Delta 23-710 Instruction Manual

Sharpening Center
Affilage
23-710
Du Centre
Afiladura Del Centro
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
Instruction Manual Manuel d’utilisation Manual de instrucciones
FRANÇAIS (22) ESPAÑOL (42)
www.deltaportercable.com
(800) 223-7278 - US (800) 463-3582 - CANADA
A26589 - 03-25-08 Copyright © 2008 Delta Machinery
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ....................2
SAFETY GUIDELINES - DEFINITIONS .....................3
GENERAL SAFETY RULES .......................................4
ADDITIONAL SPECIFIC SAFETY RULES ................5
FUNCTIONAL DESCRIPTION ...................................6
CARTON CONTENTS ...............................................6
ASSEMBLY .................................................................7
OPERATION ...............................................................12
TROUBLESHOOTING ................................................20
MAINTENANCE ..........................................................20
SERVICE .....................................................................21
ACCESSORIES ...........................................................21
WARRANTY ................................................................21
FRANÇAIS ..................................................................22
ESPAÑOL ....................................................................42
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you. Contact us online at www.deltaportercable.com or by mail at Technical Service Manager, Delta Machinery, 4825 Highway 45 North, Jackson, TN 38305. In Canada,125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)
Information regarding the safe and proper operation of this tool is available from the following sources:
 • PowerToolInstitute,1300 Sumner Avenue, Cleveland, OH 44115-2851or online at www.powertoolinstitute.org  • NationalSafetyCouncil, 1121 Spring Lake Drive, Itasca, IL 60143-3201  • AmericanNationalStandardsInstitute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org - ANSI 01.1
Safety Requirements for Woodworking Machines
 • U.S.DepartmentofLabor regulations www.osha.gov
SAVE THESE INSTRUCTIONS!
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• leadfromlead-basedpaints,
• crystallinesilicafrombricksandcementandothermasonryproducts,and
• arsenicandchromiumfromchemically-treatedlumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways wear NIOSH/OSHA approved, properly fit ting face mask or res pi ra tor when us ing such tools.
2
GENERAL SAFETY RULES
Failure to follow these rules may result in serious personal injury.
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or
replaced with Delta or factory authorized replacement parts. Damaged parts can cause further damage to the
machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold the
workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the
workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into
a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool
tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start switch in the “OFF” position. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a
child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE
COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while
operating power tools may result in injury.
24.
DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles away from face
and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
USE OF THIS TOOL CAN GENERATE AND
3
ADDITIONAL SPECIFIC SAFETY RULES
Failure to follow these rules may result in serious personal injury.
1. DO NOT OPERATE THIS MACHINE until it is
completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.
2. OBTAIN ADVICE from your supervisor, instructor, or
another qualified person if you are not thoroughly fa­miliar with the operation of this machine. Knowledge is safety.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections to prevent shock or electrocu­tion.
4. ALWAYS USE THE PROVIDED BLOTTER AND WHEEL FLANGES to mount the grinding wheels on the grinder shaft to prevent wheel damge or acciden­tal separation. Separation can result in fragments fly­ing off the wheel at high speeds.
5. USE ONLY WHEELS suitable for the speed of the machine. Unsuitable grinding wheels can come apart, throwing fragments out at high speeds.
6. USE ONLY WHEELS that have a bore exactly equal to the arbors of the machine. Never attempt to ma­chine an undersized wheel to fit an arbor. Unsuitable grinding wheels can come apart, throwing fragments out at high speeds.
7. DO NOT OVERTIGHTEN WHEEL NUT.
8. DO NOT USE A WHEEL THAT VIBRATES. Dress the grinding wheel, replace it, or replace the bearings of the shaft. Unsuitable grinding wheels can come apart, throwing fragments at high speeds.
9. INSPECT WHEELS before starting the machine for cracks or fragments. REPLACE DAMAGED WHEELS immediately. Parts of the wheel can be thrown at high speeds causing serious injury.
10. ADJUST EYE SHIELDS close to the grinding wheel, and re-adjust as the wheel wears down. Flying sparks are dangerous and can cause fires or explosions.
11. ALWAYS MAKE SURE the eye shields are in place, properly adjusted, and secured.
12. ADJUST TOOL RESTS close to the grinding wheel (1/8" separation or less). Tighten the tool rest secure­ly to prevent shifting positions, and re-adjust as the wheel wears down. The workpiece can be drawn into the wheel, causing damage to the workpiece and/or serious injury.
13. STAND TO ONE SIDE before turning the machine “ON”. Loose fragments or wheel parts could fly from the wheel at high speeds.
14. NEVER GRIND ON A COLD WHEEL. Run the grind- er for one full minute before applying the workpiece. A cold wheel has a tendency to chip. Those frag­ments could fly from the wheel at high speeds.
15. NEVER START THE MACHINE with the workpiece against the grinding wheel. The workpiece can be drawn into the wheel, causing damage to the ma­chine and/or serious injury.
16. CLEAN THE MACHINE thoroughly when processing
different types of workpieces (wood, steel, or alumi­num). Combining wood and metal dust can create an explosion or fire hazard. DO NOT GRIND OR POLISH MAGNESIUM. Fire will result.
17. NEVER GRIND NEAR FLAMMABLE GAS OR LIQ- UIDS. Sparks can create a fire or an explosion.
18. AVOID AWKWARD OPERATIONS AND HAND PO- SITIONS. A sudden slip could cause a hand to move into the grinding wheel.
19. KEEP ARMS, HANDS, AND FINGERS away from the wheel. The abrasive surfaces can cause serious injury.
20. HOLD THE WORKPIECE FIRMLY against the tool rest. Loss of control of the workpiece can cause seri­ous injury.
21. DRESS THE WHEEL on the face only. Dressing the side of the wheel could cause it to become too thin for safe use.
22. GRIND A WORKPIECE using the face of the grind­ing wheel only. Loss of control of the workpiece can cause serious injury.
23. NEVER APPLY COOLANT directly to the grinding wheel. Coolant can weaken the bonding strength of the grinding wheel and cause it to fail. Dip the work­piece in water to cool it.
24. DO NOT TOUCH the ground portion of a workpiece until it has cooled sufficiently. Grinding creates heat.
25. PROPERLY SUPPORT LONG OR WIDE WORK- PIECES. Loss of control of the workpiece can cause serious injury.
26. NEVER PERFORM LAYOUT, ASSEMBLY, or set- up work on the table/work area when the machine is running. A sudden slip could cause a hand to move into the wheel. Severe injury can result.
27. TURN THE MACHINE “OFF”, disconnect the ma­chine from the power source, and clean the table/ work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent un­authorized use. Someone else might accidentally start the machine and cause serious injury to them­selves.
28. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www. powertoolinstitute.com). Information is also avail­able from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a time delay fuse. NOTE: Time delay fuses should be marked “D” in Canada and “T” in the US. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
Do not expose the machine to rain or operate the machine in damp locations.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
This machine must be grounded while in use to protect the operator from electric shock.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal. Check with a qualified electrician or service personnel if the grounding instruction are not completely understood, or
if in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that
accept the machine’s plug, as shown in Fig. A. Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than
150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B may be used to connect this plug to a matching 2-conductor receptacle as shown
in Fig. B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the
adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
In all cases, make certain that the receptacle in question is properly grounded. If you are not sure,
have a qualified electrician check the receptacle.
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. A Fig. B
GROUNDED OUTLET BOX
GROUNDING MEANS
ADAPTER
5
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Total
Ampere
Rating Volts
0-6 120 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG 6-10 120 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG 12-16 120 12-16 120 25-50 12 AWG 12-16 120
Length of
Cord in
Feet
up to
25 18 AWG
up to
25 18 AWG
up to
25 16 AWG
up to
GREATER THAN 50 FEET NOT RECOMMENDED
Fig. D-1
Gauge of Extension
Cord
25 14 AWG
FUNCTIONAL DESCRIPTION
FOREWORD
The Delta Industrial Sharpening Center Model 23-710 has a 1/5 HP motor. It also comes with a 5” diameter, 120 grit aluminum oxide dry wheel, an 8” diameter, 1000-grit wet wheel, a tool rest and base, a sliding tool holder, a water tank, eye shield and wrenches.
NOTICE: The manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.
23
17
18
14
10
19
11
1
22
15
12
20
16
21
13
CARTON CONTENTS
2
4
3
5
6
8
7
1. Sharpening Center
2. Water Tank
3. Tool and Chisel Holder
4. Wheel Dressing Stone
5. Tool and Chisel Holder Base Assembly
6. Tilting Screw and Spring for Tool and Chisel Holder w/ (2) Flat Washers
7. 6mm Allen wrench
8. 6mm Allen Wrench
9. Wrench
10. Tool Rest for Dry Wheel
11. Flat Washer
12. Lockwasher
13. 5/8” Long Hex Head Screw
14. Eyeshield Clamp Bracket
15. Eyeshield Mounting Rod
16. Eyeshield Lock Knob
17. 3/4” Long Carriage Head Bolt
18. 1/4-20 Hex Nut
19. Eyeshield Frame
20. 1/2” Long, Round Head Screw (2)
21. Flat Washer (2)
22. #10-24 Hex Nut (2)
9
23. Eyeshield
6
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust-preventative oil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.
Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.
After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
ASSEMBLY
To reduce the risk of injury, turn unit off and disconnect it from power source before installing and remov-
ing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.
ASSEMBLY TOOLS REQUIRED
Screw driver (not supplied)
Open-end wrenches (not supplied)
Hex Wrenches (not supplied)
ASSEMBLY TIME ESTIMATE
Assembly for this machine takes approximately 1 hour.
C
D
E
Fig. 3
B
C
B
D
E
A
A
F
A
G
H
B
Fig. 4
F
F
J
K
Fig. 5
ASSEMBLING AND ADJUSTING EYESHIELD
1. Position eyeshield (A) Fig. 3, under lip of frame (B). Line up holes in eyeshield (A) with holes in frame (B) and fasten eyeshield to frame using two 1/2” long round head screws (C), flat washers (D) and hex nuts (E). Place flat washer on round head screw, place screw through hole and then fasten hex nut to screw under the frame.
2. Insert short end of eyeshield mounting rod (F) Fig. 4, into top of frame (B) and fasten in place with the 3/4” long car­riage head bolt (G) and hex nut (H).
3. Figure 5, illustrates the mounting rod (F), frame (B) and eyeshield (A) assembled.
4. Assemble the long end of eyeshield mounting rod (F) Fig. 6, to the side of the dry wheel guard using clamp bracket (J) and lock knob (K). The eyeshield (A) is fully adjustable to any position by moving shield (A) or loosening lock knob (K) and repositioning mounting rod (F).
Fig. 6
7
ASSEMBLING AND ADJUSTING TOOL REST FOR DRY WHEEL
B
1. Assemble dry wheel tool rest (A) Fig. 7, to mounting arm (B) using flat washer (C), lockwasher (D) and 5/8” long hex head screw (E). Place a lockwasher then a flat washer on the hex head screw, then assemble tool rest to mounting arm as shown in Fig. 8.
2. Figure 8, illustrates dry wheel tool rest (A) assembled to mounting arm (B). Wrench (F) supplied, is used to tighten screw (E).
3. The tool rest (A) Fig. 8, is adjustable so the inside edge of the tool rest can be positioned as close to the grinding wheel (H) as possible, giving maximum support to the piece that is being ground. Always maintain a distance of 1/8” or less between the grinding wheel (H) and inside edge of tool rest (A). As the grinding wheel wears down to a smaller diameter, readjust the tool rest closer to the wheel by loosening screw (E), moving tool rest (A) inward and tightening screw (E) using wrench (F). The tool rest (A) can also be rotated to any desired angle by loosening screw (E), rotating tool rest (A) and tightening screw. Rotate dry wheel (H) making certain wheel does not contact tool rest (A).
A
C
D
E
Fig. 7
H
A
B
F
E
Fig. 8
WRENCH HOLDING BRACKET
1. Wrench (D) Fig. 10, can be stored in bracket (A) when not in use.
A
D
Fig. 10
8
ASSEMBLING AND ADJUSTING TOOL AND CHISEL HOLDER
1. Take the tool and chisel holder base and insert its mounting post (A) Fig. 11, into hole (B) in the front of the machine, and tighten screw (C) against groove (E) of mounting post. Use the provided wrench (D) Fig.
10.
2. Loosen screw (C) Fig. 13, move tool and chisel hold­er to desired position and tighten screw (C).
3. Place flat washer, spring and another flat washer onto the tilting screw knob. Thread tilting screw and spring assembly (H) Fig. 13, into hole in post. NOTE: End of screw (H) contacts lever (R) and this screw is used to tilt the tool rest base (J).
A
Fig. 11
H
R
J
B
E
G
C
4. To level tool and chisel holder base (J) Fig. 13, with the set grinding wheel (G), loosen screw (F) with sup­plied wrench, and turn complete base assembly (E) until tool and chisel holder base (J) is level with wet grinding wheel (G), and tighten screw (F).
5. To adjust the height of tool and chisel holder base assembly (E) Fig. 14, loosen screw (S) and turn ad­just ment knob (T). Tighten screw (S) after height ad­justment is made.
E
C
F
A
Fig. 13
S
E
T
Fig. 14
9
6. Place tool and chisel holder (K) Fig. 15, in position on base (J).
7. Fig. 16, illustrates tool and chisel holder (K) in posi­tion on tool rest base (J).
8. To raise or lower the tool and chisel holder assembly (E) Fig. 17, refer to STEP 5.
9. To tilt the tool and chisel holder (J) Fig.17, to conform with the angle of the tool to be sharpened, loosen set screw (N) and turn knob (H) as necessary. After angle is set, tighten set screw (N).
10. To move the tool and chisel holder (J) Fig. 17, in or out, loosen set screw (C), and slide assembly (E) in or out as desired. After adjustment, tighten screw (C).
11. To level tool and chisel holder base (J) Fig. 17, with the wet grinding wheel (G), loosen screw (F) with sup­plied wrench, and rotate complete base assembly (E) until tool and chisel holder base (J) is level with wet grinding wheel (G), and tighten screw (F).
K
Fig. 15
K
J
Fig. 16
N
H
E
J
J
G
ASSEMBLING AND ADJUSTING WATER TANK
1. Insert stem (A) Fig. 18, of water tank (B) into holder (C) as shown.
10
F
C
Fig. 17
A
B
C
Fig. 18
2. The water tank (B) Fig. 19, can be rotated to direct the water from the spigot (D) onto the grinding wheel. The ideal position of the spigot (D) would be to the center (C) of the grinding wheel.
3. To control the flow of water from the spigot (D) Fig. 19, turn knob (E).
4. A drain (F) Fig. 20, is provided underneath the grind­ing wheel housing to dispose of water. Place a can or suitable container underneath the drain (F).
E
D
C
B
Fig. 19
FASTENING SHARPENING CENTER TO SUPPORTING SURFACE
If during operation there is any tendency for the machine to tip over, slide or "walk" on the supporting surface, the machine must be secured to the supporting surface. Two holes, (A) Fig. 21, are provided for this purpose.
F
Fig. 20
A
A
Fig. 21
11
OPERATION
To reduce the risk of injury, turn unit off and disconnect it from power source before installing and remov-
ing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.
OPERATIONAL CONTROLS AND ADJUSTMENTS
USING TOOL AND CHISEL HOLDER
The tool and chisel holder is supplied as standard equip ment with your sharpening center and is ideal for sharp en ing wood chisels, plane irons, some lathe turn­ing tools, etc. To use the tool and chisel holder, proceed as follows.
1. Loosen the two clamp knobs (A) Figs. 25, 26 and 27, and insert the tool or chisel between the clamp as shown, making sure the edge of the tool or chisel is against the inside of the protractor gage (B). Fig. 25 illustrates a plane iron; Fig. 26 illustrates a wood chisel; and Fig. 27 illustrates a lathe turning tool in­serted between the clamp of the tool and chisel holder. Then tighten the two clamp knobs (A). Adjust the protractor gage (B) so that the cutting edge of the tool to be sharpened is the correct angle for the grinding wheel. Loosen screw (C) Fig. 27, and adjust the protractor gage (B) as shown. Tighten screw (C) after angle is obtained.
2. Place the complete tool and chisel holder assembly (D) Fig. 28, on the tool rest base (E) as shown. Ad­justment of the tool rest is explained in section “AS­SEMBLING AND ADJUSTING TOOL AND CHISEL HOLDER.”
3. Figure 29, illustrates a plane iron being sharpened using the tool and chisel holder (D) supplied with the machine.
A
B
Fig. 25
A
B
Fig. 26
A
D
Fig. 29
C
B
Fig. 27
D
E
Fig. 28
12
STARTING AND STOPPING MACHINE
Make sure that the switch is in the “OFF”
position before plugging cord into outlet. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.
In the event of a power outage (such as a breaker or fuse trip), always move the switch to the “OFF” position until the main power is restored.
The switch (A) Fig. 30, is located on the front of the grinder base inside a water resistant enclosure. To turn the machine “ON” push the left hand portion of the switch. To turn the machine “OFF” push the right hand portion of the switch.
ADJUSTING SPLASH GUARDS
Two adjustable splash guards (A) and (B) Fig. 31, are pro­vid ed with your sharpening center. The height of the front splash guard (A) should be adjusted so the top edge of the guard (A) is slightly below the grinding surface (C) of the wheel. The rear splash guard should be positioned high, as shown. To adjust the splash guards, move the guards manually.
A
Fig. 30
B
C
USING TOOL AND CHISEL HOLDER ON DRY WHEEL
When sharp en ing chis els, plane irons, etc., that have deep nicks, the cutting edge of the tool can first be rough ground on the dry grinding wheel before fine sharpening is per formed on the wet wheel. To use the tool and chisel holder on the dry wheel, proceed as follows:
1. Remove the dry wheel tool rest (A) Fig. 32, and eye-
shield (B).
2. Loosen screw (C) Fig. 33, and rotate wheel guard (D)
to the rear, as shown in Fig. 34, and tighten screw (C).
D
A
Fig. 31
B
A
Fig. 32
D
C
C
Fig. 34Fig. 33
13
3. Remove the tool rest and mounting post (E) Fig. 35, from the wet wheel side of the machine and insert post of tool rest assembly into hole (F). Tighten screw (G) into groove of mounting post. All controls and ad­justments for the tool rest are explained in the sec­tion “ASSEMBLING AND AD JUST ING TOOL AND CHISEL HOLDER.”
4. Figure 36, illustrates a rough grinding operation on a plane iron (H) using the dry wheel.
E
F
G
Fig. 35
ASSEMBLING OPTIONAL ACCESSORY 23-715 SLIDING TOOL REST TO WET WHEEL
The 23-715 Sliding Tool Rest is available as an acces­sory for your sharpening center and is especially suited for sharpening jointer and planer knives. To assemble the 23-715 Sliding Tool Rest, proceed as follows:
1. Loosen screw (A) Fig. 37, and remove tool and chisel holder assembly (B) as shown.
2. Assemble slid ing table tool rest base (E) Fig. 38, to mounting post (A) and tighten screw (F) against groove (G) in mounting post.
3. Place flat washer, spring and another flat washer onto the tilting screw knob included with the 23-715. Thread tilting screw and spring assembly (H) Fig. 39, into hole in left post.
H
Fig. 36
B
A
F
E
Fig. 38
Fig. 37
G
J
H
A
Fig. 39
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4. Place sliding tool rest (K) Fig. 40, in position on base (J).
5. Fig. 41, illustrates sliding tool rest (K) in position on tool rest base (J).
K
J
Fig. 40
K
6. To level sliding tool rest (K) Fig. 42, with the wet grind­ing wheel, loosen screw (L), rotate complete tool rest base (E) right or left until tool rest (K) is level with the wet grinding wheel and tighten screw (L).
7. To raise sliding tool rest (K) Fig. 43, unlock two posts (M) by moving clamp lever (N) to the right, as shown. Rotate knob (O) Fig. 44, clockwise to raise, or coun­terclockwise to lower the tool rest (K). After the height of tool rest (K) is set, move clamp lever (N) to the left in the locked position.
K
J
Fig. 41
K
E
L
Fig. 42
K
Fig. 43
N
M
N
O
Fig. 44
15
8. To tilt the sliding tool rest (K) Fig. 45, to conform with the angle of the knife to be sharpened, turn the tool rest tilting knob (P).
USING ACCESSORY 23-715 SLIDING TOOL REST ON DRY WHEEL
When sharpening planer or jointer knives that have deep nicks, the knives can first be rough ground on the dry grinding wheel, using the sliding tool rest, before fine sharp en ing is performed on the wet wheel. To use the sliding tool rest on the dry wheel, proceed as follows:
K
P
Fig. 45
B
1. Remove the dry wheel tool rest (A) Fig. 46, and eye­shield (B).
2. Loosen screw (C) Fig. 47, and rotate wheel guard (D) to the rear, as shown in Fig. 48, and tighten screw (C).
A
Fig. 46
D
C
Fig. 47
D
C
Fig. 48
16
H
J
E
F
E
Fig. 49 Fig. 50
3. Remove sliding tool rest and mounting post (E) Fig. 49, from the wet wheel side of the machine and insert post of tool rest assembly into hole (F). Tighten screw (G) into groove (J) of mounting post (E).
4. Fig. 50, illustrates the sliding tool rest (E) assembled to the dry wheel side of the machine with the knife holder (H) positioned on the tool rest. All controls and adjustments for the sliding tool rest are explained in the section of this manual titled “ASSEMBLING AC­CESSORY 23-715 SLIDING TOOL REST TO WET WHEEL.”
5. Fig. 51, illustrates a rough grinding operation on a planer knife using the dry wheel.
G
USING THE TOOL REST WITH PLAN­ER OR JOINTER KNIVES
CARE MUST BE TAKEN WHEN HAN­DLING PLANER OR JOINTER KNIVES, AS THE CUT­TING EDGES ARE VERY SHARP. WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES.
1. Loosen four lock knobs (A) Fig. 52 and two screws
Fig. 51
A
E
F
B
A
C
(E) and carefully slide knife (B) between the top and bottom pieces (C) and (D) of the sliding tool rest. It is important that the bevel edge of the knife (B) is in the down position. Also, be sure the back of the knife is pushed in so it sits against the knife adjustment bar inside the tool rest.
2. Make sure knife (B) Fig. 52, pro trudes out from the
top and bottom pieces (C) and (D) of the sliding tool rest at least 5/16”. If it does not, rotate adjusting knob (F) Fig. 50, clockwise to move the knife outward or coun ter clock wise to move the knife in ward. When moving the knife inward, carefully push the knife (B) inward with a piece of scrap wood while turning the knob (F) counterclockwise. When you are certain the knife pro trudes 5/16” outward from the sliding tool rest, tighten two screws (E) and four knobs (A).
D
Fig. 52
17
3. Place sliding tool rest (G) Fig. 53, onto the tool rest base (H) as shown.
4. Adjust the height of tool rest base (H) Fig. 54, by moving locking lever (J) to the right and turning rais­ing and lowering knob (K) until knife (B) Fig. 53, lightly touches grinding wheel (L). Then move locking lever (J) Fig. 54 to the left to lock in place.
5. Check to see if the knife (B) Fig. 53, is parallel with grinding wheel (L) at both ends when the knife is just contacting the wheel.
G
B
H
Fig. 53
H
L
J
6. If the knife (B) Fig. 53, is not parallel with the grind­ing wheel, loosen screw (M) Fig. 55, and rotate tool rest base (N) until knife is parallel with grinding wheel. Then tighten screw (M) Fig. 55.
7. Check to see if the bevel edge of the knife (B) Fig. 56, is flat on the grinding wheel. If an adjustment is nec­essary, turn tilting screw (O) Fig. 56, until the edge of the knife is flat on the grinding wheel.
8. Fig. 57, illustrates a typical grind ing operation of a jointer or planer knife.
B
K
Fig. 54
N
M
Fig. 55
O
Fig. 56
Fig. 57
18
REPLACING WET GRINDING WHEEL
To reduce the risk of injury, turn unit off and disconnect it from power source before installing and re­moving accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
1. Using the wrench (A) Fig. 58, supplied, remove the
wheel locking nut (B).
2. Remove and replace the wet wheel (C) as shown in
Fig. 59.
A
B
Fig. 58
REPLACING DRY GRINDING WHEEL
To reduce the risk of injury, turn unit off and disconnect it from power source before installing and re­moving accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
1. Remove three screws (A) Fig. 60, and side cover (B).
2. Using wrench (C) Fig. 61, supplied, hold motor shaft
on inside of grinding wheel (D) to keep shaft from turning and remove wheel nut (E). Use a 13/16 wrench (not provided).
3. Remove grinding wheel (D), as shown in Fig. 62.
C
Fig. 59
A
B
D
E
Fig. 61
A
Fig. 60
C
D
Fig. 62
19
DRESSING THE DRY GRINDING WHEEL
A stick type dresser (A) Fig. 63, is supplied with your sharpening center to dress the dry grinding wheel. Bring the dresser stick (A) forward on the tool rest until it just touches the high point of the face of the wheel and dress the wheel by moving the dresser stick back and forth. Repeat this operation until the face of the wheel is clean and the corners of the wheel are square.
A
Fig. 63
TROUBLESHOOTING
For assistance with your machine, visit our website at www.deltaportercable.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
MAINTENANCE
To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing
accessories, before adjusting or when making repairs. An accidental start-up can cause injury.
KEEP MACHINE CLEAN
Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.
Wear certified safety equipment for eye, hearing and respiratory protection while using compressed air.
FAILURE TO START
Should your machine fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line.
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