Datalogic matrix 450N Reference Manual

REFERENCE MANUAL
> Matrix 450N™
Datalogic Automation S.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy
Matrix 450N™ Reference Manual Ed.: 10/2016
© 2016 Datalogic S.p.A. and its Group companies ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying or altering of this document is prohibited without express written consent from Datalogic S.p.A.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S. and the E.U.
Matrix 450N, ID-NET, DL.CODE, X-PRESS and Blue Diamonds are trademarks of Datalogic S.p.A. or of Datalogic Group companies. All other brand and product names are trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
17/10/16
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CONTENTS
REFERENCES ............................................................................................................ vi
Conventions ................................................................................................................. vi
Reference Documentation ........................................................................................... vi
Support Through the Website ...................................................................................... vi
Patents ......................................................................................................................... vi
COMPLIANCE ............................................................................................................ vii
EMC Compliance ......................................................................................................... vii
Power Supply ............................................................................................................... vii
CE Compliance ............................................................................................................ vii
FCC Compliance ......................................................................................................... vii
EAC Compliance ........................................................................................................ viii
LT-03x Laser Safety ................................................................................................... viii
LT-03x LED Safety ..................................................................................................... viii
HANDLING .................................................................................................................. ix
GENERAL VIEW ......................................................................................................... xi
1 RAPID CONFIGURATION ........................................................................................... 1
Step 1 – Assemble the Reader ..................................................................................... 1
Required Accessories ................................................................................................... 3
Step 2 – Connect the System ....................................................................................... 4
Step 3 – Mount and Position the Reader ...................................................................... 7
Step 4 – Focus the Reader ........................................................................................... 8
Step 5 – Calibrate Image Density ............................................................................... 10
Step 6 – X-PRESS Configuration ............................................................................... 12
Step 7 – Installing DL.CODE Configuration Program ................................................. 15
Step 8 – Device Configuration .................................................................................... 18
Step 9 – Test Mode .................................................................................................... 29
Advanced Reader Configuration ................................................................................. 30
2 INTRODUCTION ........................................................................................................ 31
2.1 Product Description .................................................................................................... 31
2.2 Indicators and Keypad Button ..................................................................................... 34
2.3 ID-NET ........................................................................................................................ 35
2.4 X-PRESS Human Machine Interface .......................................................................... 37
2.4.1 X-PRESS Functions ................................................................................................... 37
2.4.2 Diagnostic Indication ................................................................................................... 39
2.5 Model Description ....................................................................................................... 39
2.5.1 Lens/Illuminator Selection ........................................................................................... 40
2.6 Accessories ................................................................................................................ 40
2.7 Application Examples ................................................................................................. 42
2.7.1 Manual Postal Sorting ................................................................................................. 42
2.7.2 Loading/Unloading ...................................................................................................... 42
2.7.3 Automated Postal Sorting ........................................................................................... 43
2.7.4 Multimedia and Flats ................................................................................................... 44
2.7.5 Order Fulfillment ......................................................................................................... 44
2.7.6 Static Scan .................................................................................................................. 45
2.7.7 Manual Presentation Scanning ................................................................................... 45
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3 INSTALLATION ......................................................................................................... 47
3.1 Package Contents ...................................................................................................... 47
3.2 Mechanical Dimensions .............................................................................................. 48
3.3 Mounting and Positioning Matrix 450N ................................................................ ....... 50
3.4 Mounting With EMK Mirrors ........................................................................................ 53
3.4.1 EMK-380 Side Mount – Standard ............................................................................... 54
3.4.2 EMK-380 Side Mount - Alternative ............................................................................. 55
3.4.3 EMK-600 Side Mount - Standard ................................................................................ 56
3.4.4 EMK-600 Side Mount - Alternative ............................................................................. 57
4 CBX ELECTRICAL CONNECTIONS ......................................................................... 58
4.1 Power Supply .............................................................................................................. 59
4.1.1 Recommended Power Supplies ................................................................................. 60
4.2 Main Serial Interface ................................................................................................... 61
4.2.1 RS232 Interface .......................................................................................................... 61
4.2.2 RS422 Full-Duplex Interface ....................................................................................... 62
4.3 ID-NET Interface ......................................................................................................... 63
4.3.1 ID-NET Cables ............................................................................................................ 63
4.3.2 ID-NET Response Time .............................................................................................. 64
4.3.3 ID-NET Network Termination ...................................................................................... 64
4.4 Auxiliary RS232 Interface ........................................................................................... 68
4.5 Inputs .......................................................................................................................... 69
4.6 Outputs ....................................................................................................................... 74
4.7 On-Board Gigabit Ethernet Interface .......................................................................... 76
4.8 User Interface – Serial Host ........................................................................................ 76
5 TYPICAL LAYOUTS .................................................................................................. 77
5.1 Ethernet Connection ................................................................................................... 77
5.2 Serial Connection ....................................................................................................... 79
5.3 Fieldbus Connection ................................................................................................... 80
5.4 Pass-Through ............................................................................................................. 81
5.5 ID-NET Multidata Network (Pass-Through) ................................................................ 82
5.6 ID-NET Synchronized Network ................................................................................... 83
6 READING FEATURES ............................................................................................... 86
6.1 FOV Calculation .......................................................................................................... 86
6.2 Reading Diagrams ...................................................................................................... 87
6.3 Maximum Line Speed and Exposure Time Calculations ............................................ 97
7 SOFTWARE CONFIGURATION ................................................................................ 99
7.1 DL.CODE System Requirements ............................................................................... 99
7.2 Reader Configuration .................................................................................................. 99
7.2.1 Auto Calibration ........................................................................................................ 100
7.2.2 Manual Calibration .................................................................................................... 101
7.2.3 Multi Image Acquisition Settings ............................................................................... 104
7.2.4 Image Cropping ........................................................................................................ 108
7.2.5 Direct Part Marking Applications ............................................................................... 111
7.3 Pass-Through Configurations ................................................................................... 116
7.4 Internal Network Configurations ............................................................................... 117
7.4.1 Master Configuration ................................................................................................ 118
7.4.2 Multidata ID-NET Network Configurations ................................................................ 121
7.4.3 Synchronized ID-NET Network Configurations ......................................................... 126
7.4.4 Verify Master/Slave Synchronized Configuration ..................................................... 130
7.5 Backup and Restore Through DL.CODE .................................................................. 133
7.5.1 Backup ...................................................................................................................... 134
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7.5.2 Restore ..................................................................................................................... 135
7.5.3 Replacement ............................................................................................................. 135
7.6 Restore Defaults ....................................................................................................... 136
7.6.1 Restore Default Startup Configuration ...................................................................... 136
7.6.2 Restore Default Environment .................................................................................... 137
7.6.3 Restore Factory Defaults .......................................................................................... 138
7.7 Diagnostic Alarms ..................................................................................................... 138
7.8 Statistics ................................................................................................................... 139
7.9 BM150 Display Module Configuration and Messages .............................................. 140
7.9.1 Configuration Through DL.CODE ............................................................................. 140
7.9.2 Accessing the HMI Interface Through Keypad and Display Menu ........................... 140
7.9.3 Display Messages ..................................................................................................... 142
7.9.4 BM150 Backup and Restore Procedure ................................................................... 145
8 MAINTENANCE ....................................................................................................... 146
8.1 Cleaning .................................................................................................................... 146
9 TROUBLESHOOTING ............................................................................................. 147
9.1 General Guidelines ................................................................................................... 147
10 TECHNICAL FEATURES ......................................................................................... 150
A ALTERNATIVE CONNECTIONS ............................................................................. 152
Power, COM and I/O Connector ............................................................................... 152
Matrix 450N Lighting System Control Connector ...................................................... 153
Matrix 450N GigaEthernet Connector (**) ................................................................ 155
ID-NET Network Termination .................................................................................... 156
Inputs ........................................................................................................................ 156
Outputs ..................................................................................................................... 156
User Interface - Serial Host ...................................................................................... 158
GLOSSARY .............................................................................................................. 159
INDEX ....................................................................................................................... 162
vi
REFERENCES
CONVENTIONS
This manual uses the following conventions: "User" refers to anyone using a Matrix 450N reader.
"Reader" refers to the Matrix 450N reader. "You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix 450N reader.
REFERENCE DOCUMENTATION
For further details refer to: the DL.CODE™ Help On Line, DL.CODE User’s Guide, Matrix
Reading Methods provided as supplementary documentation on the DL.CODE mini-DVD (downloaded .zip file or mini-DVD accessory).
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the Industrial Automation links for further information:
PRODUCTS – FIXED INDUSTRIAL BARCODE READERS
Select your product from the links on the Fixed Industrial Barcode Readers page. The product page describes specific Info, Features, Applications, Models, Accessories, and Downloads including documentation, software drivers, and utility programs.
SUPPORT & SERVICES – INDUSTRIAL AUTOMATION
Several links from the Industrial Automation list take you to additional services such as: Service Program which contains Maintenance Agreements and Warranty Extensions; Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through email or phone; Downloads for additional downloads.
PATENTS
See www.patents.datalogic.com for patent list. Matrix 450N is covered by one or more of the following patents: Design patents: EP001950486, JP1462298, USD696707, USD720788, ZL201230182040.4,
ZL201230182042.3 Utility patents: EP0996284B1, EP0999514B1, EP1014292B1, EP1128315B1,
EP1396811B1, EP1413971B1, EP2517148B1, IT1404187, JP4435343B2, JP4571258B2, US6512218, US6616039, US6808114, US6997385, US7053954, US7387246, US7433590, US8058600, US8289387, US8368000, US8915443, US9268982, US9430689; US9349047, ZL200780053699.6, ZL201280010789.8
LT-03x is covered by one or more of the following patents: Design patents: EP001950445, JP1468086, USD676595, ZL201230182041.9 Utility patents: EP1128315B1, EP1396811B1, EP1413971B1, US6808114, US6997385,
US7387246
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COMPLIANCE
For installation, use and maintenance it is not necessary to open the reader.
Only connect Ethernet and dataport connections to a network which has routing only within the plant or building and no routing outside the plant or building.
EMC COMPLIANCE
In order to meet the EMC requirements:
connect reader chassis to the plant earth ground by means of a flat copper braid shorter than
100 mm;
for CBX connections, connect the pin "Earth" to a good Earth Ground for direct connections, connect your cable shield to the locking ring nut of the connector.
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Direct Plug-in Power Unit marked
LPS or “Class 2”.
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic Automation products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
viii
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
EAC COMPLIANCE
Customs Union: The CU Conformity certification has been achieved; this allows the Product to bear the Eurasian mark of conformity.
LT-03X LASER SAFETY
The LT-03x Series Lighting Systems contain two aiming Laser LEDs used to position the reader.
This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classified as a Class 2 laser product according to IEC 60825-1 regulations.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible
laser light.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or off through a software command.
Produit(s) conforme selon 21CFR
1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24,
2007.
Dans le paquet il y a l’étiquette(s) pour
les pays où le texte d'avertissement en français sont obligatoires. Le(s) mettre sur le produit à la place de la version anglaise.
Exemple d'étiquettes d'avertissement laser
LT-03X LED SAFETY
LT-03x LED emission according to EN 62471.
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HANDLING
The Matrix 450N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.
avoid that the readers are dropped (exceeding shock limits).
do not fine tune the positioning by striking the reader or bracket.
NO
NO
x
do not weld the reader into position which can cause electrostatic, heat or reading
window damage.
do not spray paint near the reader which can cause reading window damage.
NO
NO
xi
GENERAL VIEW
Matrix 450N + LT-03x
Figure A
6 1 2
5 4 3
2
12
11
10 9 8
7
1
1
Device Class and Warning Labels
Bracket Mounting Holes (6)
Lens Cover
Lens (separate accessory)
MAC Address Label
Ethernet Connector
Power On LED
LT-03x Lighting System
(separate accessory)
Ethernet Connection LED
HMI X-PRESS™ Interface
Lighting System Signal - Power Connector
Power - Serial - I/O Connector
2
3
4 5 6
7 8 9
10
11
12
xii
RAPID CONFIGURATION
1
1
1 RAPID CONFIGURATION
STEP 1 – ASSEMBLE THE READER
The first step to perform is to assemble the accessories that make up the Matrix 450N reader. The lens and lighting system or external illuminator must be used. This procedure shows an LT-03x series lighting system.
CAUTION: Matrix 450N must be disconnected from the power supply during this procedure.
1. In a dust-free environment, remove the Matrix 450N Lens Cover by unscrewing it.
CAUTION: Do not touch the sensor aperture, lens glass or lens cover glass. These areas must be kept clean. Avoid any abrasive substances that might damage these surfaces during cleaning.
2. Remove the sensor protection label by pulling it off of the base.
3. Mount the LNS-12xx lens by slowly screwing it onto the base until it arrives at the mechanical stop.
NOTE: The lens mount is equipped with a special slip mechanism and together with the LT-03x design facilitates the focusing procedure during installation, for example if the locking knobs on the lens are obstructed by the body of the illuminator. See note in Step 4 "Focusing the Reader" or Step 8.
Figure 1 – Assembling Matrix 450N and LNS-12xx Lens
NOTE: The anti-vibration components are already mounted to all Datalogic LNS-12xx Lenses.
4. To keep dust and dirt off of the lens during mounting, temporarily replace the lens cover.
Locking Knobs
Lens Cover
anti-vibration components
(see note below)
Protective Film
(remove before calibration)
Matrix 450N Base
MATRIX 450N™ REFERENCE MANUAL
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1
Short lens versions (LNS-1235 and LNS-1250) have an added anti-vibration gasket shown in the figure below:
Figure 2 – Assembling Matrix 450N and LNS-12xx Lens
NOTE: The anti-vibration components are already mounted to all Datalogic LNS-12xx Lenses.
Locking Knobs
Lens Cover
anti-vibration components
(see note below)
Protective Film
(remove before calibration)
Matrix 450N Base
RAPID CONFIGURATION
3
1
Figure 3 – Assembling Matrix 450N to LT-03x
NOTE: The mating bracket can be mounted in the reverse direction to create a compact version of the Matrix 450N + LT-03x assembly. The compact assembly however will reduce access to the lens for the focusing procedure.
REQUIRED ACCESSORIES
The following table shows the correct lens/illuminator combinations to be used for Matrix 450N imager assembly.
Lenses
Illuminators
93ACC0041
LNS-1216
16 mm C-Mount Lens 5MP with anti-vibration components
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0034
LNS-1225
25 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0035
LNS-1235
35 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93ACC0036
LNS-1250
50 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
MATRIX 450N™ REFERENCE MANUAL
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1
STEP 2 – CONNECT THE SYSTEM
To connect the system in a Stand Alone configuration, you need the hardware indicated in Figure 4. In this layout the data is transmitted to the Host on the on-board Gigabit Ethernet interface. Data can also be transmitted independently onto other output channels for data monitoring (i.e. auxiliary or main serial interfaces).
When One Shot or Phase Mode Operating mode is used, the reader is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 4 – Matrix 450N in Stand Alone Layout with CBX to Ethernet Host
Power Supply Connection
Use the PG-120 power Kit (3 versions for European, UK or US plug) and CAB-PG-0002 + BA400 connector to connect the PG-120 to the CBX. An alternative power supply to the PG-120 is the PWR-120.
CBX Connection
Use CAB-LP-0x to supply power from the CBX to the LT-03x. Connect the Brown/White wires to Vdc and Black/Blue wires to GND. Connect the cable shield to Earth ground.
Use CAB-MS0x between Matrix 450N and the CBX for: Matrix 450N power, external trigger device (photocell), optional serial interface and additional I/O connections.
Use the CAB-GE0x for the Gigabit Ethernet connection towards a remote host or Datalogic WebSentinel™ monitoring station.
Matrix 450N LT-03x Connection
Use the CAB-LD-102 (no power) cable (provided with the LT-03x), to connect the communication signals between the Matrix 450N and the LT-03x while isolating the power. Through the CBX internal power switch you can control power to the Matrix 450N independently from the LT-03x.
NOTE: Matrix 450N does not support sourcing power towards the CBX in order to power I/O devices. These devices must be powered through the CBX
or from an external source.
3
CBX
Host
Matrix 450N
CAB-MS0x
CAB-GE0x
PG-120
1
2
Ethernet Interface Serial Interface (Main or Aux - Data Monitor) or
digital I/O devices
External Trigger (for One Shot or Phase Mode)
Alone
CAB-LP-0x
CAB-LD-102
(no power)
CAB-PG-0002
BA400
RAPID CONFIGURATION
5
1
Alternatively, if an external trigger or other I/O devices are not necessary, the layout is simplified: The LT-03x is powered directly from the PG-120 through the CAB-PG-0105 cable. The CAB-LD-002 (with power) cable (provided with the LT-03x), is used to supply power to the Matrix 450N from the LT-03x. Matrix 450N connects directly to the Ethernet host through the Gigabit Ethernet connection (CAB-GE0x).
Figure 5 - Matrix 450N™ in Stand Alone Layout without CBX to Ethernet Host
Matrix 450N + LT-03x can also be used in an ID-NET™ Master/Slave configuration. See Chapter 5 of this Reference Manual for details, and par. 4.1.1 or Appendix A for power supply recommendations.
NOTE: If using separate power sources for LT-03x and Matrix 450N, make sure that LT-03x is powered up before Matrix 450N in order to be correctly recognized.
Host
Matrix 450N
CAB-GE0x
PG-120
Alone
CAB-LD-002
(with power)
CAB-PG-0105
MATRIX 450N™ REFERENCE MANUAL
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1
CBX100/CBX500 Pinout for Matrix 450N
The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 450N reader is connected by means of the CBX100/CBX500:
CBX100/500 Terminal Block Connectors
Input Power
Outputs
Vdc
Power Supply Input Voltage +
+V
Power Source - Outputs
GND
Power Supply Input Voltage -
-V
Power Reference - Outputs
Earth
Protection Earth Ground
O1+
Output 1 +
O1-
Output 1 -
Inputs
O2+
Output 2 +
+V
Power Source – External Trigger
O2-
Output 2 -
I1A
External Trigger A (polarity insensitive)
Auxiliary Interface
I1B
External Trigger B (polarity insensitive)
TX
Auxiliary Interface TX
-V
Power Reference – External Trigger
RX
Auxiliary Interface RX
+V
Power Source – Inputs
SGND
Auxiliary Interface Reference
I2A
Input 2 A (polarity insensitive)
ID-NET™
I2B
Input 2 B (polarity insensitive)
REF
Network Reference
-V
Power Reference – Inputs
ID+
ID-NET network +
Shield
ID-
ID-NET network -
Shield
Network Cable Shield
Main Interface
RS232
RS422 Full-Duplex
TX
TX+
-
TX-
RX
*RX+
-
*RX-
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
CAUTION: Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage
drops over 0.8 Vdc.
RAPID CONFIGURATION
7
1
STEP 3 – MOUNT AND POSITION THE READER
1. To mount the Matrix 450N + LT-03x assembly, use the L-shaped mounting bracket to obtain the most suitable position for the reader. The most common mounting configurations are shown in the figure below. Other mounting solutions are provided in Chapter Error! Reference source not found. of this Reference Manual.
Figure 6 –Positioning with LT-03x L-shaped Mounting Bracket
CAUTION: Do not mount the Matrix 450N + LT-03x assembly with the Matrix 450N body mounting bracket accessory. The body mounting bracket is not designed to support the LT-03x.
2. When mounting the Matrix 450N + LT-03x assembly, take into consideration these three ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any tilt angle. Assure at least 10° Pitch or Skew to avoid direct illuminator light reflection which will reduce performance.
Figure 7 – Pitch, Skew and Tilt Angles
3. Refer to the Reading Diagrams in par. 6.2 to determine the correct reading distance according to your application requirements.
Skew
Tilt
Skew
Tilt
Pitch
Minimize
No Pitch, Tilt or Skew
Tilt
any angle
inside FOV
Skew
Assure at least 10°
MATRIX 450N™ REFERENCE MANUAL
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1
NOTE: Rapid Configuration of the Matrix 450N reader can be made either through the X-PRESS™ interface (steps 4-6) which requires no PC connection, or by using the DL.CODE configuration tool (steps 7-8). Select the procedure according to your needs.
Both the X-PRESS interface and the DL.CODE configuration tool provide easy setup methods valid for single code applications with uniform labels that do not require reading at the extreme ends of the reading ranges shown in the diagrams.
For advanced applications including those that operate at the extreme ends of the reading ranges, use the DL.CODE configuration tool.
STEP 4 – FOCUS THE READER
Matrix 450N provides a built-in tool called Blue Diamonds™ to aid focusing the reader. The Blue Diamonds are accessed through the X-PRESS Interface.
1. Remove the lens cover in order to focus the reader.
2. Prepare the correct accessory lens for your application:
NOTE: Once the lens is fully tightened to the mechanical stop (Step 1), it can be rotated counterclockwise (up to one full turn without loosening the
lens), so that the diaphragm scale and locking knobs can be easily accessed from behind the LT-03x.
a. Remove the anti-vibration o-ring from the two Locking Knobs on the lens and
loosen them.
b. Adjust the Focus ring to the "Far position" and the Diaphragm ring to the "F2.8"
number setting which is the preferred setting for installation using the X-PRESS interface.
3. Power the reader on. During the reader startup (reset or restart phase), all the LEDs blink for one second. On the connector side of the reader near the cable, the “POWER ON” LED (blue) indicates the reader is correctly powered.
4. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
5. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
Figure 8 – X-PRESS™ Interface:
Focus Function
NOTE: If the reading surface is too dark, in order to increase the contrast, it may be helpful to place a piece of white paper at the Blue Diamonds positions to see them better.
RAPID CONFIGURATION
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1
The procedure is as follows: a. At the correct reading distance (see the Reading Diagrams in Chapter Error!
Reference source not found. of this Reference Manual), adjust the Focus ring towards the "Near position" until the Blue Diamonds are perfectly in focus, see Figure
9.
b. At long focal distances a "skew" angle may cause a noticeable difference in focus
between the two diamonds, in this case select the best possible focus (both diamonds slightly out of focus). Tighten the Focus Locking Knob.
c. Set the Diaphragm to the aperture stop (F-number) stated in the conditions relative to
the selected reading diagram and then tighten the Diaphragm Locking Knob.
d. Replace the anti-vibration o-ring onto the two Locking Knobs.
NOTE: If necessary you can use the Focusing Tool in the DL.CODE Image Setup step for fine focusing. See Step 8.
Figure 9 – Focus Function Using Blue Diamonds
6. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
7. Replace the lens cover, screwing it tightly to the base.
Your reader can have one of the
above types of Blue Diamonds.
Blue Diamond
in focus
FOV
MATRIX 450N™ REFERENCE MANUAL
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1
STEP 5 – CALIBRATE IMAGE DENSITY
In order to function correctly to the fullest extent of its capabilities, Matrix 450N must acquire information regarding image density or PPI (pixels per inch). This calibration takes place through the X-PRESS Interface and the Focusing and PPI Setup Chart included in the package. This procedure is necessary for the first time installation, if the lens type is changed or if the focal distance is changed.
Locate
1. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
2. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
Figure 10 – X-PRESS™ Interface:
Locate Function
3. From the Focusing and PPI Setup Chart, position the 1 mm code at the center of the Horizontal FOV (aligned with the laser pointers).
Figure 11 –Aligning the Focusing and PPI Setup Chart Using Laser Pointers as Reference
4. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
RAPID CONFIGURATION
11
1
Setup
5. Enter the Setup function by pressing and holding the X-PRESS push button until the Setup LED is on.
6. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 450N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 12 – X-PRESS™ Interface:
Setup Function
Learn
7. Enter the Learn function by pressing and holding the X-PRESS push button until the Learn LED is on.
8. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Density value is successfully saved in the reader memory, the Learn LED will stop blinking, the Green Spot is activated and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 3 (three) minutes Matrix 450N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 13 – X-PRESS™ Interface:
Learn Function
NOTE: You can always exit from any X-PRESS function at any time by pressing the X-PRESS push button once. After a short delay the procedure is cancelled.
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STEP 6 – X-PRESS CONFIGURATION
Once Matrix 450N has calibrated image density, you can configure it for optimal code reading relative to your application. This configuration can be performed either through the X­PRESS Interface or the DL.CODE configuration program.
Locate
1. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
2. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
3. Select a code from your application. Position the code at the center of the Horizontal FOV (aligned with the laser pointers).
4. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
Figure 14 – X-PRESS™ Interface:
Locate Function
Setup
5. Enter the Setup function by pressing and holding the X-PRESS push button until the Setup LED is on.
6. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 450N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 15 – X-PRESS™ Interface:
Setup Function
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Learn
7. Enter the Learn function by pressing and holding the X-PRESS push button until the Learn LED is on.
8. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Processing and Decoding parameters for a single code are successfully saved in the reader memory, the Green Spot is activated, the Learn LED will stop blinking, and Matrix 450N emits 3 high pitched beeps1.
If the autolearning cannot be reached after a timeout of about 3 (three) minutes Matrix 450N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 16 – X-PRESS™ Interface:
Learn Function
NOTE: The Grade A Barcode Test Chart (or the Focusing and PPI Setup Chart) cannot be used to set the Code 128 symbology (even though the
reader successfully reads the code). Use the application specific code if you need to set this symbology.
NOTE: When using X-PRESS or the BM150 menu to perform the Auto-learn, only a single code can be configured (successive Learns will substitute the current code). To configure multiple code symbologies, use the DL.CODE Auto-learn procedure.
NOTE: You can always exit from any X-PRESS function at any time by pressing the X-PRESS push button once. After a short delay the procedure is cancelled.
NOTE: If you have used this procedure to configure Matrix 450N go to step
9.
1
The Learn procedure will not recognize the following symbologies: Postal Codes, Pharmacode, MSI, Standard 2 of 5,
Matrix 2 of 5.
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Reset Reader to Factory Default Environment (Optional)
If it ever becomes necessary to reset the reader’s Environment parameters to their factory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the reader. You must keep the X-PRESS push button pressed until all
LEDs blink simultaneously for about 3 seconds. Release and re-press the button during this LED blinking sequence.
All the device’s Environment parameters are reset including the default IP Address. The Matrix 450N emits 3 high pitched beeps and after a few seconds enters run mode.
Any previously saved configurations on the device will remain in memory, but the Default configuration is set as the startup configuration.
NOTE: If you release the button while the LEDs are all fixed on (after the blinking phase), the reader will enter the Loader program sequence and the LEDs will begin to cycle through various patterns. Just cycle power to return
to run mode.
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STEP 7 – INSTALLING DL.CODE CONFIGURATION PROGRAM
DL.CODE is a Datalogic reader configuration tool providing several important advantages:
Intuitive Graphical User Interface for rapid configuration; Defined configuration directly stored in the reader; Discovery and IP address setting features to facilitate remote configuration Device Monitoring
To install DL.Code:
1. On the PC that will be used for configuration, (running Windows XP, 7, 8, or 10), download the DL.CODE mini-DVD .zip file. Extract the files maintaining the folder structure and run the start.hta file to access the installation pop-up. Click on the Install DL.CODE link to run the installation program and follow the installation procedure.
2. When the installation is complete the DL.CODE entry is created in the Start>Programs bar under “Datalogic” as well as a desktop icon. Double-click the desktop icon to run it.
This configuration procedure assumes a laptop computer, running DL.CODE, is connected to a factory default reader through the Ethernet port.
Device Discovery
The User Interface opens and displays a list of all the devices belonging to the Local Area Network. DL.CODE has a discovery feature to accomplish this task.
Figure 17 – Device Discovery
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The discovery feature will also show devices not belonging to the LAN and display them in grey (see Figure 17).
3. First the device must be added to the LAN by aligning its IP Address to the network. The network administrator should provide valid LAN address(es).
4. Find your device in the list by matching its serial number (SN) then click on the device wrench icon to open the Device Environment Configuration window.
5. Change the Ethernet Settings (IP Address, Subnet Mask, Gateway Address etc.) according to the network requirements.
Figure 18 - Device Environment Configuration Window
6. Click OK; the device will reappear in the list of Online Devices (in color) meaning it is now part of the LAN and can be configured. The new IP address will also be displayed.
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7. Double-click on or drag the device icon into the Selected Device Information Area. Details about the device will be displayed in this area.
Figure 19 – DL.CODE Opening Window
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STEP 8 – DEVICE CONFIGURATION Image Setup
To begin configuration, the reader must be correctly mounted at the correct reading distance for your application so that its Field of View covers the application reading area.
1. From the Task Area select Open Device Configuration. The device enters run mode and begins acquiring images.
2. The Open Device Configuration window opens showing the list of currently saved configurations (jobs) saved on the device. For new devices, the only saved job is the Default configuration. Click OK. The device enters run mode and begins acquiring images.
3. Place the Grade A Barcode Test Chart in the reading area. Once positioned, stop image acquisition by clicking on the Pause button.
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