMI filter
Used to reduce radiated interference, especially in environments with audio devices, and reduce input and output side interference. The effective range is AM band to 10MHz. Refer to Ch06.
Can be used to reduce electromagnetic interference.
Brake resistor Used to shorten deceleration time of the motor.
Refer to Ch06. The wiring length of the motor will affect the size
of the reflected wave on the motor end. It is recommended to install an AC reactor when the motor wiring length is greater than 20 meters. Refer to Ch06.
B1
BR
VFDB
Brake Module
Brake
Resistor
Ch04 Main Circuit Terminals
4-1
04 Main Circuit Terminals
4-1 Main Circuit Diagram
Frame B
Fuse/No Fuse Breaker
Brake Resistor(optional)
Moto
r
Frame C & D
Fuse/No Fuse Breaker
DC Reactor (optional)
Brake Resistor (optional)
Motor
Frame E
Fuse/No Fuse Breaker
Motor
4-2
Terminal Symbol Explanation of Terminal Function
EPS(+,-)
Backup power/ Emergency power connection terminal.
*1:EPS (Emergency Power Supply) input terminal supports only frame C & D.
R/L1, S/L2, T/L3
AC line input terminals 3-phase.
U/T1, V/T2, W/T3
AC drive output terminals for connecting 3-phase induction motor.
+1, +2/B1
Connections for DC reactor to improve the power factor. Remove the jumper before installing a DC reactor. (Frame E has a DC reactor built-in.).
+2/B1, B2
Connections for brake resistor (optional).
E
Earth connection, to comply with local regulations.
Main input power terminals:
Do not connect 3-phase model to one-phase power. R/L1, S/L2 and T/L3 has
no phase-sequence requirement, it can be used upon random selection.
A NFB must be installed between the 3-phase power input terminals and the
main circuit terminals (R/L1, S/L2, T/L3). It is recommended to add a magnetic contactor (MC) to the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of the AC motor drive. Both ends of the MC should have an R-C surge absorber.
Fasten the screws in the main circuit terminal to prevent sparks condition
made by the loose screws due to vibration.
Use voltage and current within the specification in Chapter 8.
When using a general ELB (Earth Leakage Breaker), select a current sensor
with sensitivity of 200mA or above and not less than 0.1-second operation time to avoid nuisance tripping. When choosing an ELB designed for the AC motor drive, choose a current sensor with sensitivity of 30mA or above.
Use the shield wire or tube for the power wiring and ground the two ends of
the shield wire or tube.
Do NOT run/stop AC motor drives by turning the power ON/OFF. Run/stop
AC motor drives by sending RUN/STOP command via control terminals or keypad. If you still need to run/stop AC motor drives by turning power ON/OFF, it is recommended to do so only ONCE per hour
Output terminals of the main circuit:
When it is necessary to install a filter at the output side of terminals U/T1,
V/T2, W/T3 on the AC motor drive. Use inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance).
Ch04 Main Circuit Terminals
4-3
DO NOT connect phase-compensation capacitors or surge absorbers at the
output terminals of AC motor drives.
Use well-insulated motors to prevent any electric leakage from motors.
Terminals [+1, +2] for connecting DC reactor. Terminals [+1, +2/B1] for connecting brake resistor.
These terminals are to connect to a DC reactor to improve the power factor
and reduce harmonics. At the factory setting, a jumper is connected to these terminals. Remove that jumper before connecting to a DC reactor.
+1
Jumper
DC reactor
Models above 22kW don’t have a built-in brake resistor. To improve
resistance ability, connect an external, optional brake resistor
When not in use, leave terminals +2/B1, (-) open.
Short-circuiting [B2] or [-] to [+2/B1] will damage the motor drive. Do NOT
do that.
4-4
4-2 Main Circuit Terminals Specifications
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