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This guide provides site preparation recommendations, step-by-step procedures to rack mount the Dell
Force10 E600i chassis, as well as instructions to install fan tray , power modules, route processor modules
(RPMs), switch fabric modules (SFMs), and line cards.
This guide also includes instructions to remove and install field-replaceable parts. The E600i system is
packaged with components necessary for optimal performance, including panel blanks for RPM, SFM,
and line card slots, and, as required, power supply. Blanks are required in empty slots to ensure adequate
system cooling and for EMI containment during operation.
After you have completed the hardware installation process and power up the system, refer to the FTOS
Configuration Guide for preliminary software configuration information.The E600i systems runs Dell
Force10 OS (FTOS™) software. The FTOS Command Reference provides detailed CLI information and
the FTOS Configuration Guide includes FTOS configuration information.
Information Symbols and Warnings
Table 1-1
Table 1-1. Information Symbols
SymbolWarningDescription
describes symbols contained in this guide.
NoteThis symbol informs you of important operational information.
CautionThis symbol informs you that improper handling and installation could result in equipment damage
or loss of data.
WarningThis symbol signals information about hardware handling that could result in injury.
WARNING: The installation of this equipment shall be performed by trained and qualified personnel only.
Read this guide before installing and powering up this equipment. This equipment contains two power cords.
Disconnect both power cords before servicing.
WARNING: This equipment contains optical transceivers, which comply with the limits of Class 1 laser
radiation.
WARNING: Visible and invisible laser radiation may be emitted from the aperture of the optical transceiver
ports when no cable is connected. Avoid exposure to laser radiation and do not stare into open apertures.
About This Guide|7
CAUTION: Wear grounding wrist straps when handling this equipment to avoid ESD damage.
CAUTION: Earthing (AKA grounding) connection essential before connecting supply. Always make the
ground connection first and disconnect it last.
CAUTION: Disposal of this equipment should be handled according to all national laws and regulations. See
Product Recycling and Disposal on page 69
.
Related Publications
For more information about the E600i system, refer to the following documents:
•
FTOS Configuration Guide
FTOS Command Reference
•
www.dell.com | support.dell.com
•Release Notes for the E-Series
8|About This Guide
2
Site Preparation
This chapter describes the requirements for the room, rack, and cabinet in which you will install your
system.
•Site Selection
•Equipment Rack and Cabinet Requirements
•Power Requirements
•Storage Requirements
Site Selection
Before you begin, make sure that the area where you intend to install your system meets the following
requirements:
1 The site is in a restricted access area.
2 The site is a dry, clean, well-ventilated, and temperature-controlled room, away from heat sources
such as hot air vents or direct sunlight.
3 The site is away from sources of severe electromagnetic noise.
4 The site is near an adequate power source. Connect the system to the appropriate branch circuit
protection as defined by local electrical codes.
Equipment Rack and Cabinet Requirements
1 Ensure that the rack has adequate space in the front, rear, and sides after the system is installed to
allow proper ventilation, access to cables, and maintenance access. Allow at least 18 inches in the
front and 20 inches in the rear of the rack.
2 Ensure that the rack is bolted to the floor and/or braced to a wall or ceiling.
3 The minimum cabinet size is 30 inches deep and 24 inches wide.
4 Provide a minimum of 20 inches clearance behind the chassis to access the fan trays.
5 Air flows through the system from a filtered intake vent on the bottom front side of the chassis to an
exhaust vent at the top rear. For proper ventilation, position the chassis in an equipment rack or
cabinet so that the minimum air flow is 750 cubic feet per minute (CFM), this requires a minimum of
3 inches between the doors and the cable management system when the cabinet front doors are
closed, and a minimum of 3 inches between the chassis rear and the rear of the cabinet.
Site Preparation|9
Power Requirements
The E600i supports either 2500W AC power supplies (PSUs), or DC Power Entry Modules (PEMs).Do
not mix and match power supplies. Your system must be powered by only AC or DC power, it cannot use
both at the same time
NOTE: Do not use different versions of power supplies. If you are replacing an AC power supply, you must
replace all the PSUs in your system with the new versions. Contact Dell Force10 Technical Support if you
have any question regarding the version of PSU used in your system.
2500W AC Power Requirements
The E600i 2500W AC power supply (CAT# CC-E600i-2500W-AC2) can operate at either 100 VAC or
220 VAC. If the E600i is connected to an 100 VAC power supply, it provides up to 1500W.
www.dell.com | support.dell.com
ParameterSpecifications
Nominal Input Voltage100 - 120 VAC Requires a minimum of 3 Power Supplies Installed
Maximum AC Power Supply Input16 A @ 100 VAC per module
Maximum System Power Input4.80 KVA @ 100 VAC
.
200 - 240 VAC Requires a minimum of 2 Power Supplies Installed
12 A @ 200 VAC per module
4.60 KVA @ 220 VAC
DC Power Requirements
Each E-Series system requires at least one DC PEM to operate. Two units are recommended for full
facility redundancy.
ParameterSpecifications
Maximum DC PEM Input Current75 A
System2800 W (9600 BTU/hour)
Input Voltage-48 to -60 VDC
Storage Requirements
If you do not install all of your system components, store them in the original packaging in an
environment:
•constant temperature between -40°F to 158°F (-40°C to 70°C)
•non-condensing relative humidity between 5 and 95%
•dry, away from direct sunlight, heat, and air conditioning ducts
•dust-free
10|Site Preparation
3
The E600i System
The Dell Force10 E600i system is a carrier-class, high-capacity aggregation router. The 9-slot modular
system provides 2 slots dedicated for route processor modules (RPMs) and 7 slots to accommodate line
cards with Layer 2 and Layer 3 switching and routing capabilities.
Operating Overview
The E600i system requires an RPM, at least one line card, and at least four switch fabric modules (SFMs)
for packet processing. The RPM is the core for routing and control operations. All traffic destined to the
E600i terminates on the RPM. Routing table entries are built on the RPM and directed to the forwarding
information tables on the line cards.
RPM software processes, such as Telnet, SNMP, Layer 2, and Layer 3 functions, are divided among three
CPUs for redundancy and speed. Independent software images run on each CPU. Each CPU has its own
memory, which isolates processes from each other, increasing reliability. Operating the E600i system
with two RPMs enables automatic fail-over redundancy.
Line cards perform all data forwarding operations. Each line card has Dell Force10 proprietary ASICs;
the flexible packet classification (FPC) ASIC and the Buffer and T raf fic Manager (BTM) ASIC. The FPC
accepts packets, feeds packets to input/output ports, handles packet classification (access lists, Layer 2
and Layer 3 lookups) and packet marking (Diffserv or 802.1p). The BTM is responsible for all queuing
operations.
The internal flash memory device shipped with the RPM contains the boot ROM and runtime images.
Each RPM accommodates an external flash memory card that can be used to copy and store system boot,
software images, and configuration files. For information about using a flash card, refer to
Using a Flash Memory Card
.
Chapter 11,
The E600i System|11
Figure 3-1. E600i Chassis Front View with AC Power Supplies
Fan tray*11Y
RPMs12Y
Line cards17Y
SFMs45Y
Power Supplies:
2500 AC Power Supply OR
DC PEMs
2
1
4
2
Y
Y
Cable management system01Y
Cable management system cover01Y
*Fan tray is field replaceable, but must be replaced within 1 minute of removing it.
E600i System Installation Process
T o install the E600i system, Dell Force10 recommends that you perform the installation procedures in the
following order:
StepTask Section
1Prepare the site
2Unpack the chassis and components
3Mount the chassis
Site Preparation
Unpacking the E600i System
Standard Front Chassis Rack Mounting
Installing the Chassis into an Equipment Cabinet
4Install components:
• Fan tray
Installing the Fan Tray
Power Supply
• AC Power Supply or DC PEMs
(including power cables)
5Install card components:
• RPM(s) and line cards
Preparing and Installing the RPMs and Line Cards
Installing Switch Fabric Modules (SFMs)
• SFMs
6Connect network cable
7Supply power to the chassis
RPM Ports and Cables
Powering Up
The E600i System|13
www.dell.com | support.dell.com
14|The E600i System
4
Installing the Chassis
This chapter provides instructions to rack mount your E600i system into a standard 19-inch or 23-inch
equipment rack. It contains the following sections:
•Unpacking the E600i System
•Installing the Equipment Rack Shelf Bar
•Standard Front Chassis Rack Mounting
•Installing the Chassis into an Equipment Cabinet
Unpacking the E600i System
WARNING: The E600i packaging and contents weigh approximately 400 pounds. The unpacked chassis and
floater pallet weigh approximately 100 pounds. Do not attempt to lift or move the chassis without the use of a
hand cart, pallet jack, or forklift.
Remove all contents from the shipping packaging and move the chassis with a hand cart, pallet jack or
fork lift to its rack.
CAUTION: Lift the E600i chassis from the bottom only. Lifting by the chassis shelves or fan tray opening will
cause chassis damage. Do not remove the protective front shipping cover until you have completed the
chassis installation.
WARNING: Complete the chassis installation into the rack before you install any other component (fan tray,
AC power supplies or DC PEMs, line cards, RPMs, SFMs, cables).
WARNING: Electrostatic discharge (ESD) damage can occur when components are mishandled. Always
wear an ESD-preventative wrist or foot-heal ground strap when handling RPMs, SFMs, or line cards. After you
remove the original packaging, place RPMs, SFMs, and line cards on an antistatic surface.
Installing the Equipment Rack Shelf Bar
The rack shelf bar (
unit additional stability in the rack.
Figure 4-1
) enables you to easily position the chassis into the rack and provides the
Installing the Chassis|15
Figure 4-1. Installing the Equipment Rack Shelf Bar
C
UP
UP
www.dell.com | support.dell.com
F
To install a equipment rack shelf bar:
StepTask
1Determine the chassis mounting location in the equipment rack.
2Orient the bar with the arrows pointing upward. The smooth side of the bar should face outward.
3Attach the bar to the equipment rack brackets using the mounting screws provided by the rack manufacturer.
Standard Front Chassis Rack Mounting
Install the E600i system after you secure the equipment rack shelf bar. Load the chassis into the lower
half of an empty rack to avoid a top-heavy rack. (
WARNING: Do not remove the protective front shipping cover during the initial installation process. This
Figure 4-2
protective cover prevents damage to the internal framework and EMI seals.
Figure 4-2. Rack Mounting the Chassis
).
16|Installing the Chassis
F
To install the chassis into a prepared rack:
StepTask
1If you are center or rear mounting the chassis in a 19-inch rack, make sure that the mounting brackets are properly
positioned.
NOTE: If your are mounting the chassis in a 23-inch rack, install the 23-inch adapters.
2Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the equipment rack holes, situating the
chassis on top of the equipment rack shelf bar.
3Insert rack mounting screws in the holes that are not obscured by the front shipping cover. T ighten the screws. See
Figure 4-2
4Loosen and remove the screws attaching the front shipping cover. Remove the cover.
5Insert the remaining rack mounting screws and tighten to secure the chassis in the rack.
.
Installing the Chassis into an Equipment Cabinet
Install the E600i system after you secure the rack shelf bar. Load the chassis into the lower half of an
empty rack to avoid a top-heavy rack. (
Figure 4-2
space in the front, rear, and sides of the unit for proper ventilation, access to cables, and access for
maintenance. See
Rack Mounting the Chassis on page 16
To install the chassis into an equipment cabinet:
). Make sure the cabinet is positioned with adequate
for details.
StepTask
1Install the equipment rack shelf bar.
2Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes.
3Insert rack mounting screws in the holes that are not obscured by the front shipping cover. Tighten the screws.
4Loosen and remove the screws attaching the front shipping cover. Remove the cover.
5Insert the remaining mounting screws and tighten to secure the chassis in the cabinet.
Installing the Chassis|17
www.dell.com | support.dell.com
18|Installing the Chassis
Installing the Fan Tray
5
Access the fan tray from the rear of the chassis (
control, the fan tray must be installed before you supply power to the system.
WARNING: The fan tray must be installed before you supply power to the system.
WARNING: Electrostatic discharge (ESD) damage can occur when components are mishandled. Always
wear an ESD-preventative wrist or foot-heal ground strap when handling chassis components. After you
remove the original packaging, place chassis components on an antistatic surface.
Figure 5-1. The Fan Tray
Status LED
Figure 5-1
). To ensure proper temperature and airflow
FN0076A
Ensure that the power switches on the remote power sources are in the OFF position. Then unpack the fan
tray and follow the step below to install the fan tray.
NOTE: The fan tray weighs 20 lbs (9.072 kg).
StepTask
1Hold the tray with both hands and slide the connector end several inches into the fan slot, located in the rear of the
chassis
2Push the tray until it stops and its handle end is flush with the chassis rear.
3Secure the fan tray into place by tightening the screws. You can either tighten the screws with a Phillips
screwdriver or with your fingers. Do not over tighten.
(Figure 5-2)
.
Installing the Fan Tray|19
Figure 5-2. Inserting Fan Tray into Fan Slot
www.dell.com | support.dell.com
FN00080A
Fan Speed
Fan speed is driven by temperatures measured at the sensor in the fan tray alone. The sensor is located on
the fan tray controller located in the fan tray.
Table 5-1
shows the sensor temperature that determines the
fan speed.
Table 5-1. Fan Speed and Temperature
Degrees CelsiusFan Speed
Less than 25C(Low) 1800 RPM
Between 25 and 45(Med) 2400 RPM
Above 45C(High) 3000 RPM
20|Installing the Fan Tray
Power Supply
This chapter provides instructions to install AC Power Supply Units (PSUs) and DC Power Entry
Modules (PEMs):
•AC Power Supply Units
•DC Power Entry Modules
E-Series systems may contain only one type of power module—AC or DC. The E600i requires a
minimum of one DC Power Entry Module or a minimum of two AC Power Supplies
Table 6-1. Minimum Power Supply Requirements
Power Supply InputMinimum (N)Redundancy
220VAC2N + 1
110VAC3N + 1
DC1N + 1
.
6
The chassis has four power supply slots (
may install AC power supplies in any slot.
WARNING: Class 1 laser product.
ATTENTION: Produit laser de classe 1.WARNUNG: Laserprodukt der Klasse 1.
Figure 6-1. Power Supply Slots
Handle
Status LED
Green Power On
Amber Fault
Power Switch
Thumb Screw
Power Cord Socket
Figure 6-1
). You may install DC PEMs in slots 1 and 3 only; you
Locking Screws (2)
Cord Retainer
Power Supply|21
AC Power Supply Units
The 2500W AC Power Supply Unit is capable of operating at either 100 VAC or 220 VAC. If the system
is connected to a 100 VAC power supply, each unit provides up to 1500W, and three power supply
modules are required to power the system; four power supply units are required for power supply
redundancy.
If the system is connected to a 220 VAC power supply, two power supply units are required for providing
power to the system, three power supply units are required for power supply redundancy , and four power
supply units are required for full facility redundancy.
Full facility redundancy requires two independent power sources (feeds) with two power supplies on
each feed. Each independent power source should have a dedicated circuit breaker sized in accordance
with your local electrical codes.
www.dell.com | support.dell.com
CAUTION: Before removing and replacing a power supply unit, determine if the E600i is in full redundancy or
non-redundant mode. Operating in non-redundant mode will require a complete system power off when
removing and replacing a power supply.
NOTE: Do not mix power supplies. Installing a 2500W-AC2 power supply into a chassis with 2500W-AC
power supplies already installed may result in unpredictable behavior. FTOS version 8.3.1.2 and later will
declare an alarm when the PSUs are mixed.
Figure 6-2. AC Power Supply Unit
Handle
Status LED
Green Power On
Amber Fault
Power Switch
22|Power Supply
Locking Screws (2)
Thumb Screw
Power Cord Socket
Cord Retainer
Power Cord Requirements
If using a power cord other then a Dell Force10 supplied power cord, the cord must terminate at a right
angle (IEC320 C19 connector) to the power module, see
Figure 6-3
. The power source end of the power
cord must have an appropriately sized plug that complies with your local electrical codes. Conductor size
must also conform to your local electrical codes.
The following are Dell Force10 supplied plug types.
•EU: CEE 7/7
•UK:CEE7/7, BS 1363
•SWZ: CEE7/7, 309
•JAP: NEMA 5-20
•JAP 220: NEMA 6-20, L6-20
•US: C14, C20, NEMA 5-20, L5-20
•US 220: NEMA 6-20, L6-20, L6-30 (30A)
Install the AC Power Supply Units
To install an AC power supply unit:
StepTask
1Verify that the power switch on the power supply is in the OFF position.
2Orient the power supply handle to the left, and slide the backplane connector end into a power supply slot.
3Secure the power supply into place by tightening the two locking screws to 5 in-lbs.
4Plug an AC power cord into the socket on the front of the unit:
a Loosen the power cord retainer thumb screw.
b Rotate the retainer clockwise away from the socket and plug the power cord into the socket.
c Rotate the retainer counter clockwise over the power cord, and tighten the thumb screw to secure the power
cord.
Figure 6-3. Securing the AC Power Cord
Power Supply|23
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