Delta 36-902 User Manual

INSTRUCTION MANUAL
Unifence™ Saw Guide
30" Capacity
(Model 36-902)
PART NO. 422-27-655-0068 - 02-14-03
Copyright © 2003 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
1-800-223-7278 (In Canada call 1-800-463-3582).
2
INTRODUCTION
The model 36-902, 30" capacity Unifence™Saw Guide can be assembled to the, Contractors Saw and Unisaw, in addition to other makes of table saws. The 36-902 Unifence Saw Guide includes the fence, carriage assembly, front guide rail, table frame and legs. The accessory 36-893 table for the 36-902 30" Unifence, is not included and must be ordered separately or a similar table must be constructed by following the instructions in this manual.
UNPACKING
Carefully unpack the Unifence and all loose items from the shipping cartons.
Fig. 1
1. Rail
2. Front Table Support Bracket (1)
3. Fence
4. Unifence Body
5. Table leg Support Bracket
6. Table Adapter Plate
7. Table Leg (2)
8. Rear table support bracket
9. 1/4-20x2" Flip stop bolt
10. Flip stop bracket
11. 5/16-18x1" Hex head bolt
12. Flip stop
13. Flip stop knob
14. 1/4-20 Nut
15. Flip stop fiber washer (2)
16. Unifence cursor
17. Angle bracket (5)
If you purchased the Unifence without the table, a table must be constructed, as follows:
1. A 32" long by 27" wide table is constructed using 3/4" material by following the dimensions shown in Fig. 2.
2. Three undercuts must also be made on the bottom left end of the table. The location and size of the undercuts are shown in detail in Figs. 2 and 3.
3. IMPORTANT: For maximum ease when sliding the fence across the table we suggest that the top of the table be covered with a veneer.
CONSTRUCTING UNIFENCE TABLE AND SHELF
1
3
2
4
5
6
7
9
10
11
12
13
14
15
8
14
15
11
10
9
13
12
16
17
3
Fig. 2
Fig. 3
4
ASSEMBLING TABLE TO SAW
1. If your saw has a right extension wing, front and rear guide rails, they must be removed.
2. Lay the table upside down on the floor or bench, as shown in Fig. 4.
3. Assemble the two table legs (A) Fig. 5 to the bottom of the table using eight #8x7/8" self tapping screws supplied. NOTE: Refer to Fig. 2 for the hole location for the 36-902 30" Unifence.
Fig. 4
Fig. 5
4. Insert foot adapter (T) Fig. 6, into the bottom of each leg (A). Assemble the 3/8" jam nut (V) approximately 3/4 of the way onto leveling screw (W). Thread the leveling screw (W) into foot adapter. Fig. 7 illustrates the foot leveling assembly on the table leg. Assemble the remaining foot assembly to the other table leg in the same manner. NOTE: Height adjustments can be made later.
Fig. 6
Fig. 7
B
A
C
Fig. 8
4. Assemble table leg support bracket (B) Fig. 8, to the table legs (A) using two U-clamps (C), flat washers, and hex nuts.
A
5
5. Fasten the front table support (F) Fig. 9, to the bottom of the table as shown using two #8x7/8" long wood screws (H) and (I) supplied. NOTE: The vertical flange, on the table board support (F), should be flush with the front edge of the table board. NOTE: The slots closer to the angles in the support (F) should be against the table. NOTE: Screws (H) and (I) Fig. 9 should not be completely tightened to the table board at this time. Screw (I) will have to be removed later. NOTE: Make certain the end of the table support does not extend out past the table.
CAUTION: DO NOT OVER-TIGHTEN MOUNTING SCREWS. Over-tightening screws in particle board may
cause them to strip.
FOR UNISA
WS ONL
Y
6. Fasten the rear table support (A) Fig. 10, to the saw table. Insert a 3/8-24x5/8" hex head screw (B), through hole in rear support and thread screw into tapped hole in table. Repeat this process for the remaining hole. Tighten screws securely. NOTE: FLAT EDGE (D) Fig. 10 AND FIG. 10A, OF
REAR TABLE SUPPORT WILL FACE UPWARD.
FOR 10" CONTRACTORS SA
WS ONLY
6. Fasten the rear table support (A) Fig. 10, to the saw table. Insert a 3/8-16x1" hex head screw (B), through hole in rear support and table, place a 3/8 washer onto the screw and thread a 3/8-16 hex nut onto screw and tighten securely. Repeat this process for the remaining hole. NOTE:
FLAT EDGE (D) Fig. 10 AND FIG. 10A, OF REAR TABLE SUPPORT WILL FACE UPWARD.
7. If your saw is equipped with a cast iron wing as shown at (I) Fig. 10. which has a smooth surface, hole (C) Fig. 10 is not used, proceed to step 8. If your saw has a sheet metal wing as shown at (W) Fig. 10A, with a ribbed surface, the rear table support will be fastened through hole (C) Fig. 10A as follows. Insert a 3/8-16x1" hex head screw through hole (C) and the sheet metal extension wing, place a 3/8" washer on the screw, thread a 3/8-16 hex nut on screw, and tighten securely.
FOR ALL T
ABLE SAWS
8. Assemble the three brackets (J) to the table adapter plate (K) using the three 1/4-20x3/4" carriage bolts, nuts and washers, as shown in Fig. 11. NOTE: The long leg of the brackets (J) should be against the adapter plate (K) as shown. Do not completely tighten brackets (J) to adapter plate (K) at this time.
Fig. 9
Fig. 11
J
K
Fig. 10
A
B
B
F
H
I
C
D
Fig. 10A
W
C
D
B
B
A
I
6
FOR DELTA TABLE SAWS ONLY
9. Fasten the table adapter plate (B) to the right side of the saw table. Place a 7/16" lockwasher onto a 7/16­20x1" hex head screw (D), insert screw through the table adapter plate and thread screw into right side of saw table. Repeat this process for the two remaining holes. NOTE: Before tightening screws (D), use a straight edge to make sure top of the adapter plate (B) is level with or slightly below surface of the saw table. Also make sure that the front edge of the adapter (B) does not stick out past the front edge of the saw table.
FOR T
ABLE SAWS OTHER THAN DELTA
9. Assemble table adapter plate (B) Fig. 12, to the right side of the saw table as shown using three 3/4 inch screws, lockwashers and hex nuts (not supplied). IMPORTANT: If the pre-drilled holes in adapter plate do not line up with the holes in the saw table, new holes must be drilled in adapter plate (B) and/or saw table. NOTE: Do not drill any hole to fasten adapter plate (B) Fig. 12, to the saw table that will be located less than two inches from either end of the adapter plate. Before tightening three screws (D) Fig. 12, place a straight edge (E) on the saw table and make certain the top of adapter plate is level with or slightly below the surface of the saw table. Also, make certain front of adapter plate (B) Fig. 12, does not extend out past the front edge of the saw table.
FOR ALL TABLE SAWS
10. Assemble the table (A) to the three brackets (B) Fig. 13, using three #8x7/8" screws (I), (E), and (F), Fig. 14. NOTE: Screw (I) Fig. 9, must be removed in order to attach the left side table bracket to the table. NOTE: The two screws (E) and (F), Fig. 14, can be tightened and screw (I) Fig. 14, should be left slightly loose at this time.
11. Assemble the two brackets (J) to the rear table support (K) using the two 1/4-20x3/4" carriage bolts, nuts and washers (L), as shown in Fig. 15. NOTE: The long leg of the brackets (J) should be against the bottom of the table (M) as shown.
Fig. 12
Fig. 13
Fig. 14
I
E
F
B
D
Fig. 15
J
K L
L
M
Loading...
+ 14 hidden pages