Datasheet LB11823M Datasheet (SANYO)

Page 1
Ordering number : ENN7106
80102RM (OT) No. 7106-1/19
Overview
The LB11823M is a direct PWM drive predriver IC for use with three-phase power brushless motors. The LB11823M can implement a motor drive circuit with the desired output capacity (voltage and current) by using appropriate external transistors. Due to its built-in FG amplifier and other features, this device is optimal for motor drive in OA products that use power brushless motors.
Functions and Features
• Three-phase bipolar drive
• Direct PWM drive
• Built-in FG amplifier and Schmitt comparator circuits
• Braking function (short-circuit braking)
• Built-in forward/reverse switching circuit
• Full complement of built-in protection circuits, including current limiter, undervoltage protection circuit, motor lockup protection circuit, and thermal protection circuit.
• Can be controlled by either a command voltage or the duty of an input PWM signal.
Package Dimensions
unit: mm
3129-MFP36SD
0.25
15.2
118
36
19
(0.8)
0.35
0.8
2.45max
(2.25)
0.1
7.9
9.2
10.5
0.65
SANYO: MFP36SD
[LB11823M]
LB11823M
SANYO Electric Co.,Ltd. Semiconductor Company
TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110-8534 JAPAN
Direct PWM Drive Brushless Motor Predriver
for OA Products
Monolithic Digital IC
Any and all SANYO products described or contained herein do not have specifications that can handle applications that require extremely high levels of reliability, such as life-support systems, aircraft’s control systems, or other applications whose failure can be reasonably expected to result in serious physical and/or material damage. Consult with your SANYO representative nearest you before using any SANYO products described or contained herein in such applications.
SANYO assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all SANYO products described or contained herein.
Parameter Symbol Conditions Ratings Unit
Supply voltage 1 V
CC
1 max VCC1 pin 14.5 V
Supply voltage 2 V
CC
2 max VCC2 pin 14.5 V
Supply voltage 3 V
CC
3 max VCC3 pin 20 V
Output current I
O
max Pins UL, VL, WL, UH, VH, WH 40 mA RF pin applied voltage VRF max 4V LVS pin applied voltage VLVS max 20 V TOC pin applied voltage VTOC max V
CC
2V
VCTL pin applied voltage VCTL max 14.5 V
Specifications
Absolute Maximum Ratings at Ta = 25°C
Continued on next page.
Page 2
No. 7106-2/19
LB11823M
Continued from preceding page.
Parameter Symbol Conditions Ratings Unit Allowable power dissipation Pd max Independent IC 0.9 W Operating temperature Topr –20 to +100 °C Storage temperature Tstg –55 to +150 °C
Parameter Symbol Conditions
Ratings
Unit
min typ max
Supply current 1 I
CC
1-1 15 21 mA
Supply current 2 I
CC
1-2 Stop mode 3.5 5 mA Output block Output voltage 1-1 V
OUT
1-1 Low level IO= 400 µA 0.1 0.3 V
Output voltage 1-2 V
OUT
1-2 Low level IO= 10 mA 0.8 1.1 V
Output voltage V
OUT
2 High level IO= –20 mA
VCC1 – 1.1 VCC1 – 0.9
V
Temperature coefficient 1-1 V
OUT
1-1 Design target value*, Low level IO= 400 µA 0.2 mV/°C
Temperature coefficient 1-2 V
OUT
1-2 Design target value*, Low level IO= 10 mA –1.5 mV/°C
Temperature coefficient 2 V
OUT
2 Design target value*, High level IO= –20 mA 1.5 mV/°C 12 V Regulator-voltage output (12REG pin) Output voltage V12REG V
CC
3 = 15 V, IO= –30 mA 11.7 12.1 12.6 V
Voltage regulation
12VREG1
VCC3 = 13.5 to 19 V, IO= –30 mA 150 300 mV
Load regulation
12VREG2
IO= –5 to –45 mA, VCC3 = 15 V 100 200 mV
Temperature coefficient
12VREG3
Design target value* 2 mV/°C 5 V Regulator-voltage output (VREG pin) Output voltage VREG 4.7 5.0 5.3 V Voltage regulation VREG1 V
CC
1 = 8 to 13.5 V 40 100 mV Load regulation VREG2 IO = –5 to –20 mA 5 30 mV Temperature coefficient VREG3 Design target value* 0 mV/°C
Electrical Characteristics at Ta = 25°C, VCC1 = 12 V, VCC2 = VREG
Parameter Symbol Conditions Ratings Unit
Supply voltage range 1-1 V
CC
1-1 VCC1 pin 8 to 13.5 V
Supply voltage range 1-2 V
CC
1-2 VCC1 pin, with VCC1-VREG short-circuited 4.5 to 5.5 V
Supply voltage range 2 V
CC
2 VCC2 pin 4.5 to VCC1 V
Supply voltage range 3 V
CC
3 VCC3 pin 13.5 to 19 V
Output curent I
O
Pins UL, VL, WL, UH, VH, WH 30 mA 12V constant-voltage output current I12REG –50 mA 5V constant-voltage output current IREG –20 mA HP pin applied voltage VHP 0 to 13.5 V HP pin output current IHP 0 to 10 mA FGS pin applied voltage VFGS 0 to 13.5 V FGS pin output current IFGS 0 to 7 mA
Allowable Operating Range at Ta = 25°C
Continued on next page.
Note*: These items are design target values and are not tested.
Page 3
No. 7106-3/19
LB11823M
Parameter Symbol Conditions
Ratings
Unit
min typ max Hall Amplifier Block Input bias current IHB (HA) –2 –0.5 µA Common-mode input voltage range 1 VICM1 Hall device used 0.5
VCC1 – 2.0
V
Common-mode input voltage range 2 VICM2 For input one-side bias (Hall IC application) 0 V
CC
1 V Hall input sensitivity 50 mVp-p Hysteresis width V
IN
(HA) 20 30 50 mV
Input voltage L
H VSLH (HA) 5 15 25 mV Input voltage H L VSHL (HA) –25 –15 –5 mV VCTL pin Input voltage 1 VCTL1 Output duty 0% 1.05 1.4 1.75 V Input voltage 2 VCTL2 Output duty 100% 3.0 3.5 4.1 V Input bias current 1 IB1 (CTL) VCTL = 0 V –80 –60 µA Input bias current 2 IB2 (CTL) VCTL = 5 V 60 80 µA PWM oscillator (PWM pin) Output H level voltage
VOH(PWM)
2.75 3.0 3.25 V
Output L level voltage
VOL(PWM)
1.0 1.2 1.3 V External C charge current ICHG VPWM = 2.1 V –60 –45 –30 µA Oscillator frequency f (PWM) C = 1000pF 17.6 22 26.8 kHz Amplitude V (PWM) 1.6 1.8 2.1 Vp-p TOC pin Input voltage 1 VTOC1 Output duty 0% 2.72 3.0 3.30 V Input voltage 2 VTOC2 Output duty 100% 0.99 1.2 1.34 V Input voltage 1L VTOC1L Design target value*, 0% with V
CC
2 = 4.7 V 2.72 2.80 2.90 V
Input voltage 2L VTOC2L Design target value*, 100% with V
CC
2 = 4.7 V 0.99 1.08 1.17 V
Input voltage 1H VTOC1H Design target value*, 0% with V
CC
2 = 5.3 V 3.08 3.20 3.30 V
Input voltage 2H VTOC2H Design target value*, 100% with V
CC
2 = 5.3 V 1.11 1.22 1.34 V HP pin Output saturation voltage VHPL I
O
= 7 mA 0.15 0.5 V
Output leakage current IHP leak V
O
= 13.5 V 10 µA FGS pin Output saturation voltage VFGS I
O
= 5 mA 0.15 0.5 V
Output leakage current IFGS leak V
O
= 13.5 V 10 µA FG amplifier Input offset voltage V
IO
(FG) –10 10 mV Input bias current IB (FG) –1 1 µA Output H level voltage V
OH
(FG) IFG0 = –0.2 mA
VREG – 1.2 VREG – 0.8
V
Output L level voltage V
OL
(FG) IFG0 = 0.2 mA 0.8 1.2 V
FG input sensitivity Gain 100-fold 3 mV
Continued from preceding page.
Continued on next page.
Note*: These items are design target values and are not tested.
Page 4
No. 7106-4/19
LB11823M
Parameter Symbol Conditions
Ratings
Unit
min typ max
Common phase input voltage range VICM 1.2
VREG – 2.0
V Next-stage Schmidt width 40 80 140 mV Operation frequency range 10 kHz Open loop GAIN f (FG) = 2 kHz 45 49 dB CSD oscillator (CSD pin) Output H level voltage V
OH
(CSD) 3.2 3.6 4.0 V
Output L level voltage V
OL
(CSD) 0.9 1.1 1.3 V External C charge current ICHG1 –14 –10 –6 µA External C discharge current ICHG2 7 11 15 µA Oscillator frequency f (CSD) C = 0.01 µF 200 Hz Amplitude V (CSD) 2.2 2.5 2.75 Vp-p Current limiter circuit (RF pin) Limiter voltage VRF 0.45 0.5 0.55 V Low-voltage protection circuit (LVS pin) Operating voltage VSDL 3.6 3.8 4.0 V Release voltage VSDH 4.1 4.3 4.5 V Hysteresis width VSD 0.35 0.5 0.65 V Thermal shutdown operation (Overheat protection circuit) Thermal shutdown operating temperature TSD Design target value* (junction temperature) 125 145 165 °C Hysteresis width TSD Design target value* (junction temperature) 20 25 30 °C PWMIN pin Input frequency f (PI) 50 kHz H level input voltage V
IH
(PI) 2.0 VREG V
L level input voltage V
IL
(PI) 0 1.0 V
Input open voltage V
IO
(PI)
VREG – 0.5
VREG V
Hysteresis width V
IS
(PI) 0.2 0.3 0.4 V
H level input current I
IH
(PI) VPWMIN = VREG –10 0 10 µA
L level input current I
IL
(PI) VPWMIN = 0 V –130 –96 µA S/S pin H level input voltage V
IH
(SS) 2.0 VREG V L level input voltage V
IL
(SS) 0 1.0 V Input open voltage V
IO
(SS)
VREG – 0.5
VREG V Hysteresis width VIS (SS) 0.2 0.3 0.4 V H level input current I
IH
(SS) VS/S = VREG –10 0 10 µA
L level input current I
IL
(SS) VS/S = 0 V –130 –96 µA F/R pin H level input voltage V
IH
(FR) 2.0 VREG V
L level input voltage V
IL
(FR) 0 1.0 V
Input open voltage V
IO
(FR)
VREG – 0.5
VREG V
Hysteresis width V
IS
(FR) 0.2 0.3 0.4 V
H level input current I
IH
(FR) VF/R = VREG –10 0 10 µA
L level input current I
IL
(FR) VF/R = 0 V –130 –96 µA
Continued from preceding page.
Continued on next page.
Note*: These items are design target values and are not tested.
Page 5
No. 7106-5/19
LB11823M
Parameter Symbol Conditions
Ratings
Unit
min typ max BR pin H level input voltage V
IH
(BR) 2.0 VREG V
L level input voltage V
IL
(BR) 0 1.0 V
Input open voltage V
IO
(BR)
VREG – 0.5
VREG V
Hysteresis width V
IS
(BR) 0.2 0.3 0.4 V
H level input current I
IH
(BR) VBR = VREG –10 0 10 µA
L level input current I
IL
(BR) VBR = 0 V –130 –96 µA REVSEL pin H level input voltage
VIH(REVSEL)
2.0 VREG V
L level input voltage
VIL(REVSEL)
0 1.0 V
Input open voltage
VIO(REVSEL)
VREG – 0.5
VREG V
H level input current
IIH(REVSEL)
VREVSEL = VREG –10 0 10 µA
L level input current
IIL(REVSEL)
VREVSEL = 0 V –130 –96 µA
Continued from preceding page.
1.0
0.4
0.8
0.6
0.2
120100806040200–20
Pd max - Ta
Ambient temperature, Ta - °C
0.36W
0.9W
Allowable power dissipation, Pdmax - W
Independent IC
Note*: These items are design target values and are not tested.
Page 6
No. 7106-6/19
LB11823M
Three-Phase logic Truth Table (IN = [H] indicates a condition in which IN+ > IN–.)
When the OFF mode is selected during reversing at the REVSEL pin, it is necessary to specify the Hall input condition. With F/R = “L”, the condition in which the Hall input is entered in the order from 1 to 6 in the above table is considered the forward rotation and that in the reverse order is considered reversing. With F/R = “H”, the condition in which the Hall input is entered in the order from 6 to 1 in the above table is considered the forward rotation and that in the reverse order is considered reversing.
When S/S and PWMIN pins are not used, set the input to the L level voltage. When REVSEL and BR pins are not used, set the input to the H level voltage or the open condition.
Pin Assignment
F/R = L F/R = H Output
IN1 IN2 IN3 IN1 IN2 IN3 PWM — 1 H L H L H L VH UL 2 H L L L H H WH UL 3 H H L L L H WH VL 4 L H L H L H UH VL 5 L H H H L L UH WL 6 L L H H H L VH WL
S/S pin
Input condition Condition
H or open Stop
L Start
REVSEL pin
Input condition Condition
H or open
L OFF mode for reversing
BR pin
Input condition Condition
H or open
L Brake
PWMIN pin
Input condition Condition
H or open Output OFF
L Output ON
NCNC VREG
GND REVSEL HP F/R PWMIN
BR
33
313236 3435
S/S
CSD VCTL PWM
27 2628 24 2325 2129 2230
TOC 12REG VCC3 LVS VCC2
19
20
RF WH WL VH UH
LB11823M
987654321 10 11 12 13 14 15
UL VCC1 IN1+ IN1–VL
IN2+ IN2– IN3+ IN3– FG+
16 17
FG– FGOUT FGS
18
Page 7
No. 7106-7/19
LB11823M
Pin Description
Pin No. Symbol Pin Description Equivalent circuit
Output current detection Connect a resistor (Rf) between this pin and ground. Set with the maximum output current I
OUT
= 0.5/Rf.
1 RF
VREG
5k
1
Output pin (external TR drive output) Duty control made on UH, VH, and WH sides.
2 4 6 3 5 7
WH
VH
UH
WL
VL
UL
VCC1
2 4 6 3 5 7
Power supply (output and Hall input blocks). Normally used with the 12 V power supply. Connect to V
CC
2 and VREG for application with the 5 V single power supply. Connect a capacitor between this pin and GND for stabilization.
8
V
CC
1
VCC1
10 12 14
9 11 13
300300
Hall amplifier input. IN+ > IN– is the input high state, and the reverse is the input low state. Connect a capacitor between the s IN+ and IN– inputs if
there is noise in the Hall sensor signals.
9 10 11 12 13 14
IN1+ IN1– IN2+ IN2– IN3+ IN3–
VREG
300
16
300
15
FG amplifier inputs IN+ is the noninverting input. IN– is the inverting input.
1516FGIN+
FGIN–
Continued on next page.
Page 8
No. 7106-8/19
LB11823M
Continued from preceding page.
Pin No. Symbol Pin Description Equivalent circuit
FG amplifier output pin17
FG
OUT
FG Schmidt comparator
VREG
17
40k
FG Schmidt output pin18 FGS
VREG
18
Regulated-voltage output pin (5V output) Connect a capacitor (about 0.1µF) between this pin and
ground for stabilization.
19 VREG
19
V
CC
1
Power pin (PWM oscillation, PWM comparator, VCTL amp). Normally connect to VREG.
In applications that apply a voltage externally to the VCTL or TOC pin and use a fixed output duty, variations in the duty can be suppressed by connecting this pin to V
CC
1 (12 V).
20
V
CC
2
Voltage detection pin for low-voltage protection. To detect the supply voltage of 5 V or more, connect the
zenor diode in series to set the detection voltage.
21 LVS
VCC1
43k
21
18k
Continued on next page.
Page 9
No. 7106-9/19
LB11823M
Continued from preceding page.
Pin No. Symbol Pin Description Equivalent circuit
Power pin (VCC3) for use during application with the supply voltage of 12 V or more. 12 V is generated at the 12 REG pin. To use the 12REG pin, connect this pin to V
CC
1.
When not used, keep both V
CC
3 and 12 REG open or
connect them to GND.
2223V
CC
3
12REG
22
23
PWM waveform comparator pin. Normally used in the open condition. By inputting the
voltage directly into this pin, the output duty can be controlled without using the VCTL amp.
24 TOC
VCC2
20k
24
Pin to set the PWM oscillation frequency. Connect a capacitor between this pin and GND.
25 PWM
VCC2
2k
200
25
Control voltage input pin. For control with this pin, set the PWMIN pin to the L level.
26 VCTL
VCC2
40k
26
34k
2.26V
Pin to set the operation time of motor lock protection circuit and to set the initial reset pulse.
Connect a capacitor between this pin and GND. When the protection circuit is not to be used, connect a capacitor and resistor (150k, 4700pF) in parallel between this pin and GND.
27 CSD
VREG
300
27
Continued on next page.
Page 10
No. 7106-10/19
LB11823M
Continued from preceding page.
Pin No. Symbol Pin Description Equivalent circuit
Start/stop control pin. Start with L and stop with H or in the open condition
28 S/S
VREG
50k
3.5k 28
PWM pulse input pin. Output drive with L and output OFF with H or in the open
condition. For control with this pin, apply the voltage of VCTL2 voltage or more to the VCTL pin.
29
PWM
IN
VREG
50k
3.5k
29
Forward/reverse input pin30 F/R
VREG
50k
3.5k 30
Hall signal three-phase synthesis output signal31 HP
VREG
31
Brake input pin. Brake with L and normal rotation with H or in the open condition.
32 BR
VREG
50k
3.5k 32
Continued on next page.
Page 11
No. 7106-11/19
LB11823M
Continued from preceding page.
Pin No. Symbol Pin Description Equivalent circuit
Reverse OFF selector pin. Effective with L and ineffective with H or in the open
condition.
33
REV
SEL
VREG
50k
3.5k 33
GND pin34 GND
NC pin that can be used for wiring
35 36
NC
Page 12
Hall-Effect Sensor Input/Output Timing Chart
No. 7106-12/19
LB11823M
Forward
Forward
F/R = L
F/R = H
IN1
IN2
IN3
UH
VH
WH
UL
VL
WL
IN1
IN2
IN3
UH
VH
WH
UL
VL
WL
PWM output
Page 13
Sample Application Circuit
(1) Bipolar transistor drive (upper side PWM) using a 5 V power supply
No. 7106-13/19
LB11823M
HALL LOGIC
HALL HYS AMP
PWM
OSC
SD
OSC
F/R
S/S
LOGIC
COMP
TSD
LVSD
CURR
LIM
FG
FILTER
+
RF
PWM
VCC1
FGIN+
FGIN–
FGS
F/R
HP
PRI
DRIVER
WL
UH
UL
VH
VL
WH
GND
VREG
FGOUT
12VREG
VCTL
VCC2
VCC1
12VREG
VREG
BR
REV
SEL
CSD
PWMIN
VREF
VCC3
VREG
REVSEL
BR
PWM
IN
S/S
LVS
TOC
5V
VM
VREG
VREG
+
+
IN3–IN2–IN1– IN2+IN1+ IN3+
H
H
H
Page 14
(2) MOS transistor drive (lower side PWM) using a 15 V power supply
No. 7106-14/19
LB11823M
HALL LOGIC
HALL HYS
AMP
PWM
OSC
SD
OSC
F/R
S/S
LOGIC
COMP
TSD
LVSD
CURR
FG
FILTER
+
RF
PWM
VCC1
FGIN+
FGIN–
FGS
F/R
HP
PRI
DRIVER
WH
UL
UH
VL
VH
WL
GND
VREG
FGOUT
12VREG
VCTL
VREG
VCC2
VCC1
12VREG
VREG
BR
REV
SEL
CSD
PWMIN
Pulse input
VREF
VCC3
VREG
REVSEL
BR
PWM
IN
S/S
LVS
TOC
15V
VM
VREG
+
+
IN3–IN2–IN1– IN2+IN1+ IN3+
LIM
H
H
H
Page 15
LB11823M Function Description
1. Output drive circuit This IC employs a direct PWM drive method to minimize the power loss at output. The output TR is normally saturated in the ON condition, adjusting the motor drive power by changing the output on-duty. Output PWM switching is made on UH, VH, and WH output sides. Since UL – WL and UH – WH outputs are of the same output form, either lower PWM or upper PWM can be selected by changing the external output Tr connection method. Selection of diode to be connected to the non-PWM side output requires attention because there is a problem of reverse recovery time. (Unless a diode with the short reverse recovery time is selected, the through current flows in an instant when the PWM side Tr is turned ON.) UL – WL and UH – WH outputs enter the high impedance condition at a time of stop or when the supply voltage is extremely low (below the allowable operation voltage). Accordingly, an appropriate measure (pull-down resistor, etc.) is necessary in the external circuit to prevent an incorrect action due to the leak current.
2. Current limiting circuit The current limiting circuit performs limiting with the current determined from I = VRF/Rf (VRF= 0.5 Vtyp, Rf : current detector resistance) (that is, this circuit limits the peak current). Limiting operation includes decrease in the output on-duty to suppress the current. The current limiting circuit incorporates a filter circuit to prevent an incorrect action of current limiting operation due to detection of the reverse recovery current of output diode during PWM operation. This internal filter circuit will be enough to prevent trouble for normal application. In case of an incorrect action (diode reverse recovery current flowing for 1 µs or more), add an external filter circuit (R, C low pass filter, etc.).
3. Power save circuit This IC enters the power save condition to decrease the current dissipation in the stop mode. In this condition, the bias current of most of circuits is cut off. Even in the power save condition, the 5 V regulator output (VREG) is given. If the bias current of Hall device is to be cut, 5V and Hall device may be connected via PNP Tr as a means to meet such needs.
4. Compatibility with various power supplies To operate this IC with external 5V power supply (4.5 – 5.5 V), short-circuit VCC1 and VREG pin for connection to power supply. To operate this IC with external 12 V power supply (8 – 13.5 V), connect power supply to VCC1 (5 V is generated at the VREG pin to function as a power supply to the control circuit). To operate this IC with external 15 V power supply (13.5 – 19 V), connect power supply to VCC3 and short-circuit 12REG and VCC1 pins (12 V is generated at the 12REG pin to function as a power supply to VCC1). Connect the VCC2 pin basically to the VREG pin. In an application in which the motor rotation speed is to be determined by the external fixed voltage (resistor division, etc.), set VCC2 to 12 V (by connecting to VCC1) to suppress variation of the output duty. (Variation of IC is difficult to affect adversely because of increase in the PWM oscillation amplitude and in the comparator dynamic range.)
5. PWM frequency PWM frequency is determined from the capacity C (F) of capacitor connected to the PWM pin.
fPWM .=.1/(45000 × C) Connection of a 1000 pF capacitor causes oscillation of about 22 kHz. Excessively low PWM frequency causes causes a switching sound from the motor while excessively high PWM frequency causes increase in the power loss at the output. About 15 – 50 kHz is recommended. Capacitor GND should be arranged near the IC GND pin as much as possible to protect from the effect of output noise.
No. 7106-15/19
LB11823M
Current detection resistance
To pin RF
To pin VREG
To pin S/S
Hall device
Page 16
6. Drive method The output duty can be controlled according to any of following methods.
• Control with the V
CTL
pin voltage For the control voltage, refer to the electric characteristics. For control with the VCTL pin, set the PWMIN pin voltage to the L level.
• Control with the voltage applied to the TOC pin The TOC pin voltage and PWM oscillation waveform are compared to determine the output duty. The output duty becomes 0 % when the TOC pin voltage exceeds VOH(PWM) (3.0 Vtyp) and 100% when it becomes lower than the VOL(PWM) (1.2 Vtyp). For control with the TOC pin, set the PWMIN pin voltage to the L level. For control with the input level other than the internal CTL amp control input level, external connection of amp allows setting to the arbitrary input level (with the external amp output connected to the TOC pin). For control from the TOC pin, fix the V
CTL
pin voltage.
For an application in which the regulated voltage is applied to the TOC pin through resistor division, etc., it is necessary to take into account the effect of resistor (about 20 k) incorporated between the TOC pin and CTL amp output. (Variation about ±20%, temperature characteristics about +0.3%/°C). If the noise is included in the voltage to be applied to the TOC pin, chattering may occur in the output. In this case, stabilization with a capacitor is necessary.
• Pulse control with the PWMIN pin The output can be controlled on the basis of duty obtained by entering the pulse in the PWMIN pin. The output can be turned ON when the L-level input voltage is applied to the PWM pin and OFF when the H-level input voltage is applied. With the PWMIN pin open, the output becomes the H level and is turned OFF. If input with reversed logic is necessary, addition of external Tr (NPN) may be enough. For control with the PWMIN pin, set the V
CTL
pin voltage that is more than
the V
CTL
2 voltage (output duty set to 100%) or connect the TOC pin to
GND.
7. Hall input signal The Hall input requires the signal input with an amplitude exceeding the hysteresis width (50 mV max). Considering the effect of noise and phase displacement, the input with the amplitude of 120 mV or more is recommended. When the noise causes disturbance in the output waveform (at a time of phase change) or HP output (Hall signal three­phase synthesis output), insert a capacitor to the input to prevent such trouble. The Hall input is used as a signal to determine the input to the restriction protection circuit and the protection circuit during reverse. Though noise is ignored to a certain degree, due attention must be paid when using these protection circuits. When all three phases of Hall input signal are entered, the output is turned OFF entirely (all of UL, VL, WL, UH, VH, and WH OFF). To enter the Hall IC output, fix one side of input (+ or –) to the voltage within the common-mode input range for Hall device. This will allow input from 0 to VCC1 for another single-side input.
8. Circuit for low-voltage protection This circuit detects the voltage applied to the LVS pin. When this voltage drops below the operation voltage (see the electric characteristics), the one-side output (UH, VH, and WH) is turned OFF. To prevent repetition of output ON/OFF near the protection activation voltage, the hysteresis is provided. Accordingly, the output is not recovered unless the voltage rises by about 0.5 V above the activation voltage. The protection activation voltage is for the 5V system detection level. The detection level can be raised by connecting the zenor diode in series to the LVS pin and by shifting the detection level. The LVS pin inrush current at a time of detection is about 65 µA. To stabilize rise of the zenor diode voltage, increase the diode current by inserting the resistor between the LVS pin and GND. When the protection circuit is not used, apply a voltage on a level where the protection is not activated, instead of setting the LVS pin open (output OFF with the pin open).
No. 7106-16/19
LB11823M
Pin PWMIN
Pulse input
To detection power supply
To pin LVS
Page 17
9. Motor lock protection circuit A motor lock protection circuit is incorporated for protection of IC and motor when the motor is locked. When the Hall input signal is not changed for a certain period with the motor driving, the one-side output (UH, VH, WH) is turned OFF. The time is set by means of a capacity of a capacitor connected to the CSD pin.
Set time (s) .=. 154 × C (µF) Addition of a 0.01 µF capacitor causes a protection time of about 1.54 seconds. (Drive is turned OFF when one cycle of Hall input signal is longer than this time period.) The time to be set must have a sufficient allowance so that the protection is not activated at a normal motor startup. Select the capacitor of 4700 pF or more. The protection circuit is not activated when braking. To cancel the restriction protection condition, one of following steps must be taken:
• Stop mode (10 µs or more)
• Maintaining the output duty 0% condition through input of VCTL or PWMIN for more than the period of tCSD × 2.
(tCSD (s) .=. 0.5 × C (µF). When the 0.01 µF capacitor is added, maintaining for about 10 ms or more is necessary.)
• Re-application of power supply The CSD pin acts also as an initial reset pulse generation pin and causes reset of the logic circuit when connected with GND. Accordingly, the motor drive condition can not be obtained. When this pin is not to be used, a resistor of about 150 kand a capacitor of about 4700 pF must be connected to GND in parallel. When the restriction protection circuit is not used, following functions are also invalid:
• Protection circuit for the reverse mode
• Overheat protection circuit
10. Protection circuit at reverse This circuit becomes effective when the REVSEL pin is set to the L level. When this protection is not necessary, either connect it to the VREG pin or keep it open. When this circuit is effective, all outputs are OFF (all of UL, VL, WL, UH, VH, and WH OFF) when the drive is OFF (output duty 0%). If the condition is switched rapidly from the output drive condition to the drive OFF condition, the current flowing through the motor is returned to the power supply (the coil current flows through output upper and lower diodes to power supply). If this current causes a trouble, such as rise of the supply voltage, etc., it is necessary to reduce the duty in steps, instead of shutting of the drive suddenly. Reverse condition is detected according to the input sequence of Hall signals (IN1, IN2, and IN3). When using this protection circuit, it is necessary to connect the Hall device with motor while considering the Hall input sequence. (See the three-phase logic truth table.) Reversing is judged when the Hall input is reversed by more than 120 degrees in the electrical angle. The drive is not shut OFF immediately after judgment of reverse, but the drive is continued for a certain period (equal to the motor lock protection set time) after drive start. If the reversing condition continues for a certain period (equal to the set time of motor lock protection), the drive is shut OFF (all OFF). When the motor is reversing before it is driven, the drive is continued for a certain period (equal to the set time of motor lock protection). If the motor does not return to forward rotation within this period, the drive is shut OFF (all OFF). To cancel the protection, one of following steps must be taken:
• Stop mode (10 µs or more)
• Maintaining the output duty 0% condition through input of V
CTL
or PWMIN for more than the period of tCSD × 2.
(tCSD(s) .=. 0.5 × C (µF). When the 0.01 µF capacitor is added, maintaining for about 10 ms or more is necessary.)
• Re-application of power supply
11. Overheat protection circuit One-side output (UH, VH,WH) is turned OFF when the junction temperature (Tj) exceeds a specified temperature (TSD). Since the minimum variation of TSD is 125°C, thermal design must be made so that Tj = 125°C is not exceeded except in the case of abnormality. Accordingly, Pdmax when Tj(max) = 125°C is 0.72 W (Ta = 25°C). When the motor lock protection is not to be used by inserting in parallel the resistor of about 150kand capacitor of about 4700pF between the CSD pin and GND, this overheat protection circuit does not function. In this case, Tj(max) = 150°C, so that Pdmax = 0.9W (Ta = 25°C)
No. 7106-17/19
LB11823M
Page 18
12. Forward/reverse rotation To select forward or reverse in the rotation condition, a measure is taken to prevent flow of the through current (through current due to the output Tr OFF delay time at selection) at the output. Selection during rotation causes the current exceeding the current limit value to flow through the output Tr because of the motor coil resistance and motor reverse electromotive voltage condition. It is therefore necessary to select the external output Tr that is not damaged by this current or to select forward/reverse only when the motor rotation speed has decreased to a certain level.
13. Brake operation Braking is made by setting the BR pin to the L level. Braking consists of a short-circuit brake condition in which all of one-side outputs (UH, VH, or WH) are turned ON while other outputs (UL, VL, WL) are turned OFF. A measure is taken to prevent flow of through current (through current due to output Tr OFF delay time at selection) when the brake is operated or cancelled. While braking is made, current limiting and motor lock protection circuits are not operative. Short-circuit braking causes large current to flow through the output Tr because of motor coil resistance and the motor reverse electromotive voltage condition during operation. It is therefore necessary to select the external output Tr that is not damaged by this current or to activate braking only when the motor rotation speed has decreased to a certain level.
14. Power supply stabilization This IC is of a switching drive type and the power line tends to be affected. It is therefore necessary to connect a capacitor of sufficient capacity for stabilization between the VCC1 pin and GND. To insert a diode in the power line to prevent breakdown through reverse connection of power supply, the power line becomes more readily affected. It is necessary to select a larger capacity. To turn ON/OFF the power supply with a switch, etc., large distance between the switch and capacitor causes substantial deviation of the supply voltage due to the line inductance and inrush current into the capacitor. In certain cases, the withstand voltage may be exceeded. In this case, do not use a ceramic capacitor whose series impedance is low. Instead, use an electrolytic capacitor to suppress the inrush current and to prevent voltage rise.
15. VREG stabilization To stabilize the VREG voltage that is the power supply for the control circuit, connect a 0.1µF or more capacitor between VREG and GND. The capacitor GND must be wired near the GND pin of IC as much as possible.
16. FG amplifier Considering connection of the Hall device output, etc., the FG amplifier input does not incorporate the bias voltage. To enter pattern FG, etc., it is necessary to apply the bias voltage to the FGIN+ pin (by applying the V
REG
/2 voltage determined through division with resistor from VREG, etc.). There are a Schmidt comparator and filter circuit after the FG amplifier output, so that the noise is not readily included in the FGS output. FGOUT and FGS have the same logic.
No. 7106-18/19
LB11823M
Page 19
PS No. 7106-19/19
LB11823M
This catalog provides information as of August, 2002. Specifications and information herein are subject to change without notice.
Specifications of any and all SANYO products described or contained herein stipulate the performance, characteristics, and functions of the described products in the independent state, and are not guarantees of the performance, characteristics, and functions of the described products as mounted in the customer’s products or equipment. To verify symptoms and states that cannot be evaluated in an independent device, the customer should always evaluate and test devices mounted in the customer’s products or equipment.
SANYO Electric Co., Ltd. strives to supply high-quality high-reliability products. However, any and all semiconductor products fail with some probability. It is possible that these probabilistic failures could give rise to accidents or events that could endanger human lives, that could give rise to smoke or fire, or that could cause damage to other property. When designing equipment, adopt safety measures so that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective circuits and error prevention circuits for safe design, redundant design, and structural design.
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Any and all information described or contained herein are subject to change without notice due to product/technology improvement, etc. When designing equipment, refer to the “Delivery Specification” for the SANYO product that you intend to use.
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not guaranteed for volume production. SANYO believes information herein is accurate and reliable, but no guarantees are made or implied regarding its use or any infringements of intellectual property rights or other rights of third parties.
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