Datasheet SA2002DPA, SA2002DSA, SA2532K Datasheet (SAMES)

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AN1500A PDS038-SA2532K-001 Rev. C 21-03-00
This application note describes the use of the SA2532K Single Chip Telephone IC developed specifically to meet with India’s Department of Telecommunication (DOT) Specification for the Electronic Telephone Instruments. This application note is based on the use of the multi-purpose demo board DB1500I with the SA2532K IC
Very few external low cost components
CMOS technology, far less sensitive to EMC
EMC proof single sided layout, provision for EMC blocking capacitors installed
Internally set real AC impedance to reduce external components
Sidetone programmable by two resistors and one capacitor
Ring frequency discrimination
Line loss compensation selectable by jumper
2 different flash timings selectable by 2 flash keys
31 digit last number redial
Sliding cursor protocol and pause key
One-touch repeat dialing
1 direct memory
Tone / Pulse switch
Modular connectors for handset and line cord, line connector a/b- terminals selectable by jumper
Layout prepared for 16kHz blocking filters
19-key SPST Keyboard on board
Tone LED output Indicator
Several hook transistor configurations
Over-voltage and over-current circuit options
sames
samessames
sames
AN1500A
APPLICATION NOTE
SINGLE CHIP TELEPHONE DEMO BOARD
SA2532K
1 Scope
2 Key Features
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TABLE OF CONTENTS
1 SCOPE................................................................................................................................................................. 1
2 KEY FEATURES ................................................................................................................................................. 1
3 OTHER APPLICABLE DOCUMENTS AND PAPERS........................................................................................ 4
4 REVISION STATUS............................................................................................................................................. 4
5 SA2532K PIN LAYOUT ...................................................................................................................................... 4
6 GENERAL DESCRIPTION.................................................................................................................................. 5
7 DEMO BOARD CONFIGURATION..................................................................................................................... 5
7.1 S
ETTING A/B LINE CONNECTION
........................................................................................................................ 6
7.2 C
ONNECTING A HANDSET
................................................................................................................................6
7.3 S
ETTING DIALING MODE
................................................................................................................................... 6
7.4 S
ETTING LINE LOSS COMPENSATION
(AGC)...................................................................................................... 6
7.5 AC
IMPEDANCE
............................................................................................................................................... 6
8 DESCRIPTION OF KEYBOARD FUNCTIONS................................................................................................... 7
8.1 N
UMERIC KEYS
............................................................................................................................................... 7
8.2 F
LASH KEYS
(R,R2)........................................................................................................................................ 7
8.3 L
AST NUMBER REDIAL K EY
(LNR) .................................................................................................................... 7
8.4 P
AUSE KEY
(PAUSE)...................................................................................................................................... 7
8.5 T
ONE
/ P
ULSE SWI T CHING
............................................................................................................................... 7
8.6 E
NTER
/M5...................................................................................................................................................... 7
9 USING THE SA2532K......................................................................................................................................... 8
10 SLIDING CURSOR PROTOCOL AND PAUSE INSERTION.......................................................................... 9
11 AC IMPEDANCE OF THE SA2532K............................................................................................................... 9
11.1 D
EMO BOARD MEASUREMENTS
:....................................................................................................................... 9
11.1.1 Definition:............................................................................................................................................... 9
11.1.2 Measurement:...................................................................................................................................... 10
12 SIDETONE CANCELLATION........................................................................................................................ 10
12.1 D
UAL SOFT CLIPPING
: ................................................................................................................................... 11
12.2 S
IDE TONE BALANCE NE T WORK
:..................................................................................................................... 11
12.3 E
XAMPLE
:..................................................................................................................................................... 11
13 THE DOUBLE WHEATSTONE PRINCIPLE ................................................................................................. 11
13.1 S
IDETONE CANCELLATION
.............................................................................................................................. 12
13.2 AC
IMPEDANCE
............................................................................................................................................. 12
14 FURTHER ADJUSTMENTS .......................................................................................................................... 13
14.1 F
REQUENCY RESPONSE SHAPING
: T
RANSMIT
................................................................................................. 13
14.1.1 Microphone gain setting....................................................................................................................... 13
14.1.2 Tx frequency shaping: ......................................................................................................................... 13
14.2 F
REQUENCY RESPONSE SHAPING
: R
ECEIVE
................................................................................................... 14
14.2.1 Receive gain setting: ........................................................................................................................... 14
14.2.2 Rx frequency shaping.......................................................................................................................... 14
14.2.3 Metering pulses filtering....................................................................................................................... 14
15 OFF-HOOK CONDITIONS & DC MASK...................................................................................................... 15
15.1 L
INE CURRENT PATH
...................................................................................................................................... 15
15.2 DC
MASK PATH
............................................................................................................................................. 15
15.2.1 Setting for low DC mask:..................................................................................................................... 15
15.3 S
PEECH MODE
.............................................................................................................................................. 16
15.4 DTMF
DIALING
............................................................................................................................................. 16
15.5 P
ULSE DIALING
.............................................................................................................................................. 16
15.6 P
RE-DIGIT
, I
NTER-DIGIT ,INTER-TONE AND ACCESS PAUSES
............................................................................ 17
16 HOOK TRANSISTOR OPTIONS................................................................................................................... 17
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16.1
ELECTRICAL REQUIREMENTS
.......................................................................................................................... 17
16.2 S
INGLE BIPOLAR TRANSISTOR
........................................................................................................................ 17
16.3 B
IPOLAR DARLINGTON TRANSISTOR
............................................................................................................... 18
16.4 VMOS-FET
WITH SURGE PROTECTION
.......................................................................................................... 18
16.5 VMOS-FET
WITH OVERCURRENT PROTECTION
.............................................................................................. 18
16.6 C
URRENT LIMITING
........................................................................................................................................ 19
16.7 O
VERVOLTAGE PROTECTION OF THE
PCB:..................................................................................................... 19
16.8 DC-
MASK FOR VARIOUS HOOK TRANSISTOR ARRANGEMENTS
.......................................................................... 20
17 SHUNT- AND RINGER TRANSISTORS ..................................................................................................... 20
18 ON-HOOK CONDITIONS .............................................................................................................................. 20
18.1 Q
UIESCENT CURRENT PA TH
........................................................................................................................... 21
19 RINGING MODE ............................................................................................................................................ 21
19.1 R
INGING FREQUENCY COMPARATOR
.............................................................................................................. 21
20 OSCILLATOR INPUT .................................................................................................................................... 21
21 EMC & RFI ISSUES....................................................................................................................................... 21
21.1 T
ECHNOLOGY
:.............................................................................................................................................. 21
21.2 L
AYOUT HINTS
: ............................................................................................................................................. 21
21.3 EMC
BLOCKING PARTS
: ................................................................................................................................ 22
21.4 B
LOCKING OF
AGND: ................................................................................................................................... 22
22 BOARD SCHEMATIC.................................................................................................................................... 23
23 BOARD LAYOUT........................................................................................................................................... 24
24 PART LIST..................................................................................................................................................... 25
25 APPLICATIONS............................................................................................................................................. 26
26 LIABILITY AND COPYRIGHT STATEMENT................................................................................................ 27
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1. Data Sheet SA2532KA/B
2. Pin-out Comparison SA2531 - SA2532
3. Application Note for Speaker Phone: Application Note SAN2202
4. Application Note for uC interface : Application Note SAN3010
5. Application Note for the Extraction of Power : Application Note SAN3020
6. Application note for using Dynamic Mic : Application Note SAN3021
AN1500 Application Note (this document): AN1500 Demo Board Schematic Rev.: B DB1500I Demo Board Layout Rev.: 1.0
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
16
17
18
19
20
21
22
23
24
25
26
27
28LS RO1 RO2
VDD
A
GND
STB
CI
MO
LLC
HS/DPN
OSC
MODE OUT
C4 C3
RI LI VSS CS M2 M1 MODE FCI R1 R2 R3 R4 C1 C2
SA2532K
3 Other applicable documents and papers
4 Revision status
5 SA2532K Pin Layout .
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The SA2532K device was developed to provide “plug & play” solution for the Indian DOT, emphasizing high performance voice transm ission and reception. In spite of the fact that voice transmission and reception are the most vital features in telephony, they are very often ignored or given lower priority compared with som e more or less useless non-voice features. No comprom ises were accepted during the des ign phase of the SA2532K, which is based on the SA2531/2 speech circuit and which supersedes even the hardest PTT requirements worldwide.
The dialler part is based on a long history of producing a wide range of dialer circuits with user-fr iendly features in compliance with various national PTT regulations. This knowledge enabled us to develop a specific product to meet with DOT type approval.
The last piece in the puzzle to complete the full picture of the first CMOS single chip POT was the tone ringer. A ring frequency discrimination circuit was implemented to avoid false “bell-tinkle” during pulse dialing from a parallel telephone. The 3-tone melody generator provides the ringing signal.
Note: all the subsequent component numbering is ref e r enced t o the AN1500 schematic, shown in pt.22
The SA2532K is the rare combination of advanced technology and down-to-earth simplicity providing easy and uncomplicated design effort for the telephone manufacturer. No fussing ar ound: Simply go by the straight forward guidelines supplied by a highly experienced application group. No technology stress but appealing functionality. See Fig. 1 for configuration locations:
Fig. 1: Demo board configuration
6 General Description
7 Demo board configuration
J2: Dial Mode Selection
Line connector
Handset Connector
J3: line loss compensation selector
Sidetone Network
Ringer Capsule Connector
J1 :Line terminal selection
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7.1 Setting a/b line connection
J1 allows selection of a/b line term inals to easily adapt the demo board to various PTT line connections:
7.2 Connecting a handset
A handset connected at Z2 should have the following connections:
remark: observe polarity of the electret microphone
7.3 Setting dialing mode
By J2, a selection of 3 different dialing modes can be made, 2 pulse (=LD) dialing modes and a DTMF dialing mode.
If LD Mode is selected then it is possible to switch into MF mode by pressing the ! key but the mode will return to LD after a hookswitch operation or after a Recall (flash). In LD m ode pulsing is at 10 pulses per second.
7.4 Setting line loss compensation (AGC)
Line loss compensation = line current dependent gain setting of Tx and Rx amplifiers can be set by jumper setting to 3 different modes : high, low and no LLC (=default).
7.5 AC impedance
The Characteristic or output impedance of the SA2532K is set internally to 600Ω. No further components are required. For a complex impedance refer to pt 11.
inner two pins (default) outer two pins (optional)
LD Mode make/break ratio 1:2
LD Mode make/break ratio 2:3
MF Mode
LLC 45 to 75mA LLC 20 to 50mA no LLC
Handset
J2
J2J2
J3
J3
J3
J1
J1
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The user-friendly operating procedures comply with different PSTN and PABX systems worldwide. By choosing between the total of 19 keys it is possible to fit the SA2532K into most telephone designs.
The keyboard is connected to 8 pins of the SA2532K (C1...C4, R1...R4) by a n*m SPST keyboard matrix. To extend two of the rows, a diode (D9 and D10) are added. This arrangement allows detection of 19 keys on a 4*4 matrix.
8.1 Numeric keys
The numeric k eys (1..0,!,#) are standard number dial k eys for both DT MF and pulse dialing (!and # only DTMF). Additionally the !key can be used for temporary MF switching.
8.2 Flash keys (R,R2)
Selection of flash timing can be made by selecting one of the 2 flash keys :R1= 100ms and R2= 270ms.
8.3 Last number redial key (LNR)
The last number redial facility allows redialing of the last manually entered number by one keystroke. LNR is repeatable after each off-hook. The LNR key also supports the sliding cursor protocol (see pt. 10) to allow convenient redialing with PABX systems.
8.4 Pause key (PAUSE)
This key is to insert a pause in a digit string. Each pause is 2 seconds if inserted within the first 5 digits otherwise a wait function will halt dialling until a PS or LNR key is depressed.
8.5 Tone / Pulse switching
When any of the LD dialing modes is selected (see pt. 7.3), a switch to temporary MF can be performed by pressing the ! key to get into DTMF mode and one of the flas h (R)-keys to get back to pulse dialing. Once in MF mode the mode output LED is active.
Remark: tem porary MF can only be activated, when the initial dialing mode s elected by J2 (see pt. 7.3) is in one of the pulse dialing modes.
8.6 Enter/M5
The ENTER key is used to program the m emory (M5). Pressing ENTER followed by the key M5 opens the mem ory location for storing the number.
8 Description of keyboard functions
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The DB1500I demo board is delivered with an SA2532K installed and the key functions are according to the c hip are illustrated below.
Fig. 2: SA2532K keyboard labels
9 Using the SA2532K
MUTE
12
M5
8
7654
3
0
R2
R
#
*9
PAUSE
LNR
ENTER
C1 C2 C3 C4
R1
R2
R3
R4
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To accommodate easy and uncomplicated redialing behind a PABX, a
sliding cursor
protocol is implemented: if a manually entered digit string matches the contents of the LNR memory, pressing LNR will only dial out the remaining digits :
example: desired number 0123456 (where 01 is the access code)
off-hook, manual entry =
01
-wait for dial tone -
23456
- line is busy -on-hook
(LNR contents is 0123456)
off-hook, manual entry =
01
-wait for dial tone - press
LNR
key:
LNR dials out the remaining digits: 23456
The SA2532K is designed for applications requiring a characteristic impedance of 600 Ohms, no connection should be made to CI (pin 7) if a real impedance is required. Should a complex impedance be required a capacitor of approximately 1/10 of the complex part of the impedance should be connected to CI. Every complex impedance consists of a real and complex part. The ac impedance of the SA2532K is calculated by
Z
AC
= Z
SYN
+ Z1
Where : Z1 = the external resistor connected between pin 1(LS) and pin 27 (LI) . This resistor is also used by the device for
current monitoring and sets the DC resistance. To maintain correct operation the value of this resistor should be set to 30 Ohm.
Z
SYN
= the internally synthezised impedance.
For real impedances
Z
SYN
= 19 * Z1
Z
AC
= (19*Z
SYN
) + Z1
Z
AC
= 20 * Z1 = 600 Ohm
If a impedance lower than Z
AC
is required, then a external parallel impedance should be added between LS and
V
SS
. To calculate the resulting AC impedance, any parallel impedance path between LS and VSS should be
considered. For example, if a bipolar line transistor is used, the resistance from the transistors base to VSS (Z
P
) is
in the order of 10K (R10). If a MOSFET is used then Z
P
is in the order of 100K which is negligible.
Z
AC
= 600//Z
P
Care must be taken when selecting the value of ZP since the value chosen should be such that the line transistor is driven into full saturation.
11.1 Demo board measurements:
11.1.1 Definition:
return loss is defined as:
returnloss
Zref Zx Zref Zx
=
+
20*log
where: Zref = the reference AC impedance (= the line termination)
Zx = the AC impedance of the telephone under test
10 Sliding cursor protocol and pause insertion
11 AC impedance of the SA2532K
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11.1.2 Measurement:
Echo return loss (acc ording to BAPT223 ZV5) is measured by bridge balance measurement as shown in Fig.3: R1 and R2 must be matched to 0.1%, the measuring equipment must be isolated from earth and should have an input resistance of >25kΩ. Capacitors C1 and C2 must be >10µF. The Telephone under test is supplied by a (high ohmic) current source and measurements are taken in speech mode with a connected handset.
Fig. 3: Return loss measurement setup
Calculation of results: The sending level, measured in “cal”-position of switch SW is tuned to ps=-10dB
950mV
= 300mV
rms
,thus the sinewave
generator’s level is -4dB
950mV
= 600mV
rms
.The receive level (=pe) is measured in “meas”-position of switch SW.
The echo return loss is then calculated by:
ar
dB
= ps - pe
(ps, pe levels in dB
950mV
)
or
ar
dB
= 20* log (ps / pe)
(ps, pe levels in mV
rms
)
Fig.4 shows some typical results, measured with the DB1500I demo board with Z
ref
= 600Ω, Z
ref
= 220Ω +
820Ω//115nF and Z
ref
= 270Ω + 750Ω//150nF. The board was configured as shown in the schematic, using a single bipolar (2SA1210) line transistor.
Fig. 4: typ. return loss measurement results with the DB1500I demo board
12
14
16
18
20
22
24
26
28
30
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900
f [Hz]
Echo return loss [dB ]
600 Ohms
220+820//115nF
270+750//150nF
12 Sidetone cancellation
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The side tone is probably one of the most important parameters, if not
the
most important par am eter. It determ ines very much the overall instinctive perfor m ance of a telephone since it has direct influenc e on other par am eters. In a subjective test the two most inherent parameters are distortion and side tone, or other parameters directly influenced by those two, e.g. echo, acoustic stability, clearness, etc.
During the design of the SA2532K family considerable ef fort was put into the system definition of the side tone cancellation. It was clear that even the highest side tone cancellation could give an unpleasant harsh distor tion at very large signal levels if no efficient lim iter was provided. This led to the designing of what turned out to be the best “soft clipping” circuit yet developed, surpassing any solution used in a telephone so far.
The encounter is a side tone which is easy to calculate and which gives a well defined cancellation virtually independent of other parameters like return loss (ac impedance) and dynamic range (absolute input signal levels).
12.1 Dual Soft clipping:
The dual soft clipping circuit prevents harsh distortion and acoustic shock in both directions by limiting the maximum output of the Tx/Rx am plifiers at a level which still maintains a non-distor ted signal (see V
AGC
levels in data sheet). If the output of the amplifier is already at the soft clip level and the input level is further increased, then the amplifier’s gain is reduced, so that the output level remains non-distorted at the soft clip level. Even fast input signal peaks are detected because of the f as t attack time (see t
ATTACK
) of the soft clip circuit. Instabilities are prevented by
using a long decay time (see t
DECAY
in data sheet).
12.2 Side tone balance network:
The side tone balance network is simply calculated as: Z
BAL
= Z
LINE
x 10
12.3 Example:
For a line termination of 270Ω+750Ω//150nF the resulting sidetone balance network would be: 2k7 + 7k5//15nF Within the AN2201 application, this would apply to R13= 2k7
R14= 7k5 C4 = 15nF
The family of SA2532K single chip telephones ar e using a double Wheatstone bridge for return loss and side tone cancellation. This unique configuration makes it very easy and uncomplicated to set the side tone network. Fig. 5 explains the principle of the Double W heatstone bridge: F or easier understanding the block diagram is split into two separate diagrams, which only show the relevant components. The components shown in the block diagram represent the following components in the DB1500I schematic:
Z
Line
: the PTT´s AC impedance (external)
Z
1
: R11 = 30
Z
2
: R12 = 300
Z
syn
:Q3
Z
bal
: the sidetone network
R
ref,Zref
: internal resistors
13 The Double Wheatstone principle
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13.1 Sidetone cancellation
Perfect sidetone cancellation is achieved, when the sidetone balance network is m atched to the line im pedance by a factor of 10, which is equal to the matching of the resistors Z2 and Z1. With ideal matching, no differ ential potential of the transm itted s ignal occ ur s at nodes RI and STB and the output of the RX amplifier is 0.
13.2 AC impedance
An internal amplifier contr ols the impedance of Zsyn by matching LI to an internal reference. Part of this internal reference is accessible by pin CI. When no external component is c onnected at that pin, the AC impedance of the circuit is synthesized to 600Ω. When a capac itor is connected at CI, the AC impedance of the chip becomes complex. For correct adaption, the capacitance of CCI should be 1/10 of the line’s complex part.
Fig. 5: Double Wheatstone bridge principle
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14.1 Frequency response shaping: Transmit
Fig. 6: Tx signal path
Transmit frequenc y response shaping is performed by 3 resistors for gain setting and 3..4 c apacitors f or frequenc y shaping:
14.1.1 Microphone gain setting The electret handset microphone is supplied from the constant voltage at LI (#27), filtered by R20 and
C14 (see fig 6). R21 and R23 are the bias resistors of the electret microphone. Transmit gain is set by both selecting the proper microphone type (sensitivity) and by varying R21 & R23. Reasonable values for these resistors are in the range of 1...2.5kΩ (each), which results in a gain adjustment range in the order of 6..8dB.
14.1.2 Tx frequency shaping: Transmit frequency shaping can be done by C11,C13 (high pass) and C12( low pass). R22 can be installed to
attenuate the microphone signal without affecting the frequeny response curve, M1(#23) and M2 (#24)are differential inputs of the mic rophone amplif ier. Please note the proper connection of the
M1 and M2 inputs in respect to the positive and negative side of the microphone. To find the correct values , a SLR (sending loudness ratings) measurem ent with the specific handset used in the
customer’s application must be made.
14 Further Adjustments
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14.2 Frequency response shaping: Receive
Fig. 7: Rx signal path
The receive signal is applied at the Rx am plifier input, RI (#28) and STB (#6) and is available at the diffe rential outputs RO1 and RO2.
14.2.1 Receive gain setting: Rx gain can be set by both the sensitivity of the earpiece and the value of R25.
14.2.2 Rx frequency shaping Receive frequency shaping is done by C15 (low pass) at the Rx amplifier output. C17 impedes the DC path through
RO1, RO2. To find the correct values , a RLR (receive loudness ratings) measurem ent with the specific handset used in the
customer’s application must be made.
14.2.3 Metering pulses filtering If filtering of metering puls es (typ. 12 or 16kHz ) is required (for exam ple in Germany) two blocking filters can be
installed: LBF1 , CBF1 as notch filter at the line input and LBF2 ,CBF2 as notch filter at the Rx amplifier input
Note: since CBF1 is connected at the line side, it must be a .../250V capacitor and LBF1 must be able to drive the maximum line current (≈100mA) without saturation. LBF2 and CBF2 however, can be low voltage, low current components .
The application AN1500, shown with two resonators, gives adequate attenuation of the metering pulses signal. The benefit of this application is, that only one filter (LBF1,CBF1) is used on the high voltage/high current side, while the second notch filter (LBF2,CBF2) is connected at a low voltage/low current node, enabling use of low cost components.
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15.1 Line current path
When going off-hook, SW1/1 short circuits the leakage supply resistor R1 and enables a low-ohmic path from line into the telephone. At the same time SW 1/2 supplies the bas e of Q2 via R7 and R8 and signals a “off-hook” state to the IC´s HS/DP-pin (#10). The base/gate of Q1 is pulled down by Q2 and the SA2532K is started up. V
LI
(pin #27) is regulated to the specified voltage by shunt regulation from Q3. Line current flows through the following path:
La -- RB1 -- Q1 -- R11 -- Q3 -- V
SS
--
RB1 -- Lb
Fig. 8: DC mask & line current path
15.2 DC mask path
The DC characteristics (DC loop resistance) of the application is determined by the following conditions:
Va,b = V
LI
+ V
R11
+ V
CE,Q1
+ 2x(V
f,RB1
)
V
LI
:
The voltage at LI (#27) is shunt-regulated to 4.5V by Q3.
V
R11
:V
R11
= I
line
* R11
, where: R11=30
changing the value of R11 is not recommended, since it affects the following parameters:
AC impedance Tx and Rx gains DTMF level AGC switching positions
V
CE,Q1
: This parameter is mostly affected by the type of hook transistor configuration used, see pt.16
for details
2x(V
f,RB1
)
: Generally, the rectifier bridge must be installed to meet the specification for independence of
polarity.
V
f
is typ. 0,7....0,8V (20...100mA). If lower forward voltages are required, an active
(MOSFET) bridge must be used.
15.2.1 Setting for low DC mask: The standard application regulates the voltage at LI to ≈4.5VDC for line currents >10m A, determining the absolute
level of the DC mask. Lower line currents cause a slope-down of V
LI
, enabling operation down to 5mA . The resulting DC mask fits into most countr ies´ DC mask specs. Some countries however, like Denm ark or Norway require a very low DC mask at line currents below ≈20mA line current. The c onstant voltage level at LI can be lowered to about 4.3V by connecting a 16kΩ-resistor from CI (#7) to Vs s (#26) . With this adaption, the DC m as k is
15 Off-Hook conditions & DC mask
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lowered by only ≈0.2V for line currents >17m A. At lower line currents however, as required for these countr ies, the DC mask is lowered significantly, since slope-down of LI occurs already at line currents <17mA..
Fig. 9 : Example for low DC mask: Denmark
Fig.10 shows a typical example for a low DC mask setting com pared with the DC-m ask spec s for Denm ark ( ETS 300 001: March 1996) : the solid line indicates the DC m ask with a 16kΩ resistor connected at CI, while the dotted line shows the DC mask of the original AN1500 A0 version with a single PNP hook transistor (ref. pt.16). Note: When connec ting a resistor at CI, AC im pedance, DT MF level, T x/Rx gains and LLC gain cur ves are slightly changed. Therefore, after installing a resistor at CI, the above parameters must be readjusted.
15.3 Speech mode
In speech mode, shunt regulation (by Q3) is active and line c ur rent flows as described in pt 15.1. At the s ame time, both Tx and Rx amplifiers and 2 wire-4 wire conversion circuits are active.
15.4 DTMF dialing
During DTMF dialing the same line conditions as in Speech mode apply, except that speech is m uted in both directions and a confidence tone is sent to the Rx amplifier. The DTMF signal is modulated to the line by controlling the shunt transistor, Q3. During inter-digit pauses speech is also muted.
15.5 Pulse dialing
With pulse dialing, the line has to be interrupted during “break” periods and short circuited during “make” periods. For example, “LD 60/40 10pps” means: break/make ratio is 60:40 with 10 pulses per second = The dialing pulse is a
60ms break
(line interrupt) followed by a
40ms make
(line short circuit). Dialing number “1” will result in one dialing pulse, total time = 100ms. Dialing number “0” will result in 10 dialing pulses, total time = 10*100ms = 1sec.
Line break pulses are performed by Q1 being switched off . The on-off c ontrol signal is output from the HS/DP pin (#10) switching Q2 (and in turn Q1) on and off.
DC mask: Denmark
-1
1
3
5
7
9
11
13
15
0 5 10 15 20 25 30 35 40
I line [mA]
Ua,b [V]
CI = 16k CI = n.c. DC mask UL DC mask LL
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Make pulses are perfor med by Q3 with Q1 being switched on. The base of Q3 (=pin CS, #25) is pulled to VSS, resulting in VLI = VBE ≈ 0.7V. CS is pulled low during the complete dialing period of one digit, which means in worst c as e (dialing number “0”) the circuit cannot be supplied from line and m us t be buff ered by the V
DD
-cap, C9. Therefore C9 must be big enough to
supply the active circuit for 1 second.
15.6 Pre-digit, Inter-digit ,inter-tone and access pauses
During pulse and DTMF dialing, several pauses must be added (see also: data sheet):
pre-digit pause (PDP): Pause between CS=low and first break (pulse dialing only)
inter-digit pause (IDP): Pause between pulse dialed out numbers, from last “make” to next PDP
inter-tone pause (ITP): Pause between DTMF dialed out numbers
access pause (AP): manually inserted pause in a digit string (see pt. 7.8)
The following tables give an overview of the advantages and disadvantages of 3 different types of hook transistor arrangements: single bipolar PNP, PNP darlington and MOSFET. Any of these configurations can be installed on the demo board. Just check for corresponding part name on the PCB layout.
16.1 electrical requirements
Both hook transistor (Q1) and driver transistor ( Q2) m ust be >=200V types, Q1 mus t have an IC >100mA. If single PNP configuration is used, the transistor m ust have a gain
IC IB
100
at IC=100mA. The driver trans istor (Q2) m ust
have enough gain to be in full saturation at high line currents ( if driving a bipolar hook transistor ).
recommended types:
Q1 Q2
2SA1210, MPSA92,BSS92 (depending on configuration) BSP92 (SMD) KSA1156Y
2N5551
MPSA43
BF820 (SMD)
16.2 Single bipolar transistor
Schematic
+-
lowest DC mask at low currents
just one transistor
Transistor type must have a gain
IC IB
100
at IC=100mA
high on-resistance at high
currents slightly affects gains and DTMF level
10kΩ base resistor (R4) affects
AC impedance
16 Hook Transistor options
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16.3 Bipolar darlington transistor
Schematic
+-
low cost
high DC mask at low currents
may be tight to spec limits for some PTTs
2 transistors
10kΩ base resistor (R4) affects
AC impedance
16.4 VMOS-FET with surge protection
(surge protection = R3 =20Ω may also be used with bipolar hook transistor options)
Schematic
+-
powerless switching
low on-resistance
low DC-mask
excellent surge protection
gate resistor (R5) does not affect
AC impedance
MOS handling required
higher cost than bipolars
few vendors
Principle: the source voltage is limited to ≈10V (D6; see schematic) in off-hook state . High voltage peaks induced at line will generate a high positive voltage drop across R3, lifting the gate voltage over the source voltage and thus cause the (P-channel) Transistor to shut off.
16.5 VMOS-FET with overcurrent protection
(overcurrent protection =R3,Q5 may also be used with bipolar hook transistor options)
Schematic
+-
powerless switching
low on-resistance
lowest DC-mask
adjustable overcurrent protection
gate resistor (R5) does not affect
AC impedance
MOS handling required
higher cost than bipolars
few vendors
extra (low cost) transistor
required
Principle: the line current generates a voltage drop across R3. If this voltage drop is >0.7V, C-E of Q5 is on and shuts Q1 off by short circuiting its Gate/Source voltage. The shutoff current is calculated by I
shutoff
= 0.7V / R3 ; installed = 0.7V/3.9 Ω= 180mA
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16.6 Current Limiting
Fig. 9 : Example of current limiting circuit
Principle: the line current generates a voltage drop across R6. If this voltage drop is >0.7V the Q6 switches on effectively shutting off Q9. The 2W resistor R4 is used to dissipate the power generated as a result of the current through and voltage across C-E of Q9. I
shutoff
= 0.7V / R6
16.7 Overvoltage protection of the PCB:
Additionally to the protection measures described in pt. 16.4 and 16.5 it is highly advised to install an additional surge protection device directly at the a- and b- terminals. The maximum C-E breakdown voltages of the line and driver transistors are:
transistor type (line) V
CEO
,V
(BR)DSS
transistor type (dri ver) V
CEO
BSS 92,BSP92 200V MPS-A42, KSP42 300V MPS-A 92 300V MPS-A43,KSP43 200V 2 SA 1209 160V 2N5551 160V 2 SA 1210 200V
The clamping voltage of a 150V-varistor can be up to 400V at 5 Amp. clamping c urrent. In other words, it m ay not be able to protect the line transistor at very high surge spikes.
10V
C2
10u
Q9
MPSA92
Q7
QMPSA92
Q8
QMPSA92
Q6
BC327
Q5
MPSA43
Q3
QMPSA43
R6
10
R4
820 2W
R7
100
R5
22k
R3
15k
R10
1000k
R2
150k
R1
220k
R8
30
TP10
TP2
TP7
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16.8 DC-mask for various hook transistor arrangements
Fig. 9 shows a typical DC mask graph for the optional hook transistor arrangements: MOSFET with overcurrent pro-tection, MOSFET with surge protection, single PNP and PNP darlington . The X-scale shows line current in mA and the Y­scale shows the voltage across the a- and b­terminals. Check with your application’s PTT require- ments to find the arrangement that fits best into the specification.
(see also: pt 15.2.1: setting for low DC mask)
Fig. 11: DC mask for various
hook transistor options
Q3 is used to shunt excess line current to VSS to maintain a constant voltage on LI (#27). It is also used for DTMF line modulation and short circuits the speech part during pulse dialing
(ref. Fig.8)
.
The transistor must be capable of driving >100mA and have a typ. gain B >=100. Q4 is used to switch the piezo ringer on and off, it can be any NPN single or darlington transistor capable of driving
100mA at 25V U
CE
.
recommended types:
Q3 Q4
BC327-16 BCX 51-16 (SMD)
BC547
BC517 (Darlington)
BCV27 (SMD- Darlington)
In on-hook state the circuit is supplied by a very small current to maintain retention of stored num bers and ringing melody. The hook transistor is off and the HS pin (#10) is f orced to zero by R8 and R9//Q2
B,E
. The IC is powered
down, only a very small current flows from line to m aintain V
DD
and thus retention of stored m emories and ringing
melody. The DC resistance of the application in this state is >5MΩ (= the value of R1).
2
3
4
5
6
7
8
9
0 5 10 15 20 25 30 35 40 45 50
I Line [mA]
Ua,b [V]
MOSFET with surge protection single PNP (2SA1210) bipolar darlington MOSFET with current protection
17 Shunt- and Ringer Transistors
18 On-hook conditions
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18.1 Quiescent current path
La -- R1 (determines on hook DC resistance) -- RB1 -- R15 -- VDD (C9 // D1) V
SS
-- RB1 -- Lb
If the telephone is disconnected from line memories are not lost since C9 keeps charging V
DD
for a limited period of
time. The absolute time span depends on the quality (internal discharge) of C9 and the leakage resistance of D1.
In on-hook state the circuit is s upplied by a very small current to maintain the retention of stored num bers and the ringing melody Frequency discrimination assure s that the tone ringer is activated only when a valid ring signal is applied and not when pulse dialing from a parallel telephone (false “bell-tinkle”).
19.1 Ringing frequency comparator
The ring signal is checked at pin F CI (#21) for a valid ringing fr equency. As soon as a signal is applied to the line the internal “ring frequency detector” will start, provided that the signal level at FC I is above the trigger thres hold (
2/3 V
DD
) . If the frequency is within the specified range the m elody generator will send a bitstream out of MO ( #8), charging the piezo ringer via Q4 and discharging it via D5 and an internal high voltage transistor. As soon as a non­valid or missing ring signal is detected, the bitstream is stopped and the circuit returns to standby.
Ringing signal path La -- C1 -- R2 -- RB1 -- C8//D4 (charges piezo ringer supply) -- C8//D4 (charges V
DD
)
V
SS
-- RB1 -- Lb
another path exists from C1 -- D2 -- R3 to FCI // C2 // R4 for the ringing frequency detector input.
20 Oscillator input
A 3.58MHz ceramic resonator (recom m ended type MuRata CSA 3.58MHz ) must be connec ted at OSC (#11). T he parallel capacitor C10 is to trim the oscillation frequency (not required with the recommended resonator type).
The exact resonant frequency should not be measured at the OSC input directly, because the capacitive load of the Oscilloscope probe will shift the oscillation frequency. DTMF frequencies are derived from the resonant frequency, if these frequenc ies (see DTMF f requency standards or data sheet) are not centered, the oscillator must be trimmed.
EMC
(electromagnetic compatibility) and
RFI
(radio frequency interference) is a major concern in most PTT approvals. And due to the upcoming digital networks (GSM, CDMA, DECT) also a featur e which can be “heard” by the user. Therefore it is a major headache for telephone designers, since EMC testing is generally done with finished designs and failing EMC tests may result in adding expensive components, like coils, chokes etc. Much can be done by considering EMC from the very beginning ! The m ost important factors are IC tec hnology, layout and placement of EMC blocking components:
21.1 Technology:
Due to SAMES unique CMOS technology the circuits show far less sensitivity to RFI than bipolar circuits which
makes EMC a much easier task.
21.2 Layout hints:
19 Ringing mode
21 EMC & RFI issues
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As a common r ule, V
SS
ground planes should be as large as possible. “Bottlenec ks” and long distances in the
ground path should be avoided.
Additionally, long distances between LI (#27) and the Emitter of the shunt transistor (Q3) should be avoided.
Therefore, Q3 should be placed near the IC pins : collector = pin #26 =Vss, base = pin #25 = CS, emitter = pin #27 = LI.
21.3 EMC blocking parts:
Connections for blocking c omponents, preferably ceramic capacitors ( far less cost than coils) should be alr eady
considered in the layout design. These capacitors should be connected as close to the IC (or line/handset
connector) pins as possible with a low-ohmic c onnection to V
SS
. SMD caps have best perform ance for EMC
blocking because of short leads and they can be placed directly underneath the IC at the solder junction. If the use of SMD components is not possible, leaded ceramic capacitors can be connected at top PCB side as
shown in the demo board’s layout. Refer to EC1..EC7 on both schematic and layout. The actual number of required EMC blocking components in the customer’s design cannot be predicted, since
EMC performance is influenced by many other factors, like telephone assembly, wire lengths etc.
21.4 Blocking of AGND:
For SA2532K EMC designs, it is very effective to block the AGND-pin (#5) with an inductor of ≈150nH or
higher. This small inductance can be installed without extra cost by a printed coil with ≈8..10mm diameter and
5 turns (see PCB layout).
How to calculate the inductance of a printed spiral coil:
where: n = number of turns d
o
= outer diameter in cm
d
i
= inner diameter in cm
Example: The printed coil used in the DB1500I layout has the following dimensions (see Fig.12): d
o
= 8.2 mm
d
i
= 2.6 mm
Fig. 10:printed coil on DB1500I
n = 5.5
PCB for EMC protection
Note: Instead of a printed coil, a helical air-coil (7mm diam eter, 7..9mm length, 5..7 turns) made by a piece of copper wire may also be used.
[]
()
L
nd d
dd dd
nH
oi
oi oi
•+
+
− +
 
 
1075
1272
2
.
.
[]
()
LnH
nH
•+
+
− +
 
 
=
1075 55 082 026
1272
082 026 082 026
146
2
....
.
.. ..
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sam es
sam essam es
sam es
22 Board Schematic
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
A
B
C
D
Q_b
BSS 92
Q2_a
BSS 92
VR1 VDR
W
LC
C
LA
Z1
LINE
JMP
8
6
4
2
7
5
3
1
HG
FE
DC
BA
J1
3
1
24ON
OFF
SW1_a
1
3
4
2
IC2
BRIDGE
2
1
Z3
Ringer
7
ON
5
OFF
6
8
SW1_b
Q4
BC 547B
Q2
MPSA 45
JUMPER
4
3
2
1
DC
B
A
J3
JUMPER
4
3
2
1
DC
BA
J2
Q1B
MPSA 92
Q1A
MPSA 92
Q3
BC327
Q_c
2SA 1210
Q1_a
BC 557
D4
24V
D6
10V
D2
12V
D11
5V6
D_a
12V
D_b
12V
LED2
TONE
X1
3.58 MHz
S17 LNR
S16 R2S15 R1S14 PAUSES13 #
S12 *S11 0S10 9S9 8
S8 7S7 6S6 5S5 4
S4 3S3 2S2 1S1 M UTE
+C8
10u/25V
+
C5
1U/10V
+
C9
470u/16V
+C6
10u/36V
+C14
100u/25V
+C16
100U/6V
D10
D5
1N4148
LE1
F2
F1
M2
M1
Z2
HANDSET
C2
10N
C12
X
C10 22p
C15
X
C11
10n
C1
680n/250V
C13
10n
R22 X
R10
10K
R4 220K
R11
30
R14 7K5
R12 300
R17 100K
R15 330K
R13
100K
R2
2K2
R1
5M1
R3
330K
R18
510
R7
220K
R8
150K
R9 1M
R20
2K2
R21 1K1
R26
1K
R25
X
C17
10u
R23 1K1
R_c
100K
R10C
10K
R10B
100K
R10A
10K
R1_a
100K
R1_b
100K
R2_b
20
R2_a
3.9
SA2532K
MODE_OUT
LS
LLC
MODE
MO
HS/DP
CS CI
STB
RI
FCI
LI
D
V DSS
V
OSC
R4
R3
R2
R1
C4
C3
C2
C1
RO2
AGND
RO1
M2
M1
IC1
aba bab
c
c
c
c
ba
23
24
3
2
5
12
16 15 14 13 20 19 18 17
11
26
4
9
22
8
10
7
25
6
28
27
1
21
3
5
4
2
4 3 2
1
*
0
#
R2
R1
987
PAUSE
654
LNRMUTE
321
Keypad Layout
2. MOSFET 3. Single PNP
1. MO S F E T with current lim it
Line Transistor Options
R13 1K8
C4
C7
15nF
10nF
SAMES Telecom
3rd March 1997Date :of
Single Chip Telephone Application Circuit
Rev : B
Sch.
Sh
Pn#
SA2532KA/B
01 01
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23 Board Layout
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24 Part list
Designator Part Type Description
C1 680n/250v Ringer Capacitor C2 10n Anti aliasing filter, ring frequency detector
C3 not fitted (hookswitch filter) C4 not fitted (sidetone network)
C5 1u DC-AC separation, RX amplifier C6 10u/35v DC-AC separation, RX amplifier
C7 not fitted
C8 10u/30V Filter and buffer for ringer supply C9 470u/16v Vdd supply capacitor C10 Oscillator fine tuning C11 10n TX response shaping, DC-AC separation
C12 TX response shaping (low pass) (not fitted)
C13 10n TX response shaping, DC-AC separation C14 100u/25v Electret handset microphone supply filter
C15 10n RX Response shaping (not fitted)
C16 100u/25v Analogue ground filter C17 10u DC-AC separation RX Output
CBF1 .../250V Metering pulses blocking filter (not fitted)
CBF2 ..../10V Metering pulses blocking filter (not fitted)
D1 12V Gate voltage protection for MOSFET transistor (not fitted)
D2 12V Ringer voltage clamping, FCI input protection
D3 not fitted
D4 24V Ringer voltage limitation D5 1N4148 (or LED) Piezo ringer discharge (LED for ring indicator) D6 10V Surge protection
D7-D9 1N4148 not fitted
D10 1N4148 Keyboard D11 5v6 Vdd limitation
EC1-EC6 1n EMC blocking capacitors (not fitted)
IC1 SA252K Single Chip Telephone IC2 DF06 Rectifier bridge J1 Line Line connector pin selection J2 Mode Dialling mode selector J3 LLC Line Loss compensation selector
J4 not fitted
J5, J6 (short circuited) Simulate on-resistance of keypad
LBF1 not fitted Metering pulses blocking filter, must not be in saturation at Iline max LBF2 not fitted Metering pulses blocking filter
LE1 EMC filter (printed on PCB)
LED1 not fitted n/a
LED2 LED Tone Indicator (SA2532K)
Q1 BSS92 Hook transistor for Mosfet option (not fitted)
Q1A,B MPSA92 Hook transistor for PNP Darlington option
Q1C 2SA1210 Hook transistor for single PNP option (not fitted)
Q2 MPSA45 Driver transistor for Q1 Q3 BC327 Line current shunt transistor Q4 BC547B Ringer driver transistor
Q5 BC557 Current limiter transistor (not fitted)
R1 5.1M Leakage current limitation R2 2K2 Ringing impedance R3 330k FCI input protection and voltage divider R4 220k Voltage divider
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Designator Part Type Description
R5 not fitted R6 not fitted Line Current sensing resistor for Q5
R7 220k Pull-up resistor, HS input current limitation R8 150k Base resistor for Q2 R9 1M Base shunt resistor for Q2 R10 10k Base/gate series resistor for Q1 R11 30 Sensing resistor for DC-mask and Line current R12 300 Side tone balance bridge resistor R13 2k7 Side tine network R14 3k3 Side tone network R15 330k Leakage current supply during On-Hook
R16 not fitted Ringing impedance
R17 100k Pull-up resistor for Q4 R18 510R Low pass filter for ringer capacitance
R19 not fitted Series resistor for LED1
R20 2K2 Filter for electret hanset microphone supply R21, R23 1K1 Supply for electret microphone
R22 not fitted TX Frequency response shaping R24 short circuited RX Frequency response shaping R25 short circuited RX Frequency response shaping
R26 1K Series resistor for LED2 S1-S17 SPST Keypad Switches SW1 SW-HOOK Telephone Hook switch VR1 150V Varistor, surge protection X1 3.58MHz Ceramic resonator Z1 LINE AMP modular connector
Z2 Handset AMP modular connector Z3 Ringer Piezo ringer connector
Applications based on the SA2531/2 are continuously updated. Ask your local distributor or SAMES sales of f ice f or available papers.
25 Applications
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Disclaimer:
The information contained in this document is confidential and proprietary to South African Micro-Electronic Systems (Pty) Ltd ("SAMES”) and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. T he information c ontained herein is current as of the date of publication; however, delivery of this document shall not under any circum stances cr eate any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this docum ent of any changes in the information contained herein, and SAMES express ly reserves the right to make changes in such inform ation, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the inform ation contained her ein, will func tion without error s and as intended by the designer
.
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888, 33 Eland Street, Lynn East, Koedoespoort Industrial Area, 0039 Pretoria, Republic of South Africa, Republic of South Africa
Tel: 012 333-6021 Tel: I nt +27 12 333- 6021 Fax: 012 333-3158 Fax: Int +27 12 333- 3158
W eb Sit e : http: //www.sames.co .za
26 Liability and Copyright Statement
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