Datasheet MP2481DH Datasheet (MPS) [ru]

Page 1
MP2481
e
r
White LED Driver
36V, 1.2A, 1.4MHz
The Future of Analog IC Technology
DESCRIPTION
The MP2481 is a 36V, 1.2A, white LED driver suitable for either step-down or inverting step-up/down applications. It achieves 1.2A peak output current over a wide input supply range with excellent load and line regulation. Current mode operation provides fast transient response and eases loop stabilization. Fault condition protection includes thermal shutdown, cycle-by-cycle peak current limiting, input over voltage protection, open strings protection and output short circuit protection. The MP2481 incorporates both DC and PWM dimming onto a single control pin. The separate input reference ground pin allows for direct enable and/or dimming control for a positive to negative power conversion. The MP2481 requires a minimum number of readily available standard external components and is available in 8-pin MSOP8E package.
EVALUATION BOARD REFERENCE
Board Number Mode
EV2481-H-00A Step-down
EV2481-H-01A Step-up/down
FEATURES
1.2A Maximum Output Current Unique Step-up/down Operation (Buck-
Boost Mode)
Wide 4.5V to 36V Operating Input Range for
Step-Down Applications (Buck Mode)
0.30 Internal Power MOSFET Switch Fixed 1.4MHz Frequency Analog and PWM Dimming 0.2V Reference Voltage Up to 95% Efficiency 5A Shutdown Mode No minimum LED required Stable with Low ESR Output Ceramic
Capacitors
Cycle-by-Cycle Over Current Protection Thermal Shutdown Protection Open Strings Protection Input Over Voltage Protection Output Short Circuit Protection Available in 8-Pin MSOP8E Package
APPLICATIONS
General LED Illuminations LCD Backlight Panels Handheld Computers Automotive Internal Lighting Portable Multimedia Players Portable GPS Devices
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Quality Assurance. “MPS” and “Th Future of Analog IC Technology” are Trademarks of Monolithic Powe Systems, Inc.
TYPICAL APPLICATION (STEP-UP/DOWN APPLICATION)
Efficiency vs.
4.5V-36V
VIN
OFF
ON
DC or PWM INPUT
C1
1
VDD OVP
5
EN/DIM
6
INGND
3
MP2481
VSS
2
BST
7
Cbs
8
SW
4
FB
L1
D1
C2
3 series, 9 paralleled
R1
R2
Rs
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Step-up/down
90
85
4 series,400mA
80
3 series,400mA
75
3 series,9 paralleded,180mA total
70
EFFICIENCY (%)
65
60
0 5 10 15 20 25 30
INPUT VOLTAGE (V)
Input
Application
Voltage
Page 2
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
ORDERING INFORMATION
Part Number* Package Top Marking
MP2481DH
MSOP8E
2481D
* For Tape & Reel, add suffix –Z (e.g. MP2481DH–Z).
For RoHS compliant packaging, add suffix –LF (e.g. MP2481DH–LF–Z)
PACKAGE REFERENCE
TOP VIEW
SW
VDD
VSS
OVP
FB
1
2
3
4
EXPOSED PAD
ON BACK SIDE
* Do not Connect to Input Ground (INGND)
for Boost, Buck-Boost applications
8
7
6
5
BST
INGND
EN/DIM
*
ABSOLUTE MAXIMUM RATINGS
(1)
Supply Voltage VDD – VSS............................. 40V
V
– VSS............................. –0.3V to VIN + 0.3V
SW
V
...................................................... VSW + 6V
BST
V
– VSS......................................–0.3V to +6V
OVP
V
– V
EN
V
– V
DIM
V
INGND
Continuous Power Dissipation (T
....................................–0.3V to +6V
INGND
...................................–0.3V to +6V
INGND
– VSS....................................–0.3V to 40V
= +25°C)
A
(2)
………………………………………………....2.3W
Junction Temperature...............................150C
Lead Temperature ....................................260C
Storage Temperature.............. –65C to +150C
Recommended Operating Conditions
(3)
Supply Voltage VDD – VSS.................4.5V to 36V
Operating Junct. Temp (T
)..... –40C to +125C
J
Thermal Resistance
(4)
θ
JA
θJC
MSOP8E (Exposed Pad) ........55 ...... 12... C/W
Notes:
1) Exceeding these ratings may damage the device.
2) The maximum allowable power dissipation is a function of the maximum junction temperature T ambient thermal resistance
. The maximum allowable continuous power dissipation at
T
A
any ambient temperature is calculated by P (MAX)-TA)/JA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage.
3) The device is not guaranteed to function outside of its operating conditions.
4) Measured on JESD51-7, 4-layer PCB.
(MAX), the junction-to-
J
, and the ambient temperature
JA
(MAX) = (T
D
J
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Page 3
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
ELECTRICAL CHARACTERISTICS
VIN = 12V, TA = +25C, all voltages with respect to VSS, unless otherwise noted.
Parameters Symbol Condition Min Typ Max Units
Feedback Voltage VFB
4.5V V
36V
IN
Feedback Current IFB VFB = 0.2V 0.2 A Switch-On Resistance
(5)
R
DS(ON)
0.30
Switch Leakage VEN = 0V, VSW = 0V 10 A Switch Current Limit
(5)
2.0 A Oscillator Frequency fSW VFB = 0.1V 1.0 1.4 1.8 MHz Fold-back Frequency V
< 0.4V 120 kHz
OVP
Maximum Duty Cycle VFB = 0.1V 89 % Minimum On-Time
(5)
t
100 ns
ON
Under Voltage Lockout Threshold Rising 3.1 3.4 3.7 V Under Voltage Lockout Threshold
Hysteresis
EN Input Current
480 mV
VEN = 2V 2.0 V
= 0V 0.1
EN
EN OFF Threshold (w/Respect to INGND) VEN Falling 0.4 V EN ON Threshold (w/Respect to INGND) VEN Rising 0.7 V Supply Current (Quiescent) I Thermal Shutdown
(5)
150 °C Open LED OV Threshold V Open LED OV Hysteresis V
Note:
5) Guaranteed by design.
OVP, th
OVP, hys
VEN = 2V, VFB = 1V 0.6 1.1 mA
Q
1.23 V
0.1 V
0.187 0.203 0.219 V
A
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Page 4
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
PIN FUNCTIONS
Pin # Name Description
1 VDD
2 VSS
3 OVP
4 FB
5 EN/DIM
6 INGND Input Ground Reference. This pin is the reference for the EN/DIM signal.
7 BST
8 SW
Supply Voltage. The MP2481 operates from a +4.5V to +36V unregulated input (with respect to VSS). C1 is needed to prevent large voltage spikes from appearing at the input.
Power Return Pin. Connect to the lowest potential in the circuit, which is typically the anode of the Schottky rectifier. This pin is the voltage reference for the regulated output voltage. For this reason care must be taken in its layout. This node should be placed outside of the D1 to C1 ground path to prevent switching current spikes from inducing voltage noise into the part. The exposed pad is also connected to this pin.
Over Voltage Protection Pin. Use one external resistor voltage divider to program OVP threshold. When the OVP pin voltage (with respect to VSS) is lower than 0.4V, the chip frequency will be folded back. Program the OVP pin voltage from 0.4V to 1.23V for normal operation. When the OVP pin voltage reaches the shutdown threshold 1.23V, the switch will be turned off
LED Current Feedback Input. MP2481 regulates the voltage across the current sensing resistor between FB and VSS. Connect the current sensing resistor from the bottom of the LED strings to VSS. The FB pin is connected to the bottom of the LED strings. The regulation voltage is 0.2V.
On/Off Control Input and Dimming Command Input. A voltage greater than 0.7V will turn on the chip. When the EN/DIM pin voltage (with respect to INGND) rises from 0.7V to 1.4V, the LED current will change from 0% to 100% of the maximum LED current. To use PWM dimming, apply a 100Hz to 1kHz square wave signal with amplitude greater than 1.4V to this pin.
Bootstrap. A capacitor is connected between SW and BST pins to form a floating supply across the power switch driver. This capacitor is needed to drive the power switch’s gate above the supply voltage.
Switch Output. SW is the source of the internal MOSFET switch. Connect to the power inductor and cathode of the Schottky rectifier.
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Page 5
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=12V, I noted.
=1A, one 5W WLED, Step-down application (refer to Figure 3), unless otherwise
LED
V
SW
10V/div.
V
FB
200mV/div.
V
OUT
AC Coupled
200mV/div.
INDUCTOR
I 500mA/div.
V 10V/div.
INDUCTOR
I 500mA/div.
Steady State Operation
400ns/div
Short Circuit Protection
Short LED+ to INGND
SW
4
V
SW
10V/div.
V
PWM
5V/div.
V
OUT
2V/div.
I
LED
500mA/div.
100
95
90
85
80
75
70
EFFICIENCY (%)
65
60
PWM Dimming
f
PWM
=1kHz,D
PWM
=50%
4
Efficiency vs. Input Voltage
2 WLEDs in series,500mA
1 WLED,500mA
0
3 WLEDs in series,500mA
1 WLED,1A
10 20 30 40
INPUT VOLTAGE (V)
Open Load Protection
V
OUT
2V/div.
SW
V 10V/div.
LED
I 1A/div.
LED Current vs. Analog Dimming Voltage
1.2
1.0
0.8
0.6
0.4
LED CURRENT (A)
0.2
0
0.4
ANALOG DIMMING VOLTAGE (V)
2
0.6 0.8 1.0 1.2 1.4 1.6 1.8
LED Current vs.
0.8
1.0
PWM Dimming Duty
PWM
=1kHz
f
1.2
1.0
0.8
0.6
0.4
LED CURRENT (A)
0.2
0
0
0.2 0.4 0.6
PWM Dimming Duty
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Page 6
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=12V, I unless otherwise noted.
=180mA, 3 WLEDs in series, 9 strings, Step-up/down application (refer to Figure 4),
LED
V
SW
10V/div.
V
SS
AC Coupled
200mV/div.
I
INDUCTOR
500mA/div.
V
SW
10V/div.
INDUCTOR
I 500mA/div.
Steady State Operation
400ns/div
Short Circuit Protection
Short LED+ to VSS
4
SW
V 20V/div.
V
PWM
5V/div.
V
SS
2V/div.
I
LED
200mA/div.
EFFICIENCY (%)
PWM Dimming
f
PWM
=1kHz,D
=50%
PWM
4
Efficiency vs. Input Voltage
90
85
80
75
70
65
60
4 series,400mA
3 series,400mA
3 series,9 paralleded,180mA total
0 5 10 15 20 25 30
INPUT VOLTAGE (V)
SW
V 20V/div.
SS
V 5V/div.
LED
I 200mA/div.
200
180
160
140
120
100
80
60
LED CURRENT (mA)
40
20
0
Open Load Protection
2
LED Current vs.Analog Dimming Voltage
0.4
0.6 0.8 1.0 1.2 1.4 1.6 1.8
ANALOG DIMMING VOLTAGE (V)
LED Current vs. PWM Dimming Duty
f
PWM
200
180
160
140
120
100
80
60
LED CURRENT (mA)
40
20
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=1kHz
0
0 0.2 0.4 0.6
PWM Dimming Duty
0.8
1.0
Page 7
FUNCTION BLOCK DIAGRAM
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
VDD
EN/DIM
INGND
FB
VSS
ENABLE
DIMMING CONTROL
EN
(VEN-0.7)/3.5
0.2V
POR&
REGULATOR
REFERENCE
SOFTSTART
4.0V
RAMP
GENERATOR
OVP
OSCILLATOR
1.4MHz/120KHz
27pF
+ +
--
1pF
EA
ERROR
AMPLIFIER
REGULATOR
+
--
CURRENT LIMIT COMPARATOR
+
--
PWM
COMPARATOR
Figure 1—Function Block Diagram
CURRENT SENSE
+
x20
--
D
Q
S
R
RR
AMPLIFIER
DRIVER
+ +
--
1.2V
BST
M1
SW
VDD
OVP
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Page 8
OPERATION
The MP2481 is a current mode regulator. The EA output voltage is proportional to the peak inductor current.
At the beginning of a cycle, M1 is off. The EA output voltage is higher than the current sense amplifier output, and the current comparator’s output is low. The rising edge of the 1.4MHz CLK signal sets the RS Flip-Flop. Its output turns on M1 thus connecting the SW pin and inductor to the input supply.
The increasing inductor current is sensed and amplified by the Current Sense Amplifier. Ramp compensation is summed to the Current Sense Amplifier output and compared to the Error Amplifier output by the PWM Comparator. When the sum of the Current Sense Amplifier output and the Slope Compensation signal exceeds the EA output voltage, the RS Flip-Flop is reset and M1 is turned off. The external Schottky rectifier diode (D1) conducts the inductor current.
If the sum of the Current Sense Amplifier output and the Slope Compensation signal does not exceed the EA output for a whole cycle, then the falling edge of the CLK resets the Flip-Flop.
The output of the Error Amplifier integrates the
voltage difference between the feedback and the
0.2V reference. The polarity is such that a FB pin voltage lower than 0.2V increases the EA output voltage. Since the EA output voltage is proportional to the peak inductor current, an increase in its voltage also increases current delivered to the output.
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
Open Strings Protection
If LED strings are open, there is no voltage on the FB pin. The duty cycle increases until V(VDD)
- V(VSS) reaches to 38V or V(OVP) - V(VSS) reaches the shutdown threshold 1.23V. Then the top switch is kept off. It will be switching again when the voltage V(VDD) - V(VSS) and V(OVP) ­V(VSS) decreases sufficiently.
Dimming Control
The MP2481 allows both DC and PWM dimming. When V(EN/DIM) – V(INGND) is less than 0.4V, the chip is turned off. For analog dimming, when V(EN/DIM) – V(INGND) rises from 0.7V to 1.4V, the LED current will change from 0% to 100% of the maximum LED current. If V(EN/DIM) – V(INGND) is higher than 1.4V, maximum LED current is generated. If a PWM signal is used, its amplitude V (EN/DIM) – V (INGND) must exceed
1.4V.
The MP2481 is designed with an internal EN shut-down delay (see Figure 2). If EN is pulled down, the FB reference drops to zero immediately and the LED current decreases. But the IC keeps internal logic on for about 2.5ms. In this period, the IC may switch with very short pulses in pulse-skipping mode, while the LED current is zero since the FB reference is zero. It has benefit that the IC will start up more quickly without delay when next PWM duty comes. This function offers the possibility to extend the PWM dimming frequency and also the minimum PWM on time for further dimming depth.
Figure 2— Internal EN Shut-down Delay Function Waveform Diagram
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Page 9
APPLICATION INFORMATION
Setting the LED Current
The external resistor is used to set the maximum LED current (see the schematic on front page) through the use of the equation:
R=
SENSE
0.200V
Setting the OVP point
To make sure the chip functions properly, the Over Voltage Protection (OVP) resistor divider must be set with proper value, the recommended OVP point is about 1.3~1.5 times higher than the output voltage for normal operation and over voltage protection.
Selecting the Inductor
(Step-Down Applications, see Figure 3)
A 3.3µH to 10µH inductor with a DC current rating of at least 25% higher than the maximum load current is recommended for most applications. For highest efficiency, the inductor’s DC resistance should be less than 200m. Refer to Table 1 for suggested surface mount inductors. For most designs, the required inductance value can be derived from the following equation.
L
Where V the output voltage, I
is the lowest input voltage, V
IN
is the inductor ripple
L
current.
Choose the inductor ripple current to be 30% of the maximum load current. The maximum inductor peak current is calculated from:
II
LOAD)MAX(L
I
LED
)VV(V
OUTINOUT
fIV
SWLIN
is
OUT
I
L
2
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
If the calculation of above equations results in an inductance greater than 10uH, a 10uH inductor is still preferred.
Under light load conditions below 100mA, a larger inductance is recommended for improved efficiency.
Also note that the maximum recommended load current is 1A if the duty cycle exceeds 35%.
(Step up/Down Applications, see Figure 4)
Operation at step-up/down mode, the recommended inductance value can be derived from the following equation:
-V V
OUT IN
IN OUT L SW

When V
L=
(V - V )
is the lowest input voltage, V
IN
output voltage (negative), I
If
is the inductor
L
OUT
is the
ripple current. For most step-up/down applications, a 3.3uH to 22uH with suitable DC current rating is recommended. See Table 1 for suggested inductors.
Selecting the Input Capacitor
The input capacitor reduces the surge current drawn from the input supply and the switching noise from the device. The input capacitor impedance at the switching frequency should be less than the input source impedance to prevent high frequency switching current from passing through the input. Ceramic capacitors with X5R or X7R dielectrics are highly recommended because of their low ESR and small temperature coefficients. For most applications, a 4.7µF capacitor is sufficient.
Table 1—Suggested Surface Mount Inductors
Manufacturer Part Number Inductance(µH) Max DCR(Ω)
Toko A921CY-4R7M 4.7 0.027 1.66 6 x 6.3 x 3
Sumida CDRH4D28C/LD 4.7 0.036 1.5 5.1 x 5.1 x 3
Wurth Electronics 7440530047 4.7 0.038 2.0 5.8 x 5.8 x 2.8
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Current
Rating (A)
Dimensions
L x W x H (mm
3
)
Page 10
Selecting the Output Capacitor
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
PC Board Layout Considerations
The output capacitor keeps the output voltage ripple small and ensures feedback loop stability. The output capacitor impedance should be low at the switching frequency. Ceramic capacitors with X5R or X7R dielectrics are recommended for their low ESR characteristics. For most applications, a 2.2µF ceramic capacitor will be sufficient.
The high current paths (VSS, VDD and SW) should be placed very close to the device with short, direct and wide traces. The input capacitor needs to be as close as possible to the VDD and VSS pins. The external feedback resistors should be placed next to the FB pin. Keep the switch node traces short and away from the feedback network.
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Page 11
TYPICAL APPLICATION CIRCUITS
6V-36V
VIN
1
3
VDD OVP
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
7
BST
C3 10nF
8
SW
OFF
ON
DC or PWM INPUT
4.5V-36V
VIN
OFF
ON
DC or PWM INPUT
5
6
EN/DIM
INGND
MP2481
VSS
2
FB
4
D1 B140
LED1
0.2 1%
Figure 3—Step-Down White LED Driver Application
1
5
6
3
VDD OVP
MP2481
EN/DIM
INGND
VSS
7
BST
C3 10nF
8
SW
D1 B140
4
FB
2
3 series, 9 paralleled
Figure 4—Step-up/down White LED Driver Application
39
10
10
1.1
VDD
EN/DIM
INGND
3
OVP
MP2481
VSS
2
BST
SW
FB
7
C3 10nF
8
D1 B140
4
3 series, 9 paralleled
1.1
100
R1
R2
10
4.5V-7.5V
VIN
OFF
ON
DC or PWM INPUT
1
5
6
Figure 5—Optional Step-up White LED Driver Application
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Page 12
PACKAGE INFORMATION
MP2481 –36V, 1.2A, 1.4MHz WHITE LED DRIVER
MSOP8E W/ EXPOSED PAD
PIN 1 ID
(NOTE 5)
0.010(0.25)
0.014(0.35)
0.030(0.75)
0.037(0.95)
0.114(2.90)
0.122(3.10)
8
1
TOP VIEW
5
4
0.0256(0.65)BSC
0.000(0.00)
0.006(0.15)
0.114(2.90)
0.122(3.10)
0.043(1.10)MAX
SEATING PLANE
0.187(4.75)
0.199(5.05)
GAUGE PLANE
0.010(0.25)
0o-6
0.087(2.20)
0.099(2.50)
0.062(1.58)
0.074(1.88)
Exposed Pad
BOTTOM VIEW
0.004(0.10)
o
0.016(0.40)
0.026(0.65)
0.008(0.20)
0.040(1.00)
0.016(0.40)
FRONT VIEW
0.100(2.54)
0.181(4.60)0.075(1.90)
0.0256(0.65)BSC
NOTE:
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH, PROTRUSION OR GATE BURR.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSION.
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.004" INCHES MAX.
5) PIN 1 IDENTIFICATION HAS HALF OR FULL CIRCLE OPTION.
6) DRAWING MEETS JEDEC MO-187, VARIATION AA-T.
7) DRAWING IS NOT TO SCALE.
SIDE VIEW
RECOMMENDED LAND PATTERN
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications.
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