FPBL15SH60 is an advanced smart power module (SPM)
that Fairchild has newly developed and designed to provide
very compact and low cost, yet high performance ac motor
drives mainly targeting high speed low-power inverterdriven application like washing machines. It combines
optimized circuit protection and drive matched to low-loss
IGBTs. Highly effective short-circuit current detection/
protection is realized through the use of advanced current
sensing IGBT chips that allow continuous monitoring of the
IGBTs current. System reliability is further enhanced by the
integrated under-voltage lock-out protection. The high
speed built-in HVIC provides opto-coupler-less IGBT gate
driving capability that further reduce the overall size of the
inverter system design. In addition the incorporated HVIC
facilitates the use of single-supply drive topology enabling
the FPBL15SH60 to be driven by only one drive supply
voltage without negative bias.
FPBL15SH60
Features
• UL Certified No. E209204
• 600V-15A 3-phase IGBT inverter bridge including control
ICs for gate driving and protection
• Single-grounded power supply due to built-in HVIC
• Typical switching frequency of 15kHz
• Inverter power rating of 0.75kW / 100~253 Vac
• Isolation rating of 2500Vrms/min.
• Very low leakage current due to using ceramic substrate
• Adjustable current protection level by varying series
resistor value with sense-IGBTs
Applications
• AC 100V ~ 253V three-phase inverter drive for small
power (0.75kW) ac motor drives
• Home appliances applications requiring high switching
frequency operation like washing machines drive system
• Application ratings:
- Power : 0.75kW / 100~253 Vac
- Switching frequency : Typical 15kHz (PWM Control)
Control circuit under-voltage (UV) protection
Note) Available bootstrap circuit example is given in Figs. 10, 15 and 16.
Control supply circuit under-voltage (UV) protection
Pin Configuration
Top View
V
S(U)
V
B(U)
V
CC(UH)
IN
V
COM
IN
IN
IN
C
CC(L)
(UL)
(VL)
(WL)
V
FOD
C
R
NC
NC
NC
(L)
FO
SC
SC
(UH)
V
S(V)
V
B(V)
V
CC(VH)
IN
(VH)
COM
V
S(W)
V
B(W)
V
CC(WH)
IN
(WH)
FPBL15SH60
(H)
WVUNP
Fig. 2.
Pin Descriptions
Pin NumberPin NamePin Description
1V
CC(L)
2COM
3IN
4IN
5IN
6V
7C
8C
9R
10NCNo Connection
11NCNo Connection
12NCNo Connection
13WOutput Terminal for W Phase
14VOutput Terminal for V Phase
15UOutput Terminal for U Phase
16NNegative DC–Link Input
Low-side Common Bias Voltage for IC and IGBTs Driving
Low-side Common Supply Ground
(L)
Signal Input Terminal for Low-side U Phase
Signal Input T erminal for Low-side V Phase
Signal Input T erminal for Low-side W Phase
Fault Output Terminal
Capacitor for Fault Output Duration Time Selection
Capacitor (Low-pass Filter) for Short-current Detection Input
Resistor for Short-circuit Current Detection
Rev. C, February 2002
Page 3
Pin Descriptions (Continued)
Pin NumberPin NamePin Description
17PPositive DC–Link Input
18IN
19V
20V
21V
(WH)
CC(WH)
B(W)
S(W)
22COM
23IN
24V
25V
26V
CC(VH)
B(V)
S(V)
27IN
28V
29V
30V
CC(UH)
B(U)
S(U)
(VH)
(UH)
Signal Input Terminal for High-side W Phase
High-side Bias Voltage for W Phase IC
High-side Bias Voltage for W Phase IGBT Driving
High-side Bias Voltage Ground for W Phase IGBT Driving
High-side Common Supply Ground
(H)
Signal Input Terminal for High-side V Phase
High-side Bias Voltage for V Phase IC
High-side Bias Voltage for V Phase IGBT Driving
High-side Bias Voltage Ground for V Phase IGBT Driving
Signal Input Terminal for High-side U Phase
High-side Bias Voltage for U Phase IC
High-side Bias Voltage for U Phase IGBT Driving
High-side Bias Voltage Ground for U Phase IGBT Driving
Internal Equivalent Circuit and Input/Output Pins
(1) V
(2) COM
(3) IN
(4) IN
(5) IN
(6) V
FO
(7) C
FOD
(8) C
SC
(9) R
SC
(10) NC
(11) NC
(12) NC
CC(L)
(L)
(UL)
(VL)
(WL)
V
CC
COM
IN
(UL)
IN
(VL)
IN
(WL)
V
(FO)
C
(FOD)
C
(SC)
(L)
Uout
Vout
Wout
VB
HO
VS
VB
HO
VS
VB
HO
VS
Vcc
COM
Vcc
COM
Vcc
COM
FPBL15SH60
(29) V
B(U)
(28) V
CC(UH)
IN
IN
IN
(27) IN
(UH)
(30) V
S(U)
(25) V
B(V)
(24) V
CC(VH)
(23) IN
(VH)
(22) COM
(26) V
S(V)
(20) V
B(W)
(19) V
CC(WH)
(18) IN
(WH)
(21) V
S(W)
(H)
WVUN
(13)
Note
1. Inverter low-side ( (1) - (12) pins) is composed of three sense-IGBTs including freewheeling diodes for each IGBT and one control IC which has gate driving,
current sensing and protection functions.
2. Inverter power side ( (13) - (17) pins) is composed of two inverter dc-link input terminals and three inverter output terminals.
3. Inverter high-side ( (18) - (30) pins) is composed of three normal-IGBTs including freewheeling diodes and three drive ICs for each IGBT.
Supply VoltageV
Supply Voltage (Surge)V
Collector-Emitter VoltageV
Each IGBT Collector Current± I
Each IGBT Collector Current (Peak)± I
Collector DissipationP
Operating Junction TemperatureT
Note
1. It would be recommended that the average junction temperature should be limited to TJ ≤ 125°C (@TC ≤ 100°C) in order to guarantee safe operation.
(TC = 25°C, Unless Otherwise Specified)
ItemSymbolConditionRatingUnit
DC
PN(Surge)
CES
Applied to DC - Link450V
Applied between P- N500V
600V
TC = 25°C (Note Fig. 4)15A
C
TC = 25°C (Note Fig. 4)30A
CP
TC = 25°C per One Chip47W
C
(Note 1)-55 ~ 150°C
J
FPBL15SH60
Control Part
(TC = 25°C, Unless Otherwise Specified)
ItemSymbolConditionRatingUnit
Control Supply VoltageV
High-side Control Bias VoltageV
Applied between V
CC
Applied between V
BS
V
Input Signal VoltageV
Applied between IN
IN
IN
Fault Output Supply VoltageV
Fault Output CurrentI
Current Sensing Input VoltageV
Applied between VFO - COM
FO
Sink Current at VFO Pin5mA
FO
Applied between CSC - COM
SC
Total System
ItemSymbolCondition RatingUnit
Self Protection Supply Voltage Limit
(Short Circuit Protection Capability)
Module Case Operation TemperatureT
Storage T emperatureT
Isolation VoltageV
ON Threshold VoltageV
OFF Threshold VoltageV
ON Threshold VoltageV
OFF Threshold VoltageV
Note
4. Short-circuit current protection is functioning only at the low-sides. It would be recommended that the value of the external sensing resistor (RSC) should be
selected around 56 Ω in order to make the SC trip-level of about 20A.
Please refer to Fig. 7 which shows the current sensing characteristics according to sensing resistor RSC.
5. The fault-out pulse width t
(Tj = 25°C, Unless Otherwise Specified)
ItemSymbolConditionMin. Typ. Max. Unit
Supply
CC
Supply
BS
Applied between V
CC
Applied between V
BS
V
- V
B(W)
I
QCCLVCC
I
QCCHVCC
I
QBSVBS
FOHVSC
V
FOLVSC
PWMTC
t
dead
SC(ref)TJ
V
SEN
UV
CCDTJ
UV
CCR
UV
BSD
UV
BSR
FODVCC
IN(ON)
IN(OFF)
IN(ON)
IN(OFF)
depends on the capacitance value of C
FOD
= 15V
IN
(UL, VL, WL)
= 15V
IN
(UH, VH, WH)
= 15V
IN
(UH, VH, WH)
= 0V, VFO Circuit: 4.7kΩ to 5V Pull-up4.5--V
= 1V, VFO Circuit: 4.7kΩ to 5V Pull-up--1.1V
≤ 100°C, TJ ≤ 125°C-15-kHz
-20°C ≤ TC ≤ 100°C1.5--us
= 25°, VCC = 15V (Note 4)0.450.51 0.56V
-20°C ≤ TC ≤ 100°C, @ RSC = 82 Ω and
I
= 15A (Note Fig. 7)
C
≤ 125°CDetection Level11.51212.5V
= 15V, C(sc) = 1V
= 33nF (Note 5)
C
FOD
High-SideApplied between IN
Low-SideApplied between IN
S(W)
CC(H),VCC(L)
B(U)
= 5V
= 5V
= 5V
according to the following approximate equation : C
Fig. 8. Flatness Measurement Position of The Ceramic Substrate
Note
6. Do not make over torque or mounting screws. Much mounting torque may cause ceramic cracks and bolts and Al heat-fin destruction.
7. Avoid one side tightening stress. Fig.9 shows the recommended torque order for mounting screws. Uneven mounting can cause the SPM ceramic substrate to
ICs Internal Structure and Input/Output Conditions
D
BS
UV
DETECT
PULSE
FILTER
HVIC
HVIC
HVICHVIC
15V Line
15V Line
15V Line15V Line
5V Line
5V Line
5V Line5V Line
R
C
R
BS
VCC
VCC
VCCVCC
(UH,VH,WH)
(UH,VH,WH)
(UH,VH,WH)(UH,VH,WH)
LEVEL
C
BP15
P
PH
IN
IN
ININ
(UH,VH,WH)
(UH,VH,WH)
(UH,VH,WH)(UH,VH,WH)
COM
COM
COMCOM
SHIFT
PULSE
GENERATOR
- COM
- V
S(U)
R
R
S Q
, V
(H)
B(V)
,
VS
VS
VSVS
- V
VB
VB
VBVB
(UH,VH,WH)
(UH,VH,WH)
(UH,VH,WH)(UH,VH,WH)
(UH,VH,WH)
(UH,VH,WH)
(UH,VH,WH)(UH,VH,WH)
S(V)
Value
Min.Typ. Max.
13.51516.5V
,
13.51516.5V
C
C
BSC
BS
Unit
PPPP
U,V,W
U,V,W
LVIC
LVIC
TIME
DELAY
LVICLVIC
BUFFER
SOFT_OFF
CONTROL
SC
DETECTION
OUTPUT
(UL,VL,WL)
R
F
C
SC
R
VCC
VCC
VCCVCC
(L)
(L)
(L)(L)
5V Line
5V Line
5V Line5V Line
R
R
P
PF
IN
IN
ININ
(UL,VL,WL)
(UL,VL,WL)
(UL,VL,WL)(UL,VL,WL)
VVVV
FO
FO
FOFO
C
C
PF
PL
C
FOD
Note
1. One LVIC drives three Sense-IGBTs and can do short-circuit current protection also. Three sense emitters are commonly connected to RSC terminal to detect
short-circuit current. Low-side part of the inverter consists of three sense-IGBTs
2. One HVIC drives one normal-IGBT. High-side part of the inverter consists of three normal-IGBTs
3. Each IC has under voltage detection and protection function.
4. The logic input is compatible with standard CMOS or LSTTL outputs.
5. RPCP coupling at each input/output is recommended in order to prevent the gating input/output signals oscillation and it should be as close as possible to each
SPM gating input pin.
6. It would be recommended that the bootstrap diode, DBS, has soft and fast recovery characteristics.
P1 : Normal operation - IGBT ON and conducting current
P2 : Under voltage detection
P3 : IGBT gate interrupt
P4 : Fault signal generation
P5 : Under voltage reset
P6 : Normal operation - IGBT ON and conducting current
Fig. 11. Under-Voltage Protection (Low-side)
Input Signal
UV
detect
P1
P3
P2
P4
P5
UV
reset
P6
Internal IGBT
Gate-Emitter Voltage
Control Supply Voltage
V
BS
Output Current
Fault Output Signal
P1 : Normal operation - IGBT ON and conducting current
P2 : Under voltage detection
P3 : IGBT gate interrupt
P4 : No fault signal
P5 : Under voltage reset
P6 : Normal operation - IGBT ON and conducting current
P1 : Normal operation - IGBT ON and conducting currents
P2 : Short-circuit current detection
P3 : IGBT gate interrupt / Fault signal generation
P4 : IGBT is slowly turned off
P5 : IGBT OFF signal
P6 : IGBT ON signal - but IGBT cannot be turned on during the fault-output activation
P7 : IGBT OFF sta te
P8 : Fault-output reset and normal operation start
Voltage (0.5V)
P3
P8
Fig. 13. Short-circuit Current Protection (Low-side Operation only)
4.7k
Ω
100
Ω
100
Ω
CPU
100
Ω
1nF
Note
It would be recommended that by-pass capacitors for the gating input signals, IN
for the fault output signal, VFO, as close as possible.
1. RPCPL/RPCPH coupling at each SPM input is recommended in order to prevent input signals’ oscillation and it should be as close as possible to each SPM inp ut
pin.
2. By virtue of integrating an application specific type HVIC inside the SPM, direct coupling to CPU terminals without any opto-coupler or transformer isolation is
possible.
3. VFO output is open collector type. This signal line should be pulled up to the positive side of the 5V power supply with approximately 4.7kΩ resistance. Please
refer to Fig. 14.
4. C
of around 7 times larger than bootstrap capacitor CBS is recommended.
SP15
5. VFO output pulse width should be determined by connecting an external capacitor(C
then tFO = 300 µs (typ.)) Please refer to the note 5 for calculation method.
6. Each input signal line should be pulled up to the 5V power supply with approximately 4.7kΩ resistance (other RC coupling circuits at each input may be needed
depending on the PWM control scheme used and on the wiring impedance of the system’s printed circuit board). Approximately a 0.22~2nF by-pass capacitor
should be used across each power supply connection terminals.
7. To prevent errors of the protection function, the wiring around RSC, RF and CSC should be as short as possible.
8. In the short-circuit protection circui t, plea se select th e RFCSC time constant in the range 3~4 µs. RF should be at least 30 times larger than RSC. (Recommended
Example: RSC = 56 Ω, RF = 3.9kΩ and CSC = 1nF)
9. Each capacitor should be mounted as close to the pins of the SPM as possible.
10.To prevent surge destruction, the wiring between the smoothing capacitor and the P&N pins should be as short as possible. The use of a high frequency noninductive capacitor of around 0.1~0.22 uF between the P&N pins is recommended.
11. Relays are used at almost every syste ms o f electr ical equ ipments of home app liances. In the s e cases, ther e should be suf fi cient distance b etw een the CPU a nd
the relays. It is recommended that the distance be 5cm at least
The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not
intended to be an exhaustive list of all such trademarks.
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN;
NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
LIFE SUPPORT POLICY
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR
CORPORATION.
As used herein:
1. Life support devices or systems are devices or systems
which, (a) are intended for surgical implant into the body,
or (b) support or sustain life, or (c) whose failure to perform
when properly used in accordance with instructions for use
provided in the labeling, can be reasonably expected to
result in significant injury to the user.
2. A critical component is any com ponent of a life support
device or system whose failure to perform can be
reasonably expected to cause the failure of the life support
device or system, or to affect its safety or effectiveness.
PRODUCT STATUS DEFINITIONS
Definition of Terms
Datasheet IdentificationProduct StatusDefinition
Advance InformationFormative or In
Design
PreliminaryFirst ProductionThis datasheet contains preliminary data, and
No Identification NeededFull ProductionThis datasheet contains final specifications. Fairchild
ObsoleteNot In ProductionThis datasheet contains specifications on a product
This datasheet contains the design specifications for
product development. Specifications may change in
any manner without notice.
supplementary data will be published at a later date.
Fairchild Semiconductor reserves the right to make
changes at any time without notice in order to improve
design.
Semiconductor reserves the right to make changes at
any time without notice in order to improve design.
that has been discontinued by Fairchild semiconductor.
The datasheet is printed for reference information only.
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