Delta VFD-ED Series User Manual

Page 1
www.deltaww.com
Delta Elevator Drive
VFD-ED
Series User Manual
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center No.18, Xinglong Rd., Taoyuan City, Taoyuan County 33068, Taiwan TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3 1688 Jiangxing East Road, Wujiang Economic Development Zone Wujiang City, Jiang Su Province, People's Republic of China (Post code: 215200) TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District, ShangHai, P.R.C. Post code : 201209 TEL: 86-21-58635678 / FAX: 86-21-58630003
Delta Electronics (Japan), Inc.
Tokyo Ofce
2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, Japan TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 TEL: 82-2-515-5303 / FAX: 82-2-515-5302
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228
Delta Electronics (India) Pvt. Ltd.
Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945
Americas
Delta Products Corporation (USA)
Raleigh Ofce
P.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: 1-919-767-3800 / FAX: 1-919-767-8080
Delta Greentech (Brasil) S.A
Sao Paulo Ofce Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865
Europe
Deltronics (The Netherlands) B.V.
Eindhoven Ofce
De Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL: 31-40-2592850 / FAX: 31-40-2592851
*We reserve the right to change the information in this catalogue without prior notice.
Delta Elevator Drive VFD-ED Series User Manual
Page 2
0-1
Preface
Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-ED series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury and equipment damage. If you have any question, please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned
off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output
terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-ED using the ground terminal. The grounding method must comply with the laws of the country
where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-ED series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or
other purpose.
7. VFD-ED series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by
high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially
sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be
damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V ( 480V for 460V models) and the mains supply current
capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models)
Firmware version:
1.04
Page 3
I
Table of Contents
CHAPTER 1 INTRODUCTION .................................................................................................................. 1-1
1-1 Receiving and Inspection
..................................................................................................1-1
1-2 Nameplate Information
.....................................................................................................1-1
1-3 Model Name
....................................................................................................................1-1
1-4 Serial Number
.................................................................................................................1-1
1-5 RFI Switch
.....................................................................................................................1-2
1-6 Dimensions
.....................................................................................................................1-6
CHAPTER 2 INSTALLATION .................................................................................................................. 2-1
2-1 Minimum Mounting Clearance and Installation
......................................................................2-1
2-2 Minimum Mounting Clearance
.............................................................................................2-2
CHAPTER 3 WIRING ................................................................................................................................ 3-1
3-1 Wiring
...............................................................................................................................3-2
3-2 System Wiring Diagram
.....................................................................................................3-5
CHAPTER 4 MAIN CIRCUIT TERMINALS ............................................................................................. 4-1
4-1 Main Circuit Diagram
.........................................................................................................4-1
4-2 Main Circuit Terminals
.......................................................................................................4-3
CHPATER 5 CONTROL TERMINALS ...................................................................................................... 5-1
5-1 Remove the Cover before Wiring
........................................................................................5-1
5-2 Specification of the Control Terminals
.......................................................................5-3
5-3 Control Circuit Terminal Sockets
..........................................................................................5-3
CHAPTER 6 OPTIONAL ACCESSORIES ............................................................................................. 6-1
6-1 All Brake Resistors and Brake Units Used in AC Motor Drives
................................................6-1
6-2 Non-fuse Circuit Breaker
....................................................................................................6-4
6-3 Fuse Specification Chart
....................................................................................................6-4
6-4 AC/DC Reactor
..................................................................................................................6-5
6-5 Zero Phase Reactor
.........................................................................................................6-7
6-6 EMI Filter
........................................................................................................................6-10
6-7 Digital Keypad
.................................................................................................................6-13
6-8 USB/RS-485 Communication Interface IFD6530….
.......................................................6-16
CHAPTER 7 OPTION CARDS .................................................................................................................. 7-1
Remove the top cover…..
.........................................................................................................7-1
Screws’ Specification for Option Card Terminals..
.......................................................................7-2
7-1 EMED-PGABD-1..
...........................................................................................................7-3
7-2 EMED-PGHSD-1..
...........................................................................................................7-7
Page 4
II
CHAPTER 8 SPECIFICATION .................................................................................................................. 8-1
8-1 230V Series…………………………………
...........................................................................8-1
8-2 460V Series…………………………………
...........................................................................8-1
General Specifications………………………
.............................................................................8-2
CHAPTER 9 DIGITAL KEYPAD ............................................................................................................... 9-1
9-1 Descriptions of Digital Keypad …………………………………
.............................................9-1
9-2 Operating the Built-in Digital Keypad ………………………………….....................................9-3
9-3 Description of Digital Keypad KPC-CC01 ………………………….....................................9-4
9-4 Function of Digital Keypad KPC-CC01 ………………………….....................................9-6
9-5 Fault Code Description of Digital Keypad KPC-CC01 ………………………...........................9-18
9-6 TPEditor Installation ………………………................................................................9-22
CHAPTER 10 AUTO-TUNING PROCESSS ........................................................................................... 10-1
CHAPTER 11 SUMMARPY OF PARAMETERS ..................................................................................... 11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................ 12-1
CHAPTER 13 WARNING CODES .......................................................................................................... 13-1
CHAPTER 14 FAULT CODES ................................................................................................................ 14-1
CHAPTER 15 SUGGESTION & ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES .... 15-1
CHAPTER 16 FUNCTION OF SAFETY TORQUE OFF ......................................................................... 16-1
APPENDIX A. AC MOTOR DRIVES EMC STANDARD INSTALLATION GUIDE………………………..i
Page 5
Ch01 Introduction
1-1
01 Introduction
1-1 Receiving and Inspection
After receiving the AC motor drive, please check for the following: 1 Inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the
part number printed on the package corresponds with the part number indicated on the nameplate.
2 Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Install the
AC motor drive according to this manual.
3 Before applying the power, make sure that all the devices, including power, motor, control board and
digital keypad, are connected correctly.
4 When wiring the AC motor drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and
output terminals “U/T1, V/T2, W/T3” are correct to prevent drive damage.
5 When power is applied, select the language and set parameter groups via the digital keypad
(KPED-LE01). When executing a trial run, begin with a low speed and then gradually increase the speed until the desired speed is reached.
1-2 Nameplate Information
Using 15HP/11kW 230V, 3-Phase as an example.
110ED23SW14380001
MODEL: VFD110ED23S
3PH 180-264V 50/60Hz 47A
3PH 0-240V 45A 11kW/15HP
XX.XX
國際認證標示區;
序號;
機名稱;
Model name
輸入端電壓/電流範圍;
Input voltage/current
輸出端電壓/電流範圍;
Output voltage/current
頻率範圍;
韌體版本;
生产识别
FREQUENCY RANGE:
0-400Hz
1-3 Model Name
VFD 110 ED 23
S
Ver sion typ e
Input Voltage
Ed series
Appicable motor capacity
Series name Variable Frequenc
y
Drive
)
(
23:230V 3-PHASE 43:460V 3-PHASE
022:3HP(2.2kW) 220:30HP(22kW) 040:5HP(4.0kW) 300:40HP(30kW) 055:7.5HP(5.5kW) 370:50HP(37kW) 075:10HP(7.5kW) 450:60HP(45kW) 110:15HP(11kW) 550:75HP(55kW) 150:20HP(15kW) 750:100HP(75kW) 185:25HP(18.5kW)
1-4 Serial Number
110E D 23S W 14 38 0001
Production number
Production week
Production year
Production factory
Model numbe
r
T: Taoyuan W:Wujiang
,
230V 3-PHASE 15HP(11kW)
Page 6
1-2
1-5 RFI Switch
The AC motor drive may emit the electrical noise. The RFI switch is used to suppress the interference
(Radio Frequency Interference) on the power line. The RFI Switch of Frame C, D, E are at similar position
(Frame B doesn’t have a RFI Switch). Open the top cover to remove the RFI switch as shown in the
image below.
錯誤的安裝將會導致變頻器及選配品損 壞,安裝前請務必參閱使用手冊後才進 行裝配。
警告
Incorrect installation may result indamage to op­tion or inverter.Please refer to operation manual for installation instructions.
CAUTION
F
rame
E
RFI Switch
Page 7
Ch01 Introduction
1-3
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI short-circuit cable must be cut off. Cutting off the short-circuit
cable also cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central
circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage
current.
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
Power Regenerative Unit must be properly grounded during installation.
The diameter of the cables must meet the size specified by safety regulations.
The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety
regulations.
The shielded cable can only be used as the ground for equipment when the aforementioned points
are met.
When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power
Regenerative Units in series. As shown below
Bes t wiring s etup for ground wires
Ground terminal
Pay particular attention to the following points:
After turning on the main power, do not cut the RFI short-circuit cable while the power is on.
Make sure the main power is turned off before cutting the RFI short-circuit cable.
Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may
occur once the transient voltage exceeds 1000V.
If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic
compatible.
The RFI short-circuit cable may not be cut off if the main power is a grounded power system.
The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a
high voltage test to the entire facility, the main power and the motor must be disconnected if leakage
current is too high.
Page 8
1-4
Floating Ground System (IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30) grounding system.
Disconnect the ground cable from the internal EMC filter.
In situations where EMC is required, check whether there is excess electromagnetic radiation
affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide
enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side
between the main circuit and the control terminals to increase security.
Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.
Asymmetric Ground System (Corner Grounded TN Systems)
Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit
carries power.
In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system
from grounding through the RFI capacitor, damaging the Power Regenerative Unit.
RFI short-circuit cable must be cut off
1. Grounding at a corner in a triangle configuration
L2
L3
L1
2. Grounding at a midpoint in a polygonal
configuration
L2
L3
L1
3. Grounding at one end in a single-phase
configuration
L
1
N
4. No stable neutral grounding in a three-phase
autotransformer configuration
L1
L2
L3
L1
L2
L3
Page 9
Ch01 Introduction
1-5
Use RFI short-circuit
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. For example, the diagram on the right is a
symmetrical grounding power system.
L2 L3
L1
Page 10
1-6
1-6 Dimensions
Frame B VFD022ED21S, VFD037ED21S, VFD040ED23S/43S;
S1
S1
H2
D
H
H1
W
D1
W1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
B
193.5 [7.60]
162.5 [6.39]
W
W1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
247.0 [9.71]
230.0 [9.04]
H
H1 H2
260.0
[10.22]
D
133.5 [5.25]
D1*
58.0
[2.28]
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
A
B
C
C
C
B
A
B
C
138.6 [5.46]
67.6
[2.66]
17.6
[0.69]
Page 11
Ch01 Introduction
1-7
Frame C
VFD055ED23S/43S, VFD075ED23S/43S, VFD110ED23S/43S, VFD150ED43S, VFD185ED43S;
W
W1
H1
H
D
S1
S1
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
H2
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
C
235.0 [9.25]
204.0 [8.03]
WW1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
337.0
[13.27]
320.0
[15.60]
HH1H2
350.0
[13.78]
D
146.0 [5.75]
D1*
70.0
[2.76]
2
2
2
2
1
1
2
19.7
[0.78]
28.3
[1.11]
Page 12
1-8
Frame D
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S, VFD300ED43S;
SEE DETAIL A
D
W1
W
H1
H
S1
S1
H2
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
D
WW1
UNIT:mm[inch]
FRAME
8.5
[0.33]
S1HH1H2DD1*
255.0
[10.04]
226.0 [8.90]
403.8
[15.90]
384.0
[15.12]
178.0 [7.01]
360.0
[14.17]
94.0
[3.70]
Page 13
Ch01 Introduction
1-9
Frame E
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S;
S1S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
W
W1
H
H1
SEE DETAIL B
D
H2
D1
S2
D2
SEE DETAIL A
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
E
330.0
[12.99]
285.0
[11.22]
W
W1
UNIT:mm[inch]
FRAME
11.0
[0.43]
S1
525.0
[20.67]
492.0
[19.37]
H
H1 H2
550.0
[21.65]
D
273.4
[10.76]
D1*
107.2 [4.22]
S2
18.0
[0.71]
D2
16.0
[0.63]
Page 14
1-10
Built-In Digital Keypad
KPED-LE01
Page 15
Ch02 Installation
2-1
02 Installation
2-1 Minimum Mounting Clearance and Installation
NOTE
Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc. from
adhering to the heat sink
Install the AC motor drive in a metal cabinet. When installing one drive below another one,
use a metal separation between the AC motor drives to prevent mutual heating and to prevent the risk of fire accident.
Install the AC motor drive in Pollution Degree 2 environments only: normally only
nonconductive pollution occurs and temporary conductivity caused by condensation is expected.
The image below is for reference only.
Air Flow
W
W
H
H
Page 16
2-2
2-2 Minimum mounting clearance
Horsepower
Width
mm (inch)
Height
mm (inch)
3-5HP
50 (2)
150 (6)
7.5-20HP
75 (3)
175 (7)
25-30HP
75 (3)
200 (8)
40-100HP
75(3)
200(8)
Frame
Capacity
Model No.
B
3.0-5.0HP (2.2-4kW)
VFD022ED21S, VFD037ED21S,VFD040ED23S/43S
C
7.5-15HP
(5.5-11kW)
VFD055ED23S/43S, VFD075ED23S/43S,VFD110ED23S/43S, VFD150ED43S, VFD185ED43S
D
20-40HP
(15-30kW)
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S VFD300ED43S
E
40-100HP
(30-75kW)
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S
NOTE
The minimum mounting clearances stated in the table above applies to AC motor drives frame B, C, D and E. A drive which fails to follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problem.
Model No.
Air flow rate for cooling
Power Dissipation AC motor drive
Flow Rate(cfm)
Flow Rate(m3/hr)
Power Dissipation
External
Internal
Total
External
Internal
Total
Loss External
(Heat Sink)
Internal
Total
VFD022ED21S
13.7
-
13.7
23.3
-
23.3
60
36
96
VFD037ED21S
23.9
-
23.9
40.7
-
40.7
84
46
130
VFD040ED23S
23.9
-
23.9
40.7
-
40.7
133
49
182
VFD055ED23S
48.5
-
48.5
82.4
-
82.4
212
67
279
VFD075ED23S
48.5
-
48.5
82.4
-
82.4
292
86
379
VFD110ED23S
47.9
-
47.9
81.4
-
81.4
355
121
476
VFD150ED23S
64.6
-
64.6
109.8
-
109.8
490
161
651
VFD185ED23S
102.3
-
102.3
173.8
-
173.8
638
184
822
VFD220ED23S
102.8
-
102.8
174.7
-
174.7
723
217
939
VFD300ED23S
179
30
209
304
51
355
932
186
1118
VFD370ED23S
179
30
209
304
51
355
1112
222
1334
VFD040ED43S
13.7
-
13.7
23.3
-
23.3
123
42
165
VFD055ED43S
48.5
-
48.5
82.4
-
82.4
185
55
240
VFD075ED43S
48.5
-
48.5
82.4
-
82.4
249
71
320
Page 17
Ch02 Installation
2-3
VFD110ED43S
47.9
-
47.9
81.4
-
81.4
337
94
431
VFD150ED43S
46.1
-
46.1
78.4
-
78.4
302
123
425
VFD185ED43S
46.1
-
46.1
78.4
-
78.4
391
139
529
VFD220ED43S
102.8
-
102.8
174.7
-
174.7
642
141
783
VFD300ED43S
83.7
-
83.7
142.2
-
142.2
839
180
1019
VFD370ED43S
179
30
209
304
51
355
803
252
1055
VFD450ED43S
179
30
209
304
51
355
1014
270
1284
VFD550ED43S
179
30
209
304
51
355
1244
275
1519
VFD750ED43S
186
30
216
316
51
367
1541
338
1878
Page 18
2-4
Derating Capacity of Carrier Frequency (Fc):
Frame
B C D E E
Fc(kHz)
2.2~4 kW
5.5~11 kW
15~22 kW
30~45 kW
55~75kW
0
100%
100%
100%
100%
100%
1
100%
100%
100%
100%
100%
2
100%
100%
100%
100%
100%
3
100%
100%
100%
100%
100%
4
100%
100%
100%
100%
100%
5
100%
100%
100%
100%
100%
6
100%
100%
100%
100%
100%
7
100%
100%
100%
90.73% - 8 100%
100%
100%
82.20% -
9
94.24%
100%
92.32%
74.31% -
10
88.92%
100%
85.21%
- -
11
82.54%
95.35%
78.63%
- - 12
78.08%
91.02%
72.53%
- - 13
73.95%
86.98%
66.87%
- - 14
70.14%
84.14%
61.62%
- - 15
66.61%
80.67%
56.74%
-
-
Derating Curve of Carrier Frequency (Fc):
Page 19
Ch02 Installation
2-5
Ambient Temperature Derating Curve:
Altitude Derating Curve:
Page 20
Ch03 Wiring
3-1
03 Wiring
After removing the front cover, examine if the power and control terminals are clearly noted. Read following precautions before wiring.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to comply ma y
result in damage to the equipment. The voltage and current should lie within the range as indicated on the nameplate (Chapter 1-1).
All the units must be grounded directly to a common ground terminal to prevent lightning strike or
electric shock.
Make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the
loose screws due to vibration.
DANGER
It is crucial to turn off the AC motor drive power before any wiring installation is
made.
A charge may still remain in the DC bus capacitors with hazardous voltages
even if the power has been turned off therefore it is suggested for users to measure the remaining voltage before wiring. For your personal safety, do not perform any wiring before the voltage drops to a safe level < 25 Vdc. Wiring installation with remaining voltage condition may cause sparks and short circuit.
Only qualified personnel familiar with AC motor drives is allowed to perform
installation, wiring and commissioning. Make sure the power is turned off before wiring to prevent electric shock.
When wiring, please choose the wires with specification that comply with local
regulation for your personal safety.
Check following items after finishing the wiring:
1. Are all connections correct?
2. Any loosen wires?
1. Any short-circuits between the terminals or to ground?
Page 21
3-2
3-1 Wiring
Bare
Wiring Diagram of Frame B
+
-
(D C+) (D C-)
Wiring Diagram of Frame C & D
EPS
+
-
RB and RC are the multi-function output terminals.
DC Reactor(optional)
+ (+)
1
DC
+/ (+)
2B1
DC
­()
DC-
Page 22
Ch03 Wiring
3-3
Wiring Diagram of Frame E
It provides 3-phase power.
RB and RC are multi-function output terminals.
+1
(DC+)
-
(DC-)
See page 3-5 for the wiring diagram of Emergency Power Supply (EPS).
Page 23
3-4
SW2
PRG
NRM
Factor y setting: NRM
SG+
O
PEN
120
Factor y setting: 120
12
0
CAN
Factor y setting: 120
OPEN
Page 24
Ch03 Wiring
3-5
Figure 1 Switching between two modes: SINK(NPN) /SOURCE(PNP)
1
2
DCM
MI1
+24V
MI2
MI8
~
COM
DCM
MI1
+24V
MI2
MI8
~
COM
Sink Mode Source Mode with internal power (+24VDC)
with internal power (+24VDC)
internal circuit
internal circuit
3
4
DCM
MI1
+24V
MI2
MI8
~
COM
DCM
MI1
+24V
MI2
MI8
~
COM
Sink Mode Source Mode
with external power
with extern a l power
internal circuit
inter nal circu it
external power +24V
external power +24V
Figure 2. Emergency Power Supply (EPS) system wiring diagrams
For Frame B, C, D & E:
230V models: UPS: 100 to 230 Vac battery: 140 to 325 Vdc 460V models: UPS: 200 to 380 Vac
battery: 280 to 537 Vdc
3 ~
EPS/+
R/L1
S/L2 T/L3
EPS/-
MI1~8 COM
1
2
3
1
2
3
AC motor drive
Timing diagram of M.C. (Magnetic Contactor)
Main power
1-phase UPS or battery
Specifications for 1-phase UPS or battery
Single phase UPS or battery can only be used on the main power supply
To input emergency power
- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.
- Clo se M.C. 1 befo re you close M .C. 3.
- Before removing the battery, open M.C. 1 and M.C. 3
- Before you close M.C. 2, open M.C. 1 and M.C. 3.
()
1
Page 25
3-6
For Frame C & D:
230V models: UPS: 100 to 230Vac battery: 140 to 325Vdc 460V models: UPS: 200 to 380 Vac
battery: 280 to 5 37 Vdc
Specifications for 1-phase UPS or battery
EPS/+
R/L1
S/L2 T/L3
EPS/-
MI1~8 COM
1
2
3
1
2
3
48Vdc (230V Series)
96Vdc (460V Series)
3 ~
Timing diagram of M.C. (Magnetic Contactor)
AC motor drive
Main power
To input emergency power
(2)
When the voltage of the main power supply is lower than 140Vdc(230V models) / 280Vdc (460V models), have the control power supply connected to a single phase UPS or a battery.
- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.
- Close M.C. 1 before you close M.C. 3 .
- Before removing the battery, open M.C. 1 and M.C. 3
- Before you close M.C. 2, open M.C. 1 and M.C. 3.
DC voltage
Low Voltage Level
Battery Voltage
Free Run
operating command
Electromagnetic Valve
MO-COM=15
About 1 min.
A
bout 2 sec.
EPS Operation Frequenc
y
Refer to Pr.06-44
EPS detection
OFF
MI-COM=43
ON
ON
MO-COM=9
MO-COM=11
Notes about the emergency power supply (EPS). Be aware of the following conditions when emergency power is ON:
1. Fan will not run to save energy from EPS.
2. Parameter setting will not be saved. When the power is turned off then applies again, the parameter setting will be gone.
3. Operate by the speed set at Pr.06-44.
4. Protections for low voltage and phase loss in NOT available.
5. Display DC-BUS voltage by Pr.06-29
Page 26
Ch03 Wiring
3-7
3-2 System Wiring Diagram
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B2
-
There may be a large inrush current during power on. Refer to Ch06 NFB to sel ect a suitable NFB or fuse.
+
Motor
E
E
BR
Power input terminal
NFB or fuse
Electromagnetic contactor
AC reactor (input terminal)
Zero-phase reactor
EMI filter
Zero-phase reactor
AC reactor (output terminal)
Power input terminal
Supply power according to the rate d power specifications indicated in the manual (refer to Ch08 Specifications Table).
NFB or fuse
Electromagnetic contactor
Switching ON/OFF the primary side of the electromagnetic contactor can turn the integ rated elevator device ON/OFF, but freq ue nt switching is a cause of machine failure. Do not switch ON/OFF more than once an hour. Do not use the electromagnetic contactor as the po wer switch for the integrated elevator drive; doing so will shorten the life of the integrated elevator drive.
AC reactor (input terminal)
When the main power supp ly capacity is greater than 1000kVA, or when it switches into the phase capacitor, the instantaneous peak voltage and current generated will destroy the internal circuit of the integrated elevator drive. It is recommended to install an input side AC reactor in the integrated elevator drive. This will also improve the power factor and reduce power harmonics. The wiring distance should be within 10m. Refer to Ch06
Zero-phase reactor
AC reactor (output terminal )
EMI filter
Used to reduce radiated interference, especially in environments with audio devices, and reduce input and output side interference. The effective range is AM band to 10MHz. Refer to Ch06.
Can be used to reduce electromagnetic interference.
Brake resistor Used to shorten deceleration time of the motor.
Refer to Ch06. The wiring length of the motor will affect the size
of the reflected wave on the motor end. It is recommended to install an AC reactor when the motor wiring length is greater than 20 meters. Refer to Ch06.
B1
BR
VFDB
Brake Module
Brake
Resistor
Page 27
Ch04 Main Circuit Terminals
4-1
04 Main Circuit Terminals
4-1 Main Circuit Diagram
Frame B
Fuse/No Fuse Breaker
Brake Resistor(optional)
Moto
r
Frame C & D
Fuse/No Fuse Breaker
DC Reactor (optional)
Brake Resistor (optional)
Motor
Frame E
Fuse/No Fuse Breaker
Motor
Page 28
4-2
Terminal Symbol Explanation of Terminal Function
EPS(+,-)
Backup power/ Emergency power connection terminal.
*1:EPS (Emergency Power Supply) input terminal supports only frame C & D.
R/L1, S/L2, T/L3
AC line input terminals 3-phase.
U/T1, V/T2, W/T3
AC drive output terminals for connecting 3-phase induction motor.
+1, +2/B1
Connections for DC reactor to improve the power factor. Remove the jumper before installing a DC reactor. (Frame E has a DC reactor built-in.).
+2/B1, B2
Connections for brake resistor (optional).
E
Earth connection, to comply with local regulations.
Main input power terminals:
Do not connect 3-phase model to one-phase power. R/L1, S/L2 and T/L3 has
no phase-sequence requirement, it can be used upon random selection.
A NFB must be installed between the 3-phase power input terminals and the
main circuit terminals (R/L1, S/L2, T/L3). It is recommended to add a magnetic contactor (MC) to the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of the AC motor drive. Both ends of the MC should have an R-C surge absorber.
Fasten the screws in the main circuit terminal to prevent sparks condition
made by the loose screws due to vibration.
Use voltage and current within the specification in Chapter 8.
When using a general ELB (Earth Leakage Breaker), select a current sensor
with sensitivity of 200mA or above and not less than 0.1-second operation time to avoid nuisance tripping. When choosing an ELB designed for the AC motor drive, choose a current sensor with sensitivity of 30mA or above.
Use the shield wire or tube for the power wiring and ground the two ends of
the shield wire or tube.
Do NOT run/stop AC motor drives by turning the power ON/OFF. Run/stop
AC motor drives by sending RUN/STOP command via control terminals or keypad. If you still need to run/stop AC motor drives by turning power ON/OFF, it is recommended to do so only ONCE per hour
Output terminals of the main circuit:
When it is necessary to install a filter at the output side of terminals U/T1,
V/T2, W/T3 on the AC motor drive. Use inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance).
Page 29
Ch04 Main Circuit Terminals
4-3
DO NOT connect phase-compensation capacitors or surge absorbers at the
output terminals of AC motor drives.
Use well-insulated motors to prevent any electric leakage from motors.
Terminals [+1, +2] for connecting DC reactor. Terminals [+1, +2/B1] for connecting brake resistor.
These terminals are to connect to a DC reactor to improve the power factor
and reduce harmonics. At the factory setting, a jumper is connected to these terminals. Remove that jumper before connecting to a DC reactor.
+1
Jumper
DC reactor
Models above 22kW don’t have a built-in brake resistor. To improve
resistance ability, connect an external, optional brake resistor
When not in use, leave terminals +2/B1, (-) open.
Short-circuiting [B2] or [-] to [+2/B1] will damage the motor drive. Do NOT
do that.
Page 30
4-4
4-2 Main Circuit Terminals Specifications
Page 31
Ch04 Main Circuit Terminals
4-5
Page 32
Ch05 Control Terminals
5-1
05 Control Terminals
Remove the top cover before wiring the multi-function input and output terminals
The motor drives’ figures shown below are for reference only; the real motor drives may look different.
Remove the cover before wiring
Frame B, C & D:
Step1
Step 2
Loosen the 4screws.
Put back the top cover.
Then fasten the 4 screws,
Screw torque 15kgf-cm
Step 3
Page 33
5-2
Frame E
Step 1
Step 2
Step 3
Loosen the 2 screws, Then follow the
direction of the arrow to remove the top cover
Put back the top cover.
Then fasten the 2 screws. Screw torque:15kgf-cm
Motor drive w/o the top cover.
Page 34
Ch05 Control Terminals
5-3
Specifications of the Control Terminal
Control Circuit Terminal Sockets:
T erminal soc kets A, B, C
Torque force: 2kg-cm [1.7lb-in.] (0.20Nm)
Wire gauge: 28~14AWG [0.08~2.07mm²]
Terminal socket D:
Torque force: 2kg-cm [1.7lb-in.] (0.20Nm)
T erminal soc ket E:
Torque force: 5.2kg-cm [4.5lb-in.] (0.51Nm)
Wire gauge: 28~12AWG [0.08~3.33mm²]
To comply with UL standards, copper wires which are able to sustain 600V, 75 º C environments must be used in
the installation.
Page 35
5-4
Control Board Switch
Factory Setting
Factory
Setting
Factory
Setting
Terminals Terminal Function Factory Setting (NPN mode)
+24V/E24V
Digital control signal common
terminal (Source)
+24V±5% 200mA
COM
Digital control signal common
terminal (Sink)
Common terminal of multi-function input terminals
FWD Forward-Stop command
FWD-DCM: ON= forward running
OFF= deceleration to stop
REV Reverse-Stop command
REV-DCM: ON= forward running
OFF= deceleration to stop
MI1
~
MI8
Multi-function input 1~8
Refer to parameters 02-01~02-08 to program the
multi-function inputs MI1~MI8.
Source mode:
ON: the activation current is 6.5mA≧11Vdc
OFF: cut-off voltage 10μA ≦11 Vdc
DCM
Digital frequency signal common
terminal
SCM1
The factory setting is short-circuiting. The factory setting is short-circuiting. Power removal safety function for EN954-1 and IEC/EN61508
When STO1~SCM1, STO2~SCM2 are turned on, the activation current is 3.3mA ≧11Vdc .
SCM2
STO1
STO2
+10V
Potentiometer power supply
Power supply of analog frequency setting: +10Vdc 20mA
-10V
Potentiometer power supply
Power supply of analog frequency setting
AUI1
A
nalog voltage frequency inpu
t
A
CM
AUI
+10V
AUI circuit
internal circui
t
Impedance: 20k
Range: -10~+10VDC=0~ Max. Output
Frequency(Pr.01-00)
AUI2
Page 36
Ch05 Control Terminals
5-5
ACM
Analog signal common terminal
control
Analog signal terminal
RA Multi-function relay output A (N.O.)
1. User-defined function
2. Resistive Load 3A(N.O.)/3A(N.C.) 250VAC 5A(N.O.)/3A(N.C.) 30VDC (min. 5 VDC, 10 mA) To output different kinds of signal such as the motor drive is in operation, reaching the frequency, overload indication.
RB Multi-function relay output A (N.C.)
RC
Multi-function relay output B (Error
indication by factory setting)
MRA
Multi-function output terminal (N.O.)
MRB Multi-function output terminal (N.C.)
MRC
Multi-function output terminal
(Operating Indication by factory
setting)
R1A
Multi-function output terminal A
(N.O.)
R2A
Multi-function output terminal A
(N.O.)
R12C
Multi-function output terminal (No
function by factory setting)
SG1+ Modbus RS-485 SG1+ switch: terminator 120 ohm (factory setting) / open
SG1- Modbus RS-485
CAN_L CAN Bus DIP Switch: terminator 120 ohm (factory setting)/ open
CAN_H CAN Bus
MO1
Multi-function output terminal 1
(photocoupler)
The AC motor drive releases various monitoring signals,
such as drive in operation, reaching frequency and
overload indication via a transistor (open collector).
MO2
Multi-function output terminal 2
(photocoupler)
MCM
Multi-function output common
terminal (photocoupler)
Max 48Vdc 50mA
Page 37
5-6
AFM1
0~10V, Max. output current: 2mA, Max. load: 5k
-10~10V, Max. output current: 2mA, Max. load :5k
Output current 2mA max
Resolution 0~10V corresponds to the Max. operating
frequency.
Range: 0~10V→-10~+10V
AFM2
0~10V, Max. Output current: 2mA, Max. load: 5K
-10~10V, Max. output current: 2mA, Max. load: 5k
Output current:: 2mA max
Resolution: 0~10V corresponds to the Max. operating
frequency.
Range: 0~10V→-10~+10V
RJ-45
PIN 1,2,6,7 : Reserved PIN 3: SGND
PIN 4: SG- PIN 5: SG+ PIN 8: EV
SW2 Switching USB port
DIP Switch: NRM (factory setting) / PRG (this side of the
switch is to update firmware and is intended for qualified
motor drive service personnel only. Do NOT try to update
by yourself.
Page 38
06 Optional Accessories
6-1
06 Optional Accessories
The optional accessories listed in this chapter are available upon request. Installing additional accessories
to your drive would substantially improve the drive’s performance. Please select an applicable accessory
according to your need or contact the local distributor for suggestion.
6-1 Brake Resistors & Brake Units used in AC motor Drives
Vol tage
Applicable Motor 125% Braking Torque /30% ED *1
Max. Brake Torque *2
Model
Braking
Torque *3
(kg-m)
Brake Unit
Resistor value spec. for each
AC motor Drive
Braking Resistor series for each
Brake Unit
Braking
Current (A)
VFDB*5
Quan-
tity
Part #*4
Quanti
-ty
Wring
Method
Min. Resistor
Val ue()
Max. Total
Braking
Current(A)
Peak
Power
(kW)
230V
VFD022ED21S 1.5 1000W 75 0590600808 1 5.1 38.0 10 3.8
VFD037ED21S 2.5 2000W 37.5 0590600808 2
2 parallel
10.1 19.0 20 7.6
VFD040ED23S 2.5 2000W 37.5 0590600808 2
2 parallel
10.1 19.0 20 7.6
VFD055ED23S 3.7 3000W 25 0590600808 3
3 parallel
15.2 15.6 24.4 9.3
VFD075ED23S 5.1 3000W 25 0590600808 3
3 parallel
15.2 11.5 33 12.5
VFD110ED23S 7.5 5000W 15 0590600808 5
5 parallel
25.3 9.5 40 15.2
VFD150ED23S 10.2
6000W 13 0590800308 4
2 serial
2 parallel
29.2
8.3 46 17.5
VFD185ED23S 12.2 8000W 9.4 0590600808 8
8 parallel
38.0 5.8 66 25.1
VFD220ED23S 14.9 8000W 9.4 0590600808 8
8 parallel
40.5 5.8 66 25.1
VFD300ED23S 20.3 2015 2
9000W 6.5 0590800308 8
2 serial
4 parallel
58.5
4.8 80 30.4
VFD370ED23S 25.1 2022 2 14000W 5.4 0590600808 14
14 parallel
70.9 3.2 120 45.6
460V
VFD040ED43S 2.7 1500W 280 0594800008 2
2 serial
2.7 54.3 14 10.6
VFD055ED43S 3.7 2000W 150 0590600808 2
2 serial
5.1 48.4 15.7 11.9
VFD075ED43S 5.1
4000W 75 0590600808 4
2 serial
2 parallel
10.1
48.4 15.7 11.9
VFD110ED43S 7.5
4000W 75 0590600808 4
2 serial
2 parallel
10.1
30.8 24.7 18.8
VFD150ED43S 10.1
6000W 50 0590600808 6
2serial
3 parallel
15.2
25.0 30.4 23.1
VFD185ED43S 12.5
8000W 37.5 0590600808 8
2 serial
4 parallel
20.3
20.8 36.5 27.7
VFD220ED43S 14.9
8000W 37.5 0590600808 8
2 serial
4 parallel
20.3
19.0 40 30.4
VFD300ED43S 20.3
12000W 26 0590800508 8
4 serial
2 parallel
29.2
14.1 54 41.0
VFD370ED43S 25.0 4045 1
14000W 21.40594600008 14
2 serial
7 parallel
35.5
12.7 60 45.6
Page 39
6-2
VFD450ED43S 30.4 4045 1
16000W 18.80590600408 16
2 serial 8
parallel
40.5
12.7 60 45.6
VFD550ED43S 37.2 4030 2
20000W 15 0590600408 20
2 serial
10 parallel
50.7
9.5 80 60.8
VFD750ED43S 50.7 4045 2
28000W 10.70590600408 28
2serial 14
parallel
70.9
6.3 120 91.2
*1 Calculation of 125% brake torque: (kW)*125%*0.8; where 0.8 is the motor efficiency. Since there is a resistor limit of power consumption, the longest operation time for 30%ED is 30 sec (On: 30sec/ Off:
70sec). *
2
Refer to the Brake Performance Curve for “Operation Duration & ED” vs. “Braking Current”.
*
3
The calculation of the braking torque I s based on a 4-pole motor (1800 rpm).
*
4
To dissipate heat, a resistor of 400W or lower should be fixed to the frame and maintain the surface temperature
below 250°C (482 °F); a resistor of 1000W and above should maintain the surface temperature below 600°C (1112
°F). If the surface temperature is higher than the temperature limit, install more heat dissipating system or increase
the size of the resistor. *
5
Refer to VFDB series Braking Module Instruction for more detail on braking resistor.
NOTE
1. Select the recommended resistance value (Watt) and the duty-cycle value (ED %). Definition for Brake Usage ED% Explanation: The definition of the brake usage ED (%) is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking. When the brake resistor heats up, the resistance would increase with temperature, and brake torque would decrease accordingly. Recommended cycle time is one minute.
100%
T0
T1
Brake Time
Cycle Time
ED% = T1/T0x10 0(%)
For safety consideration, install an overload relay between the brake unit and the brake resistor. In conjunction with the magnetic contactor (MC) prior to the drive, it can perform complete protection against abnormality. The purpose of installing the thermal overload relay is to protect the brake resistor from damage due to frequent brake, or due to brake unit keeping operating resulted from unusual high input voltage. Under such circumstance, just turn off the power to prevent damaging the brake resistor.
2. If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are not provided by Delta, the warranty will be void.
3. Take into consideration the safety of the environment when installing the brake resistors. If the minimum resistance value is to be utilized, consult local dealers for the calculation of the Watt figures.
4. When using more than 2 brake units, equivalent resistor value of parallel brake unit can’t be less than the value in the column “Minimum Equivalent Resistor Value for Each AC Drive” (the right-most column in the table).
5. This chart is for normal usage; if the AC motor drive is applied for frequent braking, it is suggested to enlarge 2~3 times of the Watts.
6. Thermal relay selection:
Page 40
06 Optional Accessories
6-3
Thermal Relay:
Thermal relay selection is based on its overload
capability. A standard braking capacity of ED is
10%ED (Tripping time=10s). The figure on the
left is an example of 460V, 110kw AC motor
drive. It requires the thermal relay to take 260%
overload capacity for 10sec (hot starting) and
the braking current is 126A. In this case, user
should select a rated 50A thermal relay. The
property of each thermal relay may vary among
different manufacturers. Read carefully the user
guide of a thermal relay before using it. .
Page 41
6-4
6-2 Non-fuse Circuit Breaker
Comply with UL standard: Per UL 508, paragraph 45.8.4, part a. The rated current of a breaker shall
be 2~4 times of the maximum rated input current of AC motor drive.
3-phase 3-phase
Model Recommended
non-fuse breaker(A)
Model Recommended
non-fuse breaker(A) VFD022ED21S 50 VFD040ED43S 30 VFD037ED21S 75 VFD055ED43S 35 VFD040ED23S 40 VFD075ED43S 40 VFD055ED23S 50 VFD110ED43S 50 VFD075ED23S 60 VFD150ED43S 60 VFD110ED23S 100 VFD185ED43S 75 VFD150ED23S 125 VFD220ED43S 100 VFD185ED23S 150 VFD300ED43S 125 VFD220ED23S 175 VFD370ED43S 150 VFD300ED23S 250 VFD450ED43S 200 VFD370ED23S 300 VFD550ED43S 250
VFD750ED43S 350
6-3 Fuse Specification Chart
Use only the fuses comply with UL certificated.  Use only the fuses comply with local regulations.
Model Input Current (A)
Line Fuse
I (A) Bussmann P/N
VFD022ED21S 26 60 JJN-60 VFD037ED21S 37 90 JJN-90 VFD040ED23S 20 50 JJN-50 VFD055ED23S 23 60 JJN-60 VFD075ED23S 30 80 JJN-80 VFD110ED23S 47 125 JJN-125 VFD150ED23S 56 150 JJN-150 VFD185ED23S 73 175 JJN-175 VFD220ED23S 90 225 JJN-225 VFD300ED23S 132 300 JJN-300 VFD370ED23S 161 400 JJN-400
VFD040ED43S 11.5 35 JJS-35 VFD055ED43S 14 40 JJS-40 VFD075ED43S 17 45 JJS-45 VFD110ED43S 24 60 JJS-60 VFD150ED43S 30 80 JJS-80 VFD185ED43S 37 90 JJS-90 VFD220ED43S 47 110 JJS-110 VFD300ED43S 58 150 JJS-150 VFD370ED43S 80 200 JJS-200 VFD450ED43S 100 250 JJS-250 VFD550ED43S 128 300 JJS-300 VFD750ED43S 165 400 JJS-400
Page 42
06 Optional Accessories
6-5
6-4 AC/ DC Reactor
AC Input/ Output Reactor
200V~230V/ 50~60Hz (Single Phase Power)
Type KW HP
Rated Amps
(Arms)
Max.
Continuous
Amps
(Arms)
3%
impedance
(mH)
5%
impedance
(mH)
Built-in
DC Reactor
3% Input AC
reactor
Delta Part#
022 2.2 3 12 24 0.919 1.531 X N/A
037 3.7 5 17 34 0.649 1.081 X N/A
200V~230V/ 50~60Hz (Three-phase power)
Type KW HP
Rated Amps
(Arms)
Max.
Continuous
Amps
(Arms)
3%
impedance
(mH)
5%
impedance
(mH)
Built-in
DC Reactor
3% Input AC
reactor
Delta Part#
040 4 5 20 40 0.551 0.919 X N/A
055 5.5 7.5 24 48 0.459 0.766 X N/A
075 7.5 10 30 60 0.320 0.534 X N/A
110 11 15 45 90 0.216 0.359 X N/A
150 15 20 58 116 0.163 0.271 X N/A
185 18.5 25 77 154 0.143 0.239 X N/A
220 22 30 87 174 0.127 0.211 X N/A
300 30 40 132 264 0.084 0.139 O N/A
370 37 50 161 322 0.068 0.114 O N/A
380V~460V/ 50~60Hz (Three-phase power)
Type KW HP
Rated Amps
(Arms)
Max.
Continuous
Amps
(Arms)
3%
impedance
(mH)
5%
impedance
(mH)
Built-in
DC Reactor
3% Input AC
reactor
Delta Part#
040 4 5 11.5 23 1.838 3.063 X N/A
055 5.5 7.5 13 26 1.626 2.710 X N/A
075 7.5 10 17 34 1.243 2.072 X N/A
110 11 15 23 46 0.919 1.531 X N/A
150 15 20 30 60 0.704 1.174 X N/A
185 18.5 25 38 76 0.556 0.927 X N/A
220 22 30 45 90 0.470 0.783 X N/A
300 30 40 58 116 0.364 0.607 X N/A
370 37 50 80 160 0.264 0.440 O N/A
450 45 60 100 200 0.211 0.352 O N/A
550 55 75 128 256 0.165 0.275 O N/A
750 75 100 165 330 0.128 0.213 O N/A
Page 43
6-6
DC Input Reactor
200V~230V/ 50~60Hz (Three-phase power)
Type KW HP
Rated
Amps
(Arms)
Max.
Continuous
Amps
(Arms)
DC
Reactor
(mH)
DC
Reactor
Delta Part#
040 4 5 20 40 1.273
N/A
055 5.5 7.5 24 48 1.061
N/A
075 7.5 10 30 60 0.740
N/A
110 11 15 45 90 0.498
N/A
150 15 20 58 116 0.375
N/A
185 18.5 25 77 154 0.331
N/A
220 22 30 87 174 0.293
N/A
300 30 40 132 264 0.193
N/A
370 37 50 161 322 0.158
N/A
380V~460V/ 50~60Hz (Three-phase power)
Type KW HP
Rated
Amps
(Arms)
Max.
Continuous
Amps
(Arms)
DC
Reactor
(mH)
DC
Reactor
Delta Part#
040 4 5 11.5 23 4.244
N/A
055 5.5 7.5 13 26 3.754
N/A
075 7.5 10 17 34 2.871
N/A
110 11 15 23 46 2.122
N/A
150 15 20 30 60 1.627
N/A
185 18.5 25 38 76 1.284
N/A
220 22 30 45 90 1.085
N/A
300 30 40 58 116 0.842
N/A
370 37 50 80 160 built-in
N/A
450 45 60 100 200 built-in
N/A
550 55 75 128 256 built-in
N/A
750 75 100 165 330 built-in
N/A
THD (Total Harmonic Distortion)
Motor Drive Spec. Without Built-In Reactor With Built-in DC Reactor
Reactor Spec. 3% Input AC Reactor DC Reactor
DC Reactor
+ 3% Input Reactor
DC
+ 5% Input
Reactor
3% Input Reactor
THD 44% 46% 34% 30% 34%
Note: THD may vary due to different installation conditions and environment (wires, motors).
According to IEC61000-3-12, DC Reactor is designed with 4% system impedance, and AC Reactor is designed with
3% system impedance.
Page 44
06 Optional Accessories
6-7
6-5 Zero Phase Reactor
A
D
C
B
E
G
F
unit: mm (inch)
Model A B C D E F
G(Ø) Torque
RF008X00A
98
(3.858)
73
(2.874)
36.5
(1.437)
29
(1.142)
56.5
(2.224)
86
(3.386)
5.5
(0.217)
8~ 10kgf/cm
RF004X00A
110
(4.331)
87.5
(3.445)
43.5
(1.713)
36
(1.417)
53
(2.087)
96
(3.780)
5.5
(0.217)
8~ 10kgf/cm
D
B
C
E
F
H
G
unit: mm (inch)
model A B C D E F G(Ø) H Torque
RF002X00A
200
(7.874)
172.5
(6.791)
90
(3.543)
78
(3.071)
55.5
(2.185)
184
(7.244)
5.5
(0.217)
22
(0.866)
40~45kgf/cm
unit: mm (inch)
model A B C D E F G(Ø) H I
RF300X00A 241(9.488) 217(8.543) 114(4.488) 155(6.102) 42(1.654) 220(8.661) 6.5(0.256) 7.0(0.276) 20(0.787)
Torque:40~45kgf/cm
Page 45
6-8
Reactor
model (Note)
Recommended Wire Size
Wiring
Method
Qty
Applicable Motor Drive
RF008X00A
8 AWG 8.37 mm
2
Diagram A 1
VFD022ED21S VFD037ED21S
VFD040ED23S VFD040ED43S
RF004X00A
4 AWG 21.15 mm
2
Diagram A
1
VFD055ED23S VFD075ED23S
VFD110ED23S VFD055ED43S
VFD075ED43S VFD110ED43S
VFD150ED43S VFD185ED43S
RF002X00A
2 AWG 33.62 mm
2
Diagram A 1
VFD150ED23S VFD185ED23S
VFD220ED23S VFD220ED43S
VFD300ED43S
RF300X00A
300 MCM 152 mm
2
Diagram A
1
VFD300ED23S VFD370ED23S
VFD370ED43S VFD450ED43S
VFD550ED43S VFD750ED43S
Note: 600V insulated cable wire
Diagram A
Put all wires through at least one core without winding
MOTOR
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
Zero Phase Reactor
Note 1: The table above gives approximate wire size for the zero phase reactors but the selection is ultimately
governed by the type and diameter of cable fitted i.e. the cable must fit through the center hole of zero phase
reactors.
Note 2: Only the phase conductors should pass through, not the earth core or screen.
Note3: When long motor output cables are used an output zero phase reactor may be required to reduce radiated
emissions from the cable.
Page 46
06 Optional Accessories
6-9
6-6 EMI Filter
The following table shows external EMC filter models for each ED-S series motor drive.
Choose corresponding zero phase reactor and applicable shielding cable according to required noise emission and
electromagnetic disturbance rating, to make the best assembly and restrain electromagnetic disturbance. If radiation
emission (RE) is ignored, and only needs conducted emission (CE) to reach EN55011 Class A on site, zero phase
reactor does not need to add at input side, and it can reach the standard of EMC.
220V models
VFD-ED
EMI Filter Model #
Zero Phase Inverter
Carrier
Frequen
cy
EN12015
Fra me
Motor Drive
model #
Rated Input
Current
(A)
Input side
(R/S/T)
Output side
(U/V/W)
Conducted
Emission
Radiation Emission
Length of output
shielded cable 50m
B
VFD022ED21S 24
B84142A0042R122
RF008X00A -
Carrier frequency by factory
setting
CLASS A CLASS A
VFD037ED21S 34
B84142A0042R122
RF008X00A -
CLASSA CLASSA
VFD040ED23S 20 EMF035A23A RF008X00A -
CLASS A CLASS A
C
VFD055ED23S 23 EMF056A23A RF004X00A -
CLASS A CLASS A
VFD075ED23S 30 EMF056A23A RF004X00A -
CLASS A CLASS A
VFD110ED23S 47 EMF056A23A RF004X00A - CLASS A CLASS A
D
VFD150ED23S 56 B84143D0150R127 RF002X00A -
CLASS A CLASS A
VFD185ED23S 73 B84143D0150R127 RF002X00A -
CLASS A CLASS A
VFD220ED23S 90 B84143D0150R127 RF002X00A -
CLASS A CLASS A
E
VFD300ED23S 132 B84143D0150R127 RF002X00A -
CLASS A CLASS A
VFD370ED23S 161 B84143D0200R127 RF300X00A - CLASS A CLASS A
460V models
VFD-ED
EMI Filter model #
Zero Phase Reactor
Carrier
Frequen
cy
EN12015
Fra me
Motor Drive
model #
Rated Input
Current
(A)
Input Side
(R/S/T)
Output
Side
(U/V/W)
Conducted
Emission
Radiation Emission
Length of output
Shielded Cable
50m
B VFD040ED43S 11.5
EMF018A43A
RF008X00A -
Carrier Frequency by Factory
Setting
CLASS A
CLASS A
C
VFD055ED43S 14
EMF033A43A
RF004X00A -
CLASSA CLASS A
VFD075ED43S 17
EMF033A43A
RF004X00A -
CLASS A CLASS A
VFD110ED43S 24
EMF033A43A
RF004X00A -
CLASS A
CLASS A
VFD150ED43S 30
B84143D0075R127 RF004X00A
-
CLASS A CLASS A
VFD185ED43S 37
B84143D0075R127 RF004X00A
- CLASS A
CLASS A
D
VFD220ED43S 47
B84143D0090R127 RF002X00A
-
CLASS A CLASS A
VFD300ED43S 58
B84143D0090R127 RF002X00A
-
CLASS A CLASS A
E
VFD370ED43S 80
B84143D0200R127
RF300X00A -
CLASS A
CLASS A
VFD450ED43S 100
B84143D0200R127
RF300X00A -
CLASS A
CLASS A
VFD550ED43S 128
B84143D0200R127
RF300X00A - CLASS A CLASS A
VFD750ED43S 165
B84143D0200R127
RF300X00A - CLASS A CLASS A
Page 47
6-10
EMI Filter Schematic Diagrams
EMI Filter model #: EMF018A43A
Page 48
06 Optional Accessories
6-11
EMI Filter model #: EMF035A23A、EMF033A43A
Page 49
6-12
EMI Filter model #: EMF056A23A
Page 50
06 Optional Accessories
6-13
EMI Filter model #: B84143D0075R127; B84143D0090R127
Page 51
6-14
EMI Filter model #: B84143D0150R127
Page 52
06 Optional Accessories
6-15
EMI Filter model #: B84143D0200R127
Page 53
6-16
EMI Filter model #: B84142A0042R122
Page 54
06 Optional Accessories
6-17
EMI Filter Installation
All electrical equipment, including AC motor drives, will generate high-frequency/low-frequency noise and will
interfere with peripheral equipment by radiation or conduction when in operation. By using an EMI filter with correct
installation, much interference can be eliminated. It is recommended to use DELTA EMI filter to have the best
interference elimination performance.
We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired
according to user manual:
EN61000-6-4
EN61800-3: 1996
EN55011: (1991) Class A Group 1 (1
st Environment, restricted distribution)
European Standards: EN12015 & EN12016
General precaution
1. EMI filter and AC motor drive should be installed on the same metal plate.
2. Install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor
drive.
3. Wire as short as possible.
4. Metal plate should be grounded.
5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the
contact area should be as large as possible.
Choose suitable motor cable and precautions
Improper installation and choice of motor cable will affect the performance of EMI filter. Be sure to observe
the following precautions when selecting motor cable.
1. Use the cable with shielding (double shielding is the best).
2. The shielding on both ends of the motor cable should be grounded with the minimum length and
maximum contact area.
3. Remove any paint on metal saddle for good ground contact with the plate and shielding.
Remove any paint on metal saddle for good ground contact with the plate and shielding.
saddle
the plate with grounding
Figure 1
Page 55
6-18
Figure 2
The length of motor cable
1. Required cable length when the motor drive is at full load.
a. Non-shielded cable: For models of 5.5kW (7.5HP) and below, the maximum cable length is 100m (328ft). For
7.5kW(10HP) and above, the maximum cable length is 200m(656ft)
b. Shielded cable: For models of 5.5kw (7.5HP) and below, the maximum cable length is 50m (165ft). For models of
7.5kW (10HP), the maximum cable length is 100m (328ft).
c. In order to be compatible with the European Standards EN12015 & EN12016, it is required not to only follow the
precautions mentioned on page6-10, but also required to satisfy one of the two conditions below:
Use shielded cables The length of motor cable has to be shorter than 2m (6ft).
If the cable length is longer than the recommended lengths above, it will be necessary to install an output reactor.
NOTE
If the length is too long, the stray capacitance between cables will increase and may cause leakage
current. It will activate the protection of over current, increase leakage current or not insure the correction of current display. The worst case is that AC motor drive may damage.
If more than one motor is connected to the AC motor drive, the total wiring length is the sum of the
wiring length from AC motor drive to each motor.
For the 460V series AC motor drive, when an overload relay is installed between the drive and the
motor to protect motor overheating, the connecting cable must be shorter than 50m. However, an overload relay malfunction may still occur. To prevent the malfunction, install an output reactor (optional) to the drive or lower the carrier frequency setting (Pr.00-12).
Page 56
06 Optional Accessories
6-19
2. Consequence of the surge voltages on the motor
When a motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is very long (especially for the 460V series), surge voltages may reduce insulation quality. To prevent this situation, please follow the rules below:
Use a motor with enhanced insulation.
Connect an output reactor (optional) to the output terminals of the AC motor drive
The length of the cable between AC motor drive and motor should be as short as possible (10 to 20 m or less)
For models 7.5hp and above:
Insulation level of motor 1000V 1300V 1600V
460VAC input voltage 20m(66ft) 100m(328ft) 400m(1312ft)
230VAC input voltage 400m(1312ft) 400m(1312ft) 400m(1312ft)
For models 5hp and less:
Insulation level of motor 1000V 1300V 1600V
460VAC input voltage 20m(66ft) 50m(165ft) 50m(165ft)
230VAC input voltage
100m(328ft)
100m(328ft) 100m(328ft)
NOTE
Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive.
Page 57
6-20
6-7 Digital Keypad
KPC-CC01
F: Frequency C ommand H: Output Frequency U: User Defined Units ERR: CAN E rror Ind ic ator RUN: CAN Run Indicator
: Status Indicator
A
: LE D Disp lay
D ispla y freq uency, curre nt , voltag e and erro r etc .
C
: Function
(Refer to the chart follows for detail description)
Key Description
ESC ESC Key
Press ESC key to return to the previous page. It also functions as a return to last category key in the sub-menu.
MENU Menu Key
Press MENU key under any condition will return to the main MENU. Menu content:
1. Parameter Detail
2. Copy Parameter
3. Keypad locked
4. PLC Function
ENTER ENTER Key
Press ENTER and go to the next level. If it is the last level then press ENTER to execute the command.
HAND HAND ON Key
1. HAND key will operates according to the parameter settings when the source of HAND master frequency command and the source of HAND operation command is properly set,. The factory setting of the source command for frequency and operation are from the digital keypad.
2. Press HAND key in stop status, the drive setting switches to the parameter setting of HAND. Press HAND key in during operation, the drive will come to stop then switches to the parameter setting of HAND.
3. When process complete: H/A LED ON.
AUTO Auto Operation Key
1. AUTO function executes according to the parameter settings of the source of AUTO frequency and AUTO operation. The factory setting is the external terminal (source of operation is 4-20mA).
2. Press the ATUO key in stop status, the drivel switches to auto-setting. Press the auto key during operation status, the drivel will come to stop and switch to auto-setting.
3. When process complete: H/A LED is OFF
FWD/REV Operation Direction Key
1. FWD/REV key controls the operation direction but will NOT activate the drive. FWD: forward, REV: reverse.
2. The drive operates in the direction as shown by the LED light.
RUN Start Key
1. This button is functional only when the keypad is the source of the command.
2. This button allows the motor drive to run by following its settings. See Description of LED functions for LED status
3. Press repeatedly the “RUN” button is allowed while the motor drive is stopping.
STOP Stop Key.
1. STOP key has the highest priority in command.
2. Press STOP key, the drive will come to stop under any condition.
3. The RESET key can be used to reset the drive when faults occur. If the RESET key is not responding, check
MENU Fault Records and check the most recent fault.
Page 58
06 Optional Accessories
6-21
Description of LED Functions
LED Description
Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed, standby,
restart after fault and speed search. Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command
Steady ON: stop indicator of the AC motor drive. Blinking: drive is in the standby status.
Steady OFF: drive doesn’t execute “STOP” command. Operation Direction LED Green light= Forward』;『Red light=
Reversely
Steady ON: the drive is running forward. Blinking: the drive is changing direction. Steady Off: the drive is running reversely.
CANopen ~”RUN”
RUN (Green light):
LED
status
Condition/State
OFF CANopen at initial
No LED
Blinking CANopen at pre-operation
Single
flash
CANopen at stopped
ON CANopen at operation status
No LED
CANopen ~”ERR”
ERR (Red light):
LED
status
Condition/ State
OFF No Error
Single
flash
One message fail
Double
flash
Guarding fail or heartbeat fail
Triple
flash
SYNC fail
ON Bus off
Page 59
6-22
Dimension
RJ45 Extension Lead for Digital Keypad
Part # Description
CBC-K3FT 3 feet RJ45 extension lead (approximately 0.9m)
CBC-K5FT 5 feet RJ45 extension lead (approximately 1.5 m)
CBC-K7FT 7 feet RJ45 extension lead (approximately 2.1 m)
CBC-K10FT 10 feet RJ45 extension lead (approximately 3 m)
CBC-K16FT 16 feet RJ45 extension lead (approximately 4.9 m)
Page 60
06 Optional Accessories
6-23
6-8 USB/RS-485 Communication Interface IFD6530
Warning
Read thoroughly this section before installation and putting it into use.The content of this section and the driver file may be revised without prior notice. Consult our distributors
or download the most updated instruction/driver version at AC Motor Drive > Optional
Introduction
IFD6530 is a convenient RS-485-to-USB converter, which does not require external power-supply and complex setting process. It supports baud rate from 75 to 115.2kbps and auto switching direction of data transmission. In addition, it adopts RJ-45 in RS-485 connector for users to wire conveniently. And its tiny dimension, handy use of plug-and-play and hot-swap provide more conveniences for connecting all DELTA IABU products to your PC.
Applicable Models: All DELTA IABU products.
Application & Dimension:
Specifications
Power supply No external power is needed
Power consumption 1.5W
Isolated voltage 2,500VDC
Baud rate 75, 150, 300, 600, 1,200, 2,400, 4,800, 9,600, 19,200, 38,400, 57,600, 115,200 bps
RS-485 connector RJ-45
USB connector A type (plug)
Compatibility Full compliance with USB V2.0 specification
Max. cable length RS-485 Communication Port: 100 m
Support RS-485 half-duplex transmission
Page 61
6-24
RJ-45
PIN
Description
PIN Description 1 Reserved 5 SG+ 2 Reserved 6 GND 3 GND 7 Reserved 4 SG- 8 +9V
Preparation before Installing Driver
Extract the driver file (IFD6530_Drivers.exe) by following steps. You could find driver file (IFD6530_Drivers.exe) in
the CD supplied with IFD6530.
Note: DO NOT connect IFD6530 to PC before extracting the driver file.
STEP 1 STEP 2
STEP 3 STEP 4
STEP 5
You should have a folder marked SiLabs under drive C. c:\ SiLabs
Page 62
06 Optional Accessories
6-25
Installing the Driver
After connecting IFD6530 to PC, install driver by following steps below.
Page 63
6-26
LED Display
1. Steady Green LED ON: power is ON.
2. Blinking orange LED: data is transmitting.
Page 64
Ch07 Option Cards
7-1
07 Option Cards
Select applicable option cards for your drive or contact local distributor for suggestion.
To prevent drive damage during installation, remove the digital keypad and the cover before wiring. Refer
to the following instruction.
Remove the top cover Frame B, C & D Screw Torque: Kg-cm [lb.-in.]
Step1
Step 2
Loosen the 4screws.
Put back the top cover.
Then fasten the 4 screws,
Screw torque 15kgf-cm
Step 3
Page 65
7-2
Frame E Screw Torque: Kg-cm [lb.-in.]
Step 1
Step 2
Step 3
Loosen the 2 screws, Then follow the
direction of the arrow to remove the top cover
Put bac k the top cover.
Then fasten the 2 screws. Screw torque:15kgf-cm
Motor drive w/o the top cover.
Vertical view of the motor drive & Screw’s Specifications:
Screws’ Specification for Option Card Terminal:
PG Card Wire Gauge Torque
EMED-PGABD-1
30~16AWG0.05~1.31mm
2
1.6Kg-cm [1.4Ib-in]
EMED-PGHSD-1
30~16AWG0.05~1.31mm
2
1.6Kg-cm [1.4Ib-in]
Page 66
Ch07 Option Cards
7-3
7-1 EMED-PGABD-1
Applicable encoder: A/B/Z & U/V/W Absolute Encoders
TB2
TB1
SW3
SW2
SW1
Vin A/O B/O GND
AO AO
BO BO
ABZUVWVp
A B Z U V W
0V
JP1
unit: mm [inch]
15.5 [0.61]<2X>
47.0 [1.85]<2X>
53.0 [2.09]
19.0 [0.75]
30.0 [1.18]
105.0 [4.13]<2X>
109.0 [4.29]
21.9 [0.86]
Ø
4
.
0
[
Ø
0
.
1
6
]
<
3
X
>
Ø
3
.
5
[
Ø
0
.
1
4
]
Di
mension
Diagram
NOTE
Verify if the SW1 is set to the correct output voltage before power on.
Keep away from any high voltage line when wiring the motor drive to avoid interference.
Page 67
7-4
Terminal Specification
Terminals Descriptions
TB2
Vin
Terminal for voltage input, to adjust the amplitude of output voltage at terminal
A/O and terminal B/O. It also provides a 5V voltage to support line driver’s
signal.
Vin voltage range: 8~24V, Max: 24V.
A/O, B/O
Output signal of the push-pull frequency divider
Factory setting: Output amplitude is about +24V. Use SW2 to cut off the internal
default power. Input required power
(i.e. output voltage’s amplitude)
DVI voltage range Max: 24V
(Push-Pull Voltage Output)
Max. output frequency: 100kHz
Support frequency dividing output, the frequency dividing range: 1~31Hz.
GND
Common ground terminal connecting to the host controller and the motor drive.
AO, /AO, BO, /BO
Line driver pulse output signal (Line Driver RS422) Max. output frequency: 150kHz Support frequency dividing output, the frequency dividing range: 1~31Hz.
TB1
VP
Power output of encoder
Note: Use SW1 to set up output voltage
Voltage: +5V±0.5V or +12V±1V Current: 200mA max
0V
Common power terminal of encoder
A, A, B,
B , Z,
Z
Incremental encoder signal input terminal
Types of input signal: line drive, voltage output, push-pull, open-collector)
Note: Different input signal needs different wiring method. See user manual for
wiring diagrams.
Max. input frequency: 150kHz
U, U, V,
V
,W,W
Absolute encoder signal input terminal Types of input signal: line drive, voltage, push-pull, open-collector) Note: Different input signal needs different wiring method. See user manual for
wiring diagrams Max.input frequency: 150kHz
JP1
Ground Terminal Connect the power supply of the motor drive to the ground. Support PG shielding
SW1 Switch between encoder’s 5V/12V power.
SW2
Offline Detection Switch. Switch the SW2 to Line-D side to enable offline detection when Line-D input signal. Switch the SW2 to OPEN-C side to disable offline detection function when OPEN-C input signal.
SW3
Switch of power supply for frequency division Switch SW3 to INP side to provide 24V power for internal use. Switch SW3 to EXP side to provide 24V power for external use (client).
Page 68
Ch07 Option Cards
7-5
Applicable encoders:
Different Types of Encoder Output
Push- pull Voltage Output Open collector Line Driver
NOTE
Verify if the SW1 is set to the correct output voltage before power on.
Keep away from any high voltage line when wiring the motor drive to avoid interference
Wiring Diagram
Providing 3-phase power
NonFuseBreaker
DCchoke(optional)
Jumper
Brakeresistor(optional)
Motor
Encoder
Phasedifference 90
?
Phasedifference 90
?
Set up the Signal of the Frequency Division
After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use
Pr10-29 <Output of PG card’s frequency division> to set up.
Setup of Pr10-29 <PG card’s frequency division>:
Output of decimal frequency division setting. Range of the division factor “n”: 1~31.
Pr10-30 <Mode of output of PG card’s frequency division>
Bit3 Bit2 Bit1 Bit0
X X
OUT/M IN/M
Page 69
7-6
OUT/M: Mode of pulse output of frequency division; IN/M: Mode of pulse input of frequency division; “X” is for backup while “0” is a value to write. Setting and Description of Input Mode (IN/M) & Output Mode (OUT/M):
OUT/M IN/M
Division factor
A is ahead of B B is ahead of A
0 0
A-/A
B-/B
A/O-/A/O
B/O-/B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B/O-/B/O
A/O-/A/O
B/O-/B/O
AO-AO
BO-BO
1 0
A-/A
B-/B
A/O-/A/O
B/O- /B/O
A/O-/A/O
B/O- /B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B/O- /B/O
A/O-/A/O
B/O- /B/O
AO-AO
BO-BO
X 1
A-/A
B-/B
A/O- /A/O
B/O-/B/O
A/O- /A/O
B/O-/B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B
/O-
/B/
O
A/O-/A/O
B
/O-
/B/
O
AO-AO
BO-BO
NOTE
In the waveform A-/A, B-/B are the PG card input signals; AO- AO , BO- BO
are the differential
output frequency division signals. (Use a differential probe to measure.)
Division factor “n”: Set 15 to have the input signal divided by 15.) When OUT/M, IN/M set as 0.0, the PG card input signal A-/A, B-/B are square waves while
AO-
AO , BO- BO
are frequency division output.
When OUT/M, IN/M are set as 1.0, the PG card input signal A-/A, B-/B are square waves while the
BO-
BO
is the phase indicator of A and B
When OUT/M, IN/M are set as X, B-/B phase has to be direction indication input signal (e.g. When
B-/B is LOW, it means A is ahead of B. When B-/B is HIGH, it means B is ahead of A)
Take Pr10-29 and Pr10-30 as examples. When frequency division value =1 5, OUT/M =1, IN/M = 0,
set Pr10-29 = 15 and Pr10-30 = 0002h.
Set Pr100-29 =15,
Set Pr10-30 =0002h
Bit3 Bit2 Bit1 Bit0
X X
1 0
Page 70
Ch07 Option Cards
7-7
7-2 EMED-PGHSD-1
Applicable encoder: Sine-wave: Heidenhain ERN1387 EnDat2.1: Heidenhain EQN425, EQN1325, ECN113, ECN413, ECN1113, ECN1313 SICK HIPERFACE: SRS50/60
Vin
A/O
TB1
B/O
GND
AO
AO
BO
BO
J3
SW1
SW2
Dimension Unit: mm [inch.]
30.0 [1.18]
19.0 [0.75]
105.0 [4.13]<2X>
14.5 [0.57]<2X>
46.0 [1.81]<2X>
50.0 [1.97]
109.0 [4.29]
Support Heidenhain ERN1387, EnDat2.1, HIPERFACE
Terminals Descriptions
TB1
Vin
Voltage Input: (to adjust output voltage amplitude of the push-pull pulse) Max. input voltage: 24VDC Max. input current: 30mA
GND Common power input/ signal output terminal
A/O, B/O
Push-Pull Voltage Output Max. output frequency: 50kHz
AO, /AO, BO, /BO
Line Driver RS422 Max. input frequency: 100kHz
J3 (D-SUB female
connector)
Encoder signal input terminal
SW1
Frequency divider output power terminal selection INP: Power supplied by PG card EXP: Power from an external source
SW2
Frequency divider input power terminal selection 5V5Vdc
8V8Vdc
Page 71
7-8
EMED-PGHSD-1(Terminal J3) pin definition correspond to each ENCODER type
5
4
3
2
1
10 9 8 7
6
15
14
13 12
11
Terminal# Heidenhain ERN1387 Heidenhain ECN1313 HIPERFACE® 1 B- B- REFSIN 2 - - ­3 R+ DATA DATA+ 4 R- /DATA DATA­5 A+ A+ +COS 6 A- A- REFCOS 7 0V 0V GND 8 B+ B+ +SIN 9 UP UP +12V 10 C- - ­11 C+ - ­12 D+ - ­13 D- - ­14 - /CLOCK ­15 - CLOCK -
Terminal Function:
Terminals Descriptions Specifications
J3
UP(VP)
Encoder voltage input. Use SW2 to set +5V/+8V
Voltage: +5.1Vdc±0.3V; +8.4Vdc±1.5V Current: 200mA max.
0V
Encoder common power terminal
Reference level of encoder’s power.
A+, A-, B+, B-,
R+, R-
Encoder sine wave differential signal input
Incremental signal
Input frequency: 40k Hz max.
R
+SIN, +COS,
REFSIN, REFCOS
Encoder sine wave differential signal input
Input frequency: 20k Hz max.
SIN
COS
0.9...1.1V
REFSIN/REFCOS
C+, C-, D+, D-
Encoder sine wave differential signal input
Absolute signal
0
0
360 mech.
0
90 mech.
0
C+
D+
0.8....1.2Vss
(~
~
1Vss; Z =1k )
0
DATA+(DATA),
DATA-(/DATA)
RS485 communication
interface
Terminal resistance is about 130
CLK+, CLK- CLOCK differential output
for ENDAT.
Line Driver RS422 Level output
Page 72
Ch07 Option Cards
7-9
Set up the Signal of the Frequency Division
After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use
Pr10-29 <Output of PG card’s frequency division> to set up.
Pr10-29 <Mode of output of PG card’s frequency division>
Output of decimal frequency division setting. Range of the division factor “n”: 1~31.
Setting and Description of Input Mode (IN/M) & Output Mode (OUT/M):
OUT/M IN/M
Division factor
A is ahead of B B is ahead of A
0 0
A-/A
B-/B
A/O-/A/O
B/O-/B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B/O-/B/O
A/O-/A/O
B/O-/B/O
AO-AO
BO-BO
1 0
A-/A
B-/B
A/O-/A/O
B/O- /B/O
A/O-/A/O
B/O- /B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B/O- /B/O
A/O-/A/O
B/O- /B/O
AO-AO
BO-BO
X 1
A-/A
B-/B
A/O- /A/O
B/O-/B/O
A/O- /A/O
B/O-/B/O
AO-AO
BO-BO
A-/A
B-/B
A/O-/A/O
B
/O-
/B/
O
A/O-/A/O
B
/O-
/B/
O
AO-AO
BO-BO
NOTE
In the waveform A-/A, B-/B are the PG card input signals; AO- AO, BO- BO are the differential
output frequency division signals. (Use a differential probe to measure.)
Division factor “n”: Set 15 to have the input signal divided by 15.) When OUT/M, IN/M set as 0.0, the PG card input signal A-/A, B-/B are square waves while
AO-
AO , BO- BO are frequency division output.
When OUT/M, IN/M are set as 1.0, the PG card input signal A-/AB-/B are square waves while
the BO-
BO is the phase indicator of A and B.
When OUT/M, IN/M are set as X, B-/B phase has to be direction indication input signal (e.g.
When B-/B is LOW, it means A is ahead of When B-/B is HIGH, it means B is ahead of A)
Take Pr10-29 and Pr10-30 as examples. When frequency division value =1 5, OUT/M =1, IN/M =
0, set Pr10-29 = 15 and Pr10-30 = 0002h. Set Pr100-29 =15, Set Pr10-30 =0002h
Bit3 Bit2 Bit1 Bit0
X X
1 0
Page 73
7-10
7-3 EMED-PGHSD-2
Applicable encoder:
Sine-wave: Heidenhain ERN1387
EnDat2.1: Heidenhain EQN425, EQN1325, ECN113, ECN413, ECN1113, ECN1313
SICK HIPERFACE: SRS50/60
Dimension Unit: mm [inch.]
30.0 [1.18]
19.0 [0.75]
105.0 [4.13]<2X>
14.5 [0.57]<2X>
46.0 [1.81]<2X>
50.0 [1.97]
109.0 [4.29]
Ø
4
.
0
[
Ø
0
.
1
6
]
<
3
X
>
Ø
3
.
5
[
Ø
0
.
1
4
]
19.7 [0.78]
SupportHeidenhain ERN1387, EnDat2.1, HIPERFACE
Terminals Descriptions
TB1
Vin
Voltage Input: (to adjust output voltage amplitude of the push-pull pulse) Max. input voltage: 24VDC Max. input current: 30mA
GND Common power input/ signal output terminal
A/O, B/O
Push-Pull Voltage Output Max. output frequency: 50kHz
AO, /AO, BO, /BO
Line Driver RS422 Max. input frequency100kHz
TB2 Encoder signal input terminal
JP3
Ground Terminal Connect the power supply of the motor drive to the ground. Support PG shielding
SW1
Frequency divider output power terminal selection INP: Power supplied by PG card EXP: Power from an external source
SW2
Frequency divider output power terminal selection 5V: 5Vdc 8V: 8Vdc
Page 74
Ch07 Option Cards
7-11
EMED-PGHSD-2(Terminal TB2) pin definition corresponds to each ENCODER type.
Terminals Heidenhain ERN1387 Heidenhain ECN1313 HIPERFACE® B- B- B- REFSIN
- - ­R+/DATA+ R+ DATA DATA+ R-/DATA- R- /DATA DATA­A+ A+ A+ +COS A- A- A- REFCOS 0V 0V 0V GND B+ B+ B+ +SIN VP UP UP +12V C- C- - ­C+ C+ - ­D+ D+ - ­D- D- - ­CLK- - /CLOCK ­CLK+ - CLOCK -
Terminal Function
Terminals Descriptions Specifications
TB2
UP(VP)
Encoder voltage input UseSW2 to set+5V/+8V
Voltage: +5.1Vdc±0.3V; +8.4Vdc±1.5V Current: 200mA max.
0V
Encoder common power
terminal
Reference level of encoder’s power.
A+, A-, B+, B-,
R+, R-
Encoder sine wave differential signal input (Incremental signal)
Input frtequency: 40k Hz max
R
+SIN, +COS
REFSIN, REFCOS
Encoder sine wave differential signal input (Incremental signal)
Input frequency: 20k Hz max.
SIN
COS
0.9...1.1V
REFSIN/REFCOS
C+, C-, D+, D-
Encoder sine wave differential signal input (Absolute signal)
0
0
360 mech.
0
90 mech.
0
C+
D+
0.8....1.2Vss
(~
~
1Vss; Z =1k )
0
DATA+(DATA),
DATA-(/DATA)
RS485 communication
interface
Terminal resistance is about130
Page 75
7-12
CLOCK, /CLOCK CLOCK differential output
for ENDAT
Line Driver RS422 Level output
NOTE
.
Verify if the SW1 is set to the correct output voltage before power on.
Keep away from any high voltage line when wiring the motor drive to avoid interference.
Wiring Diagram
Providing 3-Phase Power
Non-Fuse
Breaker
(NFB)
EPS
DC choke (optional)
Jumper
Brake resistor (optional)
Motor
Phase difference 90?
Phase difference 90?
Encoder
Set up the Signal of the Frequency Division
After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use
Pr10-29 <Output of PG card’s frequency division> to set up.
Setup of Pr10-29 <PG card’s frequency division>: Output of decimal frequency division setting. Range of
the division factor “n”: 1~31.
Page 76
Ch08 Specifications
8-1
08 Specifications
230V Series
Frame Size
B C D
E
Model VFD-_ _ _ED23/21S
022*
037*
040
055
075
110
150
185
220
300
370
Applicable Motor Output(KW)
2.2
3.7
4.0
5.5
7.5
11
15
18.5
22
30
37
Applicable Motor Output (HP)
3 5 5
7.5
10
15
20
25
30
40
50
Output Rating
Rated Output Capacity(KVA)
4.8
6.8
7.9
9.5
12.5
19
25
29
34
46
55
Rated Output CurrentA
12.0
17
20.0
24.0
30.0
45.0
58.0
77.0
87.0
132.0
161.0
Maximum Output Voltage (V)
3-phase Proportional to Input Voltage
Output Frequency
0.00~400Hz
Carrier Frequency
2~15kHz
2~9kHz
Rated Output Maximum Carrier Frequency
8kHz
10kHz
8kHz
6kHz
Input
Rating
Input Current(A)
24
34
20
23
30
47
56
73
90
132
161
Rated Voltage /Frequency
1-phase
3-phase
200~240V 50/60Hz
Voltage Tolerance
±10% (180~264V)
Frequency Tolerance
±5% (47~63Hz)
Cooling Method
Fan cooled
Weight (kg)
6 6 6 8 10
10
13
13
13
36
36
*VFD022ED21S & VFD037ED21Sare 1-phase input models.
460V Series
Frame Size
B C D
E
Model VFD-_ _ _ED43S
040
055
075
110
150
185
220
300
370
450
550
750
Applicable Motor Power(KW)
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
Applicable Motor power(HP)
5
7.5
10
15
20
25
30
40
50
60
75
100
Output Rating
Rated Output Capacity (KVA)
9.2
10.4
13.5
18.3
24
30.3
36
46.2
63.7
80
96.4
116.3
Rated Output CurrentA
11.5
13
17
23
30
38
45
58
80
100
128
165
Maximum Output Voltage(V)
3-phase Proportional to Input Voltage
Output Frequency
0.00~400Hz
Carrier Frequency
2~ 15kHz
2~ 9kHz
2~ 6kHz
Rated Output Maximum
Carrier Frequency
8kHz
10kHz
8kHz
6kHz
Input Rating
Rated Input Current(A)
11.5
14
17
24
30
37
47
58
80
100
128
165
Rated voltage
3-phase 380~480V50/60Hz
Voltage Tolerance
±10% (342~528V)
Frequency Tolerance
±5% (47~63Hz)
Cooling Method
Fan cooled
Weight (kg)
6 8 10
10
10
10
13
14.5
36
36
50
50
*Assumes operation at the rated output. Input current rating varies depending on the power supply, input reactor, wiring connections and power supply impedance.
Page 77
8-2
General Specifications
Control Characteristics
Control Method
1: V/F, 2: VF+PG, 3: SVC, 4: FOC+PG, 5: TQC+PG, 6:FOC+PM
Starting Torque
Reach up to 150% or above at 0.5 Hz Under FOC+PG or FOC+PM mode, starting torque can reach 150% at 0 Hz.
Speed Control Range
1:100 (up to 1:1000 when using PG card)
Speed Control Resolution
0.5% (up to 0.02% when using PG card)
Speed Response Ability
5Hz (Up to 30Hz for vector control)
Max. Output Frequency
0.00 to 400Hz
Output Frequency Accuracy
Digital Command 0.005%, Analog Command 0.5%
Frequency Setting Resolution
Digital Command 0.01Hz, Analog Command: 1/4096(12 bit) of the max. output frequency.
Torque limit
Max. is 200% torque current
Torque Accuracy
5%
Accel. / Decel. Time
0.00~600.00 seconds
V/F Curve
Adjustable V/f curve using 4 independent points and square curve.
Frequency Setting Signal
10V
Brake Torque
About 20%
Protection Characteristics
Motor Protection
Electronic thermal relay protection.
Over-current Protection
The current forces 190% of the over-current protection and 250% of the rated current.
Ground Leakage Current Protection
Higher than 50% rated current Overload Ability
Constant torque: 150% for 60 seconds, variable torque: 190% for 5 seconds
Over-voltage Protection
Over-voltage level: Vdc > 400/800V; low-voltage level: Vdc < 200/400V
Over-voltage Protection for the Input Power
Varistor (MOV)
Over-temperature Protection
Built-in temperature sensor
Certifications
(UL mark excludes VFD022ED21S and VFD037ED21S)
EN81-1+A3, EN81-20
Page 78
8-3
Environment for Operation, Storage and Transportation
DO NOT expose the AC motor drive in a bad environment, such as dust, direct sunlight, corrosive/inflammable gasses, humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm2 every year.
Environment
Installation
location
IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only
Surrounding
Temperature
Operation
Between 10°C ~40°C with Derating the operation temperature can reach50°C
Between 40°C ~50°C with
Derating
2.2-4kW: for every 1°C raise in temperature,
decrease 2.2% of rated current
5.5-30kW: for every 1°C raise in temperature, decrease 2.5% of rated current
37-75kW: for every 1°C raise in temperature, decrease 2.0% of rated current
Storage and Transportation
-20 oC ~ +60 oC
Non-condensation, non-frozen
Rated
Humidity
Operation
Max. 90%
Storage/
Transportation
Max. 90%
No condense water
Altitude
Operation
If AC motor drive is installed at altitude 0~1000m, follow normal operation restriction. If it is install at altitude 1000~3000m, decrease 1% of rated current or lower 0.5°C of temperature for every 100m increase in altitude. Maximum altitude for Corner Grounded is 3000m. If an installation at an altitude higher than 3000m is required, contact Delta for more information.
Power
System
TN system
*1*2
Package
Drop
Storage
ISTA procedure 1A (according to weight) IEC60068-2-31
Transportation
Vibration
1.0mm, peak to peak value range from 2Hz to 13.2 Hz; 0.7G~1.0G range from 13.2Hz to 55Hz; 1.0G range from 55Hz to 512 Hz. Comply with IEC 60068-2-27
Impact
IEC/EN 60068-2-27
Protection
Level
NEMA 1/IP20
*1: TN system: The neutral point of the power system connects to the ground directly. The exposed metal components connect to the ground via the protective earth conductor. *2: Single phase models use single phase three wire power system.
Page 79
Ch09 Digital Keypad
9-1
09 Digital Keypad
9-1 Description of Digital Keypad
Digital Operation Panel KPED-LE01
Function of Buttons
Buttons Description
Horizontal movement button: To move the cursor position for value adjustment.
Reset the the motor drive after fault occurred.
Change between different diplay mode.
Parameter setting button: To read or modify various parameter settings.
1. Two buttons available: Up and Down button
2. Press Up or Down button to increase or decrease the value of a number.
3. Press Up or Down button to choose between menus and languages.
LED Display
LED Description
Status Display:
UP: Moving up. DN: Moving down D1: MI1 status D2:MI2 status D3:MI3 status D4:MI4 status
Main Display Area:
To display frequency, current, voltage, rotaion direction, user defined unit s, errors and warnings.
Page 80
Ch09 Digital Keypad
9-2
Description of the Displayed Functions
Displayed Function Description
Display the frequency setting of the VFD-ED
Display the actual frequency delivered from VFD-ED to the motor. Display the user defind value at Pr00-04.
Display the current (ampere)
Display the selected parameter
Display the value set at a parameter
Display the external fault
Display “End” for approximately 1 second if input has been accepted by pressing ENTER key. After a parameter value has been set, the new value is automatically stored in the register. To modify an entry, use the
and keys. If the command given by the user is not accepted or the value of the command exceeds the allowed range, this error message will be displayed.
Page 81
Ch09 Digital Keypad
9-3
9-2 Operating the Built-in Digital Keypad
Page 82
Ch09 Digital Keypad
9-4
9-3 Description of the Digital Keypad KPC-CC01
KPC-CC01
Communication Interface RJ-45 (socket), -485 interface;
Installation Method
1. Embedded type and can be put flat on the surface of the control box. The front cover is water proof.
2. Buy a MKC-KPPK model to do wall mounting or embedded mounting. Its protection level is IP66.
3. The maximum RJ45 extension lead is 5 m (16ft)
4. This keypad can also be used on Delta’s motor drive C2000, CH2000 and CP2000.
Function of Buttons
Button Description
Start Operati on Key
1. It is only valid when the source of operation command is from the keypad.
2. It can operate the AC motor drive by the function setting and the RUN LED will be ON.
3. It can be pressed repeatedly while the motor drive is shutting down..
Stop Command Key. This key has the highest processing priority in any situation.
1. When it receives STOP command, no matter the AC motor drive is in operation or stop status, the AC motor drive needs to execute “STOP” command.
2. The RESET key can be used to reset the drive after the fault occurs. For those faults that can’t be reset by the RESET key, see the fault records after pressing MENU key for details.
Operation Direction Key
1. This key is only control the operation direction NOT for activate the drive. FWD: forward, REV: reverse.
2. Refer to the LED descriptions for more details.
ENTER Key
Press ENTER and go to the next level. If it is the last level then press ENTER to execute the command
ESCAPE Key ESC key function is to leave current menu and return to the last menu. It is also functioned a s a return key in the sub-menu.
Press menu to return to main menu.
Direction: Left/Right/Up/Down
1. In the numeric value setting mode, it is used to move the cursor and change the numeric value.
2. In the menu/text selection mode, it is used for item selection.
Page 83
Ch09 Digital Keypad
9-5
Description of LED Functions
LED Description
Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed,
standby, restart after fault and speed search.
Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command Steady ON: stop indicator of the AC motor drive. Blinking: drive is in the standby status. Steady OFF: drive doesn’t execute “S TOP” command. Operation Direction LED
1. Green light is on, the drive is running forward.
2. Red light is on, the drive is running backward.
3. T win kling light: the drive is changing direction.
Page 84
Ch09 Digital Keypad
9-6
9-4 Function of Digital Keypad KPC-CC01
NOTE
1. Startup page can only display pictures, no flash.
2. When Power ON, it will display startup page then the main page. The main page displays Delta’s default setting F/H/A/U, the display order can be set by Pr.00.03 (Sta rtup display). When the selected item is U page, use left key and right key to switch between the items, the display order of U page is set by Pr.00.04 (User display).
3. VFD-ED doesn’t support Function 3, 4 and 5.
Page 85
Ch09 Digital Keypad
9-7
Display Icon
Display Item
1. Parameter Setup
For example: Setup source of master frequency command.
Once in the Group 00 Motor Drive Parameter, Use Up/Down key to select parameter 20:
Auto Frequency Command.
When this parameter is selected, press ENTER key to go to this parameter’s setting menu.
Use Up/Down key to choose a setting. For example: Choose “2 Analogue Input, then press the ENTER key.
A
fter pressing the ENTER key, an END will be
displayed which means that the paramete
r
setting is done.
Page 86
Ch09 Digital Keypad
9-8
2. Copy Parameter
Press ENTER key to go to 001~004: content storage
4 duplicates are provided The steps are shown in the example below. Example: Saved in the motor drive.
1 Go to Copy Parameter 2 Select the parameter group which needs to
be copied and press ENTER key. 1 Select 1: Save in the motor drive.
2. Press ENTER key to go to “Save in the motor drive” screen.
Begin to copy parameters until it is done.
Once copying parameters is done, keypad will automatically be back to this screen.
Example: Saved in the keypad.
1. Once copying parameters is done, keypad
will automatically be back to this screen.
2. Select the parameter group which needs to
be copied and press ENTER key.
Press ENTER key to go to “Save in the motor drive” screen.
Use Up/Down key to select a symbol. Use Left/Right key to move the cursor to select a file name.
String & Symbol Table:
!"#$%&'()*+,-./0123456789:;<= >?@ABCDEFGHIJKLMNOPQRSTUVWXYZ [\]^_`abcdfghijklmnopqrstuvwx yz{|}~
Once the file name is confirmed, press ENTER key .
To begin copying parameters until it is done.
When copying parameters is completed, keypad will automatically be back to this screen.
Press Right key to see the date of copying parameters.
Page 87
Ch09 Digital Keypad
9-9
Press Right key to see the time of copying parameters.
Page 88
Ch09 Digital Keypad
9-10
3. Lock the Keypad
Keypad Locked
This function is used to lock the keypad. The main page would not displ ay “keypad locked” when the keypad is locked, however it will display the message”please press ESC and then ENTER to unlock the keyp ad” when any key is pressed.
When the keypad is locked, the main screen doesn’t display any status to show that.
Press any key on the keypad; a screen as shown in image on the left will be displayed.
If ESC key is not pressed, the keypad will automatically be back to this screen.
The keypad is still locked at this moment. By pressing any key, a screen as shown in the image on the left will still be displayed.
Press ESC for 3 seconds to unlock the keypad and the keypad will be back to this screen. Then each key on the keypad is functional.
Turn off the power and turn on the power again will not lock keypad.
4. Fault Record
ENTER
Press
to select.
KPC-CE01 does not support this function.
Able to store 6 error code (Keypad V1.02 and previous versions) Able to store 20 error code(Keypad V1.0e3 and previous version) The most recent error record is shown as the first record. Select an error record to see its detail such as date, tme, frequency, current, voltage, DCBUs voltage)
Press Up/Down key to select an erro r record.
A
fter selecting an error code, press ENTER to see
that error record’s detail
Press Up/Down key to see an error record’s detail such as date, time, frequency, current, voltage, DCBus voltage.
Press Up/Down key to select an erro r record.
A
fter selecting an error code, press ENTER to see
that error record’s detail
Press Up/Down key to see an error record’s detail such as date, time, frequency, current, voltage, DCBus voltage.
Page 89
Ch09 Digital Keypad
9-11
NOTE
Fault actions of AC motor d rive are record and save to KPC-CC01. When KPC-CC01 is removed and apply to another AC motor drive, the pre v ious fault records will not be deleted. The new fault records of the present AC motor drive will accumulate to KPC-CC01.
5. Display Setup
1. Contrast
Use Up/Down key to adjust the setting value.
After selecting a setting value. Press ENTER to see screen’s display after contrast is adjusted to be +10.
When the setting value is 0 Min, the back light will be steady on.
Then press ENTER.
After select a setting value Press ENTER to see screen’s display result after contrast is adjusted to be -10.
2. Back-light
Press ENTER to go to Back Light Time Setting screnn.
Use Up/Down key to adjust the setting value.
When the setting value is 0 Min, the back light will be steady on.
When the setting value is 10 Min, the backlight will be off in 10 minutes.
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6. Time Setting
Time setup
2009/01/01
_
_ : _ _ :_ _
Use Left/Right key to select Year, Month, Day, Hour, Minute or Second to set up
Use Up/Down key to set up Year
Use Up/Down key to set up Month
Use Up/Down key to set up day
Use Up/Down key to set up hour
Use Up/Down key to set up Minute
Use Up/Down key to set up Second
After setting up, press ENTER to confirm the setup.
NOTE
When the digital keypad is removed, the time setting will be in standby status for 7 days. After this period, the time needs to be reset.
7. Language setup
Use Up/Down key to select language, than press ENTER.
Language setting option is displayed in the language of the user’s choice. Language setting options:
1. English
2. 繁體中文
3. 简体中文
4. Turkce
5.
6. Espanol
7. Portugues
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8. Startup
1. Default 1 DELTA LOGO
2. Default 2 DELTA Text
3. User Defined: optional accessory is require (TPEditor & USB/RS-485 Communication Interface-IFD6530)
Install an editing accessory would allow users to design their own start-up page.If editor accessory is not installed, “user defined” option will dispay a blank page.
USB/RS-485 Communication Interface-IFD6530 Please refer to Chapter 07 Optional Acessories for more detail.
TPEditor Go to Delta’s website to download TPEditor V1.30.6 or later versions.
http://www.delta.com.tw/ch/product/em/download/download_main.asp?act =3&pid=1&cid=1&tpid=3
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9. Mian Pge
Default picture and editable picture are available upon selection.
ENTER
Press
to select.
1. Default page
F
H
u
60.00Hz
540.0Vdc
0.00Hz
F 600.00Hz >>> H >>> A >>> U (circulate)
2. User Defined: optional accessory is require (TPEditor & USB/RS-485 Communication Interface-IFD6530)
Install an editing accessory would allow users to desi gn their own st art-up page.If editor accessory is not installed, “user defined” option will dispay a blank page.
USB/RS-485 Communication Interface-IFD6530 Please refer to Chapter 07 Optional Acessories for more detail.
TPEditor Go to Delta’s website to download TPEditor V1.30.6 or later versions.
http://www.delta.com.tw/ch/product/em/download/download_main.asp?act =3&pid=1&cid=1&tpid=3
10. PC Link
1. TPEditor: This function allows users to connect the keypad to a
computer then to download and edit user defined pages.
Click ENTER to go to <Waiting to connect to PC>
In TPEditor, choose <Communication>, then choose “Write to HMI”
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Choose <YES> in the <Confirm to Write> dialogue box.
Start downloa ding p ages to edit KPC-CC01.
Download completed
2. VFDSoft: this function allows user to link to the VFDSoft Operating
software then to upload data Copy parameter 1~4 in KPC-CC01 Connect KPC-CCO1 to a computer
Start downloading pages to edit to KPC-CC01
Use Up/Down key to select a parameter group to upload to VFDSoft. Press ENTER
Waiting to connect to PC
Open VFDSoft, choose <Parameter Manager function>
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In Parameter Manager, choose <Load parameter table from KPC-CC01>
Choose the right communication port and click OK
Start to upload p arameters to VFDSoft
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Uploading parameter is completed
Before using the user defined starting screen and user defined main screen, the starting screen setup and the main screen setup have to be preset as user defined. If the user defined page are not downloaded to KPC-CC01, the starting screen and the main screen will be blank.
Other Display
When fault occur, the menu will display:
ocA
Oc at accel
Fault
CE01
Comm. Error 1
Warning
1. Press ENTER and start RESET. If still no response, please contact local distributor or return to the factory. To view the fault DC BUS voltage, output current and output voltage, press “MENU”“Fault Record”.
2. Press ENTER again, if the screen returns to main page, the fault is clear.
3. When fault or warning message appears, backlight LED will blinks until the fault or the warning is cleared.
Optional accessory: RJ45 Extension Lead for Digital Keypad
Part No. Description CBC-K3FT RJ45 extension lead, 3 feet (approximately 0.9m) CBC-K5FT RJ45 extension lead, 5 feet (approximately 1.5 m) CBC-K7FT RJ45 extension lead, 7 feet (approximately 2.1 m)
CBC-K10FT RJ45 extension lead, 10 feet (approximately 3 m) CBC-K16FT RJ45 extension lead, 16 feet (approximately 4.9 m)
Note: When you need to buy communication cables, buy non-shielded , 24 AWG, 4 twisted pair, 100 ohms
communication cables.
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9-5 Digital Keypad KPC-CC01 Fault Codes and Descriptions
Fualt Codes:
LCM Display * Description Corrective Actions
FrEr
kpdFlash Read Er
Fault
Keypad flash memory read error
An error has occurred on keypad’s flash memory.
1. Press RESET on the keypad to clear errors.
2. Verify what kind of error has occurred on keypad’s flash memory.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your authorized local dealer.
FSEr
kpdFlash Save Er
Fault
Keypad flash memory save error
An error has occurred on keypad’s flash memory.
1. Press RESET on the keypad to clear errors.
2. Press RESET on the keypad to clear errors.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your authorized local dealer.
FPEr
kpdFlash Pr Er
Fault
Keypad flash memory parameter error
Errors occurred on parameters of factory setting. It might be caused by firmware update.
1. Press RESET on the keypad to clear errors.
2. Verify if there’s any problem on Flash IC.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your local authorized dealer.
VFDr
Read VFD Info Er
Fault
Keypad flash memory when read AC drive data error
Keypad can’t read any data sent from VFD.
1. Verify if the keypad is properly connect to the motor drive by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your local authorized dealer.
CPUEr
CPU Error
Fault
and then power on again the system.
A Serious error has occurred on keypad’s CPU.
1. Verify if there’s any problems on CPU clock?
2. Verify if there’s any problem on Flash IC?
3. Verify if there’s any problem on RTC IC?
4. Verify if the communication quality of the RS485 is good?
5. Shut down the system, wait for ten minutes, and then power on again the system. If none of the solution above works, contact your local authorized dealer.
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Warning Codes:
LCM Display * Description Corrective Actions
CE01
Comm Command Er
War ning
Modbus function code error
Motor drive doesn’t accept the communication command sent from keypad.
1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
If none of the solution above works, contact your local authorized dealer.
CE02
Comm Address Er
Warni n g
Modbus data address error
Motor rive doesn’t accept keypad’s communication address.
1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
If none of the solution above works, contact your local authorized dealer.
CE03
Comm Data Erro r
War ning
Modbus data value error
Motor drive doesn’t accept the communication data sent from keypad.
1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
If none of the solution above works, contact your local authorized dealer.
CE04
Comm Slave Erro r
War ning
Modbus slave drive error
Motor drive cannot process the communication command sent from keypad.
1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your local authorized dealer.
CE10
KpdComm Time Out
War ning
Modbus transmission time-Out
Motor drive doesn’t respond to the communication command sent from keypad.
1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.
2. Press RESET on the keypad to clear errors.
3. Shut down the system, wait for ten minutes, and then power on again the system.
If none of the solution above works, contact your local authorized dealer.
TPNO
TP No Object
War ning
Object not supported by TP Editor
Keypad’s TP Editor uses unsupported object.
1. Verify how the TP editor should use that object. Delete unsupported object and unsupported setting.
2. Reedit the TP editor and then download it.
If none of the solution above works, contact your local authorized dealer.
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File Copy Setting Fault Description
LCM Display * Description Corrective Actions
Err 1
Read Only
File 1
Parameter and rile are read only
The property of the parameter/file is read-only and cannot be written to.
1. Verify the specification on the user manual.
If the solution above doesn’t work, contact your local authorized dealer.
Err
Writ e Fail
File 1
Fail to write parameter and file
An error occurred while write to a parameter/file.
1. Verify if there’s any pro blem on the Flash IC.
2. Shut down the system, wait for ten minutes, and
then power on again the system. If none of the solution above work, contact your local authorized dealer.
Err
VFD Running
File 1
AC drive is in operating status
A setting cannot be made while motor drive is in operation.
1. Verify if the drive is not in operation.
If the solution above doesn’t work, contact your local authorized dealer.
Err
Pr Lock
File 1
AC drive parameter is locked
A setting cannot be made because a parameter is locked.
1. Verify if the parameter is locked or not. If it is locked,
unlock it and try to set up the parameter again. If the solution above doesn’t work, contact your local authorized dealer.
Err
Pr Changing
File 1
AC drive parameter changing
A setting cannot be made because a parameter is being modified.
1. Verify if the parameter is being modified. If it is not
being modified, try to set up that parameter again. If the solution above doesn’t work, contact your local authorized dealer.
Err
Fault Code
File 1
Fault code
A setting cannot be made because an error has occurred on the motor drive.
1. Verify if there’s any error occurred o n the motor
dive. If there isn’t any error, try to make the setting again. If the solution above doesn’t work, contact your local authorized dealer.
Err
Warning Code
File 1
Warning code
A setting cannot be made because of a warning message given to the motor drive.
1. Verify if there’s any warning message given to the
motor drive. If the solution above doesn’t work, contact your local authorized dealer.
Err
Type Dismatch
File 1
File type dismatch
Data need to be copied are not same type, so the setting cannot be made.
1. Verify if the products’ serial numbers need to be
copied fall in the category. If they are in the same category, try to make the setting again. If the solution above doesn’t work, contact your authorized dealer.
Err
Password Lock
File 1
File is locked with password
A setting cannot be made, because some data are locked.
1. Verify if the data are unlocked or able to be
unlocked. If the data are unlocked, try to make the setting again.
2. Shut down the system, wait for ten minutes, and
then power on again the system. If none of the solution above works, contact your local authorized dealer.
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LCM Display * Description Corrective Actions
Err 10
Password Fail
File 1
File version dismatch
A setting cannot be made because the password is incorrect.
1. Verify if the password is correct. If the password is
correct, try to make the setting again.
2. Shut down the system, wait for ten minutes, and
then power on again the system. If none of the solution above works, contact your local authorized dealer.
Err
Version Fail
File 1
AC drive copy function time-out
A setting cannot be made, because the version of the data is incorrect.
1. Verify if the version of the data matches the motor
drive. If it matches, try to make the setting again. If none of the solution above works, contact your local authorized dealer.
Err
VFD Ti me Out
File 1
Other keypad error
A setting cannot be made, because data copying timeout expired.
1. Redo data copying.
2. Verify if copying data is authorized. If it is
authorized, try again to copy data.
3. Shut down the system, wait for ten minutes, and
then power on again the system. If none of the solution above works, contact your local authorized dealer.
Err
Keypad Issue
File 1
Other AC drive error
This setting cannot be made, due to other keypad issues. (Reserved functions) If such error occurred, contact your local authorized dealer.
Err
VFD Issue
File 1
File is locked with password
This setting cannot be made, due to other motor drive issues. (Reserved functions). If such error occurred, conatct your local authorized dealer.
The content in this chapter only applies on V1.01 and above of KPC-CC01 keypad.
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9-6 TPEditor Installation
TPEditor can edit up to 256 HMI (Human-Machine Interface) pages with a total storage capacity of 256kb.
Each page can edit 50 normal objects and 10 communication objects.
1) TPEditor: Setup & Basic Functions
1. Run TPEditor version 1.60 or later.
2. Go to File(F)Click on New. The Window below will pop up. At the device type, click on the drop down menu and choose DEL TA VFD-C Inverter . At the TP type, click on t he drop down menu and ch oose VFD-C KeyPad. As for File Name, enter TPE0. Now click on OK.
3. You are now at the designing page. Go to Edit (E)Click on Add a Ne w Page (A) or go to the TP page on the upper right side, right click once on TP page and choose Add to increase one more page for editing. The current firmware of Keypad is version1.00 and can support up to 4 pages.
4.
Edit Startup Page
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