Delta 36-225 User Manual

INSTRUCTION MANUAL

10" Compound Miter Saw

(Model 36-225)

PART NO. 899935 - 03-14-02

ESPAÑOL: PÁGINA 21

To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance, please call

1-800-223-7278 (In Canada call 1-800-463-3582).

GENERAL SAFETY RULES

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.

Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305

(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

1. FOR YOUR OWN SAFETY, READ INSTRUCTION

MANUAL BEFORE OPERATING THE TOOL. Learn the

tool’s application and limitations as well as the specific hazards peculiar to it.

2. KEEP GUARDS IN PLACE and in working order.

3. ALWAYS WEAR EYE PROTECTION.

Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.

4. REMOVE ADJUSTING KEYS AND WRENCHES. Form

habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.

5. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t

use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.

7. KEEP CHILDREN AND VISITORS AWAY. All children

and visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILDPROOF – with padlocks,

master switches, or by removing starter keys.

9. DON’T FORCE TOOL. It will do the job better and be

safer at the rate for which it was designed.

10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

13. DON’T OVERREACH. Keep proper footing and bal- ance at all times.

14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.

16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.

17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.

In the event of a power failure, move switch

to the “OFF” position.

18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. DIRECTION OF FEED. Feed work into a blade or cut- ter against the direction of rotation of the blade or cutter only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

22.

STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools

may result in serious personal injury.

23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.

24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.

25.

WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemi-

cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

· lead from lead-based paints,

· crystalline silica from bricks and cement and other

masonry products, and

· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

ADDITIONAL SAFETY RULES FOR

MITER SAWS

1. USE ONLY CROSS-CUTTING SAW BLADES. WHEN USING CARBIDE TIPPED BLADES, MAKE SURE THEY HAVE A NEGATIVE HOOK ANGLE.

2. DO NOT OPERATE the miter saw until it is com- pletely assembled and installed according to the instructions.

3. IF YOU ARE NOT thoroughly familiar with the operation of compound miter saws, obtain advice from your supervisor, instructor or other qualified person.

4. DO NOT perform any operation freehand. Secure or clamp workpiece firmly against fence.

5. KEEP HANDS OUT OF PATH of saw blade. If the workpiece you are cutting would cause your hand to be within hazard zone of the saw blade, the workpiece should be clamped in place before making cut.

6. BE SURE blade is sharp, runs freely and is free of vibration.

7. ALLOW the motor to come up to full speed before starting cut.

8. KEEP motor air slots clean and free of chips.

9. ALWAYS MAKE SURE all clamp handles are tight before cutting, even if the table is positioned in one of the positive stops.

10. BE SURE blade and flanges are clean and that arbor screw is tightened securely.

11. USE only blade flanges specified for your saw.

12. NEVER use blades larger or smaller in diameter than ten inches.

13. NEVER apply lubricants to the blade when it is running.

14. ALWAYS check the blade for cracks or damage before operation. Replace cracked or damaged blade immediately.

15. NEVER use blades recommended for operation at less than 6000 RPM.

16. DO NOT operate the saw without guards in place.

17. ALWAYS keep the lower blade guard in place and operating properly.

18. NEVER reach around or behind saw blade.

19. MAKE SURE blade is not contacting workpiece before switch is turned on.

20. NEVER lock the switch in the “ON” position.

21. AFTER COMPLETING CUT, release power switch and wait for coasting blade to stop before returning saw to raised position.

22. TURN OFF tool and wait for saw blade to stop before moving workpiece or changing settings.

23. DO NOT remove jammed or cut-off pieces until blade has stopped.

24. NEVER cut ferrous metals or masonry.

25. NEVER recut small pieces.

26. PROVIDE adequate support to the sides of the saw table for long workpieces.

27. NEVER use the miter saw in an area with flammable liquids or gases.

28. NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.

29. DISCONNECT power before changing blades or servicing.

30. DISCONNECT saw from power source and clean the machine before leaving it.

31. MAKE SURE the work area is cleaned before leav- ing the machine.

32. THE USE of attachments and accessories not rec- ommended by Delta may result in the risk of injuries.

33. SHOULD any part of your miter saw be missing, damaged or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.

34. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standard Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.

35. SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.

Fig. A Fig. B

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the motor.

WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

MOTOR SPECIFICATIONS

Your machine is wired for 110-120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

WARNING: IN ALL CASES, MAKE CERTAIN THE

RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

EXTENSION CORDS

Fig. D

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord

0-6 115

up to

25 18 AWG 0-6 115 25-50 16 AWG 0-6 115 50-100 16 AWG 0-6 115 100-150 14 AWG

6-10 115

up to

25 18 AWG 6-10 115 25-50 16 AWG 6-10 115 50-100 14 AWG 6-10 115 100-150 12 AWG

10-12 115

up to

25 16 AWG 10-12 115 25-50 16 AWG 10-12 115 50-100 14 AWG 10-12 115 100-150 12 AWG

12-16 115

up to

25 14 AWG 12-16 115 25-50 12 AWG 12-16 115

GREATER THAN 50 FEET NOT RECOMMENDED

OPERATING INSTRUCTIONS

FOREWORD

Delta Model 36-225 is a 10" compound miter saw designed to cut wood or aluminum extrusion. Compound angle and bevel cutting are easy and accurate. It can crosscut up to 5-5/8" x 2-3/4", miter at 45° both left and right 4" x 2-3/4", bevel at 45° left 1-5/8" x 5-5/8", and compound 45° x 45°, 4" x 1-5/8". It has Patented trigger-controlled indexing with positive miter stops at 0°, 15.5°, 22.5°, 30°, and 45° both left and right, and bevel stops at 0° and 45° left.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

UNPACKING

1. Remove the miter saw and all loose items from the carton. IMPORTANT: DO NOT LIFT THE MITER SAW

BY THE SWITCH HANDLE AS THIS MAY CAUSE MISALIGNMENT. ALWAYS LIFT THE MACHINE BY THE BASE OR CARRYING HANDLE (see (D) Fig. 4A.

Fig. 2 illustrates the machine and all loose items after they have been removed from the carton.

1 - Miter Saw

2 - Dust Bag

3 - Wrench for changing the blade

4 - Clamp

5 - Table Extension (2)

Fig. 2

ASSEMBLY INSTRUCTIONS

WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE MITER SAW TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTOOD THE ENTIRE OWNER’S MANUAL.

Fig. 3

Fig. 4

MOVING THE CUTTINGHEAD TO THE RAISED POSITION

1. Push down on handle (A) Fig. 3, to release spring pressure. Then pull out cuttinghead lockpin (B) and move cuttinghead (C) to the raised position.

2. Fig. 4, illustrates the lockpin (B) pulled out and the cuttinghead (C) in the raised position.

Fig. 4A

ASSEMBLING TABLE EXTENSIONS

Remove two screws from each extension rods. Assemble ends of table extension (A) Fig. 4A, onto the extension rods (B) as shown. Tighten screws (C) to hold table extension in place.

Fig. 5

Fig. 7

Fig. 8

Fig. 6

ROTATING TABLE TO THE 90° POSITION

Loosen table locking handle (A) Fig. 5, one turn and squeeze locking trigger (B). Rotate table until plunger (C) is engaged into the 90° stop (0° on scale). Then tighten handle (A) by turning clockwise.

ASSEMBLING DUST BAG

Assemble dust bag (A) Fig. 6, to free end of dust spout (B) as shown.

ASSEMBLING WORK CLAMP

1. The work clamp (A) Fig. 7, can be used on either the right or left side of the saw base. Insert post of work clamp (A) into the hole located on either the right or left side of the saw base.

WARNING: Keep hands out of path of saw blade.

If the workpiece you are cutting would cause your hand to be within the hazard zone of the saw blade, the workpiece should be clamped in place before making cut.

IDENTIFICATION LABEL

The identification label is located at the rear of the motor housing as shown at (D) Fig. 8. Record the serial number onto the front cover of this manual for future reference.

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