Datalogic Scanning DS6400 User Manual
DS6400
Reference Manual
Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara di Reno
Bologna - Italy
DS6400 Reference Manual
Ed.: 10/2007
ALL RIGHTS RESERVED
Datalogic reserves the right to make modifications or improvements without prior notification.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
Product names mentioned herein are for identification purposes only and may be trademarks and or
registered trademarks of their respective companies.
© Datalogic Automation S.r.l. 2003 - 2007
03/10/2007
CONTENTS
REFERENCES ............................................................................................................vi
Reference Documentation........................................................................................... vi
Services and Support .................................................................................................. vi
Patents......................................................................................................................... vi
COMPLIANCE............................................................................................................vii
Electrical Safety...........................................................................................................vii
Laser Safety.................................................................................................................vii
Power Supply..............................................................................................................viii
CE Compliance...........................................................................................................viii
WEEE Compliance .....................................................................................................viii
GENERAL VIEW..........................................................................................................x
GUIDE TO INSTALLATION ...................................................................................... xiii
Point-to-Point Installation............................................................................................xiii
Master/Slave Lonworks Installation ............................................................................xiv
1 INTRODUCTION ..........................................................................................................1
1.1 Product Description ......................................................................................................1
1.2 Model Description.........................................................................................................2
1.3 Oscillating Mirror Models ..............................................................................................3
1.4 Indicators ......................................................................................................................5
1.5 Accessories ..................................................................................................................6
2 INSTALLATION ...........................................................................................................7
2.1 Package Contents ........................................................................................................7
2.2 Mechanical Mounting....................................................................................................8
2.2.1 Mounting the Scanner...................................................................................................8
2.2.2 Mounting the Scanner with Accessories.....................................................................11
2.3 Electrical Connections ................................................................................................13
2.3.1 Main/Aux. Serial Interface and I/O Connector ............................................................15
Main Interface.............................................................................................................16
Auxiliary Interface .......................................................................................................19
Inputs..........................................................................................................................20
Outputs .......................................................................................................................22
2.3.2 Lonworks Connectors.................................................................................................24
Network Termination...................................................................................................25
Lonworks Interface .....................................................................................................26
2.3.3 Ethernet Connector.....................................................................................................28
Ethernet Interface .......................................................................................................29
2.3.4 DeviceNet Connector..................................................................................................30
2.3.5 Profibus Connector.....................................................................................................31
Profibus Interface........................................................................................................31
2.3.6 Power Supply..............................................................................................................32
2.4 User Interface .............................................................................................................32
2.5 Positioning the Scanner..............................................................................................33
2.6 Typical Installations ....................................................................................................35
2.6.1 Standard Installation...................................................................................................35
2.6.2 “45° Skew” Installation................................................................................................35
2.7 Typical Layouts...........................................................................................................36
iii
2.7.1 Point-to-Point..............................................................................................................36
2.7.2 Pass Through .............................................................................................................38
2.7.3 RS232 Master/Slave...................................................................................................39
2.7.4 Multiplexer ..................................................................................................................41
2.7.5 Local Lonworks Network.............................................................................................42
Small Synchronized Network......................................................................................43
Large Synchronized Network...................................................................................... 45
Multidata Network.......................................................................................................46
2.7.6 Fieldbus Network........................................................................................................47
2.8 FLASH™ Dynamic Focus...........................................................................................48
2.8.1 Fixed Mode.................................................................................................................48
2.8.2 Continuous Mode........................................................................................................ 48
2.8.3 Triggered Mode ..........................................................................................................49
2.8.4 D-FLASH™ Mode.......................................................................................................49
2.9 Keypad and Display....................................................................................................50
2.9.1 Internal Net .................................................................................................................50
2.9.2 Test Mode...................................................................................................................51
3 SOFTWARE CONFIGURATION................................................................................52
3.1 Genius™ Installation...................................................................................................52
3.2 Guide to Rapid Configuration .....................................................................................52
3.2.1 Wizard for Quick Reader Setup..................................................................................52
Test Operating Mode..................................................................................................53
On Line Operating Mode ............................................................................................54
Automatic Operating Mode.........................................................................................54
3.2.2 Genius™ Network Setup Through Master..................................................................55
Net-Autoset.................................................................................................................57
Express Network Setup ..............................................................................................57
Network Wizard ..........................................................................................................58
3.2.3 Alternative Slave Address Assignment.......................................................................60
3.3 Advanced Genius™ Configuration .............................................................................60
3.4 Parameter Default Values...........................................................................................61
4 READING FEATURES...............................................................................................65
4.1 Advanced Code Reconstruction (ACR™ 4)................................................................ 65
4.1.1 Tilt Angle for Advanced Code Reconstruction............................................................65
4.2 PackTrack™ ...............................................................................................................66
4.2.1 PackTrack™ Calibration for DS6400..........................................................................68
4.2.2 PackTrack™ Calibration for DS6400 Oscillating Mirror Models .................................70
4.3 Performance ...............................................................................................................70
4.3.1 Reading Conditions ....................................................................................................70
4.4 Reading Diagrams......................................................................................................72
4.4.1 DS6400 Standard Model ............................................................................................73
4.4.2 DS6400 Oscillating Mirror Model ................................................................................ 83
5 MAINTENANCE .........................................................................................................93
5.1 Cleaning......................................................................................................................93
5.2 Automatic Scanner Replacement (ASR) ....................................................................93
5.2.1 ASR Network Configuration........................................................................................93
5.2.2 Scanner Replacement Procedure............................................................................... 94
6 TROUBLESHOOTING ...............................................................................................95
7 TECHNICAL FEATURES........................................................................................... 98
iv
GLOSSARY.............................................................................................................. 100
INDEX.......................................................................................................................103
v
REFERENCES
REFERENCE DOCUMENTATION
The documentation related to the DS6400 management is listed below:
• C-BOX100 Installation Manual
• INT-30 20 mA Current Loop Interface Board for C-BOX 100
• PWR-120 power supply unit
• GFC-60 90° deflecting mirror
• GFC-600 90° deg. mirror close distance
• Document about the Ethernet connectivity
• Document about the Profibus connectivity
• Help On-Line in PDF format
SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on
to www.automation.datalogic.com and click on the
including:
•
PRODUCTS
links indicated for further information
Search through the links to arrive at your product page where you can download specific
Manuals and Software & Utilities including:
- Genius™ a utility program, which allows device configuration using a PC. It provides
RS232 interface configuration.
•
SERVICES & SUPPORT
-
Datalogic Services - Warranty Extensions and Maintenance Agreements
-
Authorised Repair Centres
• CONTACT US
E-mail form and listing of Datalogic Subsidiaries
PATENTS
This product is covered by one or more of the following patents:
U.S. patents: 5,483,051; Re. 36,251; 6,049,406; 5,992,740; 6,347,740B1; 6,629,639B2;
6,394,352B1; 6,742,710B2; 7,161,685B1; 6,688,524B1; 6,443,360 B1; 7,195,162B2.
European patents: 652,530B1; 786,734B1; 789,315B1; 851,376B1; 1,363,228B1;
959,426B9; 1,300,798B1.
Additional patents pending.
vi
COMPLIANCE
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard for
electrical safety EN-60950-1 at the date of manufacture.
LASER SAFETY
The following information is provided to comply with the rules imposed by international
authorities and refers to the correct use of the DS6400 reader.
Standard Regulations
This scanner utilizes a low-power laser diode. Although staring directly at the laser beam
momentarily causes no known biological damage, avoid staring at the beam as one would
with any very strong light source, such as the sun.
Avoid that the laser beam hits the eye of an observer, even through reflective surfaces such
as mirrors, etc.
This product conforms to the applicable requirements of both EN60825-1 and
CDRH 21 CFR1040 at the date of manufacture. The reader is classified as a Class 2 laser
product according to EN60825-1 regulations and as a Class II laser product according to
CDRH regulations.
Disconnect the power supply when opening the device during maintenance or installation to
avoid exposure to hazardous laser light.
There is a safety device which allows the laser to be switched on only if the motor is rotating
above the threshold for its correct scanning speed.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in exposure to hazardous visible laser light.
WARNING
The laser light is visible to the human eye and is emitted from the window on the head of the
reader (Figure A, 7).
Warning labels indicating exposure to laser light and the device classification are applied
onto the head of the reader (Figure A, 1, 3):
LASER RADIATION IS EMITTED FROM THIS APERTURE
AVOID EXPOSURE
AVOID EXPOSURE – LASER LIGHT
IS EMITTED FROM THIS APERTURE
Laser Safety Label for Oscillating Mirror and Standard Models
CAUTION-CLASS 3B
LASER LIGHT
WHEN OPEN
AVOID EXPOSURE
TO BEAM
LASER LIGHT – DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAX. OUTPUT RADIATION 1 m W
EMITTED WAVE LENGTH 630 ~ 680 nm
EN60825-1:2001
Warning and Device Class Label
vii
The identification label is applied onto the bottom part of the scanner (Figure A, 2):
DATALOGIC S.p.A. Via Candini, 2
40012 LIPPO DI CALDERARA DI RENO (BO) ITALY
MANUFACTURED VOLT Amp.
JANUARY 2002 15-30 DC 1.5-0.7
MODEL No.
SERIAL No.
This product conforms to the applicable requirements
of 21CFR 1040 at the date of manufacture.
Device Identification Label
N2468
The laser diode used in this device is classified as a Class 3B laser product according to
EN60825-1 regulations and as a Class IIIb laser product according to CDRH regulations. Any
violation of the optic parts in particular can cause radiation up to the maximum level of the
laser diode (35 mW at 630~680 nm).
POWER SUPPLY
- This product is intended to be installed by Qualified Personnel only.
- All DS6400 Models:
This device is intended to be supplied by a UL Listed Power Unit marked “Class 2” or LPS
power source which supplies power directly to the scanner via the 25/26-pin connector.
CE COMPLIANCE
Warning:
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
WEEE COMPLIANCE
ENGLISH
Information for the user in accordance with the European Commission Directive 2002/96/EC
t the end of its useful life, the prA
separately from urban waste.
Disposin
or consu
g of the product according to this Directive:
avoids potentially negative conse• quences to the environment and human health which o
be caused by incorrect disposal
• enables the recovery of materials to obtain a significant savings of energy and resources.
or more detailed information about disposal, contact the supplier that providedF
lt the dedicated section at the website www.automation.datalogic.com.
oduct marked with the crossed out wheeled wastebin must be disposed of
therwise could
you with the product in question
viii
ITALIANO
Informazione degli utenti ai sensi della Direttiva Europea 2002/96/EC
L’apparecchiatura che riporta il simbolo del bidone barrato deve essere smaltita, alla fine della sua vita utile,
separatamente dai rifiuti urbani.
Smaltire l’apparecchiatura in conformità alla presente Direttiva consente di:
• evitare possibili conseguenze negative per l’ambiente e per la salute umana che potrebbero invece
essere causati dall’errato smaltimento dello stesso;
• recuperare materiali di cui è composto al fine di ottenere un importante risparmio di energia e di risorse.
Per maggiori dettagli sulle modalità di smaltimento, contattare il Fornitore dal quale è stata acquistata
l’apparecchiatura o consultare la sezione dedicata sul sito www.automation.datalogic.com.
DEUTSCH
Benutzerinformation bezüglich Richtlinie 2002/96/EC der europäischen Kommission
Am Ende des Gerätelebenszyklus darf das Produkt nicht über den städtischen Hausmüll entsorgt werden. Eine
entsprechende Mülltrennung ist erforderlich.
Beseitigung des Produkts entsprechend der Richtlinie:
• verhindert negative Auswirkungen für die Umwelt und die Gesundheit der Menschen
• ermöglicht die Wiederverwendung der Materialien und spart somit Energie und Resourcen
Weitere Informationen zu dieser Richtlinie erhalten Sie von Ihrem Lieferanten, über den Sie das Produkt
erworben haben, oder besuchen Sie unsere Homepage unter www.automation.datalogic.com.
FRANÇAIS
Information aux utilisateurs concernant la Directive Européenne 2002/96/EC
Au terme de sa vie utile, le produit qui porte le symbole d'un caisson à ordures barré ne doit pas être éliminé avec
les déchets urbains.
Éliminer ce produit selon cette Directive permet de:
• éviter les retombées négatives pour l'environnement et la santé dérivant d'une élimination incorrecte
• récupérer les matériaux dans le but d'une économie importante en termes d'énergie et de ressources
Pour obtenir des informations complémentaires concernant l'élimination, veuillez contacter le fournisseur auprès
duquel vous avez acheté le produit ou consulter la section consacrée au site Web
www.automation.datalogic.com.
ESPAÑOL
Información para el usuario de accuerdo con la Directiva Europea 2002/96/CE
Al final de su vida útil, el producto marcado con un simbolo de contenedor de bassura móvil tachado no debe
eliminarse junto a los desechos urbanos.
Eliminar este producto de accuerdo con la Directiva permite de:
• evitar posibles consecuencias negativas para el medio ambiente y la salud derivadas de una eliminación
inadecuada
• recuperar los materiales obteniendo así un ahorro importante de energía y recursos
Para obtener una información más detallada sobre la eliminación, por favor, póngase en contacto con el
proveedor donde lo compró o consultar la sección dedicada en el Web site www.automation.datalogic.com.
ix
GENERAL VIEW
DS6400
7
6
1
2
3
4
5
x
Figure A - DS6400
1
Laser Safety Label
Identification Label
2
Warning and Device Class Label
3
Service Cap
4
5
Connector Panel
Display and Keypad Panel
6
Laser Beam Output Window
7
DS6400
2
1
Figure B - DS6400 Oscillating Mirror Version
5
Programming Keypad
1
Laser Safety Label
1
Laser Beam Output Window
2
3
4
Figure C - Display and Keypad Panel
2
Power On LED
4
1
2
TX Data LED
3
Phase On LED
LCD Display
5
xi
1
3
2
Figure D - Connector Panel for Master/Slave Models
1
Lonworks 9-pin maole connector
2
nnector Main/Aux. Interface 25-pin D-Sub male c
3
Lonworks 9-pin female connector
1
2
3
Figure E – Connector Panel for Ethernet Models
Main/Aux. Interface 26-pin D-Sub male connector
1
RJ45 modular connector for Ethernet Interface
2
3
Lonworks 9-pin female connector
1
2
3
Figure F – Connector Panel for DeviceNet Models
Main/Aux. Interface 26-pin D-Sub male connector
1
DeviceNet 5-pin male connector
2
3
Lonworks 9-pin female connector
1
3
2
Figure G – Connector Panel for Profibus Models
Main/Aux. Interface 26-pin D-Sub male connector
1
xii
Profibus 9-pin female connector (white)
2
3
Lonworks 9-pin female connector
GUIDE TO INSTALLATION
POINT-TO-POINT INSTALLATION
The following can be used as a checklist to verify all the steps necessary to complete
installation of the DS6400 scanner.
1) Read all information in the section “Safety Precautions” at the beginning of this manual.
2) Correctly mount the scanner using the bracket provided according to the information in
par. 2.2.2 and position it at the correct reading distance according to your model as
shown in par. 2.5 and par. 4.4.
3) Make electrical connections to your DS6400 scanner by:
a) Connecting the DS6400 scanner to the C-BOX 100 by means of one of the cables
provided as accessory (see par. 1.5).
b) Providing correct and complete system cabling through the C-BOX 100 according to
the signals (trigger, inputs, outputs) necessary for the layout of your application.
• Layout: Point-to-Point, Pass Through, RS232 Master/Slave, Lonworks, Fieldbus.
See sub-paragraphs under 2.7 for reference.
• Cabling: Power, Main Serial Interface – RS232, RS485 Half Duplex, RS485 Full
Duplex, 20 mA Current Loop, Auxiliary Interface, Inputs, Outputs, etc -. For further
details, see all sub-paragraphs under par. 2.3.
4) Configure the DS6400 scanner by installing and running the Genius™ configuration
program from the CD-ROM provided. The main steps are:
• Select the codes to be read
• Set-up the communication parameters
• When PackTrack™ is required, set the PS Offset and Position parameters
• Define data formatting parameters
Fine tuning of the scanner position for barcode reading can be
NOTE
accomplished
in Genius™.
by performing a test through the SPY configuration tool
5) Exit the configuration program and run your application.
he installation is now complete.
T
xiii
MASTER/SLAVE LONWORKS INSTALLATION
The following can be used as a checklist to verify all the steps necessary to complete
installation of the DS6400 scanner in a Master/Slave Lonworks network.
1) Read all information in the section “Safety Precautions” at the beginning of this manual.
2) Correctly mount the scanner using the bracket provided according to the information in
par. 2.2.2 and position it at the correct reading distance according to your model as
shown in par. 4.4.
3) Make electrical connections to your DS6400 scanner by:
a) Connecting the DS6400
Master scanner to the C-BOX 100 by means of one of the
cables provided as accessory (see par. 1.5).
b) Correctly inserting the BTK-6000 terminator in the DS6400 Master reader according
to the information given under “Local Lonworks Network” in par. 2.3.2 and par. 2.7.5.
c) Completing the system wiring adding as much slave scanners as required by your
system layout (refer to par. 2.7).
d) Correctly inserting the BTK-6000 terminator in the last DS6400 Slave reader of the
network according to the information given under “Local Lonworks Network” in par.
2.3.2 and par. 2.7.5.
4) Install and run the Genius™ configuration program from the CD-ROM provided.
Configure the Local Lonworks Network using one of the procedures given below:
a) Configure the entire network through the Master as described in par.
b) Configure the Master as described in par. 3.2.2 and locally define each slave scanner
address as described in par. 3.2.3.
c) Define each scanner, master and slaves (with their addresses), by using the scanner
keypad according to the information given in par. 2.9.1.
5) Configure the Master scanner through the Genius™ program. The main steps are:
• Select the codes to be read
• Set-up the communication parameters
• When PackTrack™ is required, perform PackTrack™ calibration, see par. 4.2.1
• Define data formatting parameters
6) Configure each Slave scanner through the Master scanner using Genius™. The main
steps are:
• Select the codes to be read
• When PackTrack™ is required, perform PackTrack™ calibration, see par. 4.2.1
Fine tuning of the scanner position for barcode reading can be
accomplished by performing a test through the SPY configuration tool
NOTE
in Genius™.
7) Send the configuration to the Master.
xiv
8) Optionally, perform the ASR Network Configuration procedure for system backup
purposes (see par. 5.2.1).
9) Exit the configuration program and run your application.
The installation is now complete.
xv
xvi
INTRODUCTION
1
1 INTRODUCTION
1.1 PRODUCT DESCRIPTION
The DS6400 is a high performance laser scanner in a complete range of industrial bar code
readers offering an innovative and modular solution in terms of reading performance,
connectivity and maintenance, in addition to a completely new hardware and software
platform.
The DS6400 has been specifically designed for simple installation, easy use and flexibility.
An innovative mechanical design together with the Datalogic patent pending Step-a-Head
feature make it possible to rotate the reader head and the decoder base independently from
each other. Step-a-Head
TM
enables the DS6400 to always be installed in the ideal position,
by modifying the orientation of the connector panel while leaving the laser window in the
desired position. The need for space is minimized and installation is easier.
The DS6400 has an innovative linear motor designed to control the focus position of the
scanner via software. This dynamic system, called FLASH
TM,
is able to move the focus
position rail to rail, from the minimum position to the maximum position, in less than 10 msec.
In typical applications, where a DOF <1 meter is required, the focus position is adjusted in 4
msec.
The DS6400 can read all most popular bar codes even in the most difficult conditions, thanks
to a new generation decoder with Intel Xscale CPU and code reconstruction technology
(ACR™ 4).
This reader is also offered in a model with an integrated SW programmable oscillating mirror.
Great attention has been given to built-in connectivity for all market standards. Lonworks,
Profibus, DeviceNet and Ethernet bus have been integrated in dedicated versions of the
decoder base.
Some of the main features of DS6400 are listed below:
• scanning speed up to 1200 scans/sec;
• 2 serial communication interfaces
• reading all popular codes;
• supply voltage from 15 to 30 Vdc;
• electrical connection through connectors;
• high speed Lonworks connectivity for Master/Slave layout;
• built-in connectivity for Profibus, DeviceNet and Ethernet;
• programmable in 5 different operating modes to suit the most various barcode reading
system requirements;
• light source: solid state laser diode; the light emitted has a wavelength between
630~680nm.
• IP64 protection class of the enclosure (not yet available for Ethernet models).
Manufacturing is the traditional industry for Auto-ID applications, with a market becoming
mature, standardized reading solutions and a tough competition. Manufacturing has been the
target industry since the very beginning of the new 6000 family with the DS6300. The
DS6400 makes possible to enlarge the market applications including Transportation &
Logistics industry, making wider the Business Opportunities scenario.
TM
1
1
Feature
Modular solution with separated
head and base and Step-A-
TM
Head
feature
Benefit
• Possibility to select the combination of head and
base that best fits the needs of the application;
• Great scalability of the offer;
• Down time cost reduction, since the decoder base
DS6400
works even if the head has been removed;
• Easy maintenance. In case of replacement of the
head, all the configuration parameters are stored
in the base, and the scanner is automatically
configured;
Reading on pallets or big objects
• Easy installation with the minimum room needed.
• DS6400 with FLASH
TM
dynamic focusing system.
where a large reading distance /
wide reading field are needed
Reading parcels on conveyors • DS6400 implements the Packtrack
TM
functionality
which leads to an increase of the plant production
as a result of the augmented system throughput.
Master working as a multiplexer
on a high speed Lonworks bus
• Great competitiveness of the offer, since the cost
of an external multiplexer is saved;
• High data transfer on a industrial, reliable bus
running at 1,2 Mbit/sec.
GENIUSTM Configurator SW • Reduced learning time, with an easy wizard
approach;
• Multilanguage platform;
• All the configuration parameters stored into the
scanner;
• Not dependent on the Physical interface.
1.2 MODEL DESCRIPTION
The DS6400 scanner is available in versions that differ in regard to the following
characteristics:
• Optical Model (Head)
2
• Decoder Model (Base)
DS6400 - 10X - 0YY
Decoder Model (Base)
Optical Model (Head)
0 = Standard
5 = Oscillating Mirror
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
INTRODUCTION
1
1.3 OSCILLATING MIRROR MODELS
Oscillating mirror models are used when coverage of a large reading area is required, mainly
in picket fence applications.
The DS6400 scanner mounts a dedicated optic head with integrated oscillating mirror driven
by a linear motor. The speed, the precision, the repeatability, and the reliability of this driving
technology assure high level performance.
The new oscillating mirror is completely software controlled and software programmable. The
Genius™ software tool allows adjusting the linear motor speed (oscillating frequency) and
the upper and lower limits of the oscillation by defining the top and bottom line limit angles.
When the oscillating mirror is programmed to read barcode labels at very small angles,
position the reader to assure at least 10° for the Skew angle (see par. 2.4). This angle refers
to the most inclined or external laser line, so that all other laser lines assure more than 10°
Skew. This avoids the direct reflection of the laser light emitted by the reader.
1
0
°
Figure 1 – Oscillating Mirror Skew Angle
Otherwise, the scanner can be mounted at an angle of inclination of 17.5° in order to attain
symmetrical deflection ranges.
1
7
.
5
°
°
5
.
7
0
1
Figure 2 - Oscillating Mirror Reading Position
In the above case, the zone where the scan line is perpendicular to the reflecting surface
corresponds to a neutral zone at the center of the reading field.
3
1
DS6400
The mirror can be deflected up to 40°. Oscillation with respect to the output window median
axis is asymmetrical ( see figure below).
3
40°
7
.
5
°
0°
-
2.
5
°
Figure 3 - Oscillating Mirror Maximum Aperture and Asymmetry
By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can
e performed for reading fast moving objects. b
Hz Max. Aperture
0-5 40°
6-10 30°
11-15 20°
16-19 10°
By limiting the raster width to the minimum necessary, the number of
NOTE
scans on the reading surface is increased.
Oscillating angles are selected in software where the minimum and maximum angles
orrespond to –2.c 5° and +37.5°.
he scanner can be tilted in order for the 17.5° software setting to correspond with the 0°
T
horizontal plane.
4
+37.5°
+17.5°
-2.5°
Figure 4 - Oscillating Mirror Extreme Angle Positions
INTRODUCTION
These models provide higher scanning speed (1200 scans/sec) compared to standard
models and the reading performance is not adversely effected by the oscillating mirror.
The following example represents the selection of an angle of +10° for the bottom line and an
angle of +20° for the top line (see figure below).
1
+37.5°
+27.5°
+17.5°
Figure 5 - Oscillating Mode
Refer to par. 2.2.1 for deta
ils about oscillating mirror mounting.
1.4 INDICATORS
T dec se
he DS6400 oder ba provides an LCD display for system messages and configuration
menus. The three keys present on the side of the display allow configuration menu
avigation (Figure C, 1).
n
he three LED indicators have the following functions:
T
POWE
PHASE ON
TX DATA
R ON
(red) Indicates the reader is turned on (Figure C, 4)
(yellow) Indicates the presence sensor is turned on (Figure C, 3).
(green) Indicates the main serial interface is operating correctly during
data transmission (Figure C, 2).
5
1
DS6400
1.5 ACCESSORIES
The following accessories are available on request for DS6400:
Name Description Part Number
CAB-6001 cable to C-BOX100 1 m 93A051190
CAB-6002 cable to C-BOX100 2 m 93A051200
CAB-6005 cable to C-BOX100 5 m 93A051210
CAB-6010 cable to C-BOX100 10 m 93A051271
CAB-6011 cable to C-BOX100 1 m (DS6400 Fieldbus version) 93A051221
CAB-6012 cable to C-BOX100 2 m (DS6400 Fieldbus version) 93A051222
CAB-6015 cable to C-BOX100 5 m (DS6400 Fieldbus version) 93A051223
CAB-6101 cable master/slave 1 m 93A051220
CAB-6102 cable master/slave 2 m
CAB-6105 cable master/slave 5 m 93A051240
CAB-6112 cable master/slave no power 2 m 93A051224
CAB-6115 cable master/slave no power 5 m 93A051225
CAB-6305 Power cable Fam 6k 5 m 93ACC1768
CAB-6310 Power cable Fam 6k 10 m 93ACC1752
C-BOX 100
passive connection box 93ACC1510
INT-30 20 m.A. C.L. interface board for C-BOX 100 93A151022
PWR-120 power unit 110/230 V AC 24 V 93ACC1530
BTK-6000 terminator kit (5 pcs)
PG6002
PG6001
single unit power supply (US) 93ACC1718
single unit power supply (UK) 93ACC1719
PG6000 single unit power supply (EU) 93ACC1720
FBK-6000 fast bracket kit (2 pcs) 93ACC1721
GFC-60 90° mirror 93A201100
GFC-600 90° deg. mirror close distance 93A201102
US-60 mounting bracket kit (5 pcs) for multisided stations 890001020
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit - NPN 93ACC1728
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit + 10 m cable 93ACC1600
93A051230
93ACC1710
6
INSTALLATION
2 INSTALLATION
To install the system follow the given procedure:
• Select the mounting location for DS6400;
• Mount the DS6400 scanner;
• Position the scanner with respect of the barcode;
• Proceed with system electrical connection;
• Install the Genius™ program on the PC and configure the scanner;
• Set the Flash™ dynamic focus by means of the Genius™ software tool.
When installing several scanners, take care to position them correctly so
that no laser beam enters the reading window perpendicularly and at the
same level of the output beam of the other scanners. This condition could
occur more frequently for side mounted applications. If these precautions
are not followed, it may occur that the laser of the blinded scanner starts
WARNING
blinking due to an internal circuit which temporarily turns the laser off
when detecting a power anomaly. To resolve this problem, it is sufficient
to slightly change the inclination and position of one of the two scanners
involved.
2
Refer to the Reference Documentation for details on connecting
NOTE
DS6400 reader to other devices in the system (i.e. C-BOX 100, etc ).
2.1 PACKAGE CONTENTS
Verify that the DS6400 reader and all the parts suppl
intact when opening the packaging; the list of parts inc
• DS6400 reader
• Installation Quick Reference +
• DS6400 configuration CD-ROM
• Mounting bracket and screws
barcode test chart
your
ied with the equipment are present and
ludes:
Figure 6 - DS6400 Package Contents
7
2
DS6400
2.2 MECHANICAL MOUNTING
2.2.1 Mounting the Scanner
The DS6400 reader can be positioned and installed in the best way possible as a result of
the Step-a-Head™ feature. Thanks to the separation between Head and Base, you can
modify the orientation of the decoder base, and therefore display-keypad and connector
panels, while keeping the optic head in the correct reading position. The reading head and
the decoder base can be rotated independently from each other allowing the installation even
in the most critical locations.
Head Screws
Fixing Screw (4)
Figure 7 - Step-A-Head™ Feature
To rotate the head follow the given procedure:
. detach the head from the base by unscrewing the four fixing screws;
1
. rotate the head in the desired position;
2
loosen but don't remove the two screws on top of the head;
3.
4. affix the head onto the base carefully aligning the four fixing screws and progressively
tightening them about half-way;
5. completely tighten the two screws on top of the head;
6. completely tighten the four fixing screws.
8
INSTALLATION
2
The following diagrams give the overall dimensions of the reader standard model, oscillating
mirror model and mounting brackets. They may be used for their installation. Refer to par.
2.4 for correct positioning of the scanner with respect to the code passage zone.
16.5
0.65
85
3.34
60
2.36
30
1.18
76
2.99
30
1.18
74
2.85
99
3.90
mm
113
4.45
110
4.33
inch
Figure 8 - DS6400 Overall Dimensions
42
1.65
10
0.4
18
0.71 N°2
25
0.98
82
3.22
50
20
0.78
1.96
2
°
2
°
N
N
1
.
6
4
1
.
Ø
0
Ø
1.96
2.83
100
3.93
.
8
0
22
0.86
S
50
T
O
1.96
L
S
T
S
O
4
L
°
S
N
4
5
°
.
N
4
8
1
.
0
==
50
72
5
.
==
S
T
O
L
S
2
°
S
T
N
O
L
S
2
°
N
3
3
5
.
8
3
Ø
3
.
0
Ø
82
3.22
35
1.37
1
4
2
.
6
9
6
106°
73.2
2.88
36
1.41
mm
inch
4
0.15
130
5.12
Figure 9 – ST-237 Mounting Bracket Overall Dimensions
9
2
30
60
DS6400
1.18
2.36
104.5
110.3
85
3.35
2.50
63.5
4.11
69
2.72
56
2.20
102
4.34
4.01
180
7.08
114
4.48
16.5
0.65
99
3.90
113
4.45
mm
inch
Figure 10 - DS6400 Oscillating Mirror Model Overall Dimensions
42
1.65
130
82
5.11
3.22
25
50
0.98
1.96
18
20
1
0.7
0.78
10
0.4
Ø4.1
0.16
22
0.86
35
4
0.15
50
1.96
1.37
10
R1
R5
0.43
14
0.55
0.55
36
1111
0.43
14
1.41
75
2.95
mm
inch
50
1.96
72
2.83
100
3.93
R36
R22
5
.
8
Ø
Figure 11 – ST-210 Mounting Bracket Overall Dimensions
INSTALLATION
2
2.2.2 Mounting the Scanner with Accessories
The following a
our network layout:
y
ST-237 mounting bracket;
-
- ST-210 mounting bracke
FBK-6000 fast bracket.
The ST-237 is a 106° mounting bracket to be mounted on the reader as displayed in the
image below:
ccessories allow installing the DS6400 reader in the most suitable position for
t;
-
Figure 12 – Mounting the ST-237 Mounting Bracket
The ST-210 is a 90° mounting bracket to be mounted on the reader as displayed in the
image below:
Figure 13 – Mounting the ST-210 Mounting Bracket
11
2
DS6400
The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on
either the ST-210 or the ST-237 brackets.
First, it is necessary to fix the FBK-6000 to the DS6400 scanner by means of the mounting
screws:
Figure 14 – Mounting the FBK-6000 on the Scanner
Then, attach the assembly to the mounting bracket by slipping the hook into the bracket hole.
Finally, fix it by means of the 2 fixing screws:
12
Figure 15 – Mounting the Assembly on the Bracket
INSTALLATION
2.3 ELECTRICAL CONNECTIONS
All the connectors available for each scanner model are the following:
Scanner Model Connector
Master/Slave 25-pin male serial interface and I/O connector
9-pin male Lonworks connector*
9-pin female Lonworks connector
Ethernet 26-pin male serial interface and I/O connector
9-pin female Lonworks connector
RJ45 modular connector
DeviceNet 26-pin male serial interface and I/O connector
9-pin female Lonworks connector
5-pin male connector
Profibus 26-pin male serial interface and I/O connector
9-pin female Lonworks connector
9-pin female Profibus connector
2
CAUTION
* Do not connect an RS232 port to the 9-pin Lonworks Connector. This may
damage your Laptop PC.
13
2
DS6400
The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this
pinout when the DS6400 reader is connected in a network by means of the
C-BOX 100:
C-BOX 100 Terminal Block Connectors
Power
1, 3, 5 VS
2, 4, 6 GND
7, 8 EARTH GROUND
20, 40 Reserved
Inputs
27 EXT TRIG/PS A (polarity insensitive) for PS
28 EXT TRIG/PS B (polarity insensitive) for PS
29 IN 2/ENC A (polarity insensitive) for Encoder
30 IN 2/ENC B (polarity insensitive) for Encoder
31, 33 IN 3A (polarity insensitive)
32, 34 IN 4A (polarity insensitive)
36 IN 3B/IN 4B Reference (polarity insensitive)
Outputs
21 OUT 1+
22 OUT 1-
23 OUT 2+
24 OUT 2-
25 OUT 3A (polarity insensitive)
26 OUT 3B (polarity insensitive)
Auxiliary Interface
35 TX AUX
37 RX AUX
38, 39 GND
Main Interface
Pin RS232
RS485
Full-Duplex
RS485
Half-Duplex
20 mA C.L.
(with INT-30 only)
11, 15 TX232 TX485+ RTX485+
12, 16 RTS232 TX485- RTX485-
17 RX232 * RX485+
18 CTS232 * RX485-
10, 14, 19
9, 13
SGND Main Isolated SGND Main Isolated SGND Main Isolated
RS485 Cable Shield RS485 Cable Shield
see INT-30
instructions
* Do not leave floating, see par. "RS485 Full-Duplex Interface" for connection details.
14
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