Delta VFD-ED Series User Manual

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Delta Elevator Drive

VFD-ED

Series User Manual

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center No.18, Xinglong Rd., Taoyuan City, Taoyuan County 33068, Taiwan TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3 1688 Jiangxing East Road, Wujiang Economic Development Zone Wujiang City, Jiang Su Province, People's Republic of China (Post code: 215200) TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District, ShangHai, P.R.C. Post code : 201209 TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Ofce

2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, Japan TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Ofce

P.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Ofce Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865

Europe

Deltronics (The Netherlands) B.V.

Eindhoven Ofce

De Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL: 31-40-2592850 / FAX: 31-40-2592851

*We reserve the right to change the information in this catalogue without prior notice.

Delta Elevator Drive VFD-ED Series User Manual

Page 2

0-1

Preface

Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-ED series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury and equipment damage. If you have any question, please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned

off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output

terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.

5. Ground the VFD-ED using the ground terminal. The grounding method must comply with the laws of the country

where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-ED series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or

other purpose.

7. VFD-ED series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by

high-voltage.

2. There are highly sensitive MOS components on the printed circuit boards. These components are especially

sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,

excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be

damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be  240V ( 480V for 460V models) and the mains supply current

capacity must be  5000A RMS (10000A RMS for the  40hp (30kW) models)

Firmware version:

1.04

Page 3

Table of Contents

CHAPTER 1 INTRODUCTION .................................................................................................................. 1-1

1-1 Receiving and Inspection

..................................................................................................1-1

1-2 Nameplate Information

.....................................................................................................1-1

1-3 Model Name

....................................................................................................................1-1

1-4 Serial Number

.................................................................................................................1-1

1-5 RFI Switch

.....................................................................................................................1-2

1-6 Dimensions

.....................................................................................................................1-6

CHAPTER 2 INSTALLATION .................................................................................................................. 2-1

2-1 Minimum Mounting Clearance and Installation

......................................................................2-1

2-2 Minimum Mounting Clearance

.............................................................................................2-2

CHAPTER 3 WIRING ................................................................................................................................ 3-1

3-1 Wiring

...............................................................................................................................3-2

3-2 System Wiring Diagram

.....................................................................................................3-5

CHAPTER 4 MAIN CIRCUIT TERMINALS ............................................................................................. 4-1

4-1 Main Circuit Diagram

.........................................................................................................4-1

4-2 Main Circuit Terminals

.......................................................................................................4-3

CHPATER 5 CONTROL TERMINALS ...................................................................................................... 5-1

5-1 Remove the Cover before Wiring

........................................................................................5-1

5-2 Specification of the Control Terminals

.......................................................................5-3

5-3 Control Circuit Terminal Sockets

..........................................................................................5-3

CHAPTER 6 OPTIONAL ACCESSORIES ............................................................................................. 6-1

6-1 All Brake Resistors and Brake Units Used in AC Motor Drives

................................................6-1

6-2 Non-fuse Circuit Breaker

....................................................................................................6-4

6-3 Fuse Specification Chart

....................................................................................................6-4

6-4 AC/DC Reactor

..................................................................................................................6-5

6-5 Zero Phase Reactor

.........................................................................................................6-7

6-6 EMI Filter

........................................................................................................................6-10

6-7 Digital Keypad

.................................................................................................................6-13

6-8 USB/RS-485 Communication Interface IFD6530….

.......................................................6-16

CHAPTER 7 OPTION CARDS .................................................................................................................. 7-1

Remove the top cover…..

.........................................................................................................7-1

Screws’ Specification for Option Card Terminals..

.......................................................................7-2

7-1 EMED-PGABD-1..

...........................................................................................................7-3

7-2 EMED-PGHSD-1..

...........................................................................................................7-7

Page 4

CHAPTER 8 SPECIFICATION .................................................................................................................. 8-1

8-1 230V Series…………………………………

...........................................................................8-1

8-2 460V Series…………………………………

...........................................................................8-1

General Specifications………………………

.............................................................................8-2

CHAPTER 9 DIGITAL KEYPAD ............................................................................................................... 9-1

9-1 Descriptions of Digital Keypad …………………………………

.............................................9-1

9-2 Operating the Built-in Digital Keypad ………………………………….....................................9-3

9-3 Description of Digital Keypad KPC-CC01 ………………………….....................................9-4

9-4 Function of Digital Keypad KPC-CC01 ………………………….....................................9-6

9-5 Fault Code Description of Digital Keypad KPC-CC01 ………………………...........................9-18

9-6 TPEditor Installation ………………………................................................................9-22

CHAPTER 10 AUTO-TUNING PROCESSS ........................................................................................... 10-1

CHAPTER 11 SUMMARPY OF PARAMETERS ..................................................................................... 11-1

CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................ 12-1

CHAPTER 13 WARNING CODES .......................................................................................................... 13-1

CHAPTER 14 FAULT CODES ................................................................................................................ 14-1

CHAPTER 15 SUGGESTION & ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES .... 15-1

CHAPTER 16 FUNCTION OF SAFETY TORQUE OFF ......................................................................... 16-1

APPENDIX A. AC MOTOR DRIVES EMC STANDARD INSTALLATION GUIDE………………………..i

Page 5

Ch01 Introduction

1-1

01 Introduction

1-1 Receiving and Inspection

After receiving the AC motor drive, please check for the following: 1） Inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the

part number printed on the package corresponds with the part number indicated on the nameplate.

2） Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Install the

AC motor drive according to this manual.

3） Before applying the power, make sure that all the devices, including power, motor, control board and

digital keypad, are connected correctly.

4） When wiring the AC motor drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and

output terminals “U/T1, V/T2, W/T3” are correct to prevent drive damage.

5） When power is applied, select the language and set parameter groups via the digital keypad

(KPED-LE01). When executing a trial run, begin with a low speed and then gradually increase the speed until the desired speed is reached.

1-2 Nameplate Information

Using 15HP/11kW 230V, 3-Phase as an example.

110ED23SW14380001

MODEL: VFD110ED23S

3PH 180-264V 50/60Hz 47A

3PH 0-240V 45A 11kW/15HP

XX.XX

國際認證標示區；

序號；

機名稱；種

Model name

輸入端電壓/電流範圍；

Input voltage/current

輸出端電壓/電流範圍；

Output voltage/current

頻率範圍；

韌體版本；

生产识别；

FREQUENCY RANGE:

0-400Hz

1-3 Model Name

VFD 110 ED 23

Ver sion typ e

Input Voltage

Ed series

Appicable motor capacity

Series name Variable Frequenc

Drive

)

(

23:230V 3-PHASE 43:460V 3-PHASE

022:3HP(2.2kW) 220:30HP(22kW) 040:5HP(4.0kW) 300:40HP(30kW) 055:7.5HP(5.5kW) 370:50HP(37kW) 075:10HP(7.5kW) 450:60HP(45kW) 110:15HP(11kW) 550:75HP(55kW) 150:20HP(15kW) 750:100HP(75kW) 185:25HP(18.5kW)

1-4 Serial Number

110E D 23S W 14 38 0001

Production number

Production week

Production year

Production factory

Model numbe

T: Taoyuan W:Wujiang

230V 3-PHASE 15HP(11kW)

Page 6

1-2

1-5 RFI Switch

The AC motor drive may emit the electrical noise. The RFI switch is used to suppress the interference

(Radio Frequency Interference) on the power line. The RFI Switch of Frame C, D, E are at similar position

(Frame B doesn’t have a RFI Switch). Open the top cover to remove the RFI switch as shown in the

image below.

錯誤的安裝將會導致變頻器及選配品損壞，安裝前請務必參閱使用手冊後才進行裝配。

警告

Incorrect installation may result indamage to option or inverter.Please refer to operation manual for installation instructions.

CAUTION

rame

RFI Switch

Page 7

Ch01 Introduction

1-3

Isolating main power from ground:

When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an

asymmetric ground system (TN), the RFI short-circuit cable must be cut off. Cutting off the short-circuit

cable also cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central

circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage

current.

Important points regarding ground connection

 To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the

Power Regenerative Unit must be properly grounded during installation.

 The diameter of the cables must meet the size specified by safety regulations.

 The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety

regulations.

 The shielded cable can only be used as the ground for equipment when the aforementioned points

are met.

 When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power

Regenerative Units in series. As shown below

Bes t wiring s etup for ground wires

Ground terminal

Pay particular attention to the following points:

 After turning on the main power, do not cut the RFI short-circuit cable while the power is on.

 Make sure the main power is turned off before cutting the RFI short-circuit cable.

 Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may

occur once the transient voltage exceeds 1000V.

If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all

controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,

when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic

compatible.

 The RFI short-circuit cable may not be cut off if the main power is a grounded power system.

 The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a

high voltage test to the entire facility, the main power and the motor must be disconnected if leakage

current is too high.

Page 8

1-4

Floating Ground System (IT Systems)

A floating ground system is also called IT system, ungrounded system, or high impedance/resistance

(greater than 30Ω) grounding system.

 Disconnect the ground cable from the internal EMC filter.

 In situations where EMC is required, check whether there is excess electromagnetic radiation

affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide

enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side

between the main circuit and the control terminals to increase security.

 Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus

connecting power input to ground. This is very dangerous and can easily damage the Power

Regenerative Unit.

Asymmetric Ground System (Corner Grounded TN Systems)

Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit

carries power.

In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system

from grounding through the RFI capacitor, damaging the Power Regenerative Unit.

RFI short-circuit cable must be cut off

1. Grounding at a corner in a triangle configuration

2. Grounding at a midpoint in a polygonal

configuration

3. Grounding at one end in a single-phase

configuration

4. No stable neutral grounding in a three-phase

autotransformer configuration

Page 9

Ch01 Introduction

1-5

Use RFI short-circuit

Internal grounding through RFI capacitor, which reduces

electromagnetic radiation. In a situation with higher

requirements for electromagnetic compatibility, and using a

symmetrical grounding power system, an EMC filter can be

installed. For example, the diagram on the right is a

symmetrical grounding power system.

L2 L3

Page 10

1-6

1-6 Dimensions

Frame B VFD022ED21S, VFD037ED21S, VFD040ED23S/43S;

*D1: This dimension is for flange mounting application reference.

DIMENSIONAL

193.5 [7.60]

162.5 [6.39]

UNIT:mm[inch]

FRAME

6.5

[0.26]

247.0 [9.71]

230.0 [9.04]

H1 H2

260.0

[10.22]

133.5 [5.25]

D1*

58.0

[2.28]

SEE DETAIL A

SEE DETAIL B

DETAIL A

(MOUNTING HOLE)

DETAIL B

(MOUNTING HOLE)

138.6 [5.46]

67.6

[2.66]

17.6

[0.69]

Page 11

Ch01 Introduction

1-7

Frame C

VFD055ED23S/43S, VFD075ED23S/43S, VFD110ED23S/43S, VFD150ED43S, VFD185ED43S;

SEE DETAIL A

SEE DETAIL B

DETAIL A

(MOUNTING HOLE)

DETAIL B

(MOUNTING HOLE)

*D1: This dimension is for flange mounting application reference.

DIMENSIONAL

235.0 [9.25]

204.0 [8.03]

WW1

UNIT:mm[inch]

FRAME

6.5

[0.26]

337.0

[13.27]

320.0

[15.60]

HH1H2

350.0

[13.78]

146.0 [5.75]

D1*

70.0

[2.76]

∅



19.7

[0.78]

28.3

[1.11]

Page 12

1-8

Frame D

VFD150ED23S, VFD185ED23S, VFD220ED23S/43S, VFD300ED43S;

SEE DETAIL A

SEE DETAIL B

DETAIL A

(MOUNTING HOLE)

DETAIL B

(MOUNTING HOLE)

*D1: This dimension is for flange mounting application reference.

DIMENSIONAL

WW1

UNIT:mm[inch]

FRAME

8.5

[0.33]

S1HH1H2DD1*

255.0

[10.04]

226.0 [8.90]

403.8

[15.90]

384.0

[15.12]

178.0 [7.01]

360.0

[14.17]

94.0

[3.70]

Page 13

Ch01 Introduction

1-9

Frame E

VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S;

S1S1

DETAIL A

(MOUNTING HOLE)

DETAIL B

(MOUNTING HOLE)

SEE DETAIL B

SEE DETAIL A

*D1: This dimension is for flange mounting application reference.

DIMENSIONAL

330.0

[12.99]

285.0

[11.22]

UNIT:mm[inch]

FRAME

11.0

[0.43]

525.0

[20.67]

492.0

[19.37]

H1 H2

550.0

[21.65]

273.4

[10.76]

D1*

107.2 [4.22]

18.0

[0.71]

16.0

[0.63]

Page 14

1-10

Built-In Digital Keypad

KPED-LE01

Page 15

Ch02 Installation

2-1

02 Installation

2-1 Minimum Mounting Clearance and Installation

NOTE

 Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc. from

adhering to the heat sink

 Install the AC motor drive in a metal cabinet. When installing one drive below another one,

use a metal separation between the AC motor drives to prevent mutual heating and to prevent the risk of fire accident.

 Install the AC motor drive in Pollution Degree 2 environments only: normally only

nonconductive pollution occurs and temporary conductivity caused by condensation is expected.

The image below is for reference only.

Air Flow

Page 16

2-2

2-2 Minimum mounting clearance

Horsepower

Width

mm (inch)

Height

mm (inch)

3-5HP

50 (2)

150 (6)

7.5-20HP

75 (3)

175 (7)

25-30HP

75 (3)

200 (8)

40-100HP

75(3)

200(8)

Frame

Capacity

Model No.

3.0-5.0HP (2.2-4kW)

VFD022ED21S, VFD037ED21S,VFD040ED23S/43S

7.5-15HP

(5.5-11kW)

VFD055ED23S/43S, VFD075ED23S/43S,VFD110ED23S/43S, VFD150ED43S, VFD185ED43S

20-40HP

(15-30kW)

VFD150ED23S, VFD185ED23S, VFD220ED23S/43S VFD300ED43S

40-100HP

(30-75kW)

VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S

NOTE

The minimum mounting clearances stated in the table above applies to AC motor drives frame B, C, D and E. A drive which fails to follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problem.

Model No.

Air flow rate for cooling

Power Dissipation AC motor drive

Flow Rate(cfm)

Flow Rate(m3/hr)

Power Dissipation

External

Internal

Total

External

Internal

Total

Loss External

(Heat Sink)

Internal

Total

VFD022ED21S

13.7

23.3

VFD037ED21S

23.9

40.7

130

VFD040ED23S

23.9

40.7

133

182

VFD055ED23S

48.5

82.4

212

279

VFD075ED23S

48.5

82.4

292

379

VFD110ED23S

47.9

81.4

355

121

476

VFD150ED23S

64.6

109.8

490

161

651

VFD185ED23S

102.3

173.8

638

184

822

VFD220ED23S

102.8

174.7

723

217

939

VFD300ED23S

179

209

304

355

932

186

1118

VFD370ED23S

179

209

304

355

1112

222

1334

VFD040ED43S

13.7

23.3

123

165

VFD055ED43S

48.5

82.4

185

240

VFD075ED43S

48.5

82.4

249

320

Page 17

Ch02 Installation

2-3

VFD110ED43S

47.9

81.4

337

431

VFD150ED43S

46.1

78.4

302

123

425

VFD185ED43S

46.1

78.4

391

139

529

VFD220ED43S

102.8

174.7

642

141

783

VFD300ED43S

83.7

142.2

839

180

1019

VFD370ED43S

179

209

304

355

803

252

1055

VFD450ED43S

179

209

304

355

1014

270

1284

VFD550ED43S

179

209

304

355

1244

275

1519

VFD750ED43S

186

216

316

367

1541

338

1878

Page 18

2-4

Derating Capacity of Carrier Frequency (Fc):

Frame

B C D E E

Fc(kHz)

2.2~4 kW

5.5~11 kW

15~22 kW

30~45 kW

55~75kW

100%

90.73% - 8 100%

100%

82.20% -

94.24%

100%

92.32%

74.31% -

88.92%

100%

85.21%

- -

82.54%

95.35%

78.63%

- - 12

78.08%

91.02%

72.53%

- - 13

73.95%

86.98%

66.87%

- - 14

70.14%

84.14%

61.62%

- - 15

66.61%

80.67%

56.74%

Derating Curve of Carrier Frequency (Fc):

Page 19

Ch02 Installation

2-5

Ambient Temperature Derating Curve:

Altitude Derating Curve:

Page 20

Ch03 Wiring

3-1

03 Wiring

After removing the front cover, examine if the power and control terminals are clearly noted. Read following precautions before wiring.

 Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to comply ma y

result in damage to the equipment. The voltage and current should lie within the range as indicated on the nameplate (Chapter 1-1).

 All the units must be grounded directly to a common ground terminal to prevent lightning strike or

electric shock.

 Make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the

loose screws due to vibration.

DANGER

 It is crucial to turn off the AC motor drive power before any wiring installation is

made.

A charge may still remain in the DC bus capacitors with hazardous voltages

even if the power has been turned off therefore it is suggested for users to measure the remaining voltage before wiring. For your personal safety, do not perform any wiring before the voltage drops to a safe level < 25 Vdc. Wiring installation with remaining voltage condition may cause sparks and short circuit.

 Only qualified personnel familiar with AC motor drives is allowed to perform

installation, wiring and commissioning. Make sure the power is turned off before wiring to prevent electric shock.

 When wiring, please choose the wires with specification that comply with local

regulation for your personal safety.

 Check following items after finishing the wiring:

1. Are all connections correct?

2. Any loosen wires?

1. Any short-circuits between the terminals or to ground?

Page 21

3-2

3-1 Wiring

Bare

Wiring Diagram of Frame B

(D C+) (D C-)

Wiring Diagram of Frame C & D

EPS

RB and RC are the multi-function output terminals.

DC Reactor(optional)

+ (+)

+/ (+)

2B1

()

DC-

Page 22

Ch03 Wiring

3-3

Wiring Diagram of Frame E

It provides 3-phase power.

RB and RC are multi-function output terminals.

(DC+)

(DC-)

See page 3-5 for the wiring diagram of Emergency Power Supply (EPS).

Page 23

3-4



SW2

PRG

NRM

Factor y setting: NRM

SG+

PEN

120

Factor y setting: 120

CAN

Factor y setting: 120

OPEN

Page 24

Ch03 Wiring

3-5

Figure 1 Switching between two modes: SINK(NPN) /SOURCE(PNP)

DCM

MI1

+24V

MI2

MI8

COM

DCM

MI1

+24V

MI2

MI8

COM

Sink Mode Source Mode with internal power (+24VDC)

with internal power (+24VDC)

internal circuit

DCM

MI1

+24V

MI2

MI8

COM

DCM

MI1

+24V

MI2

MI8

COM

Sink Mode Source Mode

with external power

with extern a l power

internal circuit

inter nal circu it

external power +24V

Figure 2. Emergency Power Supply (EPS) system wiring diagrams

For Frame B, C, D & E:



230V models: UPS: 100 to 230 Vac battery: 140 to 325 Vdc 460V models: UPS: 200 to 380 Vac

battery: 280 to 537 Vdc

3 ~

EPS/+

R/L1

S/L2 T/L3

EPS/-

MI1~8 COM

AC motor drive

Timing diagram of M.C. (Magnetic Contactor)

Main power

1-phase UPS or battery

Specifications for 1-phase UPS or battery

Single phase UPS or battery can only be used on the main power supply

To input emergency power

- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.

- Clo se M.C. 1 befo re you close M .C. 3.

- Before removing the battery, open M.C. 1 and M.C. 3

- Before you close M.C. 2, open M.C. 1 and M.C. 3.

()

Page 25

3-6

For Frame C & D:



230V models: UPS: 100 to 230Vac battery: 140 to 325Vdc 460V models: UPS: 200 to 380 Vac

battery: 280 to 5 37 Vdc

Specifications for 1-phase UPS or battery

EPS/+

R/L1

S/L2 T/L3

EPS/-

MI1~8 COM

48Vdc (230V Series)

96Vdc (460V Series)

3 ~

Timing diagram of M.C. (Magnetic Contactor)

AC motor drive

Main power

To input emergency power

(2)

When the voltage of the main power supply is lower than 140Vdc(230V models) / 280Vdc (460V models), have the control power supply connected to a single phase UPS or a battery.

- Before using emergency power, close M.C. 1 , M.C. 3 and keep, M.C. 2 open.

- Close M.C. 1 before you close M.C. 3 .

- Before removing the battery, open M.C. 1 and M.C. 3

- Before you close M.C. 2, open M.C. 1 and M.C. 3.



DC voltage

Low Voltage Level

Battery Voltage

Free Run

operating command

Electromagnetic Valve

MO-COM=15

About 1 min.

bout 2 sec.

EPS Operation Frequenc

Refer to Pr.06-44

EPS detection

OFF

MI-COM=43

MO-COM=9

MO-COM=11

Notes about the emergency power supply (EPS). Be aware of the following conditions when emergency power is ON:

1. Fan will not run to save energy from EPS.

2. Parameter setting will not be saved. When the power is turned off then applies again, the parameter setting will be gone.

3. Operate by the speed set at Pr.06-44.

4. Protections for low voltage and phase loss in NOT available.

5. Display DC-BUS voltage by Pr.06-29

Page 26

Ch03 Wiring

3-7

3-2 System Wiring Diagram



R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

There may be a large inrush current during power on. Refer to Ch06 NFB to sel ect a suitable NFB or fuse.

Motor

Power input terminal

NFB or fuse

Electromagnetic contactor

AC reactor (input terminal)

Zero-phase reactor

EMI filter

Zero-phase reactor

AC reactor (output terminal)

Power input terminal

Supply power according to the rate d power specifications indicated in the manual (refer to Ch08 Specifications Table).

NFB or fuse

Electromagnetic contactor

Switching ON/OFF the primary side of the electromagnetic contactor can turn the integ rated elevator device ON/OFF, but freq ue nt switching is a cause of machine failure. Do not switch ON/OFF more than once an hour. Do not use the electromagnetic contactor as the po wer switch for the integrated elevator drive; doing so will shorten the life of the integrated elevator drive.

AC reactor (input terminal)

When the main power supp ly capacity is greater than 1000kVA, or when it switches into the phase capacitor, the instantaneous peak voltage and current generated will destroy the internal circuit of the integrated elevator drive. It is recommended to install an input side AC reactor in the integrated elevator drive. This will also improve the power factor and reduce power harmonics. The wiring distance should be within 10m. Refer to Ch06

Zero-phase reactor

AC reactor (output terminal )

EMI filter

Used to reduce radiated interference, especially in environments with audio devices, and reduce input and output side interference. The effective range is AM band to 10MHz. Refer to Ch06.

Can be used to reduce electromagnetic interference.

Brake resistor Used to shorten deceleration time of the motor.

Refer to Ch06. The wiring length of the motor will affect the size

of the reflected wave on the motor end. It is recommended to install an AC reactor when the motor wiring length is greater than 20 meters. Refer to Ch06.

VFDB

Brake Module

Brake

Resistor

Page 27

Ch04 Main Circuit Terminals

4-1

04 Main Circuit Terminals

4-1 Main Circuit Diagram

Frame B

Fuse/No Fuse Breaker

Brake Resistor(optional)

Moto

Frame C & D

Fuse/No Fuse Breaker

DC Reactor (optional)

Brake Resistor (optional)

Motor

Frame E

Fuse/No Fuse Breaker

Motor

Page 28

4-2

Terminal Symbol Explanation of Terminal Function

EPS（+，-）

Backup power/ Emergency power connection terminal.

*1:EPS (Emergency Power Supply) input terminal supports only frame C & D.

R/L1, S/L2, T/L3

AC line input terminals 3-phase.

U/T1, V/T2, W/T3

AC drive output terminals for connecting 3-phase induction motor.

+1, +2/B1

Connections for DC reactor to improve the power factor. Remove the jumper before installing a DC reactor. (Frame E has a DC reactor built-in.).

+2/B1, B2

Connections for brake resistor (optional).

Earth connection, to comply with local regulations.

Main input power terminals:



Do not connect 3-phase model to one-phase power. R/L1, S/L2 and T/L3 has

no phase-sequence requirement, it can be used upon random selection.



A NFB must be installed between the 3-phase power input terminals and the

main circuit terminals (R/L1, S/L2, T/L3). It is recommended to add a magnetic contactor (MC) to the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of the AC motor drive. Both ends of the MC should have an R-C surge absorber.



Fasten the screws in the main circuit terminal to prevent sparks condition

made by the loose screws due to vibration.



Use voltage and current within the specification in Chapter 8.



When using a general ELB (Earth Leakage Breaker), select a current sensor

with sensitivity of 200mA or above and not less than 0.1-second operation time to avoid nuisance tripping. When choosing an ELB designed for the AC motor drive, choose a current sensor with sensitivity of 30mA or above.



Use the shield wire or tube for the power wiring and ground the two ends of

the shield wire or tube.



Do NOT run/stop AC motor drives by turning the power ON/OFF. Run/stop

AC motor drives by sending RUN/STOP command via control terminals or keypad. If you still need to run/stop AC motor drives by turning power ON/OFF, it is recommended to do so only ONCE per hour

Output terminals of the main circuit:



When it is necessary to install a filter at the output side of terminals U/T1,

V/T2, W/T3 on the AC motor drive. Use inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance).

Page 29

Ch04 Main Circuit Terminals

4-3



DO NOT connect phase-compensation capacitors or surge absorbers at the

output terminals of AC motor drives.



Use well-insulated motors to prevent any electric leakage from motors.

Terminals [+1, +2] for connecting DC reactor. Terminals [+1, +2/B1] for connecting brake resistor.



These terminals are to connect to a DC reactor to improve the power factor

and reduce harmonics. At the factory setting, a jumper is connected to these terminals. Remove that jumper before connecting to a DC reactor.

Jumper

DC reactor



Models above 22kW don’t have a built-in brake resistor. To improve

resistance ability, connect an external, optional brake resistor



When not in use, leave terminals +2/B1, (－) open.



Short-circuiting [B2] or [－] to [+2/B1] will damage the motor drive. Do NOT

do that.

Page 30

4-4

4-2 Main Circuit Terminals Specifications

Page 31

Ch04 Main Circuit Terminals

4-5

Page 32

Ch05 Control Terminals

5-1

05 Control Terminals

Remove the top cover before wiring the multi-function input and output terminals

The motor drives’ figures shown below are for reference only; the real motor drives may look different.

Remove the cover before wiring

Frame B, C & D:

Step1

Step 2

Loosen the 4screws.

Put back the top cover.

Then fasten the 4 screws,

Screw torque 15kgf-cm

Step 3

Page 33

5-2

Frame E



Step 1

Step 2

Step 3

Loosen the 2 screws, Then follow the

direction of the arrow to remove the top cover

Put back the top cover.

Then fasten the 2 screws. Screw torque:15kgf-cm

Motor drive w/o the top cover.

Page 34

Ch05 Control Terminals

5-3

Specifications of the Control Terminal

Control Circuit Terminal Sockets:

T erminal soc kets A, B, C

Torque force: 2kg-cm [1.7lb-in.] (0.20Nm)

Wire gauge: 28~14AWG [0.08~2.07mm²]

Terminal socket D:

Torque force: 2kg-cm [1.7lb-in.] (0.20Nm)

T erminal soc ket E:

Torque force: 5.2kg-cm [4.5lb-in.] (0.51Nm)

Wire gauge: 28~12AWG [0.08~3.33mm²]

To comply with UL standards, copper wires which are able to sustain 600V, 75 º C environments must be used in

the installation.

Page 35

5-4

Control Board Switch

Factory Setting

Factory

Setting

Factory

Setting

Terminals Terminal Function Factory Setting (NPN mode)

+24V/E24V

Digital control signal common

terminal (Source)

+24V±5% 200mA

COM

Digital control signal common

terminal (Sink)

Common terminal of multi-function input terminals

FWD Forward-Stop command

FWD-DCM: ON= forward running

OFF= deceleration to stop

REV Reverse-Stop command

REV-DCM: ON= forward running

OFF= deceleration to stop

MI1

MI8

Multi-function input 1~8

Refer to parameters 02-01~02-08 to program the

multi-function inputs MI1~MI8.

Source mode:

ON: the activation current is 6.5mA≧11Vdc

OFF: cut-off voltage 10μA ≦11 Vdc

DCM

Digital frequency signal common

terminal

SCM1

The factory setting is short-circuiting. The factory setting is short-circuiting. Power removal safety function for EN954-1 and IEC/EN61508

When STO1~SCM1, STO2~SCM2 are turned on, the activation current is 3.3mA ≧11Vdc .

SCM2

STO1

STO2

+10V

Potentiometer power supply

Power supply of analog frequency setting: +10Vdc 20mA

-10V

Potentiometer power supply

Power supply of analog frequency setting

AUI1

nalog voltage frequency inpu



AUI

+10V

AUI circuit

internal circui

Impedance: 20kΩ

Range: -10~+10VDC=0~ Max. Output

Frequency(Pr.01-00)

AUI2

Page 36

Ch05 Control Terminals

5-5

ACM

Analog signal common terminal

control

Analog signal terminal

RA Multi-function relay output A (N.O.)

1. User-defined function

2. Resistive Load 3A(N.O.)/3A(N.C.) 250VAC 5A(N.O.)/3A(N.C.) 30VDC (min. 5 VDC, 10 mA) To output different kinds of signal such as the motor drive is in operation, reaching the frequency, overload indication.

RB Multi-function relay output A (N.C.)

Multi-function relay output B (Error

indication by factory setting)

MRA

Multi-function output terminal (N.O.)

MRB Multi-function output terminal (N.C.)

MRC

Multi-function output terminal

(Operating Indication by factory

setting)

R1A

Multi-function output terminal A

(N.O.)

R2A

Multi-function output terminal A

(N.O.)

R12C

Multi-function output terminal (No

function by factory setting)

SG1+ Modbus RS-485 SG1+ switch: terminator 120 ohm (factory setting) / open

SG1- Modbus RS-485

CAN_L CAN Bus DIP Switch: terminator 120 ohm (factory setting)/ open

CAN_H CAN Bus

MO1

Multi-function output terminal 1

(photocoupler)

The AC motor drive releases various monitoring signals,

such as drive in operation, reaching frequency and

overload indication via a transistor (open collector).

MO2

Multi-function output terminal 2

(photocoupler)

MCM

Multi-function output common

terminal (photocoupler)

Max 48Vdc 50mA

Page 37

5-6

AFM1

0~10V, Max. output current: 2mA, Max. load: 5kΩ

-10~10V, Max. output current: 2mA, Max. load :5kΩ

Output current 2mA max

Resolution 0~10V corresponds to the Max. operating

frequency.

Range: 0~10V→-10~+10V

AFM2

0~10V, Max. Output current: 2mA, Max. load: 5KΩ

-10~10V, Max. output current: 2mA, Max. load: 5kΩ

Output current:: 2mA max

Resolution: 0~10V corresponds to the Max. operating

frequency.

Range: 0~10V→-10~+10V

RJ-45

PIN 1,2,6,7 : Reserved PIN 3: SGND

PIN 4: SG- PIN 5: SG+ PIN 8: EV

SW2 Switching USB port

DIP Switch: NRM (factory setting) / PRG (this side of the

switch is to update firmware and is intended for qualified

motor drive service personnel only. Do NOT try to update

by yourself.

Page 38

06 Optional Accessories

6-1

06 Optional Accessories

The optional accessories listed in this chapter are available upon request. Installing additional accessories

to your drive would substantially improve the drive’s performance. Please select an applicable accessory

according to your need or contact the local distributor for suggestion.

6-1 Brake Resistors & Brake Units used in AC motor Drives

Vol tage

Applicable Motor 125% Braking Torque /30% ED *1

Max. Brake Torque *2

Model

Braking

Torque *3

(kg-m)

Brake Unit

Resistor value spec. for each

AC motor Drive

Braking Resistor series for each

Brake Unit

Braking

Current (A)

VFDB*5

Quan-

tity

Part #*4

Quanti

-ty

Wring

Method

Min. Resistor

Val ue(Ω)

Max. Total

Braking

Current(A)

Peak

Power

(kW)

230V

VFD022ED21S 1.5 1000W 75Ω 0590600808 1 5.1 38.0 10 3.8

VFD037ED21S 2.5 2000W 37.5Ω 0590600808 2

2 parallel

10.1 19.0 20 7.6

VFD040ED23S 2.5 2000W 37.5Ω 0590600808 2

2 parallel

10.1 19.0 20 7.6

VFD055ED23S 3.7 3000W 25Ω 0590600808 3

3 parallel

15.2 15.6 24.4 9.3

VFD075ED23S 5.1 3000W 25Ω 0590600808 3

3 parallel

15.2 11.5 33 12.5

VFD110ED23S 7.5 5000W 15Ω 0590600808 5

5 parallel

25.3 9.5 40 15.2

VFD150ED23S 10.2

6000W 13Ω 0590800308 4

2 serial

2 parallel

29.2

8.3 46 17.5

VFD185ED23S 12.2 8000W 9.4Ω 0590600808 8

8 parallel

38.0 5.8 66 25.1

VFD220ED23S 14.9 8000W 9.4Ω 0590600808 8

8 parallel

40.5 5.8 66 25.1

VFD300ED23S 20.3 2015 2

9000W 6.5Ω 0590800308 8

2 serial

4 parallel

58.5

4.8 80 30.4

VFD370ED23S 25.1 2022 2 14000W 5.4Ω 0590600808 14

14 parallel

70.9 3.2 120 45.6

460V

VFD040ED43S 2.7 1500W 280Ω 0594800008 2

2 serial

2.7 54.3 14 10.6

VFD055ED43S 3.7 2000W 150Ω 0590600808 2

2 serial

5.1 48.4 15.7 11.9

VFD075ED43S 5.1

4000W 75Ω 0590600808 4

2 serial

2 parallel

10.1

48.4 15.7 11.9

VFD110ED43S 7.5

4000W 75Ω 0590600808 4

2 serial

2 parallel

10.1

30.8 24.7 18.8

VFD150ED43S 10.1

6000W 50Ω 0590600808 6

2serial

3 parallel

15.2

25.0 30.4 23.1

VFD185ED43S 12.5

8000W 37.5Ω 0590600808 8

2 serial

4 parallel

20.3

20.8 36.5 27.7

VFD220ED43S 14.9

8000W 37.5Ω 0590600808 8

2 serial

4 parallel

20.3

19.0 40 30.4

VFD300ED43S 20.3

12000W 26Ω 0590800508 8

4 serial

2 parallel

29.2

14.1 54 41.0

VFD370ED43S 25.0 4045 1

14000W 21.4Ω 0594600008 14

2 serial

7 parallel

35.5

12.7 60 45.6

Page 39

6-2

VFD450ED43S 30.4 4045 1

16000W 18.8Ω 0590600408 16

2 serial 8

parallel

40.5

12.7 60 45.6

VFD550ED43S 37.2 4030 2

20000W 15Ω 0590600408 20

2 serial

10 parallel

50.7

9.5 80 60.8

VFD750ED43S 50.7 4045 2

28000W 10.7Ω 0590600408 28

2serial 14

parallel

70.9

6.3 120 91.2

*1 Calculation of 125% brake torque: (kW)*125%*0.8; where 0.8 is the motor efficiency. Since there is a resistor limit of power consumption, the longest operation time for 30%ED is 30 sec (On: 30sec/ Off:

70sec). *

Refer to the Brake Performance Curve for “Operation Duration & ED” vs. “Braking Current”.

The calculation of the braking torque I s based on a 4-pole motor (1800 rpm).

To dissipate heat, a resistor of 400W or lower should be fixed to the frame and maintain the surface temperature

below 250°C (482 °F); a resistor of 1000W and above should maintain the surface temperature below 600°C (1112

°F). If the surface temperature is higher than the temperature limit, install more heat dissipating system or increase

the size of the resistor. *

Refer to VFDB series Braking Module Instruction for more detail on braking resistor.

NOTE

1. Select the recommended resistance value (Watt) and the duty-cycle value (ED %). Definition for Brake Usage ED% Explanation: The definition of the brake usage ED (%) is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking. When the brake resistor heats up, the resistance would increase with temperature, and brake torque would decrease accordingly. Recommended cycle time is one minute.

100%

Brake Time

Cycle Time

ED% = T1/T0x10 0(%)

For safety consideration, install an overload relay between the brake unit and the brake resistor. In conjunction with the magnetic contactor (MC) prior to the drive, it can perform complete protection against abnormality. The purpose of installing the thermal overload relay is to protect the brake resistor from damage due to frequent brake, or due to brake unit keeping operating resulted from unusual high input voltage. Under such circumstance, just turn off the power to prevent damaging the brake resistor.

2. If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are not provided by Delta, the warranty will be void.

3. Take into consideration the safety of the environment when installing the brake resistors. If the minimum resistance value is to be utilized, consult local dealers for the calculation of the Watt figures.

4. When using more than 2 brake units, equivalent resistor value of parallel brake unit can’t be less than the value in the column “Minimum Equivalent Resistor Value for Each AC Drive” (the right-most column in the table).

5. This chart is for normal usage; if the AC motor drive is applied for frequent braking, it is suggested to enlarge 2~3 times of the Watts.

6. Thermal relay selection:

Page 40

06 Optional Accessories

6-3

Thermal Relay:

Thermal relay selection is based on its overload

capability. A standard braking capacity of ED is

10%ED (Tripping time=10s). The figure on the

left is an example of 460V, 110kw AC motor

drive. It requires the thermal relay to take 260%

overload capacity for 10sec (hot starting) and

the braking current is 126A. In this case, user

should select a rated 50A thermal relay. The

property of each thermal relay may vary among

different manufacturers. Read carefully the user

guide of a thermal relay before using it. .

Page 41

6-4

6-2 Non-fuse Circuit Breaker

Comply with UL standard: Per UL 508, paragraph 45.8.4, part a. The rated current of a breaker shall

be 2~4 times of the maximum rated input current of AC motor drive.

3-phase 3-phase

Model Recommended

non-fuse breaker(A)

Model Recommended

non-fuse breaker(A) VFD022ED21S 50 VFD040ED43S 30 VFD037ED21S 75 VFD055ED43S 35 VFD040ED23S 40 VFD075ED43S 40 VFD055ED23S 50 VFD110ED43S 50 VFD075ED23S 60 VFD150ED43S 60 VFD110ED23S 100 VFD185ED43S 75 VFD150ED23S 125 VFD220ED43S 100 VFD185ED23S 150 VFD300ED43S 125 VFD220ED23S 175 VFD370ED43S 150 VFD300ED23S 250 VFD450ED43S 200 VFD370ED23S 300 VFD550ED43S 250

VFD750ED43S 350

6-3 Fuse Specification Chart

 Use only the fuses comply with UL certificated.  Use only the fuses comply with local regulations.

Model Input Current (A)

Line Fuse

I (A) Bussmann P/N

VFD022ED21S 26 60 JJN-60 VFD037ED21S 37 90 JJN-90 VFD040ED23S 20 50 JJN-50 VFD055ED23S 23 60 JJN-60 VFD075ED23S 30 80 JJN-80 VFD110ED23S 47 125 JJN-125 VFD150ED23S 56 150 JJN-150 VFD185ED23S 73 175 JJN-175 VFD220ED23S 90 225 JJN-225 VFD300ED23S 132 300 JJN-300 VFD370ED23S 161 400 JJN-400

VFD040ED43S 11.5 35 JJS-35 VFD055ED43S 14 40 JJS-40 VFD075ED43S 17 45 JJS-45 VFD110ED43S 24 60 JJS-60 VFD150ED43S 30 80 JJS-80 VFD185ED43S 37 90 JJS-90 VFD220ED43S 47 110 JJS-110 VFD300ED43S 58 150 JJS-150 VFD370ED43S 80 200 JJS-200 VFD450ED43S 100 250 JJS-250 VFD550ED43S 128 300 JJS-300 VFD750ED43S 165 400 JJS-400

Page 42

06 Optional Accessories

6-5

6-4 AC/ DC Reactor

AC Input/ Output Reactor

200V~230V/ 50~60Hz (Single Phase Power)

Type KW HP

Rated Amps

(Arms)

Max.

Continuous

Amps

(Arms)

impedance

(mH)

impedance

(mH)

Built-in

DC Reactor

3% Input AC

reactor

Delta Part#

022 2.2 3 12 24 0.919 1.531 X N/A

037 3.7 5 17 34 0.649 1.081 X N/A

200V~230V/ 50~60Hz (Three-phase power)

Type KW HP

Rated Amps

(Arms)

Max.

Continuous

Amps

(Arms)

impedance

(mH)

impedance

(mH)

Built-in

DC Reactor

3% Input AC

reactor

Delta Part#

040 4 5 20 40 0.551 0.919 X N/A

055 5.5 7.5 24 48 0.459 0.766 X N/A

075 7.5 10 30 60 0.320 0.534 X N/A

110 11 15 45 90 0.216 0.359 X N/A

150 15 20 58 116 0.163 0.271 X N/A

185 18.5 25 77 154 0.143 0.239 X N/A

220 22 30 87 174 0.127 0.211 X N/A

300 30 40 132 264 0.084 0.139 O N/A

370 37 50 161 322 0.068 0.114 O N/A

380V~460V/ 50~60Hz (Three-phase power)

Type KW HP

Rated Amps

(Arms)

Max.

Continuous

Amps

(Arms)

impedance

(mH)

impedance

(mH)

Built-in

DC Reactor

3% Input AC

reactor

Delta Part#

040 4 5 11.5 23 1.838 3.063 X N/A

055 5.5 7.5 13 26 1.626 2.710 X N/A

075 7.5 10 17 34 1.243 2.072 X N/A

110 11 15 23 46 0.919 1.531 X N/A

150 15 20 30 60 0.704 1.174 X N/A

185 18.5 25 38 76 0.556 0.927 X N/A

220 22 30 45 90 0.470 0.783 X N/A

300 30 40 58 116 0.364 0.607 X N/A

370 37 50 80 160 0.264 0.440 O N/A

450 45 60 100 200 0.211 0.352 O N/A

550 55 75 128 256 0.165 0.275 O N/A

750 75 100 165 330 0.128 0.213 O N/A

Page 43

6-6

DC Input Reactor

200V~230V/ 50~60Hz (Three-phase power)

Type KW HP

Rated

Amps

(Arms)

Max.

Continuous

Amps

(Arms)

Reactor

(mH)

Reactor

Delta Part#

040 4 5 20 40 1.273

N/A

055 5.5 7.5 24 48 1.061

N/A

075 7.5 10 30 60 0.740

N/A

110 11 15 45 90 0.498

N/A

150 15 20 58 116 0.375

N/A

185 18.5 25 77 154 0.331

N/A

220 22 30 87 174 0.293

N/A

300 30 40 132 264 0.193

N/A

370 37 50 161 322 0.158

N/A

380V~460V/ 50~60Hz (Three-phase power)

Type KW HP

Rated

Amps

(Arms)

Max.

Continuous

Amps

(Arms)

Reactor

(mH)

Reactor

Delta Part#

040 4 5 11.5 23 4.244

N/A

055 5.5 7.5 13 26 3.754

N/A

075 7.5 10 17 34 2.871

N/A

110 11 15 23 46 2.122

N/A

150 15 20 30 60 1.627

N/A

185 18.5 25 38 76 1.284

N/A

220 22 30 45 90 1.085

N/A

300 30 40 58 116 0.842

N/A

370 37 50 80 160 built-in

N/A

450 45 60 100 200 built-in

N/A

550 55 75 128 256 built-in

N/A

750 75 100 165 330 built-in

N/A

THD (Total Harmonic Distortion)

Motor Drive Spec. Without Built-In Reactor With Built-in DC Reactor

Reactor Spec. 3% Input AC Reactor DC Reactor

DC Reactor

+ 3% Input Reactor

+ 5% Input

Reactor

3% Input Reactor

THD 44% 46% 34% 30% 34%

Note: THD may vary due to different installation conditions and environment (wires, motors).

According to IEC61000-3-12, DC Reactor is designed with 4% system impedance, and AC Reactor is designed with

3% system impedance.

Page 44

06 Optional Accessories

6-7

6-5 Zero Phase Reactor

unit: mm (inch)

Model A B C D E F

G(Ø) Torque

RF008X00A

(3.858)

(2.874)

36.5

(1.437)

(1.142)

56.5

(2.224)

(3.386)

5.5

(0.217)

8~ 10kgf/cm

RF004X00A

110

(4.331)

87.5

(3.445)

43.5

(1.713)

(1.417)

(2.087)

(3.780)

5.5

(0.217)

8~ 10kgf/cm

unit: mm (inch)

model A B C D E F G(Ø) H Torque

RF002X00A

200

(7.874)

172.5

(6.791)

(3.543)

(3.071)

55.5

(2.185)

184

(7.244)

5.5

(0.217)

(0.866)

40~45kgf/cm

unit: mm (inch)

model A B C D E F G(Ø) H I

RF300X00A 241(9.488) 217(8.543) 114(4.488) 155(6.102) 42(1.654) 220(8.661) 6.5(0.256) 7.0(0.276) 20(0.787)

Torque:40~45kgf/cm

Page 45

6-8

Reactor

model (Note)

Recommended Wire Size

Wiring

Method

Qty

Applicable Motor Drive

RF008X00A

≦8 AWG ≦8.37 mm

Diagram A 1

VFD022ED21S VFD037ED21S

VFD040ED23S VFD040ED43S

RF004X00A

≦4 AWG ≦21.15 mm

Diagram A

VFD055ED23S VFD075ED23S

VFD110ED23S VFD055ED43S

VFD075ED43S VFD110ED43S

VFD150ED43S VFD185ED43S

RF002X00A

≦2 AWG ≦33.62 mm

Diagram A 1

VFD150ED23S VFD185ED23S

VFD220ED23S VFD220ED43S

VFD300ED43S

RF300X00A

≦300 MCM ≦152 mm

Diagram A

VFD300ED23S VFD370ED23S

VFD370ED43S VFD450ED43S

VFD550ED43S VFD750ED43S

Note: 600V insulated cable wire

Diagram A

Put all wires through at least one core without winding



MOTOR

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Zero Phase Reactor

Note 1: The table above gives approximate wire size for the zero phase reactors but the selection is ultimately

governed by the type and diameter of cable fitted i.e. the cable must fit through the center hole of zero phase

reactors.

Note 2: Only the phase conductors should pass through, not the earth core or screen.

Note3: When long motor output cables are used an output zero phase reactor may be required to reduce radiated

emissions from the cable.

Page 46

06 Optional Accessories

6-9

6-6 EMI Filter

The following table shows external EMC filter models for each ED-S series motor drive.

Choose corresponding zero phase reactor and applicable shielding cable according to required noise emission and

electromagnetic disturbance rating, to make the best assembly and restrain electromagnetic disturbance. If radiation

emission (RE) is ignored, and only needs conducted emission (CE) to reach EN55011 Class A on site, zero phase

reactor does not need to add at input side, and it can reach the standard of EMC.

220V models

VFD-ED

EMI Filter Model #

Zero Phase Inverter

Carrier

Frequen

EN12015

Fra me

Motor Drive

model #

Rated Input

Current

(A)

Input side

(R/S/T)

Output side

(U/V/W)

Conducted

Emission

Radiation Emission

Length of output

shielded cable 50m

VFD022ED21S 24

B84142A0042R122

RF008X00A -

Carrier frequency by factory

setting

CLASS A CLASS A

VFD037ED21S 34

B84142A0042R122

RF008X00A -

CLASSA CLASSA

VFD040ED23S 20 EMF035A23A RF008X00A -

CLASS A CLASS A

VFD055ED23S 23 EMF056A23A RF004X00A -

CLASS A CLASS A

VFD075ED23S 30 EMF056A23A RF004X00A -

CLASS A CLASS A

VFD110ED23S 47 EMF056A23A RF004X00A - CLASS A CLASS A

VFD150ED23S 56 B84143D0150R127 RF002X00A -

CLASS A CLASS A

VFD185ED23S 73 B84143D0150R127 RF002X00A -

CLASS A CLASS A

VFD220ED23S 90 B84143D0150R127 RF002X00A -

CLASS A CLASS A

VFD300ED23S 132 B84143D0150R127 RF002X00A -

CLASS A CLASS A

VFD370ED23S 161 B84143D0200R127 RF300X00A - CLASS A CLASS A

460V models

VFD-ED

EMI Filter model #

Zero Phase Reactor

Carrier

Frequen

EN12015

Fra me

Motor Drive

model #

Rated Input

Current

(A)

Input Side

(R/S/T)

Output

Side

(U/V/W)

Conducted

Emission

Radiation Emission

Length of output

Shielded Cable

50m

B VFD040ED43S 11.5

EMF018A43A

RF008X00A -

Carrier Frequency by Factory

Setting

CLASS A

VFD055ED43S 14

EMF033A43A

RF004X00A -

CLASSA CLASS A

VFD075ED43S 17

EMF033A43A

RF004X00A -

CLASS A CLASS A

VFD110ED43S 24

EMF033A43A

RF004X00A -

CLASS A

VFD150ED43S 30

B84143D0075R127 RF004X00A

CLASS A CLASS A

VFD185ED43S 37

B84143D0075R127 RF004X00A

- CLASS A

CLASS A

VFD220ED43S 47

B84143D0090R127 RF002X00A

CLASS A CLASS A

VFD300ED43S 58

B84143D0090R127 RF002X00A

CLASS A CLASS A

VFD370ED43S 80

B84143D0200R127

RF300X00A -

CLASS A

VFD450ED43S 100

B84143D0200R127

RF300X00A -

CLASS A

VFD550ED43S 128

B84143D0200R127

RF300X00A - CLASS A CLASS A

VFD750ED43S 165

B84143D0200R127

RF300X00A - CLASS A CLASS A

Page 47

6-10

EMI Filter Schematic Diagrams

EMI Filter model #: EMF018A43A

Page 48

06 Optional Accessories

6-11

EMI Filter model #: EMF035A23A、EMF033A43A

Page 49

6-12

EMI Filter model #: EMF056A23A

Page 50

06 Optional Accessories

6-13

EMI Filter model #: B84143D0075R127; B84143D0090R127

Page 51

6-14

EMI Filter model #: B84143D0150R127

Page 52

06 Optional Accessories

6-15

EMI Filter model #: B84143D0200R127

Page 53

6-16

EMI Filter model #: B84142A0042R122

Page 54

06 Optional Accessories

6-17

EMI Filter Installation

All electrical equipment, including AC motor drives, will generate high-frequency/low-frequency noise and will

interfere with peripheral equipment by radiation or conduction when in operation. By using an EMI filter with correct

installation, much interference can be eliminated. It is recommended to use DELTA EMI filter to have the best

interference elimination performance.

We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired

according to user manual:

 EN61000-6-4

 EN61800-3: 1996

 EN55011: (1991) Class A Group 1 (1

st Environment, restricted distribution)

 European Standards: EN12015 & EN12016

General precaution

1. EMI filter and AC motor drive should be installed on the same metal plate.

2. Install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor

drive.

3. Wire as short as possible.

4. Metal plate should be grounded.

5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the

contact area should be as large as possible.

Choose suitable motor cable and precautions

Improper installation and choice of motor cable will affect the performance of EMI filter. Be sure to observe

the following precautions when selecting motor cable.

1. Use the cable with shielding (double shielding is the best).

2. The shielding on both ends of the motor cable should be grounded with the minimum length and

maximum contact area.

3. Remove any paint on metal saddle for good ground contact with the plate and shielding.

Remove any paint on metal saddle for good ground contact with the plate and shielding.

saddle

the plate with grounding

Figure 1

Page 55

6-18

Figure 2

The length of motor cable

1. Required cable length when the motor drive is at full load.

a. Non-shielded cable: For models of 5.5kW (7.5HP) and below, the maximum cable length is 100m (328ft). For

7.5kW(10HP) and above, the maximum cable length is 200m(656ft)

b. Shielded cable: For models of 5.5kw (7.5HP) and below, the maximum cable length is 50m (165ft). For models of

7.5kW (10HP), the maximum cable length is 100m (328ft).

c. In order to be compatible with the European Standards EN12015 & EN12016, it is required not to only follow the

precautions mentioned on page6-10, but also required to satisfy one of the two conditions below:

 Use shielded cables  The length of motor cable has to be shorter than 2m (6ft).

If the cable length is longer than the recommended lengths above, it will be necessary to install an output reactor.

NOTE



If the length is too long, the stray capacitance between cables will increase and may cause leakage

current. It will activate the protection of over current, increase leakage current or not insure the correction of current display. The worst case is that AC motor drive may damage.



If more than one motor is connected to the AC motor drive, the total wiring length is the sum of the

wiring length from AC motor drive to each motor.



For the 460V series AC motor drive, when an overload relay is installed between the drive and the

motor to protect motor overheating, the connecting cable must be shorter than 50m. However, an overload relay malfunction may still occur. To prevent the malfunction, install an output reactor (optional) to the drive or lower the carrier frequency setting (Pr.00-12).

Page 56

06 Optional Accessories

6-19

2. Consequence of the surge voltages on the motor

When a motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is very long (especially for the 460V series), surge voltages may reduce insulation quality. To prevent this situation, please follow the rules below:



Use a motor with enhanced insulation.



Connect an output reactor (optional) to the output terminals of the AC motor drive



The length of the cable between AC motor drive and motor should be as short as possible (10 to 20 m or less)



For models 7.5hp and above:

Insulation level of motor 1000V 1300V 1600V

460VAC input voltage 20m(66ft) 100m(328ft) 400m(1312ft)

230VAC input voltage 400m(1312ft) 400m(1312ft) 400m(1312ft)



For models 5hp and less:

Insulation level of motor 1000V 1300V 1600V

460VAC input voltage 20m(66ft) 50m(165ft) 50m(165ft)

230VAC input voltage

100m(328ft)

100m(328ft) 100m(328ft)

NOTE

Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive.

Page 57

6-20

6-7 Digital Keypad

KPC-CC01

F: Frequency C ommand H: Output Frequency U: User Defined Units ERR: CAN E rror Ind ic ator RUN: CAN Run Indicator

: Status Indicator

: LE D Disp lay

D ispla y freq uency, curre nt , voltag e and erro r etc .

: Function

(Refer to the chart follows for detail description)

Key Description

ESC ESC Key

Press ESC key to return to the previous page. It also functions as a return to last category key in the sub-menu.

MENU Menu Key

Press MENU key under any condition will return to the main MENU. Menu content:

1. Parameter Detail

2. Copy Parameter

3. Keypad locked

4. PLC Function

ENTER ENTER Key

Press ENTER and go to the next level. If it is the last level then press ENTER to execute the command.

HAND HAND ON Key

1. HAND key will operates according to the parameter settings when the source of HAND master frequency command and the source of HAND operation command is properly set,. The factory setting of the source command for frequency and operation are from the digital keypad.

2. Press HAND key in stop status, the drive setting switches to the parameter setting of HAND. Press HAND key in during operation, the drive will come to stop then switches to the parameter setting of HAND.

3. When process complete: H/A LED ON.

AUTO Auto Operation Key

1. AUTO function executes according to the parameter settings of the source of AUTO frequency and AUTO operation. The factory setting is the external terminal (source of operation is 4-20mA).

2. Press the ATUO key in stop status, the drivel switches to auto-setting. Press the auto key during operation status, the drivel will come to stop and switch to auto-setting.

3. When process complete: H/A LED is OFF

FWD/REV Operation Direction Key

1. FWD/REV key controls the operation direction but will NOT activate the drive. FWD: forward, REV: reverse.

2. The drive operates in the direction as shown by the LED light.

RUN Start Key

1. This button is functional only when the keypad is the source of the command.

2. This button allows the motor drive to run by following its settings. See Description of LED functions for LED status

3. Press repeatedly the “RUN” button is allowed while the motor drive is stopping.

STOP Stop Key.

1. STOP key has the highest priority in command.

2. Press STOP key, the drive will come to stop under any condition.

3. The RESET key can be used to reset the drive when faults occur. If the RESET key is not responding, check

MENU  Fault Records and check the most recent fault.

Page 58

06 Optional Accessories

6-21

Description of LED Functions

LED Description

Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed, standby,

restart after fault and speed search. Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command

Steady ON: stop indicator of the AC motor drive. Blinking: drive is in the standby status.

Steady OFF: drive doesn’t execute “STOP” command. Operation Direction LED 『Green light= Forward』；『Red light=

Reversely』

Steady ON: the drive is running forward. Blinking: the drive is changing direction. Steady Off: the drive is running reversely.

CANopen ~”RUN”

RUN (Green light):

LED

status

Condition/State

OFF CANopen at initial

No LED

Blinking CANopen at pre-operation

Single

flash

CANopen at stopped

ON CANopen at operation status

No LED

CANopen ~”ERR”

ERR (Red light):

LED

status

Condition/ State

OFF No Error

Single

flash

One message fail

Double

flash

Guarding fail or heartbeat fail

Triple

flash

SYNC fail

ON Bus off

Page 59

6-22

Dimension

RJ45 Extension Lead for Digital Keypad

Part # Description

CBC-K3FT 3 feet RJ45 extension lead (approximately 0.9m)

CBC-K5FT 5 feet RJ45 extension lead (approximately 1.5 m)

CBC-K7FT 7 feet RJ45 extension lead (approximately 2.1 m)

CBC-K10FT 10 feet RJ45 extension lead (approximately 3 m)

CBC-K16FT 16 feet RJ45 extension lead (approximately 4.9 m)

Page 60

06 Optional Accessories

6-23

6-8 USB/RS-485 Communication Interface IFD6530

Warning

 Read thoroughly this section before installation and putting it into use.  The content of this section and the driver file may be revised without prior notice. Consult our distributors

or download the most updated instruction/driver version at AC Motor Drive > Optional

Introduction

IFD6530 is a convenient RS-485-to-USB converter, which does not require external power-supply and complex setting process. It supports baud rate from 75 to 115.2kbps and auto switching direction of data transmission. In addition, it adopts RJ-45 in RS-485 connector for users to wire conveniently. And its tiny dimension, handy use of plug-and-play and hot-swap provide more conveniences for connecting all DELTA IABU products to your PC.

Applicable Models: All DELTA IABU products.

 Application & Dimension:

Specifications

Power supply No external power is needed

Power consumption 1.5W

Isolated voltage 2,500VDC

Baud rate 75, 150, 300, 600, 1,200, 2,400, 4,800, 9,600, 19,200, 38,400, 57,600, 115,200 bps

RS-485 connector RJ-45

USB connector A type (plug)

Compatibility Full compliance with USB V2.0 specification

Max. cable length RS-485 Communication Port: 100 m

Support RS-485 half-duplex transmission

Page 61

6-24

RJ-45



Description

PIN Description 1 Reserved 5 SG+ 2 Reserved 6 GND 3 GND 7 Reserved 4 SG- 8 +9V

Preparation before Installing Driver

Extract the driver file (IFD6530_Drivers.exe) by following steps. You could find driver file (IFD6530_Drivers.exe) in

the CD supplied with IFD6530.

Note: DO NOT connect IFD6530 to PC before extracting the driver file.

STEP 1 STEP 2

STEP 3 STEP 4

STEP 5

You should have a folder marked SiLabs under drive C. c:\ SiLabs

Page 62

06 Optional Accessories

6-25

Installing the Driver

After connecting IFD6530 to PC, install driver by following steps below.

Page 63

6-26

LED Display

1. Steady Green LED ON: power is ON.

2. Blinking orange LED: data is transmitting.

Page 64

Ch07 Option Cards

7-1

07 Option Cards

Select applicable option cards for your drive or contact local distributor for suggestion.

To prevent drive damage during installation, remove the digital keypad and the cover before wiring. Refer

to the following instruction.

Remove the top cover Frame B, C & D Screw Torque: Kg-cm [lb.-in.]

Step1

Step 2

Loosen the 4screws.

Put back the top cover.

Then fasten the 4 screws,

Screw torque 15kgf-cm

Step 3

Page 65

7-2

Frame E Screw Torque: Kg-cm [lb.-in.]



Step 1

Step 2

Step 3

Loosen the 2 screws, Then follow the

direction of the arrow to remove the top cover

Put bac k the top cover.

Then fasten the 2 screws. Screw torque:15kgf-cm

Motor drive w/o the top cover.

Vertical view of the motor drive & Screw’s Specifications:

Screws’ Specification for Option Card Terminal:

PG Card Wire Gauge Torque

EMED-PGABD-1

30~16AWG（0.05~1.31mm

）

1.6Kg-cm [1.4Ib-in]

EMED-PGHSD-1

30~16AWG（0.05~1.31mm

）

1.6Kg-cm [1.4Ib-in]

Page 66

Ch07 Option Cards

7-3

7-1 EMED-PGABD-1

Applicable encoder: A/B/Z & U/V/W Absolute Encoders

TB2

TB1

SW3

SW2

SW1

Vin A/O B/O GND

AO AO

BO BO

ABZUVWVp

A B Z U V W

JP1

unit: mm [inch]

15.5 [0.61]<2X>

47.0 [1.85]<2X>

53.0 [2.09]

19.0 [0.75]

30.0 [1.18]

105.0 [4.13]<2X>

109.0 [4.29]

21.9 [0.86]

[

]

[

]

mension

Diagram

NOTE

 Verify if the SW1 is set to the correct output voltage before power on.

 Keep away from any high voltage line when wiring the motor drive to avoid interference.

Page 67

7-4

Terminal Specification

Terminals Descriptions

TB2

Vin

Terminal for voltage input, to adjust the amplitude of output voltage at terminal

A/O and terminal B/O. It also provides a 5V voltage to support line driver’s

signal.

Vin voltage range: 8~24V, Max: 24V.

A/O, B/O

Output signal of the push-pull frequency divider

Factory setting: Output amplitude is about +24V. Use SW2 to cut off the internal

default power. Input required power

(i.e. output voltage’s amplitude)

DVI voltage range Max: 24V

(Push-Pull Voltage Output)

Max. output frequency: 100kHz

Support frequency dividing output, the frequency dividing range: 1~31Hz.

GND

Common ground terminal connecting to the host controller and the motor drive.

AO, /AO, BO, /BO

Line driver pulse output signal (Line Driver RS422) Max. output frequency: 150kHz Support frequency dividing output, the frequency dividing range: 1~31Hz.

TB1

Power output of encoder

Note: Use SW1 to set up output voltage

Voltage: +5V±0.5V or +12V±1V Current: 200mA max

Common power terminal of encoder

A, A, B,

B , Z,

Incremental encoder signal input terminal

Types of input signal: line drive, voltage output, push-pull, open-collector)

Note: Different input signal needs different wiring method. See user manual for

wiring diagrams.

Max. input frequency: 150kHz

U, U, V,

,W,W

Absolute encoder signal input terminal Types of input signal: line drive, voltage, push-pull, open-collector) Note: Different input signal needs different wiring method. See user manual for

wiring diagrams Max.input frequency: 150kHz

JP1

Ground Terminal Connect the power supply of the motor drive to the ground. Support PG shielding

SW1 Switch between encoder’s 5V/12V power.

SW2

Offline Detection Switch. Switch the SW2 to Line-D side to enable offline detection when Line-D input signal. Switch the SW2 to OPEN-C side to disable offline detection function when OPEN-C input signal.

SW3

Switch of power supply for frequency division Switch SW3 to INP side to provide 24V power for internal use. Switch SW3 to EXP side to provide 24V power for external use (client).

Page 68

Ch07 Option Cards

7-5

Applicable encoders:

Different Types of Encoder Output

Push- pull Voltage Output Open collector Line Driver

NOTE

 Verify if the SW1 is set to the correct output voltage before power on.

 Keep away from any high voltage line when wiring the motor drive to avoid interference

Wiring Diagram



Providing 3-phase power

Non‐FuseBreaker

DCchoke(optional)

Jumper

Brakeresistor(optional)

Motor

Encoder

Phasedifference 90

Set up the Signal of the Frequency Division

① After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use

Pr10-29 <Output of PG card’s frequency division> to set up.

② Setup of Pr10-29 <PG card’s frequency division>:

Output of decimal frequency division setting. Range of the division factor “n”: 1~31.

③ Pr10-30 <Mode of output of PG card’s frequency division>

Bit3 Bit2 Bit1 Bit0

X X

OUT/M IN/M

Page 69

7-6

OUT/M: Mode of pulse output of frequency division; IN/M: Mode of pulse input of frequency division; “X” is for backup while “0” is a value to write. Setting and Description of Input Mode (IN/M) & Output Mode (OUT/M):

OUT/M IN/M

Division factor

A is ahead of B B is ahead of A

0 0

A-/A

B-/B

A/O-/A/O

B/O-/B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

B/O-/B/O

A/O-/A/O

B/O-/B/O

AO-AO

BO-BO

1 0

A-/A

B-/B

A/O-/A/O

B/O- /B/O

A/O-/A/O

B/O- /B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

B/O- /B/O

A/O-/A/O

B/O- /B/O

AO-AO

BO-BO

X 1

A-/A

B-/B

A/O- /A/O

B/O-/B/O

A/O- /A/O

B/O-/B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

/O-

/B/

A/O-/A/O

/O-

/B/

AO-AO

BO-BO

NOTE

 In the waveform A-/A, B-/B are the PG card input signals; AO- AO , BO- BO

are the differential

output frequency division signals. (Use a differential probe to measure.)

 Division factor “n”: Set 15 to have the input signal divided by 15.)  When OUT/M, IN/M set as 0.0, the PG card input signal A-/A, B-/B are square waves while

AO-

AO , BO- BO

are frequency division output.

 When OUT/M, IN/M are set as 1.0, the PG card input signal A-/A, B-/B are square waves while the

BO-

is the phase indicator of A and B

 When OUT/M, IN/M are set as X, B-/B phase has to be direction indication input signal (e.g. When

B-/B is LOW, it means A is ahead of B. When B-/B is HIGH, it means B is ahead of A)

 Take Pr10-29 and Pr10-30 as examples. When frequency division value =1 5, OUT/M =1, IN/M = 0,

set Pr10-29 = 15 and Pr10-30 = 0002h.

Set Pr100-29 =15,

Set Pr10-30 =0002h

Bit3 Bit2 Bit1 Bit0

X X

1 0

Page 70

Ch07 Option Cards

7-7

7-2 EMED-PGHSD-1

Applicable encoder: Sine-wave: Heidenhain ERN1387 EnDat2.1: Heidenhain EQN425, EQN1325, ECN113, ECN413, ECN1113, ECN1313 SICK HIPERFACE: SRS50/60

Vin

A/O

TB1

B/O

GND

SW1

SW2

Dimension Unit: mm [inch.]

30.0 [1.18]

19.0 [0.75]

105.0 [4.13]<2X>

14.5 [0.57]<2X>

46.0 [1.81]<2X>

50.0 [1.97]

109.0 [4.29]

※ Support Heidenhain ERN1387, EnDat2.1, HIPERFACE

Terminals Descriptions

TB1

Vin

Voltage Input: (to adjust output voltage amplitude of the push-pull pulse) Max. input voltage: 24VDC Max. input current: 30mA

GND Common power input/ signal output terminal

A/O, B/O

Push-Pull Voltage Output Max. output frequency: 50kHz

AO, /AO, BO, /BO

Line Driver RS422 Max. input frequency: 100kHz

J3 (D-SUB female

connector)

Encoder signal input terminal

SW1

Frequency divider output power terminal selection INP: Power supplied by PG card EXP: Power from an external source

SW2

Frequency divider input power terminal selection 5V：5Vdc

8V：8Vdc

Page 71

7-8

EMED-PGHSD-1(Terminal J3) pin definition correspond to each ENCODER type

10 9 8 7

13 12

Terminal# Heidenhain ERN1387 Heidenhain ECN1313 HIPERFACE® 1 B- B- REFSIN 2 - - 3 R+ DATA DATA+ 4 R- /DATA DATA5 A+ A+ +COS 6 A- A- REFCOS 7 0V 0V GND 8 B+ B+ +SIN 9 UP UP +12V 10 C- - 11 C+ - 12 D+ - 13 D- - 14 - /CLOCK 15 - CLOCK -

Terminal Function:

Terminals Descriptions Specifications

UP(VP)

Encoder voltage input. Use SW2 to set +5V/+8V

Voltage: +5.1Vdc±0.3V; +8.4Vdc±1.5V Current: 200mA max.

Encoder common power terminal

Reference level of encoder’s power.

A+, A-, B+, B-,

R+, R-

Encoder sine wave differential signal input

（Incremental signal）

Input frequency: 40k Hz max.

+SIN, +COS,

REFSIN, REFCOS

Encoder sine wave differential signal input

Input frequency: 20k Hz max.

SIN

COS

0.9...1.1V

REFSIN/REFCOS

C+, C-, D+, D-

Encoder sine wave differential signal input

（Absolute signal）

360 mech.

90 mech.

C+

D+

0.8....1.2Vss

1Vss; Z =1k )

DATA+(DATA),

DATA-(/DATA)

RS485 communication

interface

Terminal resistance is about 130

CLK+, CLK- CLOCK differential output

for ENDAT.

Line Driver RS422 Level output

Page 72

Ch07 Option Cards

7-9

Set up the Signal of the Frequency Division

① After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use

Pr10-29 <Output of PG card’s frequency division> to set up.

② Pr10-29 <Mode of output of PG card’s frequency division>：

Output of decimal frequency division setting. Range of the division factor “n”: 1~31.

Setting and Description of Input Mode (IN/M) & Output Mode (OUT/M):

OUT/M IN/M

Division factor

A is ahead of B B is ahead of A

0 0

A-/A

B-/B

A/O-/A/O

B/O-/B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

B/O-/B/O

A/O-/A/O

B/O-/B/O

AO-AO

BO-BO

1 0

A-/A

B-/B

A/O-/A/O

B/O- /B/O

A/O-/A/O

B/O- /B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

B/O- /B/O

A/O-/A/O

B/O- /B/O

AO-AO

BO-BO

X 1

A-/A

B-/B

A/O- /A/O

B/O-/B/O

A/O- /A/O

B/O-/B/O

AO-AO

BO-BO

A-/A

B-/B

A/O-/A/O

/O-

/B/

A/O-/A/O

/O-

/B/

AO-AO

BO-BO

NOTE

 In the waveform A-/A, B-/B are the PG card input signals; AO- AO, BO- BO are the differential

output frequency division signals. (Use a differential probe to measure.)

 Division factor “n”: Set 15 to have the input signal divided by 15.)  When OUT/M, IN/M set as 0.0, the PG card input signal A-/A, B-/B are square waves while，

AO-

AO , BO- BO are frequency division output.

 When OUT/M, IN/M are set as 1.0, the PG card input signal A-/A、B-/B are square waves while

the BO-

BO is the phase indicator of A and B.

 When OUT/M, IN/M are set as X, B-/B phase has to be direction indication input signal (e.g.

When B-/B is LOW, it means A is ahead of When B-/B is HIGH, it means B is ahead of A)

 Take Pr10-29 and Pr10-30 as examples. When frequency division value =1 5, OUT/M =1, IN/M =

0, set Pr10-29 = 15 and Pr10-30 = 0002h. Set Pr100-29 =15, Set Pr10-30 =0002h

Bit3 Bit2 Bit1 Bit0

X X

1 0

Page 73

7-10

7-3 EMED-PGHSD-2

Applicable encoder:

Sine-wave: Heidenhain ERN1387

EnDat2.1: Heidenhain EQN425, EQN1325, ECN113, ECN413, ECN1113, ECN1313

SICK HIPERFACE: SRS50/60

Dimension Unit: mm [inch.]

30.0 [1.18]

19.0 [0.75]

105.0 [4.13]<2X>

14.5 [0.57]<2X>

46.0 [1.81]<2X>

50.0 [1.97]

109.0 [4.29]

[

]

[

]

19.7 [0.78]

※ SupportHeidenhain ERN1387, EnDat2.1, HIPERFACE

Terminals Descriptions

TB1

Vin

Voltage Input: (to adjust output voltage amplitude of the push-pull pulse) Max. input voltage: 24VDC Max. input current: 30mA

GND Common power input/ signal output terminal

A/O, B/O

Push-Pull Voltage Output Max. output frequency: 50kHz

AO, /AO, BO, /BO

Line Driver RS422 Max. input frequency100kHz

TB2 Encoder signal input terminal

JP3

Ground Terminal Connect the power supply of the motor drive to the ground. Support PG shielding

SW1

Frequency divider output power terminal selection INP: Power supplied by PG card EXP: Power from an external source

SW2

Frequency divider output power terminal selection 5V: 5Vdc 8V: 8Vdc

Page 74

Ch07 Option Cards

7-11

EMED-PGHSD-2(Terminal TB2) pin definition corresponds to each ENCODER type.

Terminals Heidenhain ERN1387 Heidenhain ECN1313 HIPERFACE® B- B- B- REFSIN

- - R+/DATA+ R+ DATA DATA+ R-/DATA- R- /DATA DATAA+ A+ A+ +COS A- A- A- REFCOS 0V 0V 0V GND B+ B+ B+ +SIN VP UP UP +12V C- C- - C+ C+ - D+ D+ - D- D- - CLK- - /CLOCK CLK+ - CLOCK -

Terminal Function

Terminals Descriptions Specifications

TB2

UP(VP)

Encoder voltage input UseSW2 to set+5V/+8V

Voltage: +5.1Vdc±0.3V; +8.4Vdc±1.5V Current: 200mA max.

Encoder common power

terminal

Reference level of encoder’s power.

A+, A-, B+, B-,

R+, R-

Encoder sine wave differential signal input (Incremental signal)

Input frtequency: 40k Hz max

+SIN, +COS、

REFSIN, REFCOS

Encoder sine wave differential signal input (Incremental signal)

Input frequency: 20k Hz max.

SIN

COS

0.9...1.1V

REFSIN/REFCOS

C+, C-, D+, D-

Encoder sine wave differential signal input (Absolute signal)

360 mech.

90 mech.

C+

D+

0.8....1.2Vss

1Vss; Z =1k )

DATA+(DATA),

DATA-(/DATA)

RS485 communication

interface

Terminal resistance is about130

Page 75

7-12

CLOCK, /CLOCK CLOCK differential output

for ENDAT

Line Driver RS422 Level output

NOTE

 .

 Verify if the SW1 is set to the correct output voltage before power on.

 Keep away from any high voltage line when wiring the motor drive to avoid interference.



Wiring Diagram

Providing 3-Phase Power

Non-Fuse

Breaker

(NFB)

EPS

DC choke (optional)

Jumper

Brake resistor (optional)

Motor

Phase difference 90?

Encoder

Set up the Signal of the Frequency Division

① After the encoder input a PULSE signal, there will be an output signal of the division factor “n.” Use

Pr10-29 <Output of PG card’s frequency division> to set up.

② Setup of Pr10-29 <PG card’s frequency division>: Output of decimal frequency division setting. Range of

the division factor “n”: 1~31.

Page 76

Ch08 Specifications

8-1

08 Specifications

230V Series

Frame Size

B C D

Model VFD-_ _ _ED23/21S

022*

037*

040

055

075

110

150

185

220

300

370

Applicable Motor Output(KW)

2.2

3.7

4.0

5.5

7.5

18.5

Applicable Motor Output (HP)

3 5 5

7.5

Output Rating

Rated Output Capacity(KVA)

4.8

6.8

7.9

9.5

12.5

Rated Output Current（A）

12.0

20.0

24.0

30.0

45.0

58.0

77.0

87.0

132.0

161.0

Maximum Output Voltage (V)

3-phase Proportional to Input Voltage

Output Frequency

0.00~400Hz

Carrier Frequency

2~15kHz

2~9kHz

Rated Output Maximum Carrier Frequency

8kHz

10kHz

8kHz

6kHz

Input

Rating

Input Current(A)

132

161

Rated Voltage /Frequency

1-phase

3-phase

200~240V 50/60Hz

Voltage Tolerance

±10% (180~264V)

Frequency Tolerance

±5% (47~63Hz)

Cooling Method

Fan cooled

Weight (kg)

6 6 6 8 10

*VFD022ED21S & VFD037ED21Sare 1-phase input models.

460V Series

Frame Size

B C D

Model VFD-_ _ _ED43S

040

055

075

110

150

185

220

300

370

450

550

750

Applicable Motor Power(KW)

4.0

5.5

7.5

18.5

Applicable Motor power(HP)

7.5

100

Output Rating

Rated Output Capacity (KVA)

9.2

10.4

13.5

18.3

30.3

46.2

63.7

96.4

116.3

Rated Output Current（A）

11.5

100

128

165

Maximum Output Voltage(V)

3-phase Proportional to Input Voltage

Output Frequency

0.00~400Hz

Carrier Frequency

2~ 15kHz

2~ 9kHz

2~ 6kHz

Rated Output Maximum

Carrier Frequency

8kHz

10kHz

8kHz

6kHz

Input Rating

Rated Input Current(A)

11.5

100

128

165

Rated voltage

3-phase 380~480V，50/60Hz

Voltage Tolerance

±10% (342~528V)

Frequency Tolerance

±5% (47~63Hz)

Cooling Method

Fan cooled

Weight (kg)

6 8 10

14.5

*Assumes operation at the rated output. Input current rating varies depending on the power supply, input reactor, wiring connections and power supply impedance.

Page 77

8-2

General Specifications

Control Characteristics

Control Method

1: V/F, 2: VF+PG, 3: SVC, 4: FOC+PG, 5: TQC+PG, 6:FOC+PM

Starting Torque

Reach up to 150% or above at 0.5 Hz Under FOC+PG or FOC+PM mode, starting torque can reach 150% at 0 Hz.

Speed Control Range

1:100 (up to 1:1000 when using PG card)

Speed Control Resolution

0.5% (up to 0.02% when using PG card)

Speed Response Ability

5Hz (Up to 30Hz for vector control)

Max. Output Frequency

0.00 to 400Hz

Output Frequency Accuracy

Digital Command 0.005%, Analog Command 0.5%

Frequency Setting Resolution

Digital Command 0.01Hz, Analog Command: 1/4096(12 bit) of the max. output frequency.

Torque limit

Max. is 200% torque current

Torque Accuracy

5%

Accel. / Decel. Time

0.00~600.00 seconds

V/F Curve

Adjustable V/f curve using 4 independent points and square curve.

Frequency Setting Signal

10V

Brake Torque

About 20%

Protection Characteristics

Motor Protection

Electronic thermal relay protection.

Over-current Protection

The current forces 190% of the over-current protection and 250% of the rated current.

Ground Leakage Current Protection

Higher than 50% rated current Overload Ability

Constant torque: 150% for 60 seconds, variable torque: 190% for 5 seconds

Over-voltage Protection

Over-voltage level: Vdc > 400/800V; low-voltage level: Vdc < 200/400V

Over-voltage Protection for the Input Power

Varistor (MOV)

Over-temperature Protection

Built-in temperature sensor

Certifications

(UL mark excludes VFD022ED21S and VFD037ED21S)

EN81-1+A3, EN81-20

Page 78

8-3

Environment for Operation, Storage and Transportation

DO NOT expose the AC motor drive in a bad environment, such as dust, direct sunlight, corrosive/inflammable gasses, humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm2 every year.

Environment

Installation

location

IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only

Surrounding

Temperature

Operation

Between 10°C ~40°C with Derating the operation temperature can reach50°C

Between 40°C ~50°C with

Derating

2.2-4kW: for every 1°C raise in temperature,

decrease 2.2% of rated current

5.5-30kW: for every 1°C raise in temperature, decrease 2.5% of rated current

37-75kW: for every 1°C raise in temperature, decrease 2.0% of rated current

Storage and Transportation

-20 oC ~ +60 oC

Non-condensation, non-frozen

Rated

Humidity

Operation

Max. 90%

Storage/

Transportation

Max. 90%

No condense water

Altitude

Operation

If AC motor drive is installed at altitude 0~1000m, follow normal operation restriction. If it is install at altitude 1000~3000m, decrease 1% of rated current or lower 0.5°C of temperature for every 100m increase in altitude. Maximum altitude for Corner Grounded is 3000m. If an installation at an altitude higher than 3000m is required, contact Delta for more information.

Power

System

TN system

*1*2

Package

Drop

Storage

ISTA procedure 1A (according to weight) IEC60068-2-31

Transportation

Vibration

 1.0mm, peak to peak value range from 2Hz to 13.2 Hz;  0.7G~1.0G range from 13.2Hz to 55Hz;  1.0G range from 55Hz to 512 Hz. Comply with IEC 60068-2-27

Impact

IEC/EN 60068-2-27

Protection

Level

NEMA 1/IP20

*1: TN system: The neutral point of the power system connects to the ground directly. The exposed metal components connect to the ground via the protective earth conductor. *2: Single phase models use single phase three wire power system.

Page 79

Ch09 Digital Keypad

9-1

09 Digital Keypad

9-1 Description of Digital Keypad

Digital Operation Panel KPED-LE01

Function of Buttons

Buttons Description

Horizontal movement button: To move the cursor position for value adjustment.

Reset the the motor drive after fault occurred.

Change between different diplay mode.

Parameter setting button: To read or modify various parameter settings.

1. Two buttons available: Up and Down button

2. Press Up or Down button to increase or decrease the value of a number.

3. Press Up or Down button to choose between menus and languages.

LED Display

LED Description

Status Display:

UP: Moving up. DN: Moving down D1: MI1 status D2:MI2 status D3:MI3 status D4:MI4 status

Main Display Area:

To display frequency, current, voltage, rotaion direction, user defined unit s, errors and warnings.

Page 80

Ch09 Digital Keypad

9-2

Description of the Displayed Functions

Displayed Function Description

Display the frequency setting of the VFD-ED

Display the actual frequency delivered from VFD-ED to the motor. Display the user defind value at Pr00-04.

Display the current (ampere)

Display the selected parameter

Display the value set at a parameter

Display the external fault

Display “End” for approximately 1 second if input has been accepted by pressing ENTER key. After a parameter value has been set, the new value is automatically stored in the register. To modify an entry, use the

and keys. If the command given by the user is not accepted or the value of the command exceeds the allowed range, this error message will be displayed.

Page 81

Ch09 Digital Keypad

9-3

9-2 Operating the Built-in Digital Keypad

Page 82

Ch09 Digital Keypad

9-4

9-3 Description of the Digital Keypad KPC-CC01

KPC-CC01

Communication Interface RJ-45 (socket), -485 interface;

Installation Method

1. Embedded type and can be put flat on the surface of the control box. The front cover is water proof.

2. Buy a MKC-KPPK model to do wall mounting or embedded mounting. Its protection level is IP66.

3. The maximum RJ45 extension lead is 5 m (16ft)

4. This keypad can also be used on Delta’s motor drive C2000, CH2000 and CP2000.

Function of Buttons

Button Description

Start Operati on Key

1. It is only valid when the source of operation command is from the keypad.

2. It can operate the AC motor drive by the function setting and the RUN LED will be ON.

3. It can be pressed repeatedly while the motor drive is shutting down..

Stop Command Key. This key has the highest processing priority in any situation.

1. When it receives STOP command, no matter the AC motor drive is in operation or stop status, the AC motor drive needs to execute “STOP” command.

2. The RESET key can be used to reset the drive after the fault occurs. For those faults that can’t be reset by the RESET key, see the fault records after pressing MENU key for details.

Operation Direction Key

1. This key is only control the operation direction NOT for activate the drive. FWD: forward, REV: reverse.

2. Refer to the LED descriptions for more details.

ENTER Key

Press ENTER and go to the next level. If it is the last level then press ENTER to execute the command

ESCAPE Key ESC key function is to leave current menu and return to the last menu. It is also functioned a s a return key in the sub-menu.

Press menu to return to main menu.

Direction: Left/Right/Up/Down

1. In the numeric value setting mode, it is used to move the cursor and change the numeric value.

2. In the menu/text selection mode, it is used for item selection.

Page 83

Ch09 Digital Keypad

9-5

Description of LED Functions

LED Description

Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed,

standby, restart after fault and speed search.

Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command Steady ON: stop indicator of the AC motor drive. Blinking: drive is in the standby status. Steady OFF: drive doesn’t execute “S TOP” command. Operation Direction LED

1. Green light is on, the drive is running forward.

2. Red light is on, the drive is running backward.

3. T win kling light: the drive is changing direction.

Page 84

Ch09 Digital Keypad

9-6

9-4 Function of Digital Keypad KPC-CC01

NOTE

1. Startup page can only display pictures, no flash.

2. When Power ON, it will display startup page then the main page. The main page displays Delta’s default setting F/H/A/U, the display order can be set by Pr.00.03 (Sta rtup display). When the selected item is U page, use left key and right key to switch between the items, the display order of U page is set by Pr.00.04 (User display).

3. VFD-ED doesn’t support Function 3, 4 and 5.

Page 85

Ch09 Digital Keypad

9-7

Display Icon

Display Item

1. Parameter Setup

For example: Setup source of master frequency command.

Once in the Group 00 Motor Drive Parameter, Use Up/Down key to select parameter 20:

Auto Frequency Command.

When this parameter is selected, press ENTER key to go to this parameter’s setting menu.

Use Up/Down key to choose a setting. For example: Choose “2 Analogue Input, then press the ENTER key.

fter pressing the ENTER key, an END will be

displayed which means that the paramete

setting is done.

Page 86

Ch09 Digital Keypad

9-8

2. Copy Parameter

Press ENTER key to go to 001~004: content storage

4 duplicates are provided The steps are shown in the example below. Example: Saved in the motor drive.

1 Go to Copy Parameter 2 Select the parameter group which needs to

be copied and press ENTER key. 1 Select 1: Save in the motor drive.

2. Press ENTER key to go to “Save in the motor drive” screen.

Begin to copy parameters until it is done.

Once copying parameters is done, keypad will automatically be back to this screen.

Example: Saved in the keypad.

1. Once copying parameters is done, keypad

will automatically be back to this screen.

2. Select the parameter group which needs to

be copied and press ENTER key.

Press ENTER key to go to “Save in the motor drive” screen.

Use Up/Down key to select a symbol. Use Left/Right key to move the cursor to select a file name.

String & Symbol Table:

！＂＃＄％＆＇（）＊＋，－．／０１２３４５６７８９：；＜＝＞？＠ＡＢＣＤＥＦＧＨＩＪＫＬＭＮＯＰＱＲＳＴＵＶＷＸＹＺ［＼］＾＿｀ａｂｃｄｆｇｈｉｊｋｌｍｎｏｐｑｒｓｔｕｖｗｘｙｚ｛｜｝～

Once the file name is confirmed, press ENTER key .

To begin copying parameters until it is done.

When copying parameters is completed, keypad will automatically be back to this screen.

Press Right key to see the date of copying parameters.

Page 87

Ch09 Digital Keypad

9-9

Press Right key to see the time of copying parameters.

Page 88

Ch09 Digital Keypad

9-10

3. Lock the Keypad

Keypad Locked

This function is used to lock the keypad. The main page would not displ ay “keypad locked” when the keypad is locked, however it will display the message”please press ESC and then ENTER to unlock the keyp ad” when any key is pressed.

When the keypad is locked, the main screen doesn’t display any status to show that.

Press any key on the keypad; a screen as shown in image on the left will be displayed.

If ESC key is not pressed, the keypad will automatically be back to this screen.

The keypad is still locked at this moment. By pressing any key, a screen as shown in the image on the left will still be displayed.

Press ESC for 3 seconds to unlock the keypad and the keypad will be back to this screen. Then each key on the keypad is functional.

Turn off the power and turn on the power again will not lock keypad.

4. Fault Record

ENTER

Press

to select.

KPC-CE01 does not support this function.

Able to store 6 error code (Keypad V1.02 and previous versions) Able to store 20 error code(Keypad V1.0e3 and previous version) The most recent error record is shown as the first record. Select an error record to see its detail such as date, tme, frequency, current, voltage, DCBUs voltage)

Press Up/Down key to select an erro r record.

fter selecting an error code, press ENTER to see

that error record’s detail

Press Up/Down key to see an error record’s detail such as date, time, frequency, current, voltage, DCBus voltage.

Press Up/Down key to select an erro r record.

fter selecting an error code, press ENTER to see

that error record’s detail

Press Up/Down key to see an error record’s detail such as date, time, frequency, current, voltage, DCBus voltage.

Page 89

Ch09 Digital Keypad

9-11

NOTE

Fault actions of AC motor d rive are record and save to KPC-CC01. When KPC-CC01 is removed and apply to another AC motor drive, the pre v ious fault records will not be deleted. The new fault records of the present AC motor drive will accumulate to KPC-CC01.

5. Display Setup

1. Contrast

Use Up/Down key to adjust the setting value.

After selecting a setting value. Press ENTER to see screen’s display after contrast is adjusted to be +10.

When the setting value is 0 Min, the back light will be steady on.

Then press ENTER.

After select a setting value Press ENTER to see screen’s display result after contrast is adjusted to be -10.

2. Back-light

Press ENTER to go to Back Light Time Setting screnn.

Use Up/Down key to adjust the setting value.

When the setting value is 0 Min, the back light will be steady on.

When the setting value is 10 Min, the backlight will be off in 10 minutes.

Page 90

Ch09 Digital Keypad

9-12

6. Time Setting

Time setup

2009/01/01

_ : _ _ :_ _

Use Left/Right key to select Year, Month, Day, Hour, Minute or Second to set up

Use Up/Down key to set up Year

Use Up/Down key to set up Month

Use Up/Down key to set up day

Use Up/Down key to set up hour

Use Up/Down key to set up Minute

Use Up/Down key to set up Second

After setting up, press ENTER to confirm the setup.

NOTE

When the digital keypad is removed, the time setting will be in standby status for 7 days. After this period, the time needs to be reset.

7. Language setup

Use Up/Down key to select language, than press ENTER.

Language setting option is displayed in the language of the user’s choice. Language setting options:

1. English

2. 繁體中文

3. 简体中文

4. Turkce

6. Espanol

7. Portugues

Page 91

Ch09 Digital Keypad

9-13

8. Startup

1. Default 1 DELTA LOGO

2. Default 2 DELTA Text

3. User Defined: optional accessory is require (TPEditor & USB/RS-485 Communication Interface-IFD6530)

Install an editing accessory would allow users to design their own start-up page.If editor accessory is not installed, “user defined” option will dispay a blank page.

USB/RS-485 Communication Interface-IFD6530 Please refer to Chapter 07 Optional Acessories for more detail.

TPEditor Go to Delta’s website to download TPEditor V1.30.6 or later versions.

http://www.delta.com.tw/ch/product/em/download/download_main.asp?act =3&pid=1&cid=1&tpid=3

Page 92

Ch09 Digital Keypad

9-14

9. Mian Pge

Default picture and editable picture are available upon selection.

ENTER

Press

to select.

1. Default page

60.00Hz

540.0Vdc

0.00Hz

F 600.00Hz >>> H >>> A >>> U (circulate)

2. User Defined: optional accessory is require (TPEditor & USB/RS-485 Communication Interface-IFD6530)

Install an editing accessory would allow users to desi gn their own st art-up page.If editor accessory is not installed, “user defined” option will dispay a blank page.

USB/RS-485 Communication Interface-IFD6530 Please refer to Chapter 07 Optional Acessories for more detail.

TPEditor Go to Delta’s website to download TPEditor V1.30.6 or later versions.

http://www.delta.com.tw/ch/product/em/download/download_main.asp?act =3&pid=1&cid=1&tpid=3

10. PC Link

1. TPEditor: This function allows users to connect the keypad to a

computer then to download and edit user defined pages.

Click ENTER to go to <Waiting to connect to PC>

In TPEditor, choose <Communication>, then choose “Write to HMI”

Page 93

Ch09 Digital Keypad

9-15

Choose <YES> in the <Confirm to Write> dialogue box.

Start downloa ding p ages to edit KPC-CC01.

Download completed

2. VFDSoft: this function allows user to link to the VFDSoft Operating

software then to upload data Copy parameter 1~4 in KPC-CC01 Connect KPC-CCO1 to a computer

Start downloading pages to edit to KPC-CC01

Use Up/Down key to select a parameter group to upload to VFDSoft. Press ENTER

Waiting to connect to PC

Open VFDSoft, choose <Parameter Manager function>

Page 94

Ch09 Digital Keypad

9-16

In Parameter Manager, choose <Load parameter table from KPC-CC01>

Choose the right communication port and click OK

Start to upload p arameters to VFDSoft

Page 95

Ch09 Digital Keypad

9-17

Uploading parameter is completed

Before using the user defined starting screen and user defined main screen, the starting screen setup and the main screen setup have to be preset as user defined. If the user defined page are not downloaded to KPC-CC01, the starting screen and the main screen will be blank.

Other Display

When fault occur, the menu will display:

ocA

Oc at accel

Fault

CE01

Comm. Error 1

Warning

1. Press ENTER and start RESET. If still no response, please contact local distributor or return to the factory. To view the fault DC BUS voltage, output current and output voltage, press “MENU”“Fault Record”.

2. Press ENTER again, if the screen returns to main page, the fault is clear.

3. When fault or warning message appears, backlight LED will blinks until the fault or the warning is cleared.

Optional accessory: RJ45 Extension Lead for Digital Keypad

Part No. Description CBC-K3FT RJ45 extension lead, 3 feet (approximately 0.9m) CBC-K5FT RJ45 extension lead, 5 feet (approximately 1.5 m) CBC-K7FT RJ45 extension lead, 7 feet (approximately 2.1 m)

CBC-K10FT RJ45 extension lead, 10 feet (approximately 3 m) CBC-K16FT RJ45 extension lead, 16 feet (approximately 4.9 m)

Note: When you need to buy communication cables, buy non-shielded , 24 AWG, 4 twisted pair, 100 ohms

communication cables.

Page 96

Ch09 Digital Keypad

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9-5 Digital Keypad KPC-CC01 Fault Codes and Descriptions

Fualt Codes:

LCM Display * Description Corrective Actions

FrEr

kpdFlash Read Er

Fault

Keypad flash memory read error

An error has occurred on keypad’s flash memory.

1. Press RESET on the keypad to clear errors.

2. Verify what kind of error has occurred on keypad’s flash memory.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your authorized local dealer.

FSEr

kpdFlash Save Er

Fault

Keypad flash memory save error

An error has occurred on keypad’s flash memory.

1. Press RESET on the keypad to clear errors.

2. Press RESET on the keypad to clear errors.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your authorized local dealer.

FPEr

kpdFlash Pr Er

Fault

Keypad flash memory parameter error

Errors occurred on parameters of factory setting. It might be caused by firmware update.

1. Press RESET on the keypad to clear errors.

2. Verify if there’s any problem on Flash IC.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your local authorized dealer.

VFDr

Read VFD Info Er

Fault

Keypad flash memory when read AC drive data error

Keypad can’t read any data sent from VFD.

1. Verify if the keypad is properly connect to the motor drive by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your local authorized dealer.

CPUEr

CPU Error

Fault

and then power on again the system.

A Serious error has occurred on keypad’s CPU.

1. Verify if there’s any problems on CPU clock?

2. Verify if there’s any problem on Flash IC?

3. Verify if there’s any problem on RTC IC?

4. Verify if the communication quality of the RS485 is good?

5. Shut down the system, wait for ten minutes, and then power on again the system. If none of the solution above works, contact your local authorized dealer.

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Ch09 Digital Keypad

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Warning Codes:

LCM Display * Description Corrective Actions

CE01

Comm Command Er

War ning

Modbus function code error

Motor drive doesn’t accept the communication command sent from keypad.

1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

If none of the solution above works, contact your local authorized dealer.

CE02

Comm Address Er

Warni n g

Modbus data address error

Motor rive doesn’t accept keypad’s communication address.

1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

If none of the solution above works, contact your local authorized dealer.

CE03

Comm Data Erro r

War ning

Modbus data value error

Motor drive doesn’t accept the communication data sent from keypad.

1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

If none of the solution above works, contact your local authorized dealer.

CE04

Comm Slave Erro r

War ning

Modbus slave drive error

Motor drive cannot process the communication command sent from keypad.

1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your local authorized dealer.

CE10

KpdComm Time Out

War ning

Modbus transmission time-Out

Motor drive doesn’t respond to the communication command sent from keypad.

1. Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ-45.

2. Press RESET on the keypad to clear errors.

3. Shut down the system, wait for ten minutes, and then power on again the system.

If none of the solution above works, contact your local authorized dealer.

TPNO

TP No Object

War ning

Object not supported by TP Editor

Keypad’s TP Editor uses unsupported object.

1. Verify how the TP editor should use that object. Delete unsupported object and unsupported setting.

2. Reedit the TP editor and then download it.

If none of the solution above works, contact your local authorized dealer.

Page 98

Ch09 Digital Keypad

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File Copy Setting Fault Description

LCM Display * Description Corrective Actions

Err 1

Read Only

File 1

Parameter and rile are read only

The property of the parameter/file is read-only and cannot be written to.

1. Verify the specification on the user manual.

If the solution above doesn’t work, contact your local authorized dealer.

Err

Writ e Fail

File 1

Fail to write parameter and file

An error occurred while write to a parameter/file.

1. Verify if there’s any pro blem on the Flash IC.

2. Shut down the system, wait for ten minutes, and

then power on again the system. If none of the solution above work, contact your local authorized dealer.

Err

VFD Running

File 1

AC drive is in operating status

A setting cannot be made while motor drive is in operation.

1. Verify if the drive is not in operation.

If the solution above doesn’t work, contact your local authorized dealer.

Err

Pr Lock

File 1

AC drive parameter is locked

A setting cannot be made because a parameter is locked.

1. Verify if the parameter is locked or not. If it is locked,

unlock it and try to set up the parameter again. If the solution above doesn’t work, contact your local authorized dealer.

Err

Pr Changing

File 1

AC drive parameter changing

A setting cannot be made because a parameter is being modified.

1. Verify if the parameter is being modified. If it is not

being modified, try to set up that parameter again. If the solution above doesn’t work, contact your local authorized dealer.

Err

Fault Code

File 1

Fault code

A setting cannot be made because an error has occurred on the motor drive.

1. Verify if there’s any error occurred o n the motor

dive. If there isn’t any error, try to make the setting again. If the solution above doesn’t work, contact your local authorized dealer.

Err

Warning Code

File 1

Warning code

A setting cannot be made because of a warning message given to the motor drive.

1. Verify if there’s any warning message given to the

motor drive. If the solution above doesn’t work, contact your local authorized dealer.

Err

Type Dismatch

File 1

File type dismatch

Data need to be copied are not same type, so the setting cannot be made.

1. Verify if the products’ serial numbers need to be

copied fall in the category. If they are in the same category, try to make the setting again. If the solution above doesn’t work, contact your authorized dealer.

Err

Password Lock

File 1

File is locked with password

A setting cannot be made, because some data are locked.

1. Verify if the data are unlocked or able to be

unlocked. If the data are unlocked, try to make the setting again.

2. Shut down the system, wait for ten minutes, and

then power on again the system. If none of the solution above works, contact your local authorized dealer.

Page 99

Ch09 Digital Keypad

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LCM Display * Description Corrective Actions

Err 10

Password Fail

File 1

File version dismatch

A setting cannot be made because the password is incorrect.

1. Verify if the password is correct. If the password is

correct, try to make the setting again.

2. Shut down the system, wait for ten minutes, and

then power on again the system. If none of the solution above works, contact your local authorized dealer.

Err

Version Fail

File 1

AC drive copy function time-out

A setting cannot be made, because the version of the data is incorrect.

1. Verify if the version of the data matches the motor

drive. If it matches, try to make the setting again. If none of the solution above works, contact your local authorized dealer.

Err

VFD Ti me Out

File 1

Other keypad error

A setting cannot be made, because data copying timeout expired.

1. Redo data copying.

2. Verify if copying data is authorized. If it is

authorized, try again to copy data.

3. Shut down the system, wait for ten minutes, and

then power on again the system. If none of the solution above works, contact your local authorized dealer.

Err

Keypad Issue

File 1

Other AC drive error

This setting cannot be made, due to other keypad issues. (Reserved functions) If such error occurred, contact your local authorized dealer.

Err

VFD Issue

File 1

File is locked with password

This setting cannot be made, due to other motor drive issues. (Reserved functions). If such error occurred, conatct your local authorized dealer.

※ The content in this chapter only applies on V1.01 and above of KPC-CC01 keypad.

Page 100

Ch09 Digital Keypad

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9-6 TPEditor Installation

TPEditor can edit up to 256 HMI (Human-Machine Interface) pages with a total storage capacity of 256kb.

Each page can edit 50 normal objects and 10 communication objects.

1) TPEditor: Setup & Basic Functions

1. Run TPEditor version 1.60 or later.

2. Go to File(F)Click on New. The Window below will pop up. At the device type, click on the drop down menu and choose DEL TA VFD-C Inverter . At the TP type, click on t he drop down menu and ch oose VFD-C KeyPad. As for File Name, enter TPE0. Now click on OK.

3. You are now at the designing page. Go to Edit (E)Click on Add a Ne w Page (A) or go to the TP page on the upper right side, right click once on TP page and choose Add to increase one more page for editing. The current firmware of Keypad is version1.00 and can support up to 4 pages.

Edit Startup Page