Delta 36-905 User guide

INSTRUCTION MANUAL
Unifence
TM
Saw Guide
30 " C a p acity
(Model 36-905)
REVISED: 10-27-98 PA RT NO. 422-27-655-0053
'Delta International Machinery Corp. 1998
TABLE OF CONTENTS
INTRODUCTION...............................................................................................................................................................2
UNPACKING.....................................................................................................................................................................3
CONSTRUCTING UNIFENCE TABLE.............................................................................................................................3
ASSEMBLING LEGS AND FRONT TABLE SUPPORT..................................................................................................4
ASSEMBLING TABLE ADAPTER PLATE TO SAW TABLE..........................................................................................5
ASSEMBLING UNIFENCE TABLE TO SAW ..................................................................................................................6
ASSEMBLING UNIFENCE GUIDE RAIL TO TABLE......................................................................................................7
ASSEMBLING REAR EXTENSION WING SUPPORT BAR .........................................................................................12
ASSEMBLING CURSOR TO UNIFENCE BODY ..........................................................................................................13
ASSEMBLING UNIFENCE BODY TO GUIDE RAIL .....................................................................................................13
ASSEMBLING FENCE TO UNIFENCE BODY..............................................................................................................14
FENCE OPERATION......................................................................................................................................................15
RIPPING WITH THE UNIFENCE ...................................................................................................................................16
ADJUSTING FENCE PARALLEL TO MITER GAGE SLOTS .......................................................................................17
ADJUSTING FENCE 90 DEGREES TO TABLE...........................................................................................................17
ADJUSTING CLAMPING ACTION OF FENCE LOCKING HANDLE...........................................................................17
RIPPING ON LEFT SIDE OF SAW BLADE ..................................................................................................................18
USING THE FENCE AS A C U T-OFF GAGE .................................................................................................................18
USING AUXILIARY WOOD FACING ON THE UNIFENCE...........................................................................................19
CONSTRUCTING A PUSH STICK.................................................................................................................................19
PARTS, SERVICE OR WARRANTYASSISTANCE......................................................................................................20
W ARRANTY...................................................................................................................................................................20
INTRODUCTION
The model 36-905, 30 cap acity UnifenceTMSaw Guide can be assembled to the Delt a 10 Contractor s Saw; 10 Tilting Arbor Saw and 10 Unisaw in addition to other makes of t able saws. The 36-905 UnifenceTMSaw Guide includes the fence, carriage assembly, front guide rail, t able frame, legs and shelf support. The accessory 34-914 table is not included with the 36-905 UnifenceTM Saw Guide and must be ordered separately or a similar t able must be constructed by following the instructions in this manual.
UNPACKING
Carefully unp ack the Unifence and all loose items from the shipping cartons. NOTE: Do not discard the card ­board template shipped with the Unifence as it will be used in the assembly.
If you purchased the 36-905 Unifence without the acces ­sory 34-914 t able, a similar t able must be constructed, preferably of p article board.
1. A 32 long by 27 wide t able should be constructed using 3/4 inch material by following the dimensions shown in Fig. 2.
2. T welve 9/64 inch diameter holes must be drilled 5/8 inch deep in the bottom side of the t able. These twelve hole locations are shown in Fig. 2.
3. Three undercuts must also be made on the bottom lef t side of the t able. The location of these undercut s are shown in Fig. 2. The size of the undercuts are shown in det ail in Fig. 3. NOTE: On saws other than Delt a, it may be necessary to change the location of the three under ­cut s in the t able depending on the position of the table adapter plate mounting screws. Refer to section
ASSEMBLING TABLE ADAPTER PLATE TO SAW
TABLE.
4. IMPORTANT: For maximum operational ease when sliding the fence across the t able, the top of the t able should be covered with a veneer.
Fig. 2
CONSTRUCTING UNIFENCE TABLE
Fig. 3
Fig. 4
ASSEMBLING LEGS AND FRONT TABLE SUPPORT
1. Lay the t able up side down on the floor or bench.
2. If you purchased the 36-905 Unifence with the accessory 34-914 t able, three set s of holes have been predrilled in the underside of the t able to assemble the t able legs. NOTE: These hole patterns will allow the table legs to be set correctly if you are using Delt a Mobile Bases and Mobile Base Table Extensions.
A. Eight holes indicated as (A) Fig. 4, beginning 6
inward from the end of the t able, are used to mount the legs when assembling the t able to a Delt a 10 Contractor s S aw.
B. Eight holes indicated as (B) Fig. 4, beginning
7-3/8 inward from the end of the t able, are used to mount the legs when assembling the t able to Delt a Unisaw.
C. Eight holes indicated as (C) Fig. 4, beginning
9-5/8 inward from the end of the t able, are used to mount the legs when assembling the t able to a Delt a 10 T ilting Arbor Saw.
Fig. 5
Fig. 7Fig. 6
3. Before assembling the legs to the t able, insert the foot adapter (T) Fig. 5, into the bottom of each leg (A). Assemble the 3/8-16 jam nut (V) approximately 3/4 of the way onto leveling screw (W) and place a flat washer (X) over the jam nut (V) as shown in Fig. 5. Thread the leve ­ing screw (W) into foot adapter (T); height adjustment s can be made later.
4. Assemble leg (A) Fig. 6, to the bottom of the t able using four #14 x 3/4 inch-long screws (B) as shown. Assemble the remaining leg to the t able in the same manner.
5. Fasten the front t able support (D) Fig. 7, to the bot ­tom of the t able as shown, using two #14 x 3/4 inch-long screws (E) and (F) supplied. NOTE: The slots closer to the bend in the support should be against the t able. Do not completely tighten the two screws at this time. IMPORTANT: SCREW (E) MUST BE REMOVED A N D REINSTALLED WHEN ASSEMBLING UNIFENCE TABLE TO SAW (REFER TO PAGE 6).
Fig. 8
Fig. 9
ASSEMBLING TABLE ADAPTER PLATE
TO SAW TABLE
Fig. 10
1. Assemble three bracket s (A) Fig. 8, to t able adapter plate (B) using three 1/4-20 x 3/4 inch-long carriage bolt s, flat washers and hex nut s (C). Do not completely tighten hardware at this time as adjustment s must be made.
FOR DELTA TABLE SAWS ONLY
2. Assemble t able adapter plate (B) Fig. 9, to the right side of the saw t able using three 7/16-20 x 1 inch-long hex head screws (D) and lockwashers. NOTE: Before tightening screws (D), place a straight edge (E) on the saw t able, and make cert ain the top of adapter plate (B) is level with or slightly below the surface of the saw table. Also, make certain the front of adapter plate (B) does not extend out p ast the front edge of the saw t able. IMPORTANT: FOR DELTA S AW S O N LY, PROCEED WITH SECTION ASSEMBLING UNIFENCE TABLE TO SAW .
FOR TABLE SAWS OTHER THAN DELTA
3. Assemble t able adapter plate (B) Fig. 10, to the right side of the saw t able as shown using three 3/4 inch screws, lockwashers and hex nut s (D), (not supplied). IMPORTANT: If the pre-drilled holes in adapter plate (B) do not line up with the holes in the saw t able, new holes must be drilled in adapter plate (B) and/or saw t able. NOTE: Do not drill any hole to fasten adapter plate (B) Fig. 10, to the saw t able that will be located less than two inches from either end of the adapter plate.
4. Before tightening three screws (D) Fig. 10, place a straight edge on the saw t able and make cert ain the top of adapter plate is level with or slightly below the surface of the saw t able, refer to Fig. 9. Also, make cert ain front of adapter plate (B) Fig. 10, does not extend out p ast the front edge of the saw t able.
Fig. 1 1
Fig. 12
Fig. 14Fig. 13
Fig. 15
ASSEMBLING UNIFENCE TABLE TO SAW
1. Remove #14 x 3/4 inch-long screw (E) Fig. 12, which was inst alled in STEP 5, p age 4.
2. Assemble Unifence t able (A) Fig. 1 1, to bracket s (B) using two #14 x 3/4 inch-long screws (D) and screw (E) which was removed in STEP 1, Fig. 12. NOTE: The two screws (D) Fig. 12, can be tightened; screw (E) should be lef t slightly loose at this time. CAUTION: Overtight­ening screws in p article board may cause them to strip.
3. Using a straight edge (F) Fig. 13, make cert ain the Unifence t able surface is level with the saw t able by adjusting two leveling screws on bottom of t able legs and adjusting bracket s (B) Fig. 14. Then tighten three nut s (C) Fig. 14. IMPORTAN T: Front edge of Unifence table must be flush with or slightly behind front edge of saw table.
4. Place the shelf support (H) Fig. 15, against t able legs and fasten with U-bolt s (K), flat washers (L), and hex nuts (M) as shown.
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