Dell Edge Gateway 3000 User Manual

Dell Edge Gateway Service Manual
Computer Model: Dell Edge Gateway 3000 Series Regulatory Model: N03G Regulatory Type: N03G001
Notes, cautions, and warnings
NOTE: A NOTE indicates important information that helps you make better use of your product.
CAUTION: A CAUTION indicates either potential damage to hardware or loss of data and tells you how to avoid the problem.
WARNING: A WARNING indicates a potential for property damage, personal injury, or death.
Copyright © 2017 Dell Inc. or its subsidiaries. All rights reserved. Dell, EMC, and other trademarks are trademarks of Dell Inc. or its
subsidiaries. Other trademarks may be trademarks of their respective owners.
2017 - 08
Rev. A00
Contents
1 Before working inside your Edge Gateway....................................................................... 8
Before you begin ................................................................................................................................................................8
Safety instructions..............................................................................................................................................................8
Recommended tools...........................................................................................................................................................8
Screw list............................................................................................................................................................................9
2 After working inside your Edge Gateway........................................................................10
3 Removing the front cover...............................................................................................11
Procedure..........................................................................................................................................................................11
4 Replacing the front cover.............................................................................................. 13
Procedure......................................................................................................................................................................... 13
5 Removing the antenna-cable bracket.............................................................................14
Prerequisites..................................................................................................................................................................... 14
Procedure......................................................................................................................................................................... 14
6 Replacing the antenna-cable bracket............................................................................. 17
Procedure..........................................................................................................................................................................17
Post-requisites.................................................................................................................................................................. 17
7 Removing the GPS bracket............................................................................................18
Prerequisites..................................................................................................................................................................... 18
Procedure......................................................................................................................................................................... 18
8 Replacing the GPS bracket............................................................................................19
Procedure......................................................................................................................................................................... 19
Post-requisites.................................................................................................................................................................. 19
9 Removing the WLAN cable........................................................................................... 20
Prerequisites.....................................................................................................................................................................20
Procedure.........................................................................................................................................................................20
10 Replacing the WLAN cable........................................................................................... 21
Procedure......................................................................................................................................................................... 21
Post-requisites.................................................................................................................................................................. 21
11 Removing the right-I/O cover.......................................................................................22
Prerequisites.....................................................................................................................................................................22
Procedure.........................................................................................................................................................................22
12 Replacing the right-I/O cover...................................................................................... 23
3
Procedure.........................................................................................................................................................................23
Post-requisites................................................................................................................................................................. 23
13 Removing the coin-cell battery.................................................................................... 24
Prerequisites.....................................................................................................................................................................24
Procedure.........................................................................................................................................................................24
14 Replacing the coin-cell battery.................................................................................... 25
Procedure.........................................................................................................................................................................25
Post-requisites................................................................................................................................................................. 25
15 Removing the left-I/O bracket.....................................................................................26
Prerequisites.....................................................................................................................................................................26
Procedure.........................................................................................................................................................................26
16 Replacing the left-I/O bracket..................................................................................... 27
Procedure.........................................................................................................................................................................27
Post-requisites..................................................................................................................................................................27
17 Removing the status-light lens.....................................................................................28
Prerequisites.....................................................................................................................................................................28
Procedure.........................................................................................................................................................................28
18 Replacing the status-light lens.....................................................................................29
Procedure.........................................................................................................................................................................29
Post-requisites................................................................................................................................................................. 29
19 Removing the right-I/O bracket...................................................................................30
Prerequisites.....................................................................................................................................................................30
Procedure.........................................................................................................................................................................30
20 Replacing the right-I/O bracket...................................................................................31
Procedure......................................................................................................................................................................... 31
Post-requisites.................................................................................................................................................................. 31
21 Removing the ZigBee cable..........................................................................................32
Prerequisites.....................................................................................................................................................................32
Procedure.........................................................................................................................................................................32
22 Replacing the ZigBee cable......................................................................................... 33
Procedure.........................................................................................................................................................................33
Post-requisites................................................................................................................................................................. 33
23 Removing the WWAN card..........................................................................................34
Prerequisites.....................................................................................................................................................................34
Procedure.........................................................................................................................................................................34
4
24 Replacing the WWAN card.......................................................................................... 36
Procedure.........................................................................................................................................................................36
Post-requisites ................................................................................................................................................................ 36
25 Removing the WWAN bracket..................................................................................... 37
Prerequisites.....................................................................................................................................................................37
Procedure.........................................................................................................................................................................37
26 Replacing the WWAN bracket..................................................................................... 38
Procedure.........................................................................................................................................................................38
Post-requisites................................................................................................................................................................. 38
27 Removing the right-rubber gasket...............................................................................39
Prerequisites.....................................................................................................................................................................39
Procedure.........................................................................................................................................................................39
28 Replacing the right-rubber gasket...............................................................................40
Procedure.........................................................................................................................................................................40
Post-requisites................................................................................................................................................................. 40
29 Removing the left-rubber gasket................................................................................. 41
Prerequisites..................................................................................................................................................................... 41
Procedure......................................................................................................................................................................... 41
30 Replacing the left-rubber gasket................................................................................. 43
Procedure.........................................................................................................................................................................43
Post-requisites................................................................................................................................................................. 43
31 Removing the system board.........................................................................................44
Prerequisites.....................................................................................................................................................................44
Procedure.........................................................................................................................................................................44
32 Replacing the system board........................................................................................ 46
Procedure.........................................................................................................................................................................46
Post-requisites................................................................................................................................................................. 46
33 Removing the WLAN bracket...................................................................................... 47
Prerequisites.....................................................................................................................................................................47
Procedure.........................................................................................................................................................................47
34 Replacing the WLAN bracket...................................................................................... 49
Procedure.........................................................................................................................................................................49
Post-requisites................................................................................................................................................................. 49
35 Removing the left-I/O cover....................................................................................... 50
Prerequisites.................................................................................................................................................................... 50
5
Procedure........................................................................................................................................................................ 50
36 Replacing the left-I/O cover........................................................................................ 51
Procedure......................................................................................................................................................................... 51
Post-requisites.................................................................................................................................................................. 51
37 Removing the access door.......................................................................................... 52
Prerequisites.....................................................................................................................................................................52
Procedure.........................................................................................................................................................................52
38 Replacing the access door.......................................................................................... 53
Procedure.........................................................................................................................................................................53
Post-requisites................................................................................................................................................................. 53
39 Removing the loop-back cable.................................................................................... 54
Prerequisites.....................................................................................................................................................................54
Procedure.........................................................................................................................................................................54
40 Replacing the loop-back cable.....................................................................................57
Procedure.........................................................................................................................................................................57
Post-requisites .................................................................................................................................................................57
41 Accessing and updating BIOS...................................................................................... 58
Accessing BIOS settings.................................................................................................................................................. 58
Entering BIOS setup during POST..............................................................................................................................58
Updating BIOS................................................................................................................................................................. 58
Using the USB invocation script.................................................................................................................................59
Flashing the BIOS from a USB ash drive.................................................................................................................. 59
Updating the BIOS on a Windows system..................................................................................................................59
Using UEFI capsule update on an Ubuntu system...................................................................................................... 59
Dell Command | Congure (DCC)..............................................................................................................................60
Edge Device Manager (EDM).................................................................................................................................... 60
Default BIOS settings........................................................................................................................................................61
General (BIOS level 1)................................................................................................................................................. 61
System conguration (BIOS level 1)........................................................................................................................... 62
Security (BIOS level 1)................................................................................................................................................63
Secure boot (BIOS level 1)......................................................................................................................................... 64
Performance (BIOS level 1)........................................................................................................................................65
Power management (BIOS level 1).............................................................................................................................65
POST behavior (BIOS level 1).....................................................................................................................................65
Virtualization support (BIOS level 1)........................................................................................................................... 66
Maintenance (BIOS level 1)........................................................................................................................................ 66
System logs (BIOS level 1)..........................................................................................................................................66
42 Diagnostics..................................................................................................................67
43 Appendix..................................................................................................................... 69
6
Connecting to the Edge Gateway.................................................................................................................................... 69
Windows 10 IoT Enterprise LTSB 2016....................................................................................................................... 69
Ubuntu Core 16.......................................................................................................................................................... 70
7

Before working inside your Edge Gateway

NOTE: The images in this document may dier from your Edge Gateway depending on the conguration you ordered.

Before you begin

1. Save and close all open les and exit all open applications.
2. Shut down your Edge Gateway.
NOTE: The shut-down instruction varies depending on the operating system installed on your Edge Gateway. For more information, see the documentation of your operating system for shut-down instructions.
3. Disconnect your Edge Gateway and all attached devices from their electrical outlets.
4. Disconnect all cables such as network cables, and so on, from your Edge Gateway.
5. Disconnect all attached devices and peripherals, such as keyboard, mouse, monitor, and so on, from your Edge Gateway.

Safety instructions

Use the following safety guidelines to protect your computer from potential damage and ensure your personal safety.
WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.
1
WARNING: Disconnect all power sources before opening the Edge Gateway cover or panels. After you nish working inside the Edge Gateway, replace all covers, panels, and screws before connecting to the electrical outlet.
CAUTION: To avoid damaging the Edge Gateway, ensure that the work surface is at and clean.
CAUTION: To avoid damaging the components and cards, handle them by their edges, and avoid touching pins and contacts.
CAUTION: You should only perform troubleshooting and repairs as authorized or directed by the Dell technical assistance team. Damage due to servicing that is not authorized by Dell is not covered by your warranty. See the safety instructions that shipped with the product or at www.dell.com/regulatory_compliance.
CAUTION: Before touching anything inside your Edge Gateway, ground yourself by touching an unpainted metal surface, such as the metal at the back of the Edge Gateway. While you work, periodically touch an unpainted metal surface to dissipate static electricity, which could harm internal components.
CAUTION: When you disconnect a cable, pull on its connector or on its pull tab, not on the cable itself. Some cables have connectors with locking tabs or thumb-screws that you must disengage before disconnecting the cable. When disconnecting cables, keep them evenly aligned to avoid bending any connector pins. When connecting cables, ensure that the ports and connectors are correctly oriented and aligned.
CAUTION: Press and eject any installed card from the media-card reader.

Recommended tools

The procedures in this document may require the following tools:
8
Philips screwdriver
Flat-head screwdriver
Plastic tweezers
5mm hexagonal socket screwdriver
8mm hexagonal socket screwdriver
10mm hexagonal socket screwdriver
Plastic scribe

Screw list

The following table provides the list of screws that are used for securing dierent components.
Table 1. Screw list
Component Secured to Screw type Quantity Screw image
Front cover System base M3x18 4
Antenna-cable bracket System board M2x4 1
Antenna-cable bracket System board M3x10 2
Right I/O bracket System board M3x10 1
Left I/O bracket System board M3x10 1
WWAN card WWAN-card bracket M2x6 2
WWAN bracket System board M2x4 1
Earth ground System base M4x7 1
9

After working inside your Edge Gateway

NOTE: Leaving stray or loose screws inside your Edge Gateway may severely damage your Edge Gateway.
1. Replace all screws and ensure that no stray screws remain inside your Edge Gateway.
2. Connect any external devices, peripherals, or cables you removed before working on your Edge Gateway.
3. Connect your Edge Gateway and all attached devices to their electrical outlets.
4. Power on your Edge Gateway.
2
10

Removing the front cover

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Procedure

1. Turn the system over and place the system on a clean and at surface.
2. Remove the four screws (M3x18) that secure the front cover to the system base.
3
3. Turn the system over.
4. Lift the front cover o the system base.
11
12

Replacing the front cover

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Procedure

1. Place the front cover into the slots on the system base.
NOTE: Note the orientation of the front cover. Align the notch on the front cover with the slots on the system base and place the front cover.
4
2. Turn the system over.
3. Replace the four screws (M3x18) that secure the front cover to the system base.
13

Removing the antenna-cable bracket

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Prerequisites

Remove the front cover.

Procedure

NOTE: The ZigBee cable will be present depending on the conguration ordered.
1. Remove the nuts that secure the antenna connectors to the system base.
2. Remove the washers that secure the antenna connectors to the system base.
5
3. Remove the antenna cables from the routing guides on the antenna bracket.
14
4. Slide and remove the four antenna connectors from the slots on the system base.
5. Remove the two screws (M3x10) that secure the antenna-cable bracket to the system board.
6. Remove the screw (M2x4) that secures the antenna-cable bracket to the system board.
15
7. Remove the ZigBee cable from the antenna-cable bracket.
8. Lift the antenna-cable bracket o the system board.
16

Replacing the antenna-cable bracket

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Procedure

1. Route the ZigBee cable through the antenna-cable bracket.
2. Align the screw hole on the antenna-cable bracket with the screw hole on the system board.
3. Replace the screw (M2x4) that secures antenna-cable bracket to the system board.
4. Replace the two screws (M3x10) that secure the antenna-cable bracket to the system board.
5. Insert the antenna cables through the slots on the system base.
6. Route the antenna cables through the routing guides on the antenna bracket.
7. Replace the washers that secure the antennas to the system base.
8. Replace the nuts that secure the antennas to the system base.

Post-requisites

6
Replace the front cover.
17

Removing the GPS bracket

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Prerequisites

Remove the front cover.

Procedure

Lift the GPS bracket o the system board.
7
18

Replacing the GPS bracket

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Procedure

Align and place the GPS bracket on the system board.

Post-requisites

Replace the front cover.
8
19

Removing the WLAN cable

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Prerequisites

Remove the front cover.

Procedure

NOTE: The number of antennas and antenna cables varies according to the conguration ordered.
Disconnect the WLAN cable from the system board.
9
20

Replacing the WLAN cable

WARNING: Before working inside your Edge Gateway, read the safety information that shipped with your Edge Gateway and follow the steps in Before working inside your Edge Gateway. After working inside your Edge Gateway, follow the steps in After working inside your Edge Gateway. For more safety best practices, see the Regulatory Compliance home page at www.dell.com/regulatory_compliance.

Procedure

Connect the WLAN cable to the system board.

Post-requisites

Replace the front cover.
10
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