Datasheet MP2611GL Datasheet (MPS) [ru]

Page 1
MP2611
2A, 1-Cell Li-Ion Battery Switching Charger
DESCRIPTION
The MP2611 is a monolithic switching charger with built-in power MOSFETs for a single-cell Li-Ion battery pack. It achieves up to a 2A­charge current that can be programmed through an accurate sense resistor over the whole input range. It can operate from separate inputs for USB or AC adapter: For USB input, the input current limit can be programmed to 500mA and 900mA through the USBM pin to cover both USB2.0 and USB3.0 standards.
The MP2611 regulates the charge current and battery voltage using two control loops to realize highly accurate constant-current charge and constant-voltage charge. A 100% duty cycle can be achieved when battery voltage is close to the input voltage due to the high-side P-Channel MOSFET.
Battery charge temperature and charging status are always monitored for each condition. Two status-monitor output pins indicate the battery charging status and input status. The MP2611 also features internal reverse-blocking protection.
The MP2611 is available in a 3mm x 4mm QFN14 package.
For USB and Adapter Power
FEATURES
4.5V-to-6V Operating Input Voltage
Up to 100% Duty Operation.
Up to 2A Programmable Charge Current
±0.5% Battery Voltage Accuracy
Separate Inputs for USB and AC Adapter
Fully-Integrated Power Switches
Programmable Input Current Limit for the
USB Port
No External Reverse Blocking Diode Required
Charging Operation Indicators
Programmable Safety Timer
Thermal Shutdown
Cycle-by-Cycle Over Current Protection
Battery Temperature Monitor and Protection
APPLICATIONS
Smartphones
Portable Hand-Held Solutions
Portable Media Players
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page.
“MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc.
TYPICAL APPLICATION
AC Adapter
Input
USB Port
R3
R
R1
R2
NTC
1.5k
1.5k
22uF
C2
22uF
C1
C3
1uF
4
11
12
6
13
USBIN
STAT1
STAT2
VREF33
NTC
1
ACIN
MP2611
AGND
5
SW
CSP
BATT
PGND
EN
USBM
TMR
2.2uH
L
3
9
8
2
10
7
14
C
TMR
0.1uF
ON
OFF
R
ILIM
RS1
50m
C4
22uF
1-cell
battery
MP2611 Rev. 1.12 www.MonolithicPower.com 1 12/7/2012 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved.
Page 2
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
ORDERING INFORMATION
Part Number* Package Top Marking
MP2611GL QFN14 (3x4mm) 2611
* For Tape & Reel, add suffix –Z (eg. MP2611GL–Z);
PACKAGE REFERENCE
TOP VIEW
1
2
3
4
5
6
7
EXPOSED PAD
ON BACKSIDE
ABSOLUTE MAXIMUM RATINGS
(1)
ACIN ........................................................... 7.5V
USBIN......................................................... 7.5V
SW ..................................... -0.3V to (V
+ 0.3V)
IN
CSP, BATT .......................................-0.3V to 6V
All the Other Pins..............................-0.3V to 6V
Continuous Power Dissipation (T
=25°C)
A
(2)
............................................................. 2.6W
Junction Temperature...............................150°C
Lead Temperature ....................................260°C
Storage Temperature................. -65°C to 150°C
Recommended Operating Conditions
(3)
ACIN ..................................................4.5V to 6V
USBIN................................................4.5V to 6V
Operating Junction Temp. (T
)..-40°C to +125°C
J
14
13
12
11
10
9
8
Thermal Resistance
(4)
θ
JA
θJC
QFN14 (3mm x 4mm) ............. 48 ...... 10... °C/W
Notes:
1) Exceeding these ratings may damage the device.
2) The maximum allowable power dissipation is a function of the
maximum junction temperature T ambient thermal resistance
. The maximum allowable continuous power dissipation at
T
A
any ambient temperature is calculated by P (MAX)-TA)/JA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage.
3) The device is not guaranteed to function outside of its
operating conditions.
4) Measured on JESD51-7, 4-layer PCB.
(MAX), the junction-to-
J
, and the ambient temperature
JA
(MAX) = (T
D
J
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Page 3
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
ELECTRICAL CHARACTERISTICS
(5)
V
= 5V, TA= 25°C, Unless Otherwise Noted.
IN
Parameters Symbol Condition Min Typ Max Units
AC Input
ACIN Operating Range V
ACIN Under Voltage Lockout (UVLO) Rising Threshold
ACIN Under Voltage Lockout (UVLO) Threshold Hysteresis
Switching Frequency fS 1.5 MHz
Constant Charger Current ICC RS1=50m 1.8 2 2.2 A
High-side PFET On Resistance R
Low-side NMOS On Resistance R
High-side PFET Peak Current Limit 3 3.5 A
Dead Time 10 ns
4.5 5 6 V
ACIN
3.55 3.75 3.95 V
V
UVLO
200 mV
H_DS(ON)
L_DS(ON)
130 m
200 m
Supply Current IIN
EN =0V, No load
EN =4V
2.0 mA
20 A
USB Input
USBIN Operating Range V
USBIN Under Voltage Lockout (UVLO) Rising Threshold
USBIN Under Voltage Lockout (UVLO) Threshold Hysteresis
USB Input Current limit I
4.5 5 6 V
USBIN
3.55 3.75 3.95 V
V
UVLO
200 mV
R
=82.5k,
USB_LIM
ILIM
V
= 5V, V
USBIN
R
=45.3k,
ILIM
V
= 5V, V
USBIN
BATT
BATT
=4V
=4V
450 500 mA
810 900 mA
High-side PFET On Resistance 110 m
USB Supply Current
EN =0V, No load
EN =4V, No load
2.0 mA
30 A
Battery Charger
Terminal Battery Voltage V
BATT_FULLVIN
Battery Over-Voltage Threshold V
Recharge Threshold at V
V
BATT
BOVP
RECHG
=5V 4.179 4.2 4.221 V
VIN=5V 4.26 4.34 4.42 V
4.0 V
Recharge Hysteresis 100 mV
Trickle-Charge Threshold VTC 3 V
Trickle-Charger Hysteresis 300 mV
Trickle-Charge Current ITC 10 15 %I
Termination Charge Current IBF 5 10 15 %I
Maximum Current-Sense Voltage (CSP to BATT)
STAT1/STAT2 Open-Drain Sink Current V
100 mV
=0.3V 9 mA
DRAIN
CC
CC
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Page 4
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
ELECTRICAL CHARACTERISTICS (continued)
(5)
V
= 5V, TA= 25°C, Unless Otherwise Noted.
IN
Parameters Symbol Condition Min Typ Max Units
VIN Min Head-room (Reverse Blocking) VIN-V
CSP, BATT Current I
CSP,IBATT
Charging Disabled 1 µA
Protection
Trickle-Charge Time C
Total Charge Time C
NTC High Temp. Rising Threshold V
NTC Low Temp. Falling Threshold V
Thermal Shutdown
(6)
T
TH_HighRNTC
TH_Low
SHTDWN
R
TMR
TMR
=NCP18XH103,50°C 30 32 34 %V
=NCP18XH103, 0°C 72 74 76 %V
NTC
EN Logic
EN Input Low Voltage
EN Input High Voltage
0.8 V
1.2 V
EN =4V
EN Input Current
VREF33 Output Voltage V
VREF33 Load Regulation V
Notes:
represents V
5) V
IN
6) Guaranteed by design..
ACIN
or V
which depends on the input mode. The following is the same.
USBIN
VREF33
VREF33
EN =0V
I
=0 to 20mA 0.2 V
LOAD
200 mV
BATT
=0.1µF 30 min
=0.1µF 180 min
REF33
REF33
150 °C
4
A
0.2
3.23 3.3 3.37 V
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Page 5
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL CHARACTERISTICS
VIN=5V, C1=C2=22µF, C4=22µF, C Simulator, Unless Otherwise Noted.
BATT Voltage Accuracy vs. Temperature
AC/USB Mode
0.8
0.6
0.4
0.2
0.0
-0.2
-0.4
-0.6
-0.8
-1.0
-1.2
-1.4
-1.6
-40-25 -10 5 20 35 50 65 80 95110125
1.0
0.8
0.6
0.4
0.2
0.0
-0.2
-0.4
-0.6
-0.8
-1.0
-40-25-10 5 20 35 50 65 80 95110125
=0.1µF, L=1.5µH, RS1=50m, R
TMR
Charge Current Accuracy vs. Temperature
AC/USB Mode
1.50
1.25
1.00
0.75
0.50
0.25
0.00
-0.25
-0.50
-0.75
-1.00
-1.25
-1.50
-40-25-10 5 20 35 50 65 80 95 110125
=40.2k, Battery
ILIM
USB Current Limit Accuracy vs. Temperature
USB Mode, I
USB_LIM
=500mA
VREF Accuracy vs. Temperature
AC/USB Mode
1.20
1.00
0.80
0.60
0.40
0.20
0.00
-0.20
-0.40
-0.60
-0.80
-1.00
-1.20
-40-25-10 5 20 35 50 65 80 95110125
Quiescent Current vs. Temperature
VEN=0V, AC/USB Mode
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
QUIESCENT CURRENT (mA)
0.4
-40-25-10 5 20 35 50 65 80 95110125
Shutdown Current vs. Temperature
VEN=4V (Disabled), AC/USB Mode
10
9
8
7
6
5
4
-40-25-10 5 20 35 50 65 80 95 110125
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Page 6
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, C1=C2=22µF, C4=22µF, C Simulator, Unless Otherwise Noted.
Breakdown Voltage
AC/USB Mode
4000
3500
3000
2500
2000
1500
1000
500
0
0123456789
INPUT VOLTAGE(V)
=0.1µF, L=1.5µH, RS1=50m, R
TMR
Battery Reverse Current
AC/USB Mode, VIN=PGND/Float
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
1.5 2 2.5 3 3.5 4 4.5 BATTERY VOTLAGE (V)
=40.2k, Battery
ILIM
Shutdown Current
VEN=4V (Disabled), AC/USB Mode
25
20
15
10
5
0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5
INPUT VOLTAGE (V)
Charge Full Voltage Accuracy vs. V
AC/USB Mode
0.100
0.075
0.050
0.025
0.000
-0.025
-0.050
-0.075
-0.100
4.5 4.9 5.3 5.7 6.1 6.5
IN
VREF33 Regulation Accuracy
RS1=50m, AC Mode
0.20
0.15
0.10
0.05
0.00
-0.05
-0.10
-0.15
-0.20
-0.25
-0.30
-0.35
-0.40
-0.45
-0.50
4.5 5.0 5.5 6.0 6.5 INPUT VOLTAGE(V) BATTERY VOLTAGE (V)
V
BATT
Battery Float
=3.7V
Charge Current Accuracy vs. V
IN
AC Mode
0.30
0.20
0.10
0.00
-0.10
-0.20
-0.30
4.5 4.9 5.3 5.7 6.1 6.5 INPUT VOLTAGE(V)INPUT VOLTAGE(V)
USBM Input Current Limit vs. 1000/R
USB Mode
1000
900
800
700
600
500
400
300
200
100
0
USB INPUT CURRENT LIMIT (mA)
0 5 10 15 20 25
ILIM
USBM Input Current Limit Accuracy
USB Mode
30
25
20
15
10
5
0
-5 0 200 400 600 800 1000
I
USB_LIM
SET POINT (mA)
Case Temperature vs. Battery Voltage
RS1=50m, AC Mode
100
80
60
40
20
0
3.0 3.2 3.4 3.6 3.8 4.0 4.2
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Page 7
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, C1=C2=22µF, C4=22µF, C Simulator, Unless Otherwise Noted.
AC Mode Charge Curve
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
CHARGE CURRENT(A)
0.2 0
1.6 1.9 2.2 2.5 2.8 3.1 3.4 3.7 4.0 4.3
BATTERY VOLTAGE(V)
V
ACIN
V
ACIN
=4.5V
=5V
Frequency vs. Battery Voltage
AC Mode
1800
1600
1400
1200
1000
800
FREQUENCY (kHz)
600
400
200
0
V
ACIN
1 1.4 1.8 2.2 2.6 3.0 3.4 3.8 4.2
BATTERY VOLTAGE(V)
=5V
V
V
ACIN
ACIN
=4.5V
=6V
=0.1µF, L=1.5µH, RS1=50m, R
TMR
USB Mode Charge Curve USB Mode Charge Curve
1.6
1.4
1.2
1
0.8
0.6
0.4
CHARGE CURRENT (A)
0.2
0
1.6 1.9 2.2 2.5 2.8 3.1 3.4 3.7 4.0 4.3
BATTERY VOLTAGE (V)
V
USBIN
V
V
USBIN
USBIN
=5.5V
=5V
=4.5V
Frequency vs. Battery Voltage
USB Mode
1800
1600
1400
1200
1000
800
600
400
FREQUENCY (kHz)
200
0
1 1.4 1.8 2.2 2.6 3.0 3.4 3.8 4.2
BATTERY VOLTAGE (V)
V
USBIN
V
USBIN
>5V
=4.5V
(continued)
3
2.5
2
I
1.5
1
I
0.5
CHARGE CURRENT (A)
I
USB_LIM
0
1.6 1.9 2.2 2.5 2.8 3.1 3.4 3.7 4.0 4.3
AC Mode Efficiency in TC/CC Charge
100
95
90
85
80
75
70
65
60
55
50
1.0 1.4 1.8 2.2 2.6 3.0 3.4 3.8 4.2
=40.2k, Battery
ILIM
I
USB_LIM
USB_LIM
V
=2A
USB_LIM
=1.5A
=1A
=0.5A
BATTERY VOLTAGE(V)
=4.5V
ACIN
V
ACIN
BATTERY VOLTAGE (V)
=6V
V
ACIN
=5V
CV Charge
100
95
90
85
80
75
70
65
60
55
50
400 800 1200 1600 2000
V
ACIN
=5V
V
V
ACIN
ACIN
=4.5V
=6V
USB Mode EfficiencyAC Mode Efficiency in
100
95
V
=4.5V
USBIN
90
85
80
75
70
65
60
55
50
V
1.0 1.4 1.8 2.2 2.6 3.0 3.4 3.8 4.2 BATTERY VOLTAGE (V)CHARGE CURRENT (mA)
USBIN
=5V
V
USBIN
=5.5V
200mV/div.
VREF Startup Waveform
V
=3.7V, En On
BATT
V
EN
V
REF33
2V/div.
STAT2 2V/div.
STAT 1 2V/div.
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Page 8
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, C1=C2=22µF, C4=22µF, C Simulator, Unless Otherwise Noted.
BATT Float Waveform
USB/AC Mode
V
IN
2V/div.
V
BATT
1V/div.
V
SW
2V/div.
I
L
500mA/div.
Low Input Voltage Charge State
V
ACIN
1V/div.
V
BATT
1V/div.
V
SW
2V/div.
1A/div.
AC Mode, V
I
L
ACIN
=4.5V, V
BATT
=4.02V
=0.1µF, L=1.5µH, RS1=50m, R
TMR
Low Input Voltage Charge State
V
ACIN
1V/div.
V
BATT
1V/div.
V
SW
2V/div.
1A/div.
AC Mode, V
I
L
ACIN
=4.5V, V
BATT
Low Input Voltage Charge State
V
ACIN
1V/div.
V
BATT
1V/div.
V
SW
2V/div.
1A/div.
AC Mode, V
I
L
ACIN
=4.5V, V
BATT
(continued)
=3.8V
V
ACIN
1V/div.
V
BATT
1V/div.
V
SW
2V/div.
I
L
1A/div.
=4.18V
V
IN
2V/div.
V
BATT
500mV/div.
V
SW
2V/div.
I
L
500mA/div.
=40.2k, Battery
ILIM
Low Input Voltage Charge State
AC Mode, V
ACIN
=4.5V, V
BATT
=4V
TC Charge Steady State
AC/USB Mode, V
BATT
=1.5V
V
ACIN
2V/div.
V
BATT
1V/div.
V
SW
2V/div.
500mA/div.
CC Charge Steady State
AC Mode, V
I
L
ACIN
=5V, V
BATT
=3.8V
500mA/div.
CC Charge Steady State
V
ACIN
1V/div.
V
BATT
1V/div.
V
SW
2V/div.
USB Mode, V
I
L
USBIN
=5V, V
BATT
=3.8V
V
2V/div.
V
BATT
1V/div.
V
SW
2V/div.
200mA/div.
CV Charge Steady State
AC / USB Mode, V
IN
I
L
BATT
=4.2V
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Page 9
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, C1=C2=22µF, C4=22µF, C Simulator, Unless Otherwise Noted.
Power On
V
BATT
2V/div.
V
ACIN
2V/div.
V
SW
2V/div.
I
CHG
1A/div.
AC Mode, V
BATT
=3.8V
V
2V/div.
V
BATT
1V/div.
5V/div.
I
1A/div.
En Off
V
2V/div.
V
BATT
1V/div.
V
SW
5V/div.
I
CHG
1A/div.
AC Mode, V
EN
BATT
=3.8V
V
USBIN
1V/div.
V
1V/div.
V
1V/div.
1A/div.
=0.1µF, L=1.5µH, RS1=50m, R
TMR
Power Off
ACIN
V
SW
CHG
AC Mode, V
BATT
=3.8V
AC Adapter Insertion
V
BATT
ACIN
I
CHG
ACIN
=6V, V
USBIN
=4.5V, V
BATT
(continued)
V
EN
2V/div.
V
BATT
1V/div.
V
SW
5V/div.
I
CHG
1A/div.
=4.1V
V
ACIN
1V/div.
V
USBIN
1V/div.
V
BATT
1V/div.
I
CHG
1A/div.
=40.2k, Battery
ILIM
En On
AC Mode, V
BATT=
3.8V
AC Adapter Removal
V
ACIN
=6V, V
USBIN
=4.5V, V
BATT
=4.1V
V
NTC
2V/div.
V
BATT
1V/div.
V
SW
5V/div.
I
CHG
1A/div.
NTC Control
V
=3.7V
BATT
V
TMR
1V/div.
STAT 2 2V/div.
STAT 1 2V/div.
I
CHG
1A/div.
Timer Out
CTMR=150pF, V
BATT
=3.7V
Short-Circuit Protection
V
IN
2V/div.
V
BATT
2V/div.
V
SW
5V/div.
I
L
1A/div.
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Page 10
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
PIN FUNCTIONS
Package
Pin #
1 ACIN
2 PGND
3 SW Switch Output. Connect to the switched side of the external inductor.
4 USBIN
5 AGND Analog Ground.
6 VREF33 Internal Linear Regulator Reference Output. Powered from ACIN or USBIN.
7 USBM
8 BATT Positive Battery Terminal.
9 CSP
10
11
12
13 NTC
14 TMR
Name Description
AC Adapter Power Input. Bypass ACIN to PGND with at least a 4.7F ceramic capacitor when the pin is not applied for powering.
Power Ground. Voltage reference for the regulated output voltage: Take extra care with its layout. Place this node should be placed outside of the switching diode (SW-pin) to the input ground path to prevent switching current spikes from inducing voltage noise into the part.
USB Power Input. Bypass USBIN to PGND with at least a 4.7F ceramic capacitor when the pin is not applied for powering.
USB Input Current-Limit Set. Connect a resistor from this pin to AGND to program the USB mode input current limit.
Battery Current Sense Positive Input. Connect resistor RS1 between CSP and BATT to sense the charge current.
EN
STAT1
STAT2
On/Off Control Input.
Charging Status Indicator: 1. Charging; 2. End of charge; 3. Charging Suspended;
4. Fault; 5. Invalid Input Supply.
Thermistor Input. Connect a resistor from this pin to the VREF33 and the thermistor from this pin to AGND.
Internal Safety Timer Control. Connect a capacitor from this node to AGND to set the timer. And the timer can be disabled by connecting this pin to AGND.
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Page 11
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
BLOCK DIAGRAM
Figure 1: Functional Block Diagram
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Page 12
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
OPERATION
The MP2611 is a monolithic switching charger with built-in power MOSFETs for a single-cell Li­Ion battery pack. It achieves up to a 2A charge current that can be programmed through an accurate sense resistor over the whole input range. It can operate with separate inputs for USB and AC adapter: For USB mode, the input current limit can be programmed to 500mA and 900mA via the USBM-pin for both USB2.0 and USB3.0.
Charge Cycle (Trickle ChargeÆ CC ChargeÆ CV Charge)
The MP2611 regulates the charge current (I and battery voltage (V
) using two control
BATT
loops to realize highly-accurate constant current (CC) charge and constant voltage (CV) charge.
The device uses the resistor RS1 to sense the battery charge current and amplifies the signal using the internal amplifier A3 (Figure 1). The charge starts in trickle-charge mode (TC, 10% of the constant current I
) until the battery voltage
CC
reaches 3V. If the charger stays in the trickle­charge mode until it triggers a time-out condition, the charging terminates. Otherwise, the charger operates in constant-current charging mode. The COMPI voltage, regulated by the amplifier GMI, determines the duty cycle.
CHG
)
ACIN and USBIN Detection
There are two separate battery charger inputs; ACIN for the AC adapter, and USBIN for the USB port.
ACIN is used as the battery-charger primary power supply. As soon as the ACIN voltage exceeds ACIN UVLO (3.75V), Q1 turns on and Q2 turns off. The adapter charges the battery with up to 2A constant charge current through the step-down DC/DC converter implemented by Q1 and Q3. The charge current can be set by RS1.
If the ACIN input is absent or less than 3.75V, the USBIN can act as the power supply for the battery charger: Q1 turns off and Q2 turns on. USB supply mode uses the input current limit loop so that the threshold can be programmed by connecting a resistor R
from the USBM-pin to
ILIM
AGND.
When ACIN and USBIN are both absent, Q1 and Q2 are completely off and the reverse blocking function blocks the battery reverse-leakage current to the input port.
Note that if ACIN and USBIN are both present, the device selects the AC adapter as the power supply of the charger. However, avoid this practice.
DC/DC Converter
When the battery voltage rises to the constant­voltage mode threshold, the amplifier GMV regulates the COMP-pin and the duty cycle. Consequently, the charger operates in constant­voltage mode.
The MP2611 integrates both the high-side switch and the synchronous low-side switch, which provides high efficiency and eliminates the external Schottky diode.
During normal operation, the high-side switch turns on for a period of time to ramp-up the inductor current at each rising edge of the internal oscillator, and switches off when the peak inductor current rises above the COMP voltage. Once the high-side switch turns off, the synchronous switch turns on immediately and stays on until the next cycle starts (see Figure 1).
The device allows the high-side switch to remain on for more than one switching cycle and increases the duty cycle while the input voltage drops close to the output voltage. When the duty
Figure 2: Li-Ion Battery Charge Profile
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cycle reaches 100%, the high-side switch is held on continuously to deliver current to the output.
Page 13
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
Charge-Full Termination and Auto-Recharge
When the charge current drops below the termination threshold (I
) during the CV charge
BF
phase, the charger ceases charging and the
STAT1
-pin becomes an open drain. The timer will also be reset and turned off. If the battery voltage falls below 4.0V, auto-recharge begins and the timer
restarts a new charge cycle.
Charger Status Indication
STAT1
and
STAT2
are two open-drain NMOS outputs that must connect to the VREF33 output or some other bias power supply through pull-up resistors. Their output logic level combinations indicate three status of the charger:
Table 1: Charging Status Indicator
STAT2
STAT1
Charger Status
Low Low Charging
End of Charge; Faults
Low High
(Thermal Shutdown;
Time-Out; NTC Fault)
Input Power Absent;
High High
V
IN-VBATT
EN
<0.2V;
Disabled
Safety Timer Operation
The MP2611 adopts an internal timer to terminate charging if the timer times out. An external capacitor on the TMR-pin programs the timer duration.
The trickle mode charge time is:
C
t30(minutes)
Trickle_tmr
TMR
0.1F
The total charge time is:
C
×
0.1F
TMR
Where C
t =3 (hours)
Total_tmr
is the capacitor connected from
TMR
TMR-pin to GND. The timer can be disabled by pulling TMR to GND.
The charger can exit the timer-out fault state and initiates a new charge cycle when one of the following conditions occurs:
(a) The battery voltage falls below the auto-
recharge threshold V
RECHG
;
(b) A power-on-reset (POR) event occurs;
EN
(c)
is toggled.
Negative Thermal Coefficient (NTC) Thermistor
The MP2611 has a built-in NTC window comparator that allows it to sense the battery temperature via the thermistor packed internally in the battery. It ensures a safe battery operating environment. Connect an appropriately-valued resistor from VREF33 to the NTC-pin and connect the thermistor from the NTC-pin to AGND. The resistor divider with a dividing ratio depends on the battery temperature determins the voltage on the NTC-pin. Once the voltage at the NTC-pin is out of the NTC window, the MP2611 stops charging. The charger restarts if the voltage re-enters the NTC window range.
Short Circuit Protection
The MP2611 has an internal comparator to check for battery short circuit. Once V
falls below 2V,
BATT
the device detects a battery-short status and the cycle-by-cycle peak current limit falls to about 2A to limit the current spike during the battery-short transition. Furthermore, the switching frequency also folds back to minimize the power loss.
Thermal Shutdown Protection
To prevent the chip from overheating during charging, the MP2611 monitors the junction temperature, T thermal shutdown threshold (T
, of the die. Once TJ reaches the
J
SHTDWN
) of 150°C, the charger converter turns off. Charging restarts when T
falls below 130°C.
J
If a timer-out event occurs, the charging will be terminated and the
STAT1
will become an open
drain to indicate the fault.
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Page 14
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
BATTERY CHARGE TIMING DIAGRAM
Figure 3: Battery Charge Timing Diagram
Note:
7) The
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STAT1
and
are pulled up to VREF33 with an 1k resistor respectively.
STAT2
Page 15
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
OPERATION FLOW CHART
Figure 4: Normal Charging Operation and Fault Protection Flow Chart
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Page 16
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
APPLICATION INFORMATION
Setting the Charge Current in AC Mode
In AC mode, RS1 sets the charge current (I of the MP2611 (see Typical Application). The equation to determine the programmable CC­charge is as follows:
CHG
)
Where V
is trickle charge threshold (3V) and η
TC
is the current charge efficiency. Assume V
USBIN
I
CC_MAX
=5.5V, I
= 2.28A.
USB_LIM
=1.5A , =83%, thus
Assume I
100mV
=
I
CC
=2A, thus: RS1=50m.
CC
Ω
(1)
(A)
)RS1(m
For either AC mode or USB mode, the trickle charge current is given by the following equation:
10%II
CCTC
==
10mV
Ω
(A)
)RS1(m
(2)
Setting the USB Input Current Limit
In USB supply mode, connect a resistor from the USBM pin to AGND to program the input current limit for different USB ports. The relationship between the input current limit and setting resistor is as following:
Where R
I
USB_LIM
is greater than 18.5k so that I
ILIM
=
37000
ILIM
Ω
(mA)
)(kR
(3)
USB_LIM
is in the range of 0A to 2A. If using a resistor smaller than 18.5k, the MP2611 suppresses I applications, use a 45.3k R for USB3.0 mode, and use a 82.5k R (I
to a value less than 2A. For most
USB_LIM
(I
ILIM
USB_LIM
=500mA) for USB2.0 mode.
USB_LIM
=900mA)
ILIM
Note that in USB mode, the MP2611 doesn’t monitor the charge current through RS1 during CC charge phase, but regulates the input current constant at the limitation value I
USB_LIM
. Thus the CC charge current varies with different input and battery voltages. Figure 5 shows the charge current vs. battery voltage curve when V
=5.5V.
USBIN
The maximum CC charge value can be calculated as:
IV
I
CC_MAX
=
USB_LIMUSBIN
V
TC
(4)
(A)
Figure 5: I
Variation with V
CHG
USBIN
=5.5V
For certain battery packs, the CC charge current should never go too high so set the I on the I
CC_MAX
.
USB_LIM
based
Selecting the Inductor
Inductor selection trades off between cost, size, and efficiency. A lower inductance value corresponds with smaller size, but results in higher ripple currents, higher magnetic hysteretic losses, and higher output capacitances. However, a higher inductance value benefits from lower ripple current and smaller output filter capacitors, but results in higher inductor DC resistance (DCR) loss. From a practical standpoint, the inductor ripple current does not exceed 15% of the maximum charge current under worst cases. For a MP2611 with a typical 5V input voltage, the maximum inductor current ripple occurs at the corner point between trickle charge and CC charge (V
=3V). Estimate the required
BATT
inductance as:
Where V
IN
, V
L⋅=
BATT
V-V
I
L_MAX
, and fS are the typical input
V
BATTIN
BATT
(5)
fV
SIN
voltage, the CC charge threshold, and the switching frequency, respectively.
I
L_MAX
is the
maximum inductor ripple current ,which is usually 15% of the CC charge current.
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Page 17
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
=
Δ
For I
=2A, VIN=5V, V
CC
15%I=I
=3V and fs=1.5MHz, the
BATT
(6)
CCL_MAX
calculated inductance is 2.66µH. The maximum inductor peak current must exceed 2.3A. To optimize efficiency, chose an inductor with a DC resistance less than 50m. Choose the inductor 7447745022 from Wurth Corporation with ratings at L=2.2µH/3.5A /36m.
NTC Function
Figure 6 shows that an internal resistor divider sets the low temperature threshold and high temperature threshold at 74%·VREF33 and 32%·VREF33, respectively. For a given NTC thermistor, select appropriate R
and RT2 to set
T1
the NTC window.
The thermistor (NCP18XH103) noted above has the following electrical characteristic:
At 0°C, R
At 50°C, R
NTC_Cold
= 27.445k;
= 4.1601k.
NTC_Hot
The following equations are derived assuming that the NTC window is between 0°C and 50°C:
//RR
NTC_ColdT2
//RRR
+
+
NTC_ColdT2T1
//RR
NTC_HotT2
//RRR
NTC_HotT2T1
According to equation (7) and equation (8), \R
8.7k and R applications, R
= 252.3k. Simplified for
T2
=8.7k and RT2 = No Connect
T1
V
TH_Low
VREF33
V
TH_High
VREF33
==
==
74%
32%
(7)
(8)
=
T1
approximates the values.
Selecting the Input Capacitor
The input capacitors C1/C2 from the typical application circuit absorbs the maximum ripple current from the buck converter, which is given by:
)V(VV
For I
CC_MAX
II
=
CC_MAXRMS_MAX
V
=2A, VTC=3V, V
IN_MAX
IN_MAX
TCIN_MAXTC
(9)
=6V, the maximum ripple current is 1A. Select the input capacitors so that the temperature rise due to the ripple current does not exceed 10°C. Use ceramic capacitors with X5R or X7R dielectrics because of their low ESR and small temperature coefficients. For most applications, use a 22µF capacitor.
Selecting the Output Capacitor
The output capacitor—C4 from the typical application circuit—is in parallel with the battery. C4 absorbs the high-frequency switching ripple current and smoothes the output voltage. Its impedance must be much less than that of the battery to ensure it absorbs the ripple current. Use a ceramic capacitor because it has lower ESR and smaller size that allows us to ignore the ESR of the output capacitor. Thus, the output voltage ripple is given by:
V
O
V
Δ
r
=
O
V
In order to guarantee the
1-
O
O
V
IN
=
(10)
2
Lf8C
SO
±0.5% battery voltage
accuracy, the maximum output voltage ripple must not exceed 0.5% (e.g. 0.1%). The maximum output voltage ripple occurs at the minimum battery voltage of the CC charge and the maximum input voltage.
For V f
=1.5MHz,
S
IN_MAX
=6V, V
r
O_MAX
CC_MIN=VTC
%1.0
=3V, L=1.5µH,
, the output capacitor
can be calculated as:
V
TC
1-
V
IN_MAX
2
8f Lr
SO_MAX
(11)
Figure 6: NTC Function Block
C= =18.5F
O
We can then choose a 22µF ceramic capacitor.
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Page 18
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
PCB Layout Guide
PCB layout is important to meet specified noise, efficiency and stability requirements. The following design considerations can improve circuit performance:
1) Route the power stage adjacent to their grounds. Aim to minimize the high-side switching node (SW, inductor), trace lengths in the high-current paths and the current­sense resistor trace. Keep the switching node short and away from the feedback network.
2) The exposed thermal pad on the backside of the MP2611 package must be soldered to the PGND plane. There must be sufficient thermal vias underneath the IC connected to the ground plane on the other layers.
3) Connect the charge current sense resistor to CSP (pin 9), BATT (pin 8) with a Kelvin contact. Minimize the length and area of this circuit loop.
4) Place the input capacitor as close as possible to the ACIN/USBIN and PGND pins. Place the output inductor close to the IC as and connect the output capacitor between the inductor and PGND of the IC. This minimizes the current path loop area from the SW pin through the LC filter and back to the PGND pin.
5) Connect AGND and PGND at a single point.
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Page 19
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
TYPICAL APPLICATION CIRCUITS
Power-Path Management
Power-path applications require powering the system while simultaneously charging the battery. Traditional designs adopt the simplest battery-fed topology that connects the system to the battery directly. An obvious drawback is that it cannot operate the system with a drained battery.
Figure 7 shows an improved battery-fed topology. The additional circuit between the current sense resistor and the battery works like a variable
Figure 7: Improved Battery-Fed Power-Path Management Structure
resistor. While the battery voltage is less than the preset threshold (less than V MOSFET Q1 turns off. The 5 resistor, R
of 3V), the
TC
, is
P
then in series with the battery to raise the system voltage to 1V (I
=0.2A assumed). As a result,
TC
the system can also operate at low battery voltage. While the battery voltage is high enough, Q1 turns on to short though the R
resistor to
P
reduce power loss.
The power-path auto-selection topology shown in Figure 8 adopts external switches to decouple the system supply and battery charging process. Thus the adapter directly powers the system independent of the battery’s state as long as the adapter is plugged in. If the adapter is absent,
Figure 8: Power-Path Auto-Selection Structure
the battery supplements the system.
Replace M1 and M2 with a power diode each, to reduce the costs. However, the efficiency may decline due to the forward voltage drop of the diode. Even USBIN is not used, a least 4.7F capacitor is necessary connecting the pin to GND.
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Page 20
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
Single Input Port Application
For some portable devices, only one input port that covers both AC adapter and USB port is adopted. The charger is then required to identify the input source (AC adapter or USB port) via an external logic signal from MODE-pin. MODE-pin pulled high indicates an AC adapter is connected, low indicates an USB port source.
Figure 9 shows a single input port application circuit. The MOSFET M1 is used to alter the input source. High-level voltage at MODE-pin turns on the M1 and the charger is then switched from USB input mode to AC input mode. The capacitor C5 and R5 are necessary to realize the soft-start of voltage at ACIN, increase the value if the recommended value in Figure 9 does not work.
Figure 9: Single Input Port Application Circuit –1
Figure 10 shows another single input port application circuit. For the AC adapter input, the high-level signal at MODE-pin turns on the M1 to connect the parallel resistor R4 at USBM-pin. Due to the increased input current limitation, charge current is enlarged. Please refer to the
Input Port
R1
R2
R3
R
NTC
1.5k
1.5k
C3
1uF
C2
22uF
C1
4.7uF
1
11
12
13
6
ACIN
STAT1
STAT2
VREF33
NTC
4
USBIN
MP2611
AGND
5
SW
CSP
BATT
PGND
EN
USBM
TMR
Figure 10: Single Input Port Application Circuit –2
USB input current setting and choose the appropriate resistor based on the actual battery specification. R8 and C5 are necessary for soft tuning on and off of M1 to avoid unexpected USBM reference caused by noise. In addition, a least 4.7F ceramic capacitor connected between ACIN-pin to PGND is necessary to avoid noise interference.
2.2uH
L
3
9
8
2
10
7
14
C
TMR
0.1uF
ON
OFF
RS1
50m
C4
1-cell
22uF
battery
R4
R8
C5
1uF
20
MODE
USB
AC
M1
R
ILIM
2N7002
R7
200k
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Page 21
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
Input OVP Application
For MP2611, the maximum rating of input voltage is only 7.5V. In order to prevent an unmatched adapter from being connected to damage this part, the input over-voltage protection (OVP) is required. Figure 11 shows the application circuit
for the input OVP, where the OVP threshold can be programmed via the resistor divider consist of R4 and R5. For the given parameters below, the OVP threshold is 6.2V and maximum input rating is extended to 18V (Limited by the TLVH431).
Figure 11: AC Input Mode with Input OVP
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Page 22
MP2611 – 2A, 1-CELL SWITCHING CHARGER FOR USB AND ADAPTER POWER
PACKAGE INFORMATION
QFN 14 (3mm x 4mm)
PIN 1 ID MARKING
PIN 1 ID INDEX AREA
0.20 REF
2.90
3.10
TOP VIEW
0.30
0.50
14
0.18
0.30
3.90
4.10
0.50 BSC
8
PIN 1 ID OPTION A
0.80
1.00
0.00
0.05
0.30x45º TYP.
1.60
1.80
BOTTOM VIEW
PIN 1 ID OPTION B R0.20 TYP.
1
7
PIN 1 ID SEE DETAIL A
3.20
3.40
SIDE VIEW
2.90
0.70
0.25
0.50
1.70
RECOMMENDED LAND PATTERN
NOTE:
1) ALL DIMENSIONS ARE IN MILLIMETERS.
2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH.
3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX.
4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5.
5) DRAWING IS NOT TO SCALE.
3.30
DETAIL A
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications.
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Page 23
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