Datasheet SA2002EPA Datasheet (SAMES)

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SA2002E

+ FEATURES

+ Functionally compatible with the SA9602E with reduced
external components
+ Uni-directional power and energy measurement
+ Meets the IEC 521/1036 Specification requirements for
Class 1 AC Watt hour meters
+ Protected against ESD
DESCRIPTION
The SAMES SA2002E is an enhancement of the SA9602E, as the circuit contains the oscillator on chip.
The SAMES SA2002E single phase uni-directional power/energy metering integrated circuit generates a pulse rate output with a frequency proportional to the power consumption.
The SA2002E performs a calculation for active power. The method of calculation takes the power factor into account. Energy consumption can be determined by the power measurement being integrated over time.
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+ Total power consumption rating below 25mW
+ Adaptable to different types of current sensors
+ Operates over a wide temperature range
+ Precision voltage reference on-chip
+ Precision oscillator on-chip
This innovative universal single-phase power/energy metering integrated circuit is ideally suited for energy calculations in applications such as residential municipal metering and factory energy metering and control.
The SA2002E integrated circuit is available in 8, 14 and 20 pin dual-in-line plastic (DIP) as well as 16 and 20 pin small outline (SOIC) package types.
IIP
IIN
IVP
GND
DR-01586
ANALOG
SIGNAL
PROCESSING
POWER
INTEGRATOR
VOLTAGE
REF.
VREF
Figure 1: Block diagram
V
DD
POWER
TO
FREQUENCY
TIMINGOSC
V
SS
FOUT
SA2002E (REV. 5)
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SA2002E
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ELECTRICAL CHARACTERISTICS

(V = 2.5V, V = -2.5V, over the temperature range -10°C to +70°C , unless otherwise specified.)
DD SS
Parameter
Operating temp. Range
Supply Voltage: Positive
Supply Voltage: Negative
Supply Current: Positive
Supply Current: Negative
Symbol
T
O
V
DD
V
SS
I
DD
I
SS
Min
-25
2.25
-2.75 -2.25
#
Typ
Max
+85
2.75
3
3
5
5
Current Sensor Inputs (Diffferential)
Input Current Range
I
II
-25
+25
Voltage Sensor Input (Asymmetrical)
Input Current Range
Pin FOUT Output High Voltage Output Low Voltage
Pulse Rate FOUT
Pin VREF Ref. Current Ref. Voltage
I
IV
V
OL
V
OH
f
p
-I
R
V
R
-25
V-1
DD
5 0
45
1.1
1360
50
+25
V+1
SS
1600 3000
55
1.3
# Extended Operating Temperature Range available on request.
Unit
°C
V
V
mA
mA
µA
µA
V V
Hz Hz Hz
µA
V
Condition
Peak value
Peak value
At rated input conditions Specified linearity Min and Max frequency
With R = 24kW connected to V Reference to V
SS
SS
ABSOLUTE MAXIMUM RATINGS*
Parameter Symbol Min Max Unit
Supply Voltage V -V -0.3 6.0 V
Current on any pin I -150 +150 mA
Storage Temperature T -40 +125 °C
Operating Temperature T -25 +85 °C
*Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.
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DD SS
PIN
STG
O
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SA2002E

PIN DESCRIPTION

8
Pin
8
4
14
Pin
Pin
14 16 20 GND
5 5 8
16
20
Pin
Designation Description
Analog Ground. The voltage to this pin should be mid-way between V and V .
Positive supply voltage. The voltage to this pin is typically +2.5V
V
DD
if a shunt resistor is used for current sensing or in the case of a current transformer a +5V supply can be applied.
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DD SS
6
7
1, 2
10 12 14
13 15 19
1, 2 1, 2 1, 2
3 3 3 3
5
8 6
4 4 4
6 7 5
7 8 6
9 9 7
11 9
10
12 11 10
13 11
14 13
12
15
16
17
18
V
SS
IVP
IIN, IIP
VREF
FOUT
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
Negative supply voltage. The voltage to this pin is typically -2.5V if a shunt resistor is used for current sensing or in the case of a current transformer a 0V supply can be applied.
Analog Input for Voltage. The current into the A/D converter should be set at 14µA at nominal mains voltage. The
RMS
voltage sense input saturates at an input current of ±25µA peak.
Inputs for current sensor. The shunt resistor voltage from each channel is converted to a current of 16µA at rated conditions.
RMS
The current sense input saturates at an input current of ±25µA peak.
This pin provides the connection for the reference current setting resistor. A 24kW resistor connected to V set the optimum
SS
operating condition.
Pulse rate output. Refer to pulse output format for a description of the pulse rate.
Leave pins unconnected.
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Page 4
SA2002E
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IIN
IIP
VREF
V
1
2
3
4
DD
dr-01484
8
GND
IVP
7
6
V
SS
FOUT
5
Figure 2: Pin connections: Package: DIP-8
IIN
1
IIP IVP
2
VREF
FOUT
3
4
TP1
5
V
DD
6 11
7
TP2
TP3
8
16
15
14
13
12
10
GND
TP8
TP7
V
SS
TP6
TP5
TP4
9
IIN
IIP
VREF
TP1
V
TP2
TP3
1
2
3
4
5
DD
6
7
dr-01485
14
13
12
10
GND
IVP
TP6
TP5
11
V
SS
9
TP4
8
FOUT
Figure 3: Pin connections: Package: DIP-14
IIN
1
IIP IVP
2
VREF
3
4
TP1
5
TP2
TP3
6 15
7
TP4
V
8
DD
TP5
9
TP6
10
20
19
18
17
16
14
13
12
GND
TP12
TP11
TP10
TP9
V
SS
TP8
FOUT
TP7
11
DR-01486
Figure 4: Pin connections: Package: SOIC-16
ORDERING INFORMATION
Part Number
SA2002EPA
SA2002EPA
SA2002EPA
SA2002ESA
SA2002ESA
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Package
DIP-8
DIP-14
DIP-20
SOIC-16
SOIC-20
DR-01483
Figure 5: Pin connections: Package: DIP-20, SOIC-20
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SA2002E
GND
V
DD
DR-01148
VOLTA GE SENSOR INPUT
IVP
SS
V
IIN
IIP
CURRENT SENSOR INPUTS
SS
V
SS
V
V
DD
DD
V
A
V
A
I

FUNCTIONAL DESCRIPTION

The SA2002E is a CMOS mixed signal Analog/Digital integrated circuit, which performs power/energy calculations across a power range of 1000:1, to an overall accuracy of better than Class 1.
The integrated circuit includes all the required functions for 1­phase power and energy measurement such as two oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. The SA2002E generates pulses, the frequency of which is proportional to the measured power consumption. One frequency output (FOUT) is available. The pulse rate follows the instantaneous power consumption measured.
POWER CALCULATION
In the application circuit (figure 6), the voltage drop across the shunt will be between 0 and 16mV (0 to 80A through a shunt resistor of 200µW) The voltage is converted to a current of between 0 and 16uA , by means of resistors R1 and R2. The
RMS
current sense inputs saturates at an input current of ±25µA peak.
RMS
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For the voltage sensor input, the mains voltage (230VAC) is divided down through a divider (R3, R4 and P1) to 14V . The current into the A/D converter input is set at 14µA at nominal mains voltage, via resistor R5 (1MW). P1 may be varied for calibration purposes.
In this configuration, with a mains voltage of 230V and a current of 80A, the output frequency measured on the FOUT pin is 1360Hz. In this case one pulse on FOUT correspond to an energy consumption of 18.4kW/1360Hz = 13.53Ws.
ANALOG INPUT CONFIGURATION
The input circuitry of the current and voltage sensor inputs is illustrated in figure 7. These inputs are protected against electrostatic discharge through clamping diodes. The feedback loops from the outputs of the amplifiers A and A generate virtual shorts on the signal inputs. Exact duplications of the input currents are generated for the analog signal processing circuitry.
RMS
RMS
IV
N
L
N
L
RSH
GND
R3
GND
Figure 6: Application circuit
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R1
R2
R5
R4
P1
Supply
GND
DR-01584
R6
VDD
U1
IIN
IIP
IVP
GND
VREF
VSS
VDD
FOUT
VSS
SA2002E
VSS
VDD
Pulse output
Figure 7: Internal analog input configuration
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SA2002E
POWER
DR-01282
FOUT
V x I
v
MAINS
P
t
t
t
t
71µs min.
71µs
DR-01151
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ELECTROSTATIC DISCHARGE (ESD) PROTECTION
The SA2002E integrated circuit's inputs/outputs are protected against ESD.
POWER CONSUMPTION
The power consumption rating of the SA2002E integrated circuit is less than 25mW.
INPUT SIGNALS
VREF
A bias resistor of 24kW set optimum bias conditions on chip. Calibration of the SA2002E should be done on the voltage input as described in Typical Applications.
Current sense input (IIP and IIN)
Figure 6 shows the typical connections for the current sensor input. The resistor R1 and R2 define the current level into the current sense inputs of the SA2002E. At maximum rated current the resistor values should be selected for input currents of 16µA .
Values for resistors R1 and R2 can be calculated as follows: R1 = R2 = (I /16µA) x RSH/2 Where I = Line current RSH = Shunt resistor or termination resistor if a CT is used as the current sensor.
RMS
L
L

OUTPUT SIGNAL

Pulse output (FOUT)
The output on FOUT is a pulse density signal representing the instantaneous power/energy measurement as shown in figure
8. The minimum timing characteristics are shown in the figure
9. The output frequency may be calculated using the following formula: f = 11.16 x FOUT x ( I x I ) / I
IV R
Where: FOUT = Typical rated output frequency (1360Hz) I = Input current on current sense input (16µA at rated
I
conditions) I = Input current on voltage sense input (16µA at rated
V
conditions) I = Reference current on VREF typically 50µA
R
An integrated anti-creep function does not allow output pulses on FOUT if no power is measured by the device.
2
The value of RSH, if used as the CT's termination resistor, should be less than the DC resistance of the CT's secondary winding. The voltage drop across RSH should not be less than 16mV at rated currents.
RMS
Voltage Sense Input (IVP)
The current into the A/D converter should be set at 14µA at
RMS
nominal mains voltage. The voltage sense input saturates at an input current of ±25µA peak. Referring to figure 6 the typical connections for the voltage sense input is illustrated. Resistors R3, R4 and R5 set the current for the voltage sense input. The mains voltage is divided down to 14V . The current into the A/D converter input is set at 14µA via resistor R5.
RMS
RMS
Figure 8: FOUT instantaneous pulse output
Figure 9: FOUT pulse width
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SA2002E
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TYPICAL APPLICATION

In figure 10, the components required for stand alone power metering application, is shown. The application uses a shunt resistor for the mains current sensing. The meter is designed for 220V/40A I operation. The most important external components for the SA2002E integrated circuit are the current sense resistors, the voltage sense resistors as well as the bias setting resistor.
BIAS RESISTOR
R13 defines all on-chip and reference currents. With R13=24kW, optimum conditions are set. Device calibration is done on the voltage input of the device.
SHUNT RESISTOR
The voltage drop across the shunt resistor at rated current should be at least 20mV. A shunt resistor with a value of 625µW is chosen. The voltage drop across the shunt resistor is 25mV at rated conditions (Imax). The power dissipation in the current sensor is:
P=(40A)² x 625µW = 1W.
CURRENT SENSE RESISTORS
The resistors R6 and R7 define the current level into the current sense inputs of the device. The resistor values are selected for an input current of 16µA on the current inputs of the SA2002E at rated conditions. According to equation described in the Current Sense inputs section:
MAX
VOLTAGE DIVIDER
The voltage divider is calculated for a voltage drop of 14V + 5%(14.7V). Equations for the voltage divider in figure 9 are:
RA = R1 + R2 + R3 RB = R12 || (R11+P1)
Combining the two equations gives: (RA + RB) / 220V = RB / 14.7V
A 5k trimpot will be used in the voltage channel for meter calibration. The center position on the pot is used in the calculations. P1 = 2.5kW and values for resistors R11 = 22kW and R12 =1MW is chosen.
Substituting the values will result in:
RB = 23.91kW RA = RB x (230V/14.7V - 1) = 333kW so the resistor values of R1, R2 and R3 are chosen to be 110kW.
R6 = R7 = ( I / 16µA ) x RSH / 2 = 40A / 16µA x 625µW / 2 = 781.2W
A resistor with value of 820W is chosen, the 5% deviation from the calculated value will be compensated for when calculating resistor values for the voltage path.
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L
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SA2002E
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OE
OC
P1
C2
+2V5
D3
R4
+ C3
D1
C5
C1
D4
+ C4
D2
R11
U2
R12
-2V5
8
7
6
5
IVP
GND
R5
IIN
U1
1
R6
R1 R2 R3
VSS
FOUT
VDD
VREF
IIP
3
2
R7
SA2002E
4
+2V5
R13
R9
+2V5
DR-01585
C6
-2V5
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R8
NEUTRAL
LIVE
R10
LIVE
NEUTRAL
Figure 10: Application circuit using a shunt resistor for current sensing.
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SA2002E
Parts List for Application Circuit: Figure 10
samessames
Symbol
U1 D1 D2 D3
D4 R1 R2 R3 R4 R5 R6 R7 R8 R9
R10 R11
R12 R13
P1
C1
C2 C3 C4
C5
C6
U2
Description
SA2002E Diode, Silicon, 1N4002
Diode, Silicon, 1N4002 Diode, Zener, 2.4V
Diode, Zener, 2.4V Resistor, 110k, 1/4W, 1% metal Resistor, 110k, 1/4W, 1% metal Resistor, 110k, 1/4W, 1%, metal
Resistor, 680, 1/4W, 1%, metal Resistor, 680, 1/4W, 1%, metal
Resistor, 820, 1/4W, 1%, metal
Resistor, 820, 1/4W, 1%, metal
Resistor, 47R, 2W, 5%, wire wound
Resistor, 680, 1/4W, 5%, carbon
Shunt resistor
Resistor, 22k 1/4W, 1%, metal
Resistor, 1M, 1/4W, 1%, metal
Resistor, 24k, 1/4W, 1%, metal Trim pot, 5k, Multi turn
Capacitor, 220nF
Capacitor, 220nF
Capacitor, 100uF, 16V, electrolytic
Capacitor, 100uF, 16V, electrolytic Capacitor, 330nF, 250VAC
Capacitor, 820nF 4N35, Opto Coupler
Detail
DIP-8
Note 1 Note 1
Note 2
Note 1: Resistor (R6 and R7) values are dependant on the selected shunt resistor (R14) value. Note 2: Capacitor C6 to be positioned as close as possible to supply pins.
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PM9607AP
SA2002E
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DISCLAIMER:
The information contained in this document is confidential and proprietary to South African Micro-Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification, even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer.
Any sales or technical questions may be posted to our e-mail address below:
For the latest updates on datasheets, please visit our web site:
SOUTH AFRICAN MICRO-ELECTRONIC SYSTEMS
DIVISION OF LABAT TECHNOLOGIES (PTY) LTD
P O BOX 15888
33 ELAND STREET
LYNN EAST 0039
REPUBLIC OF SOUTH AFRICA
energy@sames.co.za
http://www.sames.co.za.
Tel : (012) 333-6021
Tel: Int +27 12 333-6021
Fax: (012) 333-8071
Fax: Int +27 12 333-8071
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PRETORIA
REPUBLIC OF SOUTH AFRICA
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