Delta VFD-007B, VFD-037B, VFD-022B, VFD-015B, VFD-055B Getting Started

...
English- 1
Preface
Thank you for choosing DELTA’s high-performance VFD-B Series. The VFD-B Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-B User Manual on the CD supplied with the drive.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has been turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-B using the ground terminal. The grounding method must comply with the laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-B series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or other purpose.
7. VFD-B series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor drive is easily damaged by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1. Some parameter settings will cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric
shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between the AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for the AC motor drive must be 240V (480V for 460V models, 600V for 575V
models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the ≥40hp (30kW) models).
English- 2
Specifications
Voltage Class 230V Class
Model Number VFD-XXXB 007 015 022 037 055 075 110 150 185 220 300 370 Max. Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
Rated Output Capacity (kVA) 1.9 2.5 4.2 6.5 9.5 12.5 18.3 24.7 28.6 34.3 45.7 55.0
Rated Output Current (A) 5.0 7.0 11 17 25 33 49 65 75 90 120 145 Maximum Output Voltage (V)
3-Phase Proportional to Input Voltage
Output Frequency (Hz) 0.1~400 Hz
Output Rating
Carrier Frequency (kHz) 1-15 1-9
Single/3-phase 3-phase
Rated Input Current (A)
11.9/
5.7
15.3/
7.6
22/
15.5
20.6 26 34 50 60 75 90 110 142
Input Current for 1-phase models when using 3-phase power
7.0 9.4 14.0 --
Rated Voltage/Frequency
Single/3-phase
200-240V,50/60Hz
3-phase
200-240V, 50/60Hz
Voltage Tolerance
±10%(180~264 V)
Input Rating
Frequency Tolerance ±5%(47~63 Hz)
Cooling Method
Natural
Fan Cooled
Weight (kg) 2.7 3.2 4.5 6.8 8 10 13 13 13 13 36 36
Voltage Class 460V Class
Model Number VFD-XXXB 007 015 022 037 055 075 110 150 185 220 300 370 450 550 750
Max. Applicable Motor Output (kW)
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75
Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100
Rated Output Capacity (kVA) 2.3 3.2 4.2 6.5 9.9 13.7 18.3 24.4 28.9 34.3 45.7 55.6 69.3 84 114 Rated Output Current (A) 2.7 4.2 5.5 8.5 13 18 24 32 38 45 60 73 91 110 150 Maximum Output Voltage (V) 3-phase Proportional to Input Voltage Output Frequency (Hz) 0.1~400 Hz
Output Rating
Carrier Frequency (kHz) 1-15 1-9 1-6
3-phase
Rated Input Current (A)
3.2 4.3 5.9 11.2 14 19 25 32 39 49 60 63 90 130 160 Rated Voltage 3-phase 380 to 480 V Voltage Tolerance ±10%(342~528 V)
Input Rating
Frequency Tolerance ±5%(47~63 Hz)
Cooling Method Natural Fan Cooled Weight (kg) 2.7 3.2 4.5 6.8 8 10 13 13 13 13 36 36 36 50 50
Voltage Class 575V Class Model Number VFD-XXXB 007 015 022 037 055 075 110 150 185 220 300 370 450 550 750 Max. Applicable Motor Output
(kW)
0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75
Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100
Rated Output Capacity (kVA) 1.7 3.5 4.5 7.5 10 13.4 18.9 21.9 26.9 33.9 40.8 51.8 61.7 79.7 99.6 Rated Output Current (A) 1.7 3.5 4.5 7.5 10 13.5 19 22 27 34 41 52 62 80 100 Maximum Output Voltage (V) 3-phase Proportional to Input Voltage Output Frequency (Hz) 0.1~400 Hz
Output Rating
Carrier Frequency (kHz)
1-10 1-8 1-6
3-phase
Rated Input Current (A)
1.2 3.1 4.0 8.3 10.3 13.8 18.2 22 27.7 32 41 52 62 74 91
Rated Voltage 3-phase 500 to 600 V Voltage Tolerance -15~+10% (425~660V)
Input Rating
Frequency Tolerance ±5% (47~63Hz)
Cooling Method Natural Fan Cooled Weight (kg) 2.7 3.2 4.5 6.8 8 10 13 13 13 13 36 36 36 50 50
English- 3
General Specifications
Control System SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector control)
The Resolution of Frequency Setting and Output Frequency
0.01Hz
Torque Characteristics
Including the auto-torque, auto-slip compensation; starting torque can be 150% at
1.0Hz
Overload Endurance 150% of rated current for 1 minute
Skip Frequency Three zones, settings range 0.1-400Hz
Accel/Decel Time 0.1 to 3600 seconds (4 Independent settings for Accel/Decel time)
Stall Prevention Level 20 to 250%, setting of rated current
DC Brake
Operation frequency 0.1-400.0Hz, output 0-100% rated current Start time 0-60 seconds, stop time 0-60 seconds
Regenerated Brake Torque
Approx. 20%(up to 125% possible with option brake resistor or brake unit externally mounted, 1-15HP brake chopper built-in)
Control Characteristics
V/f Pattern Adjustable V/f pattern, 1.5 power curve, 1.7 power curve, square and cube curve
Keypad Setting by
Frequency Setting
External
Signal
Potentiometer-5kΩ/0.5W, 0 to +10VDC; -10 to +10VDC, 4 to 20mA RS-485 interface; Multi-Function Inputs 1 to 6 (15 steps, Jog, up/down)
Keypad Set by RUN, STOP and JOG
Operation Setting Signal
External
Signal
2 wires/3 wires (Fwd, Rev, EF), JOG operation, RS-485 serial interface (MODBUS), process logic control
Multi-Function Input Signal
Multi-step selection 0 to 15, Jog, accel/decel inhibit, first to forth accel/decel switches, counter, PLC operation, external Base Block (NC, NO), auxiliary motor control is invalid, ACI/AVI/AUI selections, driver reset, UP/DOWN key settings, sink/source selection
Multi-Function Output Indication
AC drive operating, frequency attained, non-zero, Base Block, fault indication, local/remote indication, PLC operation indication, auxiliary motor output, driver is ready, overheat alarm, emergency stop
Operating Characteristics
Analog Output Signal Output frequency/current/voltage/frequency command/speed/factor
Alarm Output Contact Contact will be On when it malfunctions (1 Form C contact or 3 open collector outputs)
Operation Functions
AVR, accel/decel S-Curve, over-voltage/over-current stall prevention, fault records, reverse inhibition, momentary power loss restart, DC brake, auto torque/slip compensation, auto tuning, adjustable carrier frequency, output frequency limits, parameter lock/reset, vector control, counter, PG feedback control, PID control, fan & pump control, external counter, PLC, MODBUS communication, abnormal reset, abnormal re-start, power-saving, sleep/revival function, digital frequency output, fan control, sleep/wake frequency, master/auxiliary frequency, 1st/2nd frequency source selections
Protection Functions
Over voltage, over current, under voltage, under current, external fault, overload, ground fault, overheating, electronic thermal, IGBT short circuit
Display Keypads
8-key, 7-segment LED with 5-digit, 8 status LEDs, master frequency, output frequency, output current, custom units, parameter values for setup and lock, faults, RUN, STOP, RESET, FWD/REV, JOG
Enclosure Rating IP20
Pollution Degree 2
Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
Ambient Temperature -10oC to 40oC Non-Condensing and not frozen
Storage/ Transportation Temperature
-20 oC to 60 oC
Ambient Humidity Below 90% RH (non-condensing)
Environmental Conditions
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
Approvals
English- 4
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
AVI
ACI AUI
ACM
4~20mA
-10~+10V
+10V
5K
3
2
1
Power supply +10V 20mA
Master Frequency 0 to 10V 47k
Analog Signal Common
Main circuit (power) terminals
Control circuit terminals
FWD REV JOG
EF MI1 MI2 MI3 MI4
MI6 TRG
MI5
DCM
+24V
Sw1
Sink
Source
Factory Setting: SINK Mode
FWD/STOP
REV/STOP
JOG
E.F.
Multi-s tep 1
Multi-s tep 2
Mult i-s tep 3
Multi-step 4
RESET
Accel/Decel prohibit
Counter
Digital Signal Common
Factory setting
* Don't apply voltage to above terminals .directly
Please refer to Figure 4 for wi rin g of S IN K mode and SOURCE mode.
R(L1) S(L2)
T(L3 )
Fuse/NFB(None Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
+2/B1
B2
Jumper
Br ake r es istor (optional)
DC reactor (optional)
+1
Recommended Circuit when power supply is turned OFF by a fault output
R(L1)
S(L2)
T(L3 )
E
Analog Multi-function Output Terminal Factory setting: Analog freq. / current meter
0~10VDC/2mA
U(T1)
V(T2)
W(T3)
IM
3~
MO1
MO2
MO3
AFM
ACM
RA
RB
RC
MCM
RS-485
Motor
Factory setting: indicates during operation 48V50mA
Factory setting: Freq. Setting Indication
Factory setting: Low-voltage Indication
Multi-function Photocoulper Output
Analog Signal common
Seri al in terf ace
1: EV 2: GND
5:Reserved
6:
3: SG-
4: SG+
Reserved
DFM
DCM
Digital Frequency Output Terminal Factory default: 1:1 Duty=50%
Digital Si gnal Common
48V50mA
48V50mA
E
Please refer to control Ter minal Explanation.
The wiring for the models may be differ ent. Refer to the following figures for detail.
* Three phase input power may apply to single phase drives. * For the single phase drives, the AC input li ne can be co n n e c t e d t o a n y two o f t h e t h re e input terminals R, S, T.
Brake resitor/unit (optional
)
Refer to user manual for the use of special brake resistor/unit.
E
E
E
Shield ed leads & cable
English- 5
+2/B1
B2
Jumper
Bra ke r esisto r (option al)
DC choke (optional)
+1
Figure 1 for models of VFD-B Series VFD007B21A/23A/43A/53A,
V
FD015B21A/21B/23A/23B/43A/53A,
VFD022B23B/43B/53A
+1
+2/B1
B2
Jumper
VFDB
-(minus sign)
BR
BR
DC chock (optional)
Brake unit(VFDB)/ bra ke resis tor(BR) is optional
F igure 2 for models of VFD-B S erie s VFD022B21A, VFD037B23A/43A/53A
+1
+2
Jum per
VFDB
-(minus sign)
DC c ho ck (optional)
+1
Brake unit/brake resistor(option al)
Figure 3 f o r models of VFD- B Series
VFD150B23A/43A/53A, VFD2 20B23A/43A/53A, VFD300B23A/43A/53A, VFD370B23A/43A/53A, VFD450B43A/53A, VFD550B43A/43C/53A, VFD750B43A/43C/53A
VFD055B23A/43A/53A, VFD075B23A/43A/53A, VFD110B23A/43A/53A,
VFD185B23A/43A/53A,
Figure 4 Wiring for SINK mode and SOURCE mode
A. SINK mode B. SOURCE mode
*Don't appl y the mains voltage directly to above terminals.
FWD/STOP
REV/STOP
Multi-s tep1
Multi-step2
Multi-s tep3
Multi-s tep4
+24V
MI1 MI2 MI3
MI4
MI5 MI6
Factory setting
FWD
REV
DCM
Sink
Source
SW1
E
RESET
Accel./Decel. prohibit
Digital Signal Common
Counter
JOG
JOG
E.F.
EF
TRG
Sink
Source
SW1
*Don't apply the mains voltage directly to above terminals.
FWD/STOP
REV/STOP
Multi-step1
Multi-step2
Multi-step3
Multi-step4
+24V
MI1 MI2 MI3
MI4
MI5 MI6
Factory setting
FWD
REV
DCM
E
RESET
Accel./Decel. prohibit
Counter
JOG
JOG
E.F.
EF
TRG
English- 6
Description of the Digital Keypad
The digital keypad includes two parts: Display panel and keypad. The display panel provides the parameter display and shows the operation status of the AC drive and the keypad provides programming and control interface.
U
F H
VFD-PU01
JOG
LED Display
Display frequency, current, voltage and error, etc.
Status Display
Display of drive status
Part Number
Left key
M
oves cursor to the left
RUN key
RUN
RESET
STOP
STOP/RESET
UP and DOWN Key
Sets the parameter number and changes the numerical data, such as Master Frequency.
JOG
Jog operation selector
MODE
Display mode selector
Operation Steps of the Digital Keypad
MODEMODE
MODE
MODE
START
U
F
H
Selection mode
To shift cursor
To set parameters
U
F
H
U
F H
U
F H
GO START
U
F H
PROG DATA
to set the parameters.
NOT E: I n the selecti on mo de, press
MODE
to retu rn to the selec tion mode.
NOTE: I n the parameter setting mode, you can pres s
MODE
PROG DATA
PROG DATA
PROG DATA
U
F H
U
F H
U
F H
U
F H
move t o pre vious d isplay
U
F H
parameter set successfully
para meter set error
MODE
START
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
English- 7
To mo dify data
To set di re ctio n
START
U
F
H
U
F
H
U
F
H
or
U
F H
or
U
F H
U
F H
Power Terminals and Control Terminals
1HP to 3HP (0.75 to 2.2kW) VFD007B21A/23A/43A/53A, VFD015B21A/21B//23A/23B/43A/53A,
VFD022B23B/43B/53A
L1
/
T
S
/
/
U
V
W
/
/
/
T3
T2
T1
+2
/
B1
R
L2
L3
+1 B2
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2 mm
2
)
Power Terminal Torque: 18 kgf-cm (15.6 in-lbf) Wire Gauge: 10-18 AWG (5.3-0.8 mm
2
) stranded
wire, 12-18 AWG (3.3-0.8 mm
2
) solid wire
Wire Type: Copper only, 75°C
English- 8
3HP to 5HP (2.2 to 3.7kW) VFD022B21A, VFD037B23A/43A/53A
+1
+2
B
1
-
B
2
R/L1 S/L2 T/L3
Screw Torque :
Wire Gauge :
18Kgf-cm
18~10AWG
U/T1 V/T2 W/T3
7.5 HP to 15 HP (5.5kW to 11kW) VFD055B23A/43A/53A, VFD075B23A/43A/53A, VFD110B23A/43A/53A
POWER
IM
MOTOR3
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2mm
2
)
Power Terminal Torque: 18 kgf-cm (15.6 in-lbf) Wire Gauge: 10-18 AWG (5.3-0.8mm
2
)
Wire T
yp
e: Stranded copper only, 75°C
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2mm
2
)
Power Terminal Torque: 30Kgf-cm (26 in-lbf) Wire: 8-12 AWG (8.4-3.3mm
2
)
Wire Type: Stranded Copper only, 75°C
NOTE: To connect 6 AWG (13.3 mm
2
) wires, use
Recognized Ring Terminals
English- 9
20 HP to 30 HP (15kW to 22kW) VFD150B23A/43A/53A, VFD185B23A/43A/53A, VFD220B23A/43A/53A
3
IM
POWER
S/L2
R/L1
- ( ) ( )
+ DC DC
T/L3
+1-+2
MOTOR
W/T3V/T2
40 HP to 50 HP (30 to 37kW) 230V (VFD300B23A, VFD370B23A) 75 HP to 100 HP (55 to 75kW) 460V (VFD550B43C, VFD750B43C) 75 HP to 100 HP (55 to 75kW) 575V (VFD550B53A, VFD750B53A)
POWER
ALARM
W/T3S/L2R/L1 T/L3 +2+1 U/T1 V/T2
(173in-lbf)
Screw Torque:
200kgf-cm
POWER
IM
MOTOR
3
CHARGE
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2 mm
2
)
Power Terminal Torque: 30Kgf-cm (26 in-lbf) Wire: 2-8 AWG (33.6-8.4 mm
2
)
Wire Type: Stranded Copper only, 75°C
NOTE: To connect 6 AWG (13.3 mm
2
) wires, use
Recognized Ring Terminals
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2 mm
2
)
Power Terminal Torque: 200kgf-cm (173 in-lbf) Wire Gauge: 1 - 3/0 AWG (42.4-85 mm
2
)
Wire Type: Stranded copper only, 75°C
English- 10
40 HP to 60 HP (30 to 45kW) 460V (VFD300B43A, VFD370B43A, VFD450B43A) 40 HP to 60 HP (30 to 45kW) 575V (VFD300B53A, VFD370B53A, VFD450B53A)
R/L1
+1
+2 -
S/L2 T /L3 U/T1 V/T2 2/T3
POWER
IM
MOTOR
3
CHARGE
POWER
ALARM
75-100 HP (55-75kW) 460V (VFD550B43A, VFD750B43A)
T/L3S/L2R/L1
POWER
+1
V/T2U/T1
+2
200kgf-cm
(173in-lbf)
Screw Torque:
IM 3
W/T3
MOTOR
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2 mm
2
)
Power Terminal Torque: 58.7kgf-cm (50.9 in-lbf) max. Wire Gauge: 2-6AWG (33.6-13.3 mm
2
)
Wire Type: Stranded copper only, 75°C
Control Terminal Torque: 4Kgf-cm (3 in-lbf) Wire: 12-24 AWG (3.3-0.2 mm
2
)
Power Terminal Torque: 200 kgf-cm (173 in-lbf) Wire: VFD550B43A : 2/0 AWG (67.4 mm
2
)
VFD750B43A: 3/0 AWG (85 mm
2
)
Wire Type: Stranded copper only, 75°C
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