Delta 36-136 User Manual

Universal Miter Saw/Planer Stand
(Model 36-136)
INSTRUCTION MANUAL
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
To learn more about DELTA MACHINERY visit our website at: www.deltaportercable.com.
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
PART NO. 657645-00 - 10-27-07
Copyright © 2005, 2007 Delta Machinery
ESPAÑOL: PÁGINA 9
FRANÇAISE : PAGE 17
SAFETY GUIDELINES - DEFINITIONS
This manual contains in for ma tion that is im por tant for you to know and un der stand. This in for ma tion re lates to pro tect ing YOUR SAFE TY and PRE VENT ING EQUIP MENT PROB LEMS. To help you rec og nize this in for ma tion, we use the symbols below. Please read the man u al and pay at ten tion to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially haz ard ous situation which, if not avoided, may result in minor or mod er ate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in
property damage.
SAFETY RULES
READ AND UN DER STAND ALL WARNINGS AND OP ER AT ING IN STRUC TIONS BE FORE USING THIS EQUIP MENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
SAVE THESE INSTRUCTIONS
This product was designed for certain applications only. Delta Machinery strongly recommends that this product
questions relative to a particular application, DO NOT use this unit until you have first contacted Delta to determine if it can or should be performed on the product.
not be modified and/or used for any application other than that for which it was designed. If you have any
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)
Failure to follow these rules may result in serious personal injury.
1. THIS PRODUCT WAS DESIGNED TO BE USED AS A STAND FOR MITER SAWS AND PLANERS. The stand
will support 300 lbs. Any misuse or abuse can result in product damage or personal injury.
2. DO NOT STAND ON THE WORK TABLE or use the support extensions as a ladder or scaffolding.
3. PROPERLY SECURE THE MITER SAW OR PLANER to the stand before operation.
4. PLACE THE STAND ON A FLAT AND LEVEL SURFACE to prevent rocking or tipping.
5. TAKE CARE DURING THE RAISING AND LOWERING OF THE PRODUCT to reduce the hazard of pinching hands and fingers.
ing the stand. The stand has gas assist lifting and may raise unexpectedly when lever is released.
6. CHECK THE LEGS AND OTHER SUPPORTS to see
that they are properly locked in place before operation.
7. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
8. DO NOT MODIFY or use the stand for any operation for which it is not intended.
To reduce the risk of injury, keep both hands on handle when raising and lower-
FUNCTIONAL DESCRIPTION
FOREWORD
The Model 36-136 is a stand designed to accommodate most miter saws and planers and to provide portability for those units, both in the field and in the shop.
UNPACKING AND CLEANING
Carefully unpack the product and all loose items from the shipping container(s). Lay the parts down on the floor so that all parts will be easily accessible during assembly.
2
CARTON CONTENTS
1
4
4
5 8
6
7
2
1. Stand
2. Leg Extension
3. Storage Foot
4. Wheel/Storage Foot Connector (L & R)
5. Extension Roller (2)
6. Handle
7. Wheel (2)
8. Axle (2)
9. Adjustable Extension Fence (2)
10. Cord Wrap Brackets (2)
11. M8 x 15 mm Buttonhead Screw (6)
12. M8 x 25 mm Buttonhead Screw (2)
13. Attachment Bolt Assembly (4)
14. Roller Extension End Cap (4)
15. Curved Washer (6)
16. Flat Washer (2)
17. Extension Locking Knob (2)
18. Roller Extension Locking Knob (2)
19. M8 Lockwasher (2)
PINCH HAZARD. Do not attempt to raise or lower stand during assembly. There is a risk of a finger pinch hazard.
3
ASSEMBLY
19
18
17
16
15
9
14
13
12
10
11
ATTACHING THE LEG EXTENSION
Place the stand on a table or the floor, upside down.
1. Insert the Leg extension (A) Fig. 1 in the stand (B).
2. Align the holes and install two M8 x 15 mm buttonhead screws with curved washers (C).
3. Tighten securely with the supplied hex wrench.
NOTE: The supplied hex wrench comes in the wrench storage, located in the corner of the stand, directly above one of the wheels (See Fig. 9).
ATTACHING THE WHEEL AND STORAGE FOOT CONNECTOR
1. Insert the wheel/storage-foot connector (A) Fig. 2 to the stand (B). Place it so that the wheel extension (C) faces outward.
2. Align the holes and loosely install two M8 x 15 mm buttonhead screws with curved washers (D) for further adjustment.
3. Attach the other connector in the same manner.
A
C
Fig. 1
B
A
D
B
C
Fig. 2
3
ATTACHING THE WHEELS
1. Insert the axle (A) Fig. 3 from the inside of the wheel/storage-foot connector
2. Place one of the wheels on the axle with the longer side of the wheel hub facing inward.
3. Place the washer (B) on the axle and attach the nut (C). Tighten the nut. NOTE: Do not overtighten. Wheel rotation can be impaired.
4. Attach the other wheel in the same manner.
ATTACHING THE STORAGE FOOT
1. Place the storage foot (A) Fig. 4 over the indentions of the wheel and storage-foot connector (B) so that, when the stand is upright, the storage foot will angle upward.
2. Align the holes and install two M8 x 15 mm buttonhead screws with the curved washers (C).
3. Tighten securely with the supplied hex wrench.
4. Securely tighten the storage-foot connector screws that were loosely tightened in STEP 3 of "ATTACHING THE WHEEL
AND STORAGE FOOT CONNECTOR".
A
B C
B
A
C
Fig. 3
Fig. 4
ATTACHING THE EXTENSION ROLLERS
Turn the stand right side up.
1. Remove the foam plugs from the four extension holes.
2. Install an extension roller (A) Fig. 5 in the holes (B).
3. Install one of the longer lock-knobs with a flat washer (C) Fig. 5. This lock-knob will lock the vertical movement of the extension roller.
4. Insert an extension roller end cap (D) in the bottom of both legs of the extension roller (A) and tap it in with a rubber mallet. Ensure that the tabs on the end caps are aligned with the holes in the legs.
5. Install the other extension roller in the same manner.
NOTE: Raise the extension roller above the handle so that the extension can clear the handle.
C
D
A B
Fig. 5
ATTACHING THE ADJUSTABLE EXTENSION FENCE
1. Insert the square nut (supplied with the extension fence) in the opening (A) Fig. 6 of the extension roller shelf (B).
2. Place the extension fence (C) on top of the shelf (B) and align the hole in the fence with the hole in the square nut.
3. Insert the lock-knob (D) through the fence (C) and the shelf (B) and into the square nut.
4. Tighten securely.
NOTE: The fence can turn in either direction depending on your application. Toward you, the fence becomes an extension of the saw fence. Facing away from you, the fence can work as a guide.
ATTACHING THE HORIZONTAL LOCK KNOBS
Install the two shorter lock-knobs (one shown at (A) Fig. 7) in the holes located on the front and rear of both sides of the stand. These lock-knobs lock the movement of the extension rollers.
A
C
A
B
D
Fig. 6
Fig. 7
4
ATTACHING THE HANDLE
1. Attach the handle (A) Fig. 8 to the end of the stand opposite the wheels with the two M8 x 25 mm buttonhead screws (B) and lockwashers from the inside.
2. Tighten securely with the supplied hex wrench.
WRENCH STORAGE
The supplied hex wrench (A) Fig. 9 comes in the wrench storage, located in the corner of the stand, directly above one of the wheels
A
A
B
Fig. 8
Fig. 9
ATTACHING THE CORD WRAPS
1. Use the supplied hex wrench to loosen the screws (A) Fig. 10 of the moveable saw connector (B).
2. Slide the moveable saw connector (C) Fig. 10B out of the shelf.
3. Slide the cord wraps (E) Fig. 10B on the shelf (D). Place the cord wraps in opposite positions (Fig. 10B) to hold the cord
securely.
4. Place the cord wraps inside the moveable cord connectors and use the supplied hex wrench to tighten them securely.
5. Replace the saw connector (D) Fig. 10B in the shelf (F) Fig. 11 back in its original position.
6. Use the supplied hex wrench to tighten the screws securely.
C
G
B
A
Fig. 10
D
E
Fig. 10B
F
Fig. 11
ATTACHING THE TOOL
supporting surface. Secure the tool according to both the instructions in this manual and those in your tool manufacturer’s manual before operating.
1. Loosen (but do not remove) the hex nuts on each of the moveable connector bases (A) Fig. 12.
2. Place the miter saw or planer on the stand on top of the moveable connector bases. Align the holes of the tool and of the connectors and insert the attachment bolts from the bottom. Attach the washer, then the lock washer, then the wing nut.
3. Center your tool, both forward and backward and side to side, on the stand.
4. Securely tighten the wing nuts (A) Fig. 13 and the hex nuts on the connectors (A) Fig. 12.
NOTE: The attachment bolts included with this unit (two are shown at (A) Fig. 13) are designed to work with the larger miter saws, and may interfere with the operation of your tool. If so, purchase a shorter bolt of the same size for your unit.
NOTE: For tools that do not fit on the connectors, mount the tool on a piece of 3/4" or thicker plywood, then mount the plywood to the stand. To allow the plywood to sit flush on the supporting surface, be certain that the mounting screws do not go all the way through the plywood. When you use this method, place the clamps only where the mounting screw holes are located. Any other locations will interfere with the proper operation of the tool.
Refer to your tool manufacturer’s instructions regarding the securing of your miter saw or planer to a stand or
To prevent binding and/or inaccuracy, be sure that the mounting surface is not warped or uneven. If the tool rocks on the mounting surface, place a small piece of material under one of the tool feet to make the tool sit firmly on the mounting surface.
5
A
A
Fig. 12
Fig. 13
Fig. 14
PRODUCT STABILITY TEST
The Universal Miter Saw/Planer stand is designed to be used in conjunction with a wide variety of miter saws, compound miter saws, sliding compound miter saws, and planers.
Any tool used with this stand must be properly positioned and secured to ensure stability and to prevent
inadvertent tipping.
Mount your planer as shown in Fig. 14 to assure maximum stability.
To confirm the stability of your unit:
To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before
installing and removing accessories, before adjusting or changing set-ups or when making repairs. An accidental start-up can cause injury.
Use two or more people to perform the stability test.
Raise the cuttinghead for all miter saws, compound miter saws, and sliding compound miter saws. Lock
all sliding compound miter saws in the rear position.
1. Place a 2-1/2" thick block of wood (A) Fig. 15 under the front leg (B) of the stand so that the front leg is raised 2-1/2" off the floor.
2. With one person in front of the stand, and the other person behind, lift the front of the stand slightly, remove the block of wood, and allow the stand to fall forward.
Stay alert. The stand may tip during this procedure.
B
C
3. Perform this same test with the block of wood under the rear leg (C) Fig. 15.
Stay alert. The stand may tip during this procedure.
4. If the stand tends to tip to the front, reposition the tool toward the rear of the stand. If the stand tends to tip to the rear, reposition the tool forward. Make your adjustment, then repeat the test.
A
Fig. 15
OPERATION
TO RAISE AND LOWER THE STAND
1. Place your right foot on the bottom of the extension leg (A) Fig. 16.
2. Grasp the handle (B) Fig. 16 with both hands.
3. Use the thumb of your left hand to push down on the red activating lever (C).
4. Lift up on the handle to release the safety mechanism, then raise or lower the stand. It will automatically lock into place.
NOTE: The stand will adjust to two heights. Try both, select the one that fits you, and lock it in place. NOTE: The stand has a gas-controlled cylinder that aids in raising the stand. To put the stand in the "down" position, push down
on the red activating lever, lift up on the handle, then exert downward pressure on the handle.
To reduce the risk of injury, keep both hands on handle when raising and lowering the stand. The stand has gas assist lifting and may raise unexpectedly when lever is released.
B
C
A
Fig. 16
6
TO EXTEND THE EXTENSION ROLLERS
MANTENGA AMBAS MANOS EN EL MANGO AL ELEVAR Y BAJAR LA BASE. LA BASE TIENE UN SISTEMA DE ELEVACIÓN ASISTIDA POR GAS Y PUEDE ELEVARSE EN FORMA INESPERADA AL SOLTAR LA PALANCA.
GARDER LES DEUX MAINS SUR LA POIGNÉE AU MOMENT DE RELEVER OU D'ABAISSER LE SOCLE. LE SOCLE EST DOTÉ D'UN DISPOSITIF DE LEVAGE AU GAZ QUI PEUT
SE RELEVER SOUDAINEMENT
LORSQUE LE LEVIER EST RELÂCHÉ.
656160-00
KEEP BOTH HANDS ON HANDLE WHILE RAISING AND LOWERING STAND. STAND HAS GAS ASSIST LIFTING AND MAY RAISE UNEXPECTEDLY WHEN LEVER IS RELEASED.
FOR YOUR OWN SAFETY
1. READ AND
UNDERSTAND
INSTRUCTION MANUAL
BEFORE USING.
2. This product is designed
to be used for miter saws
and planers. Any misuse
or abuse can result in
product damage or
personal injury.
3. Do not stand on or use
support extensions as
ladder or scaffolding.
(max load 300 lb.)
4. Make sure that tool is
properly secured before
operating.
5. Place on flat and level
surface in order to limit
product rocking or tipping.
6. Caution when using
extensions. Always use
handle to avoid pinch.
7. Open stand and make
certain that latches are
engaged, extension work
supports are locked, and
all knobs are tight before
use.
POUR VOTRE PROPRE
SÉCURITÉ
1. BIEN LIRE LE MODE
D’EMPLOI AVANT
D’UTILISER L’OUTIL.
2. Ce produit est conçu
pour être utilisé avec des
scies à onglets et des
raboteuses. Toute
mauvaise utilisation ou
usage abusif peut
endommager le produit ou
causer des blessures.
3. Ne pas se tenir sur les
extensions de support et
ne pas les utiliser comme
échelle ou échafaudage
(poids maximal de 300 lb).
4. S’assurer que l’outil est
bien fixé avant de l’utiliser.
5. Mettre le produit sur
une surface plane à niveau
afin d’éviter qu’il ne se
balance ou ne bascule d’un
côté.
6. Être prudent dans
l'utilisation des extensions.
Toujours utiliser la poignée
pour éviter tout pincement.
7. Ouvrir le socle et
s’assurer que les loquets
sont engagés, que les
supports de travail à
extensions sont verrouillés
et que les boutons sont
serrés avant toute
utilisation.
POR SU PROPIA
SEGURIDAD
1. LEA Y COMPRENDA EL
MANUAL DE
INSTRUCCIONES ANTES
DE UTILIZAR EL
PRODUCTO.
2. Este producto está
diseñado para utilizarse
con cepilladoras y sierras
ingletadoras. Cualquier
utilización indebida o
abuso de este producto
puede provocar daños en
el mismo o lesiones
personales.
3. No se pare sobre, ni
utilice estructuras tales
como escaleras o
andamios. (carga
máxima: 300 lbs.)
4. Verifique que la
herramienta esté
asegurada correctamente
antes de operar la unidad.
5. Coloque la herramienta
sobre una superficie plana
y nivelada para evitar que
oscile o se incline.
6. Tenga precaución al
utilizar prolongaciones.
Para evitar accidentes,
utilice siempre el mango
de la herramienta.
7. Abra la base y
asegúrese de que los
cerrojos estén colocados,
los soportes de extensión
trabados, y todas las
perillas ajustadas antes de
utilizar la herramienta.
CAUTION
ATENCIÓN
ATTENTION
1. Turn the horizontal extension lock knob (A) Fig. 18 counter-clockwise.
2. Move the extension roller (B) Fig. 18 out or in, depending on the length of the workpiece.
3. Tighten the horizontal extension lock knob.
TO RAISE AND LOWER THE EXTENSION ROLLERS
1. Turn the vertical extension lock knob (A) Fig. 17 counter-clockwise.
2. Raise or lower the extension roller (B) to match the height of the saw table.
3. Tighten the vertical extension lock knob.
B
A
B
A
Fig. 17
Fig. 18
TROUBLESHOOTING
For assistance with your machine, visit our website at www.deltaportercable.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
SERVICE
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our website at can also order parts from your nearest factory-owned branch, or by calling our Customer Care Center at 1-800-223-7278 to receive personalized support from highly-trained technicians.
FREE WARNING LABEL REPLACEMENT
If your warning labels become illegible or are missing, call
1-800-223-7278
for a free replacement.
servicenet.deltamachinery.com.
Yo u
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information about Delta Machinery, its factory­owned branches, or an Authorized Warranty Service Center, visit our website at www.deltaportercable.com or call our Customer Care Center at 1-800-223-7278. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others.
You can also write to us for information at Delta Machinery, 4825 Highway 45 North, Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.)
7
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltaportercable.com for a catalog or for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
WARRANTY
To register your tool for warranty service visit our website at www.deltaportercable.com.
Two Year Limited New Product Warranty
Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific
warranty information contained in the packaging, call the local company or see website for warranty information.
8
LA PLATE-FORME UNIVERSELLE
POUR SCIES À ONGLETS
ET POUR RABOTEUSES
(Modele 36-136)
INSTRUCTION MANUAL
PART NO. 657645-00 - 10-27-07
Pour apprendre plus de la MACHINERIE DE DELTA visite notre site web à: www.deltaportercable.com.
Pour les Parties, le Service, la Garantie ou l'autre Assistance, s'il vous plaît appeler 1-800-223-7278 (Dans l'appel de Canada 1-800-463-3582).
9
Copyright © 2007 Delta Machinery
ENGLISH: PÁGINA 1
ESPANOL: PAGE 9
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