Datalogic matrix 450N Reference Manual

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REFERENCE MANUAL
> Matrix 450N™
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Datalogic Automation S.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy
Matrix 450N™ Reference Manual Ed.: 10/2016
© 2016 Datalogic S.p.A. and its Group companies ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying or altering of this document is prohibited without express written consent from Datalogic S.p.A.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S. and the E.U.
Matrix 450N, ID-NET, DL.CODE, X-PRESS and Blue Diamonds are trademarks of Datalogic S.p.A. or of Datalogic Group companies. All other brand and product names are trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
17/10/16
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CONTENTS
REFERENCES ............................................................................................................ vi
Conventions ................................................................................................................. vi
Reference Documentation ........................................................................................... vi
Support Through the Website ...................................................................................... vi
Patents ......................................................................................................................... vi
COMPLIANCE ............................................................................................................ vii
EMC Compliance ......................................................................................................... vii
Power Supply ............................................................................................................... vii
CE Compliance ............................................................................................................ vii
FCC Compliance ......................................................................................................... vii
EAC Compliance ........................................................................................................ viii
LT-03x Laser Safety ................................................................................................... viii
LT-03x LED Safety ..................................................................................................... viii
HANDLING .................................................................................................................. ix
GENERAL VIEW ......................................................................................................... xi
1 RAPID CONFIGURATION ........................................................................................... 1
Step 1 – Assemble the Reader ..................................................................................... 1
Required Accessories ................................................................................................... 3
Step 2 – Connect the System ....................................................................................... 4
Step 3 – Mount and Position the Reader ...................................................................... 7
Step 4 – Focus the Reader ........................................................................................... 8
Step 5 – Calibrate Image Density ............................................................................... 10
Step 6 – X-PRESS Configuration ............................................................................... 12
Step 7 – Installing DL.CODE Configuration Program ................................................. 15
Step 8 – Device Configuration .................................................................................... 18
Step 9 – Test Mode .................................................................................................... 29
Advanced Reader Configuration ................................................................................. 30
2 INTRODUCTION ........................................................................................................ 31
2.1 Product Description .................................................................................................... 31
2.2 Indicators and Keypad Button ..................................................................................... 34
2.3 ID-NET ........................................................................................................................ 35
2.4 X-PRESS Human Machine Interface .......................................................................... 37
2.4.1 X-PRESS Functions ................................................................................................... 37
2.4.2 Diagnostic Indication ................................................................................................... 39
2.5 Model Description ....................................................................................................... 39
2.5.1 Lens/Illuminator Selection ........................................................................................... 40
2.6 Accessories ................................................................................................................ 40
2.7 Application Examples ................................................................................................. 42
2.7.1 Manual Postal Sorting ................................................................................................. 42
2.7.2 Loading/Unloading ...................................................................................................... 42
2.7.3 Automated Postal Sorting ........................................................................................... 43
2.7.4 Multimedia and Flats ................................................................................................... 44
2.7.5 Order Fulfillment ......................................................................................................... 44
2.7.6 Static Scan .................................................................................................................. 45
2.7.7 Manual Presentation Scanning ................................................................................... 45
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3 INSTALLATION ......................................................................................................... 47
3.1 Package Contents ...................................................................................................... 47
3.2 Mechanical Dimensions .............................................................................................. 48
3.3 Mounting and Positioning Matrix 450N ................................................................ ....... 50
3.4 Mounting With EMK Mirrors ........................................................................................ 53
3.4.1 EMK-380 Side Mount – Standard ............................................................................... 54
3.4.2 EMK-380 Side Mount - Alternative ............................................................................. 55
3.4.3 EMK-600 Side Mount - Standard ................................................................................ 56
3.4.4 EMK-600 Side Mount - Alternative ............................................................................. 57
4 CBX ELECTRICAL CONNECTIONS ......................................................................... 58
4.1 Power Supply .............................................................................................................. 59
4.1.1 Recommended Power Supplies ................................................................................. 60
4.2 Main Serial Interface ................................................................................................... 61
4.2.1 RS232 Interface .......................................................................................................... 61
4.2.2 RS422 Full-Duplex Interface ....................................................................................... 62
4.3 ID-NET Interface ......................................................................................................... 63
4.3.1 ID-NET Cables ............................................................................................................ 63
4.3.2 ID-NET Response Time .............................................................................................. 64
4.3.3 ID-NET Network Termination ...................................................................................... 64
4.4 Auxiliary RS232 Interface ........................................................................................... 68
4.5 Inputs .......................................................................................................................... 69
4.6 Outputs ....................................................................................................................... 74
4.7 On-Board Gigabit Ethernet Interface .......................................................................... 76
4.8 User Interface – Serial Host ........................................................................................ 76
5 TYPICAL LAYOUTS .................................................................................................. 77
5.1 Ethernet Connection ................................................................................................... 77
5.2 Serial Connection ....................................................................................................... 79
5.3 Fieldbus Connection ................................................................................................... 80
5.4 Pass-Through ............................................................................................................. 81
5.5 ID-NET Multidata Network (Pass-Through) ................................................................ 82
5.6 ID-NET Synchronized Network ................................................................................... 83
6 READING FEATURES ............................................................................................... 86
6.1 FOV Calculation .......................................................................................................... 86
6.2 Reading Diagrams ...................................................................................................... 87
6.3 Maximum Line Speed and Exposure Time Calculations ............................................ 97
7 SOFTWARE CONFIGURATION ................................................................................ 99
7.1 DL.CODE System Requirements ............................................................................... 99
7.2 Reader Configuration .................................................................................................. 99
7.2.1 Auto Calibration ........................................................................................................ 100
7.2.2 Manual Calibration .................................................................................................... 101
7.2.3 Multi Image Acquisition Settings ............................................................................... 104
7.2.4 Image Cropping ........................................................................................................ 108
7.2.5 Direct Part Marking Applications ............................................................................... 111
7.3 Pass-Through Configurations ................................................................................... 116
7.4 Internal Network Configurations ............................................................................... 117
7.4.1 Master Configuration ................................................................................................ 118
7.4.2 Multidata ID-NET Network Configurations ................................................................ 121
7.4.3 Synchronized ID-NET Network Configurations ......................................................... 126
7.4.4 Verify Master/Slave Synchronized Configuration ..................................................... 130
7.5 Backup and Restore Through DL.CODE .................................................................. 133
7.5.1 Backup ...................................................................................................................... 134
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7.5.2 Restore ..................................................................................................................... 135
7.5.3 Replacement ............................................................................................................. 135
7.6 Restore Defaults ....................................................................................................... 136
7.6.1 Restore Default Startup Configuration ...................................................................... 136
7.6.2 Restore Default Environment .................................................................................... 137
7.6.3 Restore Factory Defaults .......................................................................................... 138
7.7 Diagnostic Alarms ..................................................................................................... 138
7.8 Statistics ................................................................................................................... 139
7.9 BM150 Display Module Configuration and Messages .............................................. 140
7.9.1 Configuration Through DL.CODE ............................................................................. 140
7.9.2 Accessing the HMI Interface Through Keypad and Display Menu ........................... 140
7.9.3 Display Messages ..................................................................................................... 142
7.9.4 BM150 Backup and Restore Procedure ................................................................... 145
8 MAINTENANCE ....................................................................................................... 146
8.1 Cleaning .................................................................................................................... 146
9 TROUBLESHOOTING ............................................................................................. 147
9.1 General Guidelines ................................................................................................... 147
10 TECHNICAL FEATURES ......................................................................................... 150
A ALTERNATIVE CONNECTIONS ............................................................................. 152
Power, COM and I/O Connector ............................................................................... 152
Matrix 450N Lighting System Control Connector ...................................................... 153
Matrix 450N GigaEthernet Connector (**) ................................................................ 155
ID-NET Network Termination .................................................................................... 156
Inputs ........................................................................................................................ 156
Outputs ..................................................................................................................... 156
User Interface - Serial Host ...................................................................................... 158
GLOSSARY .............................................................................................................. 159
INDEX ....................................................................................................................... 162
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REFERENCES
CONVENTIONS
This manual uses the following conventions: "User" refers to anyone using a Matrix 450N reader.
"Reader" refers to the Matrix 450N reader. "You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix 450N reader.
REFERENCE DOCUMENTATION
For further details refer to: the DL.CODE™ Help On Line, DL.CODE User’s Guide, Matrix
Reading Methods provided as supplementary documentation on the DL.CODE mini-DVD (downloaded .zip file or mini-DVD accessory).
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the Industrial Automation links for further information:
PRODUCTS – FIXED INDUSTRIAL BARCODE READERS
Select your product from the links on the Fixed Industrial Barcode Readers page. The product page describes specific Info, Features, Applications, Models, Accessories, and Downloads including documentation, software drivers, and utility programs.
SUPPORT & SERVICES – INDUSTRIAL AUTOMATION
Several links from the Industrial Automation list take you to additional services such as: Service Program which contains Maintenance Agreements and Warranty Extensions; Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through email or phone; Downloads for additional downloads.
PATENTS
See www.patents.datalogic.com for patent list. Matrix 450N is covered by one or more of the following patents: Design patents: EP001950486, JP1462298, USD696707, USD720788, ZL201230182040.4,
ZL201230182042.3 Utility patents: EP0996284B1, EP0999514B1, EP1014292B1, EP1128315B1,
EP1396811B1, EP1413971B1, EP2517148B1, IT1404187, JP4435343B2, JP4571258B2, US6512218, US6616039, US6808114, US6997385, US7053954, US7387246, US7433590, US8058600, US8289387, US8368000, US8915443, US9268982, US9430689; US9349047, ZL200780053699.6, ZL201280010789.8
LT-03x is covered by one or more of the following patents: Design patents: EP001950445, JP1468086, USD676595, ZL201230182041.9 Utility patents: EP1128315B1, EP1396811B1, EP1413971B1, US6808114, US6997385,
US7387246
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COMPLIANCE
For installation, use and maintenance it is not necessary to open the reader.
Only connect Ethernet and dataport connections to a network which has routing only within the plant or building and no routing outside the plant or building.
EMC COMPLIANCE
In order to meet the EMC requirements:
connect reader chassis to the plant earth ground by means of a flat copper braid shorter than
100 mm;
for CBX connections, connect the pin "Earth" to a good Earth Ground for direct connections, connect your cable shield to the locking ring nut of the connector.
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Direct Plug-in Power Unit marked
LPS or “Class 2”.
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic Automation products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
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accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
EAC COMPLIANCE
Customs Union: The CU Conformity certification has been achieved; this allows the Product to bear the Eurasian mark of conformity.
LT-03X LASER SAFETY
The LT-03x Series Lighting Systems contain two aiming Laser LEDs used to position the reader.
This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classified as a Class 2 laser product according to IEC 60825-1 regulations.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible
laser light.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or off through a software command.
Produit(s) conforme selon 21CFR
1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24,
2007.
Dans le paquet il y a l’étiquette(s) pour
les pays où le texte d'avertissement en français sont obligatoires. Le(s) mettre sur le produit à la place de la version anglaise.
Exemple d'étiquettes d'avertissement laser
LT-03X LED SAFETY
LT-03x LED emission according to EN 62471.
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HANDLING
The Matrix 450N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.
avoid that the readers are dropped (exceeding shock limits).
do not fine tune the positioning by striking the reader or bracket.
NO
NO
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do not weld the reader into position which can cause electrostatic, heat or reading
window damage.
do not spray paint near the reader which can cause reading window damage.
NO
NO
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GENERAL VIEW
Matrix 450N + LT-03x
Figure A
6 1 2
5 4 3
2
12
11
10 9 8
7
1
1
Device Class and Warning Labels
Bracket Mounting Holes (6)
Lens Cover
Lens (separate accessory)
MAC Address Label
Ethernet Connector
Power On LED
LT-03x Lighting System
(separate accessory)
Ethernet Connection LED
HMI X-PRESS™ Interface
Lighting System Signal - Power Connector
Power - Serial - I/O Connector
2
3
4 5 6
7 8 9
10
11
12
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RAPID CONFIGURATION
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1 RAPID CONFIGURATION
STEP 1 – ASSEMBLE THE READER
The first step to perform is to assemble the accessories that make up the Matrix 450N reader. The lens and lighting system or external illuminator must be used. This procedure shows an LT-03x series lighting system.
CAUTION: Matrix 450N must be disconnected from the power supply during this procedure.
1. In a dust-free environment, remove the Matrix 450N Lens Cover by unscrewing it.
CAUTION: Do not touch the sensor aperture, lens glass or lens cover glass. These areas must be kept clean. Avoid any abrasive substances that might damage these surfaces during cleaning.
2. Remove the sensor protection label by pulling it off of the base.
3. Mount the LNS-12xx lens by slowly screwing it onto the base until it arrives at the mechanical stop.
NOTE: The lens mount is equipped with a special slip mechanism and together with the LT-03x design facilitates the focusing procedure during installation, for example if the locking knobs on the lens are obstructed by the body of the illuminator. See note in Step 4 "Focusing the Reader" or Step 8.
Figure 1 – Assembling Matrix 450N and LNS-12xx Lens
NOTE: The anti-vibration components are already mounted to all Datalogic LNS-12xx Lenses.
4. To keep dust and dirt off of the lens during mounting, temporarily replace the lens cover.
Locking Knobs
Lens Cover
anti-vibration components
(see note below)
Protective Film
(remove before calibration)
Matrix 450N Base
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MATRIX 450N™ REFERENCE MANUAL
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Short lens versions (LNS-1235 and LNS-1250) have an added anti-vibration gasket shown in the figure below:
Figure 2 – Assembling Matrix 450N and LNS-12xx Lens
NOTE: The anti-vibration components are already mounted to all Datalogic LNS-12xx Lenses.
Locking Knobs
Lens Cover
anti-vibration components
(see note below)
Protective Film
(remove before calibration)
Matrix 450N Base
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Figure 3 – Assembling Matrix 450N to LT-03x
NOTE: The mating bracket can be mounted in the reverse direction to create a compact version of the Matrix 450N + LT-03x assembly. The compact assembly however will reduce access to the lens for the focusing procedure.
REQUIRED ACCESSORIES
The following table shows the correct lens/illuminator combinations to be used for Matrix 450N imager assembly.
Lenses
Illuminators
93ACC0041
LNS-1216
16 mm C-Mount Lens 5MP with anti-vibration components
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0034
LNS-1225
25 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0035
LNS-1235
35 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93ACC0036
LNS-1250
50 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
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MATRIX 450N™ REFERENCE MANUAL
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STEP 2 – CONNECT THE SYSTEM
To connect the system in a Stand Alone configuration, you need the hardware indicated in Figure 4. In this layout the data is transmitted to the Host on the on-board Gigabit Ethernet interface. Data can also be transmitted independently onto other output channels for data monitoring (i.e. auxiliary or main serial interfaces).
When One Shot or Phase Mode Operating mode is used, the reader is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 4 – Matrix 450N in Stand Alone Layout with CBX to Ethernet Host
Power Supply Connection
Use the PG-120 power Kit (3 versions for European, UK or US plug) and CAB-PG-0002 + BA400 connector to connect the PG-120 to the CBX. An alternative power supply to the PG-120 is the PWR-120.
CBX Connection
Use CAB-LP-0x to supply power from the CBX to the LT-03x. Connect the Brown/White wires to Vdc and Black/Blue wires to GND. Connect the cable shield to Earth ground.
Use CAB-MS0x between Matrix 450N and the CBX for: Matrix 450N power, external trigger device (photocell), optional serial interface and additional I/O connections.
Use the CAB-GE0x for the Gigabit Ethernet connection towards a remote host or Datalogic WebSentinel™ monitoring station.
Matrix 450N LT-03x Connection
Use the CAB-LD-102 (no power) cable (provided with the LT-03x), to connect the communication signals between the Matrix 450N and the LT-03x while isolating the power. Through the CBX internal power switch you can control power to the Matrix 450N independently from the LT-03x.
NOTE: Matrix 450N does not support sourcing power towards the CBX in order to power I/O devices. These devices must be powered through the CBX
or from an external source.
3
CBX
Host
Matrix 450N
CAB-MS0x
CAB-GE0x
PG-120
1
2
Ethernet Interface Serial Interface (Main or Aux - Data Monitor) or
digital I/O devices
External Trigger (for One Shot or Phase Mode)
Alone
CAB-LP-0x
CAB-LD-102
(no power)
CAB-PG-0002
BA400
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RAPID CONFIGURATION
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Alternatively, if an external trigger or other I/O devices are not necessary, the layout is simplified: The LT-03x is powered directly from the PG-120 through the CAB-PG-0105 cable. The CAB-LD-002 (with power) cable (provided with the LT-03x), is used to supply power to the Matrix 450N from the LT-03x. Matrix 450N connects directly to the Ethernet host through the Gigabit Ethernet connection (CAB-GE0x).
Figure 5 - Matrix 450N™ in Stand Alone Layout without CBX to Ethernet Host
Matrix 450N + LT-03x can also be used in an ID-NET™ Master/Slave configuration. See Chapter 5 of this Reference Manual for details, and par. 4.1.1 or Appendix A for power supply recommendations.
NOTE: If using separate power sources for LT-03x and Matrix 450N, make sure that LT-03x is powered up before Matrix 450N in order to be correctly recognized.
Host
Matrix 450N
CAB-GE0x
PG-120
Alone
CAB-LD-002
(with power)
CAB-PG-0105
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MATRIX 450N™ REFERENCE MANUAL
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CBX100/CBX500 Pinout for Matrix 450N
The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 450N reader is connected by means of the CBX100/CBX500:
CBX100/500 Terminal Block Connectors
Input Power
Outputs
Vdc
Power Supply Input Voltage +
+V
Power Source - Outputs
GND
Power Supply Input Voltage -
-V
Power Reference - Outputs
Earth
Protection Earth Ground
O1+
Output 1 +
O1-
Output 1 -
Inputs
O2+
Output 2 +
+V
Power Source – External Trigger
O2-
Output 2 -
I1A
External Trigger A (polarity insensitive)
Auxiliary Interface
I1B
External Trigger B (polarity insensitive)
TX
Auxiliary Interface TX
-V
Power Reference – External Trigger
RX
Auxiliary Interface RX
+V
Power Source – Inputs
SGND
Auxiliary Interface Reference
I2A
Input 2 A (polarity insensitive)
ID-NET™
I2B
Input 2 B (polarity insensitive)
REF
Network Reference
-V
Power Reference – Inputs
ID+
ID-NET network +
Shield
ID-
ID-NET network -
Shield
Network Cable Shield
Main Interface
RS232
RS422 Full-Duplex
TX
TX+
-
TX-
RX
*RX+
-
*RX-
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
CAUTION: Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage
drops over 0.8 Vdc.
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RAPID CONFIGURATION
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STEP 3 – MOUNT AND POSITION THE READER
1. To mount the Matrix 450N + LT-03x assembly, use the L-shaped mounting bracket to obtain the most suitable position for the reader. The most common mounting configurations are shown in the figure below. Other mounting solutions are provided in Chapter Error! Reference source not found. of this Reference Manual.
Figure 6 –Positioning with LT-03x L-shaped Mounting Bracket
CAUTION: Do not mount the Matrix 450N + LT-03x assembly with the Matrix 450N body mounting bracket accessory. The body mounting bracket is not designed to support the LT-03x.
2. When mounting the Matrix 450N + LT-03x assembly, take into consideration these three ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any tilt angle. Assure at least 10° Pitch or Skew to avoid direct illuminator light reflection which will reduce performance.
Figure 7 – Pitch, Skew and Tilt Angles
3. Refer to the Reading Diagrams in par. 6.2 to determine the correct reading distance according to your application requirements.
Skew
Tilt
Skew
Tilt
Pitch
Minimize
No Pitch, Tilt or Skew
Tilt
any angle
inside FOV
Skew
Assure at least 10°
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MATRIX 450N™ REFERENCE MANUAL
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NOTE: Rapid Configuration of the Matrix 450N reader can be made either through the X-PRESS™ interface (steps 4-6) which requires no PC connection, or by using the DL.CODE configuration tool (steps 7-8). Select the procedure according to your needs.
Both the X-PRESS interface and the DL.CODE configuration tool provide easy setup methods valid for single code applications with uniform labels that do not require reading at the extreme ends of the reading ranges shown in the diagrams.
For advanced applications including those that operate at the extreme ends of the reading ranges, use the DL.CODE configuration tool.
STEP 4 – FOCUS THE READER
Matrix 450N provides a built-in tool called Blue Diamonds™ to aid focusing the reader. The Blue Diamonds are accessed through the X-PRESS Interface.
1. Remove the lens cover in order to focus the reader.
2. Prepare the correct accessory lens for your application:
NOTE: Once the lens is fully tightened to the mechanical stop (Step 1), it can be rotated counterclockwise (up to one full turn without loosening the
lens), so that the diaphragm scale and locking knobs can be easily accessed from behind the LT-03x.
a. Remove the anti-vibration o-ring from the two Locking Knobs on the lens and
loosen them.
b. Adjust the Focus ring to the "Far position" and the Diaphragm ring to the "F2.8"
number setting which is the preferred setting for installation using the X-PRESS interface.
3. Power the reader on. During the reader startup (reset or restart phase), all the LEDs blink for one second. On the connector side of the reader near the cable, the “POWER ON” LED (blue) indicates the reader is correctly powered.
4. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
5. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
Figure 8 – X-PRESS™ Interface:
Focus Function
NOTE: If the reading surface is too dark, in order to increase the contrast, it may be helpful to place a piece of white paper at the Blue Diamonds positions to see them better.
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RAPID CONFIGURATION
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The procedure is as follows: a. At the correct reading distance (see the Reading Diagrams in Chapter Error!
Reference source not found. of this Reference Manual), adjust the Focus ring towards the "Near position" until the Blue Diamonds are perfectly in focus, see Figure
9.
b. At long focal distances a "skew" angle may cause a noticeable difference in focus
between the two diamonds, in this case select the best possible focus (both diamonds slightly out of focus). Tighten the Focus Locking Knob.
c. Set the Diaphragm to the aperture stop (F-number) stated in the conditions relative to
the selected reading diagram and then tighten the Diaphragm Locking Knob.
d. Replace the anti-vibration o-ring onto the two Locking Knobs.
NOTE: If necessary you can use the Focusing Tool in the DL.CODE Image Setup step for fine focusing. See Step 8.
Figure 9 – Focus Function Using Blue Diamonds
6. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
7. Replace the lens cover, screwing it tightly to the base.
Your reader can have one of the
above types of Blue Diamonds.
Blue Diamond
in focus
FOV
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STEP 5 – CALIBRATE IMAGE DENSITY
In order to function correctly to the fullest extent of its capabilities, Matrix 450N must acquire information regarding image density or PPI (pixels per inch). This calibration takes place through the X-PRESS Interface and the Focusing and PPI Setup Chart included in the package. This procedure is necessary for the first time installation, if the lens type is changed or if the focal distance is changed.
Locate
1. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
2. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
Figure 10 – X-PRESS™ Interface:
Locate Function
3. From the Focusing and PPI Setup Chart, position the 1 mm code at the center of the Horizontal FOV (aligned with the laser pointers).
Figure 11 –Aligning the Focusing and PPI Setup Chart Using Laser Pointers as Reference
4. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
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RAPID CONFIGURATION
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Setup
5. Enter the Setup function by pressing and holding the X-PRESS push button until the Setup LED is on.
6. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 450N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 12 – X-PRESS™ Interface:
Setup Function
Learn
7. Enter the Learn function by pressing and holding the X-PRESS push button until the Learn LED is on.
8. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Density value is successfully saved in the reader memory, the Learn LED will stop blinking, the Green Spot is activated and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 3 (three) minutes Matrix 450N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 13 – X-PRESS™ Interface:
Learn Function
NOTE: You can always exit from any X-PRESS function at any time by pressing the X-PRESS push button once. After a short delay the procedure is cancelled.
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STEP 6 – X-PRESS CONFIGURATION
Once Matrix 450N has calibrated image density, you can configure it for optimal code reading relative to your application. This configuration can be performed either through the X­PRESS Interface or the DL.CODE configuration program.
Locate
1. Enter the Focus function by pressing and holding the X-PRESS push button until the Focus LED is on.
2. Release the button to enter the Focus function. The Blue Diamonds and laser pointers turn on.
3. Select a code from your application. Position the code at the center of the Horizontal FOV (aligned with the laser pointers).
4. Exit the Focus function by pressing the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
Figure 14 – X-PRESS™ Interface:
Locate Function
Setup
5. Enter the Setup function by pressing and holding the X-PRESS push button until the Setup LED is on.
6. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 450N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 15 – X-PRESS™ Interface:
Setup Function
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Learn
7. Enter the Learn function by pressing and holding the X-PRESS push button until the Learn LED is on.
8. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Processing and Decoding parameters for a single code are successfully saved in the reader memory, the Green Spot is activated, the Learn LED will stop blinking, and Matrix 450N emits 3 high pitched beeps1.
If the autolearning cannot be reached after a timeout of about 3 (three) minutes Matrix 450N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
Figure 16 – X-PRESS™ Interface:
Learn Function
NOTE: The Grade A Barcode Test Chart (or the Focusing and PPI Setup Chart) cannot be used to set the Code 128 symbology (even though the
reader successfully reads the code). Use the application specific code if you need to set this symbology.
NOTE: When using X-PRESS or the BM150 menu to perform the Auto-learn, only a single code can be configured (successive Learns will substitute the current code). To configure multiple code symbologies, use the DL.CODE Auto-learn procedure.
NOTE: You can always exit from any X-PRESS function at any time by pressing the X-PRESS push button once. After a short delay the procedure is cancelled.
NOTE: If you have used this procedure to configure Matrix 450N go to step
9.
1
The Learn procedure will not recognize the following symbologies: Postal Codes, Pharmacode, MSI, Standard 2 of 5,
Matrix 2 of 5.
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Reset Reader to Factory Default Environment (Optional)
If it ever becomes necessary to reset the reader’s Environment parameters to their factory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the reader. You must keep the X-PRESS push button pressed until all
LEDs blink simultaneously for about 3 seconds. Release and re-press the button during this LED blinking sequence.
All the device’s Environment parameters are reset including the default IP Address. The Matrix 450N emits 3 high pitched beeps and after a few seconds enters run mode.
Any previously saved configurations on the device will remain in memory, but the Default configuration is set as the startup configuration.
NOTE: If you release the button while the LEDs are all fixed on (after the blinking phase), the reader will enter the Loader program sequence and the LEDs will begin to cycle through various patterns. Just cycle power to return
to run mode.
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STEP 7 – INSTALLING DL.CODE CONFIGURATION PROGRAM
DL.CODE is a Datalogic reader configuration tool providing several important advantages:
Intuitive Graphical User Interface for rapid configuration; Defined configuration directly stored in the reader; Discovery and IP address setting features to facilitate remote configuration Device Monitoring
To install DL.Code:
1. On the PC that will be used for configuration, (running Windows XP, 7, 8, or 10), download the DL.CODE mini-DVD .zip file. Extract the files maintaining the folder structure and run the start.hta file to access the installation pop-up. Click on the Install DL.CODE link to run the installation program and follow the installation procedure.
2. When the installation is complete the DL.CODE entry is created in the Start>Programs bar under “Datalogic” as well as a desktop icon. Double-click the desktop icon to run it.
This configuration procedure assumes a laptop computer, running DL.CODE, is connected to a factory default reader through the Ethernet port.
Device Discovery
The User Interface opens and displays a list of all the devices belonging to the Local Area Network. DL.CODE has a discovery feature to accomplish this task.
Figure 17 – Device Discovery
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The discovery feature will also show devices not belonging to the LAN and display them in grey (see Figure 17).
3. First the device must be added to the LAN by aligning its IP Address to the network. The network administrator should provide valid LAN address(es).
4. Find your device in the list by matching its serial number (SN) then click on the device wrench icon to open the Device Environment Configuration window.
5. Change the Ethernet Settings (IP Address, Subnet Mask, Gateway Address etc.) according to the network requirements.
Figure 18 - Device Environment Configuration Window
6. Click OK; the device will reappear in the list of Online Devices (in color) meaning it is now part of the LAN and can be configured. The new IP address will also be displayed.
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7. Double-click on or drag the device icon into the Selected Device Information Area. Details about the device will be displayed in this area.
Figure 19 – DL.CODE Opening Window
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STEP 8 – DEVICE CONFIGURATION Image Setup
To begin configuration, the reader must be correctly mounted at the correct reading distance for your application so that its Field of View covers the application reading area.
1. From the Task Area select Open Device Configuration. The device enters run mode and begins acquiring images.
2. The Open Device Configuration window opens showing the list of currently saved configurations (jobs) saved on the device. For new devices, the only saved job is the Default configuration. Click OK. The device enters run mode and begins acquiring images.
3. Place the Grade A Barcode Test Chart in the reading area. Once positioned, stop image acquisition by clicking on the Pause button.
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4. Click the Image Setup button and then click the Image Auto Setup button to automatically acquire the best exposure time and gain values.
5. Select the Static or Dynamic Self-Tuning option; Start Autolearn and Apply to the Image Setup.
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NOTE: For applications having multiple lighting or code reading conditions, up to 10 different Image Setups can be configured by adding them with the
icon.
For the next step you need to enable the Focus Calibration Tool from the Options>UI Settings Configuration tab if not already enabled.
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6. Now click on the Focus Calibration tab at the bottom of the window. The oscilloscope view is shown in the bottom panel and can be used for manual focus adjustment.
The red line in the image panel above the oscilloscope must pass through the code. Click Play to enter run mode and reposition the code.
NOTE: To enlarge the visual image of the code and the oscilloscope views, you can drag the Focus Calibration window up and click on the zoom image
icon repositioning it on the code.
While in run mode, manually adjust the focus until the bars relative to the code in the oscilloscope demonstrate their maximum length (focus).
You can also see the visual focus on the code view.
When focused, click Pause to stop image acquisition.
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7. Click the Acquire PPI button to automatically set Image Density so that Matrix 450N will function correctly and to the fullest extent of its capabilities. This procedure is necessary for first time installations, or if the lens type or focal distance are changed.
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NOTE: At this point it is probably a good idea to save the configuration from temporary memory to permanent memory giving it a specific name.
8. Now place an application specific code in front of the reader and only click the Image
Auto-Setup button to register any changes in lighting or code surface contrast. Do not repeat Focus Calibration or PPI.
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Code Setup
1. Click on the Code Setup button. By default, the Data Matrix ECC 200 symbology is enabled. If this symbology is among those in your application it will be shown in the image display with its code symbology name and a green box around it indicating it is decoded.
NOTE: The large green box for each symbol indicates the code locator area which by default is equal to the maximum FoV. It can be resized and moved by dragging its borders with the mouse. The code must be found within this area in order to be decoded.
2. Add your application specific codes to the Code Settings by selecting them from the icons over the Configuration Parameters tree area. If the Data Matrix symbology is not used,
then delete it from the Code Settings with the icon. If you don’t know the code type, you can use the Code Autolearn feature by clicking on
the icon2.
3. For each code symbology set the relative parameters according to your application.
2
The Code Autolearn procedure will not recognize the following symbologies: Pharmacode, MSI, Standard 2 of 5, Matrix 2 of 5.
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Reading Phase
1. Select your application specific Operating Mode from the icons over the Configuration Parameters tree area: Continuous, One Shot, Phase Mode or PackTrack.
2. Configure the relative Operating Mode parameters from the Reading Phase parameters panel. Different groups will appear in the panel depending on the selected icons over the Configuration Parameters tree area.
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Good Read Setup
1. Select your specific data collection type from the icons over the Configuration Parameters tree area: Code Collection, Code Combination, Presentation or Match Code. Not all data collection types are available for all Operating Modes; for example PackTrack Operating Mode only supports Code Combination. Incompatible data collection types will be shown in grey and cannot be selected.
The following example shows Code Combination. By default, the Expected Codes (when more than one code type is selected), are in logical AND, which means that all codes are required to be decoded to produce a Good Read condition.
2. If a Good Read condition should be produced when any single code is decoded, independent from the others, then they need to be combined in logical XOR. To do this, drag the code icon(s) from their relative Expected Code box into the Expected Code box of the XOR combination you wish to create. Then delete the empty box by selecting it with the mouse (highlighted) and pressing the delete key on your keyboard.
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To create a logical AND condition from a logical XOR, create a new Expected Code box using the icon. Then drag the desired code icon from one box to the other.
Data Formatting
1. Configure your application specific Data Formatting Message(s) from the Configuration Parameters tree area: Message 1, Message 2, etc.
You can add fields to the output message by clicking on the icons above the Message Field area. They will be appended to the message. You can drag them to position them between other fields in the message so that the output message is ordered according to your application requirements.
Each field has its own relative configuration parameters in the parameters panel.
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Output Setup
1. Configure your application specific Digital Output(s) and Green Spot (if used) from the Configuration Parameters tree area: Output 1, Output 2, etc.
NOTE: Save the configuration from temporary memory to permanent memory, overwriting the previously saved configuration.
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STEP 9 – TEST MODE
Use a code suitable to your application to test the reading performance of the system.
1. Enter the Test function by pressing and holding the X-PRESS push button until the Test
LED is on.
2. Release the button to enter the Test function.
Once entered, the Bar Graph on the five LEDs is activated and when codes are placed in the reading area (FOV), the Bar-Graph shows the Good Read Rate. In case of no read condition, only the STATUS LED is on and blinks.
Figure 20 – X-PRESS Interface: Test Function
3. To exit the Test, press the X-PRESS push button once.
NOTE: By default, the Test exits automatically after three minutes.
The Bar Graph has the following meaning:
20%
40%
60%
75%
95%
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ADVANCED READER CONFIGURATION
For further details on advanced product configuration, refer to the DL.CODE User’s Guide
available in the DL.CODE Help menu.
Host Mode Programming
The reader can also be partially configured from a host computer using the Host Mode programming procedure.
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2 INTRODUCTION
2.1 PRODUCT DESCRIPTION
Matrix 450N is a 5.0 megapixels 2D Imager dedicated to middle range applications in the Transportation and Logistic industry. Matrix 450N is an extremely powerful reader,
capable to address ID applications never covered before by a 2D-Imager. It features a 5.0 megapixel CCD sensor, 1.1 GHz core, 512 megabytes of working memory,
integrated Gigabit Ethernet, a 96-LED illuminator lighting system providing flashing and continuous high-power lighting, outstanding decoding libraries, real-time image streaming and saving.
This product offers superior reading performance, maximum reliability and extreme ease, in installation, in use and maintenance. For that, it guarantees a fast return on investment and a very minimum total cost of ownership.
Matrix 450N meets the requirements of reading in motion over conveyors. Each single shot – at such high resolution – has large coverage, enough to scan the whole practical area over many slot sorters, like cross-belts, tilt-trays, bombay and small-drop systems. Multiple reading attempts are generally not needed, so the highest reading throughput and ease of use are always guaranteed.
Matrix 450N is also the perfect solution for automated identification in manual material handling applications. thanks to the dedicated functionalities – high power continuous lighting, white illumination, aiming laser pointers, patented colored spot indicators, http live image mirroring – actually make Matrix 450N a comprehensive solution for operator attended scanning in presentation mode, like manual object sorting or manual conveyor loading/unloading.
The ID-NET reader clustering permits effectively extending the reading area for single-side and multi-side applications. Captured images are stored on-board and optionally transferred to external supports through the integrated Gigabit ethernet connectivity. No moving parts, rugged metal construction, IP65 enclosure rate and operative temperature up to 50°C guarantee a long life cycle even in harsh industrial environments.
Matrix 450N has been developed for use in numerous applications:
Manual Postal Sorting  Automated Postal Sorting  Loading/Unloading  Multimedia and Flats  Induction Lines  Order Fulfillment  Reverse Logistics  Static Scan  Manual Presentation Scanning
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Standard Application Program
A Standard Application Program is factory-loaded onto Matrix 450N. This program controls code reading, data formatting, serial port and Ethernet interfacing, and many other operating and control parameters. It is completely user configurable from a Laptop or PC using the dedicated configuration software program DL.CODE™, provided on the DL.CODE mini-DVD (downloaded zip file or mini-DVD accessory).
There are different programmable operating modes to suit various code reading system requirements.
Quick, automatic focus, positioning, calibration and code setting of the imager can be accomplished using the X-PRESS button and LEDs on top of the reader without the necessity of a PC.
The previous functions can also be performed through DL.CODE. This tool includes visual feedback from the reader.
DL.CODE provides a Calibration Tool to verify the exact positioning of the reader and to maximize its reading performance.
Statistics on the reading performance can also be visualized through the Monitor window in DL.CODE.
Excellent Performance
5.0 MPixels Adjustable focus through C-Mount lenses Powerful Illuminator Lighting Systems Outstanding decoding capability on 1D, 2D, Stacked, Postal symbologies Omni-directional reading Frame Rate up to 15 frames/sec Image Cropping for higher frame rate Up to 100 readable codes in a single frame
Ease of Setup
Quick installation without PC by using X-PRESS interface for easy and intuitive setup Blue Diamonds aiming and focusing system Automatic Imager calibration and Code Settings Calibration Tool to verify exact code positioning in the Field of View and to maximize the
reading performance
Windows-based DL.CODE software to configure the reader parameters via PC Ethernet
interface
User-defined database of Image Acquisition Settings (parameter sets)
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Ease of Use
X-PRESS interface LEDs provide operational and performance feedback Green Spot and beeper for immediate Good Read feedback Red Spot and beeper for immediate No Read feedback Different operating modes to suit various application requirements Multi Image Acquisition Settings for higher reader flexibility Run Time Self-Tuning for extreme reader flexibility Image saving and storage with buffering capability Diagnostic software tools
Flexible Solution
Modular design Adjustable C-Mount lenses Complete set of Accessories like external lighting systems, mounting brackets, connection
boxes, cables and photocells
Ethernet Connectivity with TCP/IP socket for reader parameter configuration, data and
image transfer, FTP client, etc.
3 serial communication interfaces (Main, Auxiliary, ID-NET) General purpose optocoupled I/Os
Industrial Strength
Industrial compact 2D reader Rugged full metal construction Sealed circular connectors IP65 protection class 50 °C max operating temperature Supply voltage ranges from 10 to 30 Vdc for Matrix 450N (LT-03x requires 24 Vdc)
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2.2 INDICATORS AND KEYPAD BUTTON
Figure 21 - Indicators
The following LED indicators are located on the reader:
POWER
blue LED indicates that the reader is connected to the power supply (Figure 21, 1)
NET
yellow LED indicates connection to the on-board Ethernet network (Figure 21, 2)
In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table:
READY
green LED indicates that the reader is ready to operate (Figure 21, 3)
GOOD
green LED confirms successful reading (Figure 21, 4)
TRIGGER
yellow LED indicates the status of the reading phase (Figure 21, 5)
COM
yellow LED indicates active communication on the main serial port * (Figure 21, 6)
STATUS
red LED indicates a NO READ result (Figure 21, 7)
* When connected to a Fieldbus network through the CBX500, the COM LED is always active, even in the absence of data transmission, because of polling activity on the Fieldbus network.
During the reader startup (reset or restart phase), these five LEDs blink for one second. In X-PRESS Configuration mode the colors and meaning of these five LEDs are described in
par. 2.4. The keypad button (Figure 21, 8), is software programmable. By default it starts the X-
PRESS interface for quick installation without using a PC (see chp. 1).
1
2
3 4 5 6 7
8
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2.3 ID-NET
The ID-NET network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET is in addition to the Main and Auxiliary serial interfaces.
The following network configurations are available:
ID-NET Synchronized: Single station multiple readers
ID-NET interface allows local connection of multiple readers reading different sides of the same target. All readers share a single presence sensor and activate/deactivate simultaneously.
At the end of each reading phase a single data message is transmitted to the host. Thanks to ID-NET, data communication among readers is highly efficient so that an
immediate result will be available. See par. 4.3 for connection details and par. 7.4 for configuration details.
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ID-NET Multidata: Multiple stations single readers
ID-NET interface allows connection of readers reading objects placed on independent conveyors. All readers are typically located far away from each other and they can have different operating modes from each other.
At the end of each reading phase, each reader transmits its own data message to the host. Thanks to ID-NET, data collection among readers is accomplished at a high speed without the need of an external multiplexing device. This leads to an overall cost reduction and to simple system wiring.
See par. 4.3 for connection details and par. 7.4 for configuration details.
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2.4 X-PRESS HUMAN MACHINE INTERFACE
X-PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance.
Status information is clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions:
Test with bar graph visualization to check
static reading performance
Focus/Locate to turn on the Blue Diamonds
to aid focusing and positioning.
Setup to perform Exposure Time and Gain
calibration.
Learn to self-detect and auto-configure for
reading unknown codes
2.4.1 X-PRESS Functions
Quick access to the following functions is provided by an easy procedure using the push button:
1 – Press the button (the Status LED will give a visual feedback). 2 – Hold the button until the specific function LED is on (Test, Focus, Setup or Learn). 3 – Release the button to enter the specific function.
Once button is pressed, the cycle of LEDs activation is as follows:
hold Release button to Exit
hold Release button to enter Test Mode
hold Release button to enter Focus/Locate Mode
hold Release button to enter Setup Mode
hold Release button to enter Learn Mode
(cycle) Release button to Exit
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Test Mode
Once entered, the Bar Graph on the five LEDs is activated and if the imager starts reading codes the Bar-Graph shows the Good Read Rate. The Bar Graph has the following meaning:
In case of a NO READ condition, only the Status LED is on and blinks.
To exit the Test Mode, press the X-PRESS push button once.
NOTE: By default, the Test exits automatically after three minutes.
Focus/Locate
This function causes the Blue Diamonds and laser pointers to turn on. The Blue Diamonds can be used to focus the lens at the desired reading distance, while the laser pointers (being centered on the FOV) can be used to position the imager on the code. The Focus LED blinks to indicate this state.
To exit the Focus/Locate Mode, press the X-PRESS push button once. The Blue Diamonds and laser pointers turn off.
Setup
Once entered, the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it.
The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in
the reader memory, the Setup LED stops blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 450N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
≥20% ≥40% ≥60% ≥75% ≥95%
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Learn
Once entered, the imager starts a procedure to automatically detect and recognize a single code which is presented to it. Successive Learns will substitute the current code.
The Learn LED will blink until the procedure is completed. The Learn procedure ends when the Image Processing and Decoding parameters are
successfully saved in the reader memory, the Learn LED will stop blinking and Matrix 450N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 3 (three) minutes, Matrix 450N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep.
2.4.2 Diagnostic Indication
The "STATUS" and "READY" LEDs blink simultaneously to signal the presence of an error. Diagnostic message transmission on interfaces can be enabled to provide details about specific error conditions. See the Diagnostic Error Conditions chart in the Diagnostic page of the DL.CODE Monitor. Diagnostic messages are also shown on the optional accessory BM150 display module, see par. 7.9.3.
LED
STATUS
READY
BLINK GOOD
TRIGGER
COM
STATUS
BLINK
2.5 MODEL DESCRIPTION
The Matrix 450N reader is described by the following characteristics:
MATRIX 450N XXX-0X0
Illuminators
0 = BS (Base, No Illuminator)
Lens
0 = C-Mount (No Lens)
Sensor Size
8 = 5.0 Megapixels (2448x2050)
Interface
3 = Gigabit Ethernet (GIGE)
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2.5.1 Lens/Illuminator Selection
The following table shows the correct lens/illuminator combinations to be used for Matrix 450N imager assembly.
Lenses
Illuminators
93ACC0041
LNS-1216
16 mm C-Mount Lens 5MP with anti-vibration components
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0034
LNS-1225
25 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93A400034
LT-032
ULTRA POWER LT NARROW BLUE 40°
93ACC0035
LNS-1235
35 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93ACC0036
LNS-1250
50 mm C-Mount Lens 5MP with anti-vibration components
93A400032
LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033
LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
2.6 ACCESSORIES
The following accessories can be used with the Matrix 450N reader.
Accessory
Description
Order No.
Lenses
LNS-1216
16 mm C-Mount Lens 5MP with anti-vibration components
93ACC0041
LNS-1225
25 mm C-Mount Lens 5MP with anti-vibration components
93ACC0034
LNS-1235
35 mm C-Mount Lens 5MP with anti-vibration components
93ACC0035
LNS-1250
50 mm C-Mount Lens 5MP with anti-vibration components
93ACC0036
LPK-45-000
Anti-vibration Kit for C-Mount Lenses
93ACC0051
Lighting Systems
LT-030
Ultra Power LT Super Narrow Blue 20°
93A400032
LT-031
Ultra Power LT Super Narrow White 20°
93A400033
LT-032
Ultra Power LT Narrow Blue 40°
93A400034
Cables
CAB-LD-002
LT Driver Cable With Power (0.2M)
93A050032
CAB-LD-102
LT Driver Cable No Power (0.2M)
93A050044
CAB-LP-03
Lighting Power Cable (3M)
93A050033
CAB-LP-05
Lighting Power Cable (5M)
93A050037
CAB-PG-0002
Vdc Power PG-120 To BA400 or QL (2M)
93ACC1870
CAB-PG-0105
Vdc Power PG-120 To LT-03x (5M)
93A050043
CAB-MS003
M16-IP67 Cable To QL (0.35M)
93A051387
CAB-MS01
M16-IP67 Cable To CBX or QL (1M)
93A051358
CAB-MS03
M16-IP67 Cable To CBX or QL (3M)
93A051359
CAB-MS05
M16-IP67 Cable To CBX or QL (5M)
93A051360
CAB-GE01
M12-IP67 To RJ45 Ethernet Cable (1M)
93A050034
CAB-GE03
M12-IP67 To RJ45 Ethernet Cable (3M)
93A050035
CAB-GE05
M12-IP67 To RJ45 Ethernet Cable (5M)
93A050036
CBL-1480-01
Thin M12/5P Male/Female (1M)
93A050049
CBL-1480-02
Thin M12/5P Male/Female (2M)
93A050050
CBL-1490
Term. Resist. Thin M12/5P/Male
93A050046
CBL-1496
Term. Resist. Thin M12/5P/Female
93A050047
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Accessory
Description
Order No.
Connectivity
CBX100
Compact Connection Box
93A301067
CBX500
Modular Connection Box
93A301068
BM100
Backup Module for CBX100/500
93ACC1808
BM150
Display Module for CBX500
93ACC1809
Various Fieldbus and Non-Filedbus Host Interface Modules and All-In-One Connection Box Kits are available
BA100
Mounting Adapters to DIN Rail
93ACC1821
BA200
Mounting Adapters (to Bosch or 80/20 Frames)
93ACC1822
Various M12 Panel Connectors for CBX Connection Boxes are available
BA900
Two Cable Glands Panel
93ACC1847
QL100
Quick Link Slave ID-NET T-Connector
93ACC1860
QL150
Quick Link Slave ID-NET + Service T-Connector
93ACC1868
QL200
Quick Link Slave ID-NET + Power T-Connector
93ACC1861
QL300
Quick Link Master ID-NET - Serial Host Connector
93ACC1862
QLM500
Quick Link Metal Master ID-NET - EtherNet/IP Gateway
93ACC0037
QLM600
Quick Link Metal Master ID-NET - Profibus Gateway
93ACC0033
QLM700
Quick Link Metal Master ID-NET - Profinet IO Gateway
93ACC0038
Various M12 Service Cables and Field Mount Connectors are available for Quick Link Series Connectors
Power Supplies
PG-120-K01
AC/DC Power Supply Kit (EU)
93ACC0046
PG-120-K02
AC/DC Power Supply Kit (UK)
93ACC0047
PG-120-K03
AC/DC Power Supply Kit (US)
93ACC0048
PWR-120
Power Unit 110/230 Vac 24Vdc 120W
93ACC1530
PWR-480B
Power Unit 110/230 Vac 24Vdc 480W
93ACC0076
Sensors
MEP-593
Photocell Kit PNP (PH-1)
93ACC1791
MEP-543
Photocell Kit-NPN
93ACC1728
Brackets
BK-45-000
LT-03x L-shaped Mounting Bracket
93ACC0049
BK-45-010
Matrix 450N Body Mounting Bracket
93ACC0050
BK-90-040
Alternative Fixing Brackets for External Mirror (2 pcs)
93A201208
External Mirrors
EMK-MTX-380
External Mirror – 380 mm (alternative brackets included)
93ACC0086
EMK-MTX-600
External Mirror XRF410N – 600 mm (without alternative brackets)
93ACC0116
Software Management
WebSentinel PLUS
license images 5 arrays
93A101027
WebSentinel PLUS
license images 10 arrays
93A101028
WebSentinel PLUS
license images 20 arrays
93A101029
WebSentinel PLUS
license images 32 arrays
93A101030
WebSentinel PLUS
license images 64 arrays
93A101031
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2.7 APPLICATION EXAMPLES
2.7.1 Manual Postal Sorting
Manual object sorting solutions are largely implemented by major postal companies and couriers for the final stage of the process, generally for trans-shipments from main hubs to local facilities for final delivery. Also several regional and small logistic companies perform the sortation task manually, since the intensity of the traffic is not compatible with high-end automated handling infrastructures. Flyers, small parcels and letter packs are manually moved across the Matrix 450N scanning zone, where two laser pointers mark the center. The Sort-to-Light mode is one of the most common solutions: the code(s) is communicated to the host machine, sometimes even a traditional PC, which illuminates a lamp indicator for sorting to destination, whether bin, chute or cassette.
Matrix 450N results in significant saving on labor and increases efficiency: faster handlings, zero mis-sorts, stable and predictable throughput, without dependencies on operator skills.
2.7.2 Loading/Unloading
Matrix 450N can be applied in an over-the-belt style for unattended scanning in motion and also in a semi-automated style, performed in presentation mode to the overhead reader
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during the manual item handling. The continuous high power illumination, white color, is a crucial advantage, offering the maximum comfort in proximity to the working areas.
Having no moving parts – beyond eliminating any annoying operational noise – is synonymous with maximum robustness to mechanical stress and the guarantee of a longer product life-cycle.
Thanks to the integrated effective beeper and the spot indicators, it provides real-time feedback, with no need to integrate further dedicated hardware. The always-on laser spots are an effective tool for scanning area indication and also to easily check the proper positioning of the reader without any special tool or technical skills.
2.7.3 Automated Postal Sorting
Matrix 450N represents a real change in small item sorting applications operated through slot conveyors, like cross-belts or small drop sorters. Easier installation, easier maintenance, superior performance, longer life-cycle make Matrix 450N a unique and compelling solution for over-the-belt reading.
Thanks to 5.0 megapixel image captures, each single shot frames the entire practical area. One-reader-one-shot is the optimal condition to obtain the maximum reading throughput, thanks to faster decoding processing. Under this operating condition, also the synchronization between image acquisition and target slot is more than simple. And the image capture can be simply associated with the data of each sorted item, for any reporting or analysis purposes.
Matrix 450N can also be applied in scanning applications of large conveyors or multi-sided reading. Through the ID-NET clustering, multiple readers can be effectively combined to extend the scanning area. The building block approach is a real advantage to build up cost­effective solutions serving the specific requirements with the maximum precision.
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2.7.4 Multimedia and Flats
With small and medium object size, like multimedia or apparel, the automated handling is generally operated through slot conveyors, like cross-belt, bombay or push trays. Typical applications use high resolution codes, with challenging low aspect ratios. Matrix 450N definitively represents a top solution for this application segment, capable of superior performance, higher reliability and easier integration with respect to any other traditional solution.
Because of the outstanding intrinsic DOF with fixed focus, it does not need any height measurement, therefore definitely simplifying the integration and eliminating any extra hardware. Low aspect ratio codes have no impact on the simplicity of the Matrix 450N reading solution, since regular image capture contains any scanning pattern inside the reading area, and therefore always the maximum level of data integrity. Due to this, installation is extremely fast and easy, and does not require any special skills for the correct synchronization and check of scanning coverage.
2.7.5 Order Fulfillment
Here, Matrix 450N offers top performance and maximum ease of use in manual order fulfillment. The large scanning zone, fast acquisition, and high power continuous lighting, which is all a proper combination of key features resulting in prompt reading while the object is rapidly moved into the scanning area, leveraging unrivalled and stable throughput. Unlike
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any traditional solution, Matrix 450N can manage the largest variety of codes thanks to the high resolution 2D-sensor. Therefore, maximum independence among code types, 1D or 2D, code resolution and code height is always guaranteed. Thanks also to the white lighting, a large variety of colored codes are supported. Image captures can be optionally used for mirroring the scanning process to a possible side panel.
2.7.6 Static Scan
Matrix 450N is a valid solution for scanning large stationary objects, from pallets to stacked trays.
There are multiple advantages in using Matrix 450N. First of all, no parts in movement – no scan rotor and no oscillating mirror – delivers crucial advantages in terms of maximum tolerance to vibration and shock, as for example a forklift may generate. Then, a comfortable no-flashing white illumination replaces the laser beam. And also the green spot and the beeper are easy feedback for the operator, to validate a successful reading. In order to extend the illuminator life-cycle and also to save energy, the continuous illumination can be optionally activated on a trigger basis, simply switched off during inactive periods.
2.7.7 Manual Presentation Scanning
In Manual Material Handling applications, manual presentation scanning is more and more the preferred method for item identification obtaining
maximum productivity and operational efficiency: while the
stationary overhead reader continuously scans the working area, the operator can easily and quickly handle objects of various dimensions and weights, since no point-and-shot is required for scanning. No extra tools or infrastructure is necessary in the working area; no extra operations for part identification other than passing the object through the scanning zone. No training is required for users.
The large coverage area and fast acquisition rate – by Matrix450N permits rapidly handling objects in sequence with great tolerance.
White illumination and continuous high power mode enable top performance with the maximum comfort for operators.
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A couple of red laser spots clearly indicate the center of the reading zone. And the Green­Red spots, directly projected on the scanned object, communicate the reading result or
even specific conditions when driven by external commands. Thanks to the continuous image acquisition, the http image mirroring produces a sort of real-
time video, useful feature for local visualization on-screen or also for remote monitoring. The live streaming uses the standard http protocol for transmission and then a standard web browser is all that is required for the display.
The complete set of integrated functionalities makes Matrix 450N a comprehensive solution for manual scanning, easy to deploy, easy to use and with minimum cost for maintenance.
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3 INSTALLATION
3.1 PACKAGE CONTENTS
Verify that the Matrix 450N reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:
Matrix 450N reader Quick Reference Guide Test Charts (2):
Focusing and PPI Setup Chart Grade A Code 128 Test Chart
Figure 22 - Package Contents
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3.2 MECHANICAL DIMENSIONS
Matrix 450N is designed to be used with one of the LT-03x Series Lighting Systems. In this configuration the L-shaped LT-03x mounting bracket must be used to support the whole assembly, (refer to Figure 24).
In alternative applications Matrix 450N can be installed with an External Illuminator or custom lighting system (LT-03x is not mounted). In this configuration Matrix 450N can be installed to operate in different positions using the body mounting bracket accessory shown in Figure 28.
The fourteen screw holes (M4) on the body of the reader can also be used for custom mounting solutions.
Refer to par. 3.3 for various mounting solutions and correct positioning, and par. 6.2 for Reading Distance considerations.
Figure 23 - Overall Dimensions
mm
[in]
Ø
Ø
M4 x 5.5 n°2
M4 x 7 n°4
M4 x 8 n°6
M4 x 5.5 n°2
55.5
[2.19]
123
[4.82]
109
[4.29]
60.5
[2.38]
50
[1.97]
72.5
[2.85]
18.7
[0.74]
36.5
[1.44]
64
[2.52]
62.5
[2.46]
57
[2.24]
143
[5.61]
23.8
[0.94]
72.5
[2.85]
98
[3.86]
50
[1.97]
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Figure 24 - Matrix 450N + LT-03x + L-Bracket Overall Dimensions
M 5 x 8 n°3
150
[5.91]
213
[8.39]
202
[7.95]
5
[0.20]
130
[5.12]
200
[7.87]
179
[7.05]
90
[3.54]
9
[0.35]
65
[2.56]
30
[1.18]
62
[2.44]
50°
25°
27.5
[1.08]
34.5
[1.36]
55
[2.17]
45
[1.77]
9
[0.35]
22.5
[0.89]
42.5
[1.67]
20
[0.79]
20
[0.79]
60
[2.36]
compact assembly
standard assembly
mm
in
202
[7.95]
130
[5.12]
5
[0.20]
125
[4.92]
143
[5.61]
62.5
[2.46]
Ø
213
[8.39]
mating bracket
reversed
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3.3 MOUNTING AND POSITIONING MATRIX 450N
Using the LT-03x L-shaped mounting bracket you can obtain rotation on the various axes of the reader as shown in the diagrams below:
Figure 25 –Mounting LT-03x Bracket
Figure 26 – Matrix M450N Positioning with LT-03x Bracket
Tilt
Skew
Tilt
Skew
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When operating in high vibration environments use two L-shaped mounting brackets and mount the anti-vibration kit for C-mount lenses, see par.2.6. You can obtain rotation on the various axes of the reader as shown in the diagram below:
Figure 27 – Matrix 450N Positioning with Two LT-03x Brackets
In applications where the LT-03x Series Lighting Systems are not used, Matrix 450N can be mounted using the body mounting bracket accessory shown in the diagrams below; and you can obtain rotation on the various axes of the reader.
Figure 28 –Positioning with Matrix 450N Body Mounting Bracket (Back)
Tilt
Skew
Tilt
Skew
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Matrix 450N is able to decode code labels at a variety of angles; however significant angular distortion may degrade reading performance.
When mounting Matrix 450N, take into consideration these ideal label position angles: Pitch
or Skew 10° to 20° and Tilt 0°. Note: Since Matrix 450N is omni-directional on the code plane, the Pitch and Skew angles
have the same significance with respect to the code plane. However in some advanced code reading applications performance can be improved by modifying the Skew angle.
The Pitch, Tilt and Skew angles are represented in Figure 29. Follow the suggestions below for the best orientation:
Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 450N reader; it is advised to assure at least 10° for the Skew angle.
Figure 29 – Pitch Tilt and Skew Angles
In some cases, such as low contrast or low illumination, it can be useful to use a Pitch or Skew angle = 0°.
Matrix 450N can read labels with any tilt angle.
See chp. 6 for FOV vs. Reading Distance considerations.
Pitch
Minimize
No Pitch, Tilt or Skew
Tilt
any angle
inside FOV
Skew
Assure at least 10°
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3.4 MOUNTING WITH EMK MIRRORS
Accessory EMK series External Deflection Mirrors can be mounted in all applications where it is not practical to use the full DOF of the reader. In these cases a more compact reading station can be constructed. This is particularly useful in side reading applications.
The following paragraphs describe common mounting positions which help maintain reader to mirror alignment, however many variations can be constructed.
NOTE: For all of the following mounting examples, the positioning distances are not given since they depend on the application and characteristics of the reader, (lens, focus, etc.). Follow your application drawings for this information.
CAUTION: Do not mount the reader so far from the mirror that the reading area extends outside of the mirror surface.
The EMK Mirror Bracket has some pre-defined skew angle slots to facilitate mounting. These
are the angles that will be projected onto the conveyor surface (reflection angles).
Figure 30 – Mirror Mounting Bracket
45°
45°
15°
15° X X
center
Too far
X
X
X
X
X
X
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3.4.1 EMK-380 Side Mount – Standard
Matrix 450N and EMK-380 Mirror alignment is maintained when the EMK is mounted directly to the frame profiles. The skew angle is made at the mirror instead of at the reader.
1. Mount the mirror brackets to the profiles with one bolt in the center position and one bolt in the outer ring.
2. Rotate the mirror brackets so that the 15° skew angle slot is aligned with the profile channel, (see the figure below).
3. Mount the Matrix 450N reader through the center slots of the L­bracket to the profile.
4. Move the mirror assembly to the correct distance from the reader according to your application.
5. Move the Matrix 450N reader vertically to center it on the mirror.
6. Tighten the bolts.
15° Skew
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3.4.2 EMK-380 Side Mount - Alternative
An alternative mounting solution is to use the BK-90-040 brackets included in the package. Matrix 450N and EMK-380 Mirror alignment is obtained when the EMK is centered to the frame profiles as shown in the figures below. These brackets also provide the freedom of applying offsets to the mirror where necessary.
1. Mount and center the BK-90-040 brackets on the vertical profile.
2. Mount the mirror brackets to the BK-90-040 brackets with one bolt in the center position and one bolt in the outer ring.
3. Rotate the mirror brackets so that the 15° skew angle slot is aligned with the profile channel, (see the figure below).
4. Mount the Matrix 450N reader through the center slots of the L-bracket to the profile.
5. Move the mirror assembly to the correct distance from the reader according to your application.
6. Position the Matrix 450N reader vertically to center it on the mirror.
7. Tighten the bolts.
15° Skew
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3.4.3 EMK-600 Side Mount - Standard
The EMK-600 mirror can be used together with two Matrix 450N readers in applications where a larger Field of View (FoV) is required. Matrix 450N and EMK-600 Mirror alignment is maintained when the EMK is mounted directly to the frame profiles. The skew angle is made at the mirror instead of at the reader.
1. Mount the mirror brackets to the profiles with one bolt in the center position and one bolt in the outer ring.
2. Rotate the mirror brackets so that the 15° skew angle slot is aligned with the profile channel, (see the figure below).
3. Mount the Matrix 450N readers through the center slots of the L­brackets to the profile.
4. Move the mirror assembly to the correct distance from the readers according to your application.
5. Position the Matrix 450N readers vertically to center them on the mirror.
6. Tighten the bolts.
15° Skew
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3.4.4 EMK-600 Side Mount - Alternative
An alternative mounting solution is to use the BK-90-040 brackets (separate accessory). Matrix 450Ns and EMK-600 Mirror alignment is obtained when the EMK is centered to the frame profiles as shown in the figures below. These brackets also provide the freedom of applying offsets to the mirror where necessary.
NOTE: The BK-90-040 brackets are a separate accessory for alternative mounting of the EMK-600 Deflection Mirror.
1. Mount and center the BK-90-040 brackets on the vertical profile.
2. Mount the mirror brackets to the BK-90-040 brackets with one bolt in the center position and one bolt in the outer ring.
3. Rotate the mirror brackets so that the 15° skew angle slot is aligned with the profile channel, (see the figure below).
4. Mount the Matrix 450N readers through the center slots of the L­brackets to the profile.
5. Move the mirror assembly to the correct distance from the readers according to your application.
6. Position the Matrix 450N readers vertically to center them according to your application drawings.
7. Tighten the bolts.
15° Skew
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4 CBX ELECTRICAL CONNECTIONS
All Matrix 450N models can be connected to a CBX connection box through one of the available CAB-MSxx accessory cables. These accessory cables terminate in a 19-pin connector on the Matrix 450N side and in a 25-pin male D-sub connector on the CBX side.
We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement, and filtered reference signals.
NOTE: If you require direct wiring to the reader the connections are the same as shown in this chapter with the exception of the digital Outputs. Direct wiring details are indicated in Appendix A.
The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the Matrix 450N reader is connected by means of the CBX100/500:
CBX100/500 Terminal Block Connectors
Input Power
Vdc
Power Supply Input Voltage +
GND
Power Supply Input Voltage -
Earth
Protection Earth Ground
Inputs
+V
Power Source – External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference – External Trigger
+V
Power Source – Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference – Inputs
Outputs
+V
Power Source - Outputs
-V
Power Reference - Outputs
O1+
Output 1 +
O1-
Output 1 -
O2+
Output 2 +
O2-
Output 2 -
Auxiliary Interface
TX
Auxiliary Interface TX
RX
Auxiliary Interface RX
SGND
Auxiliary Interface Reference
ID-NET
REF
Network Reference
ID+
ID-NET network +
ID-
ID-NET network -
Shield
Network Cable Shield
Main Interface
RS232
RS422 Full-Duplex
TX
TX+
RX
*RX+
-
TX-
-
*RX-
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
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NOTE: To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.
4.1 POWER SUPPLY
NOTE: Matrix 450N does not support sourcing power towards the CBX through the CBX "power from device" source jumper setting. Power must be supplied to the CBX as shown below.
To power the reader and/or I/O devices through the CBX, power must be supplied to the CBX100/500 spring clamp terminal pins as shown in Figure 31:
V+
in
Earth Ground
Power Supply
VGND
Figure 31 - Power Supply Connections
The power must be between 10 and 30 Vdc only. It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the
appropriate jumper in the CBX connection box. See the CBX Installation Manual for details.
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4.1.1 Recommended Power Supplies
The following accessory power supplies are recommended for Matrix 450N + LT-03x assemblies:
Accessory Power Supplies
Power Supply
Number of Matrix 450N+LT-03xs Supported
PG-120
1
PWR-120
1
PWR-480B
4
NOTE: If using separate power sources for LT-03x and Matrix 450N, make sure that LT-03x is powered up before Matrix 450N in order to be correctly recognized.
If using customer supplied power, keep in mind the following worst case peak current consumption diagram. Depending on the application, the power supply must be able to support up to 12 A current peaks at the frame rate frequency. The frame rate increases if
Image Cropping is used, see the worst case example below.
Figure 32 – Worst Case Peak Current Consumption
0 A
0.5 A
12 A
2.5 ms
25 ms
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4.2 MAIN SERIAL INTERFACE
CAUTION: Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules (Fieldbus) with the CBX500.
The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks.
The main serial interface type and its parameters (baud rate, data bits, etc.) can be defined by the user via DL.CODE software. For more details refer to the Help On L ine page of the Reading Phase step (Channels) in DL.CODE.
Details regarding the connections and use of the interfaces are given in the next paragraphs.
4.2.1 RS232 Interface
The RS232 interface is generally used for Point-to-Point connections. When it is connected to the host computer it allows transmission of code data.
The following pins are used for RS232 interface connection:
CBX100/500
Function
TX
Transmit Data
RX
Receive Data
SGND
Signal Ground
It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
SGND RXD TXD
USER INTERFACE
SGND TX RX
READER
Figure 33 – RS232 Main Interface Connections
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4.2.2 RS422 Full-Duplex Interface
The RS422 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
The CBX pinout follows:
CBX100/500
Function
TX+
RS422 Transmit Data +
RX+
RS422 Receive Data +
TX-
RS422 Transmit Data -
RX-
RS422 Receive Data -
SGND
Signal Ground
RX422+ TX422+
SGND RX422- TX422-
USER INTERFACE
SGND TX+ RX+
TX- RX-
READER
Figure 34 - RS422 Full-duplex Connections
NOTE: For applications that do not use RS422 transmission to the reader (terminal block RX+ and RX- signals), do not leave these lines floating but
connect them to SGND as shown below.
RX422+
SGND RX422-
USER INTERFACE
SGND TX+
TX-
READER
Figure 35 - RS422 Full-duplex Connections using Only TX Signals to Host
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4.3 ID-NET INTERFACE
CBX100/500
Function
Shield
Network Cable Shield
ID+
ID-NET network +
ID-
ID-NET network -
REF
Network Reference
4.3.1 ID-NET Cables
The following instructions are referred to Figure 37, Figure 38 and Figure 39.
The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted
pair, shielded cable AWG 24 (or AWG 22) stranded flexible. We recommend using DeviceNet cables (drop or trunk type) to the following reference
standards: AN50325 – IEC 62026 UL STYLE 2502 80°C 30V
Cable Shield MUST be connected to earth ground ONLY at the Master. NEVER use ID-NET cable shield as common reference. The ID-NET max cable length depends on the baudrate used, (see the Baudrate Table
below).
For Common Power Connections use only 2 wires (ID+ and ID-).
- DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (i.e. do
not put it together with AC cable):
- Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8
Volts.
- Cable should lie down as near as possible to the ID-NET cable (avoiding wide loops
between them).
Reader's chassis may be connected to earth. Network inside the same building.
Baudrate Table
Baud Rate
125 kbps
250 kbps
500 kbps
1Mbps
Cable Length
1200 m
900 m
700 m
*
* Application dependent, contact your Datalogic Automation representative for details.
NOTE: The default ID-NET baudrate is 500 kbps. Lower ID-NET baudrates allow longer cable lengths.
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4.3.2 ID-NET Response Time
The following figure shows the response time of the ID-NET network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
Max ID-NET Response Time
240
220
200
180
160
140
120
100
80
60
40
20
0
Response Time (ms)
Number of Nodes
500 kbps
250 kbps
125 kbps
0 1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
Figure 36 – ID-NET Response Time
CONDITIONS:
ID-NET M/S Synchronized layout message length = 50 bytes per node
4.3.3 ID-NET Network Termination
The network must be properly terminated in the first and last reader of the network. This is done by setting the ID-NET Termination Resistance Switch in the CBX100/500 to ON.
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Figure 37 – ID-NET Network Connections with isolated power blocks
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Figure 38 - ID-NET Network Connections with Common Power Branch Network
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Figure 39 – ID-NET Network Connections with Common Power Star Network
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4.4 AUXILIARY RS232 INTERFACE
The RS232 auxiliary interface is available for Point-to-Point connections. When it is connected to the host computer it allows transmission of code data.
The parameters relative to the aux interface (baud rate, data bits, etc.) can be defined through the Reading Phase step (Channels) in DL.CODE.
The 9-pin female Auxiliary Interface connector inside the CBX is the preferred connector for temporary communication monitoring.
5
1
6
9
Figure 40 - 9-pin female connector
If permanent system wiring is required, the following pins are used to connect the RS232 auxiliary interface:
CBX100/500
Function
RX
Auxiliary Interface Receive Data
TX
Auxiliary Interface Transmit Data
SGND
Auxiliary Interface Reference
RX TX
Reference
USER INTERFACE
Figure 41 - RS232 Auxiliary Interface Connections
NOTE: Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin connector simultaneously.
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4.5 INPUTS
There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a generic input:
The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:
acquisition trigger in One Shot Mode reading phase-ON/reading phase-OFF command in Phase Mode
The main functions of the general purpose Input 2 are:
second external trigger in Phase Mode match code storage command when the Match Code option is enabled
The electrical features of both inputs are:
VAB = 30 Vdc max.
IIN = 10 mA (reader) + 12 mA (CBX) max. The active state of these inputs is selected in software. An anti-disturbance filter, by default, is implemented in software on both inputs. The value
can be changed through the software parameter Debounce Filter. See the Help On Line page of the Reading Phase step (Inputs) in DL.CODE for further details on these parameters.
These inputs are optocoupled and can be driven by both NPN and PNP type commands.
NOTE: Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
The connections are indicated in the following diagrams:
CBX100/500
Function
+V
Power Source - External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference - External Trigger
The yellow Trigger LED (Figure 21, 5) is on when the active state of the External Trigger corresponds to ON.
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EXTERNAL TRIGGER INPUT CONNECTIONS USING CBX POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
Figure 42 – PNP External Trigger Using CBX Power
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Figure 43 - NPN External Trigger Using CBX Power
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EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER
Figure 44 - PNP External Trigger Using External Power
Figure 45 - NPN External Trigger Using External Power
CBX100/500
Function
+V
Power Source - Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference - Inputs
INPUT 2 CONNECTIONS USING CBX POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
PNP Input 2 Using CBX Power
Pulled down to External Input Device Reference
Input Signal
PNP Photocell
Pulled up to External Input Device Power
Input Signal
NPN Photocell
Power to Input Device
Input Input Device Signal Reference
Input Device
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NPN Input 2 Using CBX Power
INPUT 2 CONNECTIONS USING EXTERNAL POWER
Figure 46 - PNP Input 2 Using External Power
Figure 47 - NPN Input 2 Using External Power
Power to Input Input Device Signal
Input Device Reference
Input Device
Pulled down to External Input Device Reference
Input Signal
Input Device
Pulled up to External Input Device Power
Input Signal
Input Device
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4.6 OUTPUTS
Two optocoupled general purpose outputs are available. The meaning of the two outputs Output 1 and Output 2 can be defined by the user. They are typically used either to signal the data collection result.
CBX100/500
Function
+V
Power Source - Outputs
O1+
Output 1 +
O1-
Output 1 -
O2+
Output 2 +
O2-
Output 2 -
-V
Power Reference Outputs
The electrical features of the two outputs are the following:
VCE = 30 Vdc max. ICE = 40 mA continuous max.; 130 mA pulsed max. V
CE saturation
= 1 Vdc max. @ 10 mA
PD = 90 mW Max. @ 50 °C ambient temp.
By default, Output 1 is associated with the No Read event, which activates when the code(s) signaled by the external trigger are not decoded, and Output 2 is associated with the Good Read event, which activates when all the selected codes are correctly decoded.
The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the DL.CODE parameters Help On Line for further details.
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4
OUTPUT 1 AND 2 CONNECTIONS USING CBX POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Output Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
Figure 48 – PNP/Open Emitter Output Using CBX Power
Figure 49 – NPN/Open Collector Output Using CBX Power
OUTPUT 1 AND 2 CONNECTIONS USING EXTERNAL POWER
Figure 50 – PNP/Output Open Emitter Using External Power
Figure 51 – NPN/Output Open Collector Using External Power
Power to Output Output device Signal
Output device Reference
Output 1 Device
Power to Output Output device Signal
Output device Reference
Output 2 Device
Power to Output device
Output device Reference
Output 1 Device
Output Signal
Power to Output device
Output device Reference
Output 2 Device
Output Signal
Pulled up to External Output Device Power
Output Signal
Output 1 Device
Pulled up to External Output Device Power
Output Signal
Output 2 Device
Pulled down to External Output Device Reference
Output Signal
Output 1 Device
Pulled down to External Output Device Reference
Output Signal
Output 2 Device
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4.7 ON-BOARD GIGABIT ETHERNET INTERFACE
The on-board Gigabit Ethernet Interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since Matrix 450N incorporates an auto­cross function.
A CAB-GE0x cable can be used to connect to a LAN. On the Matrix 450N on-board Gigabit Ethernet interface the following communication
channels are available:
TCP Client TCP Server UDP Client FTP Client
The following Fieldbus protocols are also available over the on-board Gigabit Ethernet interface:
EtherNet/IP Modbus TCP Client
For further details refer to the Help On Line page of the Reading Phase step (Channels) and (Fieldbuses) in DL.CODE.
4.8 USER INTERFACE – SERIAL HOST
The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.
RS232 PC-side connections
1
5
9
6
9-pin male connector
13
25
14
1
25-pin male connector
Pin
Name
Pin
Name
2
RX 3 RX
3
TX 2 TX
5
GND
7
GND
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5 TYPICAL LAYOUTS
The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout.
NOTE: All software configurations are made through DL.CODE which connects to the reader through the on-board Ethernet interface.
NOTE: DL.CODE now supports several different multi device configuration types using the PASS-THROUGH configuration. In particular this feature
allows MULTIDATA ID-NET network configurations to be made. Master/Slave SYNCHRONIZED ID-NET network configurations are also configurable as before.
NOTE: The Master/Slave Role is only significant for the Internal ID-NET Network. If your layout doesn’t use the ID-NET network then the device’s Role is not significant and can be ignored.
5.1 ETHERNET CONNECTION
The Ethernet connection is possible in two different layouts. In a Point-to-Point layout the reader is connected to a local host by using a CAB-GE0x
Gigabit Etherenet cable. There is no need to use a crossover adapter since Matrix 450N incorporates an autocross function.
Figure 52 - Ethernet Point-to-Point Layout – One Shot or Phase Mode
All devices always support multiple output channels (i.e. for data monitoring).
3
CBX
Host
Matrix 450N
CAB-MS0x
CAB-GE0x
PG-120
1
2
Ethernet Interface Serial Interface (Main or Aux - Data Monitor) or
digital I/O devices
External Trigger (for One Shot or Phase Mode)
Alone
CAB-LP-0x
CAB-LD-102
(no power)
CAB-PG-0002
BA400
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Figure 53 - Ethernet Point-to-Point Layout – Continuous Mode
When using a Local Area Network (LAN), one or more Matrix 450N readers can be connected to the same network by using CAB-GE0x Gigabit Ethernet cables.
Figure 54 - Ethernet Network Layout
All devices always support multiple output channels (i.e. for data monitoring).
Host
Matrix 450N
CAB-GE0x
PG-120
Alone
CAB-LD-002
(with power)
CAB-PG-0105
CBX
HOST
Gigabit Ethernet Switch
Power
CAB-GE0x
CAB-MS0x
1
2
3
Ethernet Interface Auxiliary Serial Interface (RS232 - Data Monitor)
or digital I/O devices
External Trigger (for One Shot or Phase Mode)
Alone
Alone
Alone
Matrix 450N
Continuous Mode
Phase Mode
Matrix 450N
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5.2 SERIAL CONNECTION
In this layout the data is transmitted to the Host on the main serial interface. The Ethernet interface can be used for reader configuration by connecting a laptop computer running DL.CODE.
Data can be transmitted on the RS232 auxiliary interface independently from the main interface selection to monitor data.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.
Figure 55 – Serial Interface Point-to-Point Layout
All devices always support multiple output channels (i.e. for data monitoring).
Matrix 450N
1
2
3
Main Serial Interface (RS232 or RS422 Full-Duplex)
Auxiliary Serial Interface (RS232 - Data Monitor) or
digital I/O devices
External Trigger (for One Shot or Phase Mode)
Host
PG-120
CBX
CAB-MS0x
Alone
CAB-LP-0x
CAB-LD-102
CAB-GE0x (for Remote Configuration and/or Data Monitor)
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5.3 FIELDBUS CONNECTION
In this layout a single reader functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box.
Reader configuration can be accomplished through the Ethernet interface using the DL.CODE configuration program.
Data can be transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection to monitor data.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 56 – Fieldbus Interface Point-to-Point Layout
All devices always support multiple output channels (i.e. for data monitoring).
CAB-MS0x
Matrix 450N
1
2
3
Fieldbus Interface (Profibus, DeviceNet, etc.)
Auxiliary Serial Interface (RS232 - Data Monitor)
External Trigger (for One Shot or Phase Mode)
Fieldbus Host
Power
CBX500 + Fieldbus Module
Alone
CAB-LD-102
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5.4 PASS-THROUGH
The pass-through layout allows each device working Alone, to collect data from one or more pass-through input channels and send this data plus its own on one or more different output channels.
In this way independent devices can be connected together in combinations to create multi device networks. Many devices reading independently can send their messages through a common output channel which instead of being directed at a Host can be collected by another device on its pass-through input channel and sent to a Host on a different output channel.
Figure 57 – Pass-through Layout
In a Pass-through layout each device supports multiple pass-through configurations to accept input from different devices on different channels (i.e. middle reader above). However, readers are not required to have a pass-through configuration if they don’t need to receive data from an input channel (i.e. right reader above). The overall data collection device always has at least one pass-through configuration to collect the input data from the other devices and send it to the Host (i.e. left reader above).
All devices always support multiple output channels (i.e. for data monitoring). In a Pass-through layout each device can have a different operating mode: Continuous, One
Shot, Phase Mode, etc.
1
3
2
1
2 2 4
Host
Alone
Switch
Power
Alone
Alone
External
Trigger
= Ethernet TCP/IP Server 1
= Ethernet TCP/IP Server 2
= Main Serial Interface (RS232 or RS422 Full-Duplex)
= Aux Serial Interface (RS232)
= Pass-through Input channel = Output channel
Continuous
Mode
Phase
Mode
Power
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5.5 ID-NET MULTIDATA NETWORK (PASS-THROUGH)
A special case of the pass-through layout allows each Slave device working Alone, to collect data from one or more pass-through input channels and send this data plus its own on the ID-NET output channel to the Master.
The Slave readers are connected together using the ID-NET interface. Every Slave reader must have an ID-NET address in the range 1-31.
The Master collects the data from its pass-through ID-NET input channel and sends it to the Host on a different output channel.
Figure 58 – ID-NET Multidata Layout (Pass-through)
In a Pass-through layout each device supports multiple pass-through configurations to accept input from different devices on different channels (i.e. Master reader above). However, ID-NET Slave readers are not required to have a pass-through configuration if they don’t need to receive data from an input channel (i.e. right reader above). The ID-NET Master always has at least one pass-through configuration to collect the ID-NET Slaves data and send it to the Host.
NOTE: Slave devices cannot receive data from a pass-through ID-NET input channel and Master devices cannot send data on an ID-NET output channel.
All devices always support multiple output channels (i.e. for data monitoring). In a Pass-through layout each device can have a different operating mode: Continuous, One
Shot, Phase Mode, etc.
= Ethernet TCP/IP Server 1
= ID-NET (up to 32 devices, max network extension of 1000 m)
= Main Serial Interface (RS232 or RS422 Full-Duplex)
= Aux Serial Interface (RS232)
= Pass-through Input channel = Output channel
Host
Alone
Switch
Power
Alone
Alone
Continuous
Mode
ID-NET
Slave#2
ID-NET
Slave#1
ID-NET
Master
1
3 2 1
4
2
2
CAB-GE0x
External
Trigger
ID-NET
Power
Phase
Mode
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5.6 ID-NET SYNCHRONIZED NETWORK
When the device is working Synchronized, the ID-NET connection is used to collect data from several readers to build a multi-point or a multi-sided reading system; there can be one Master and up to 31 Slaves connected together.
The Slave readers are connected together using the ID-NET interface. Every Slave reader must have an ID-NET address in the range 1-31.
The Master reader is also connected to the Host on one of its communication channels. The configuration can be made to a Host using the on-board Ethernet interface to the Master.
In the Master/Slave Synchronized layout the Master operating mode can only be set to PackTrack or Phase Mode. Typically a photocell is used as an External Trigger for the reading Phase.
For a Master/Slave Synchronized layout the External Trigger signal is unique to the system; there is a single reading phase and a single message from the Master reader to the Host computer. It is not necessary to bring the External Trigger signal to all the readers. This allows the more economical QL connections to be used for all Slave readers.
The TCP/IP Ethernet and ID-NET interfaces are connected as shown in the figure below.
Figure 59 - ID-NET Synchronized Layout with Master on-board TCP/IP Ethernet Interface to Ethernet Host
The Master reader can be connected to the CBX series connection box with the advantage of the Backup and Restore configuration function (CBX + BM100 module).
All devices always support multiple output channels (i.e. for data monitoring).
NOTE: Available TCP/IP compatible on-board Fieldbus communications can be enabled in DL.CODE using this hardware configuration (EtherNet/IP or Modbus).
Host
QL100
2
1
3
PS
Power
CBX100 1
CBL-1490
ID-NET
Terminator
1
The ID-NET network must be terminated through the internal switch of the CBX100 and inserting an ID-NET terminator into the last QL in the network.
ID-NET Synchronized
Slave Nodes
CBL-1480-xx
CAB-MS0x
BA600 ID-NET Out
BA400 Ext. Power
BA500 Trigger
ID-NET
ID-NET Synchronized Master
QL100
CAB-GE0x
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The Master/Slave Synchronized layout can be connected to a Serial Host using the Master Main Serial interface (RS232 or RS422 Full Duplex).
Figure 60 - ID-NET Synchronized Layout with Master Main Serial Interface to Serial Host
If the Backup and Restore function is not required, then a QL300 can be used to connect the master reader.
Figure 61 - ID-NET Synchronized Layout with Master Main Serial Interface to Serial Host
Matrix 450N Master with QL300 + Matrix 450N Slaves with QL100
Host
QL100
PS
Power
Main Interface
1
The ID-NET network must be terminated inserting an ID-NET terminator into the QL300 (Master) and into the last QL in the network.
ID-NET Synchronized
Slave Nodes
CBL-1480-xx
CBL-1490
ID-NET
Terminator
CBL-1496
ID-NET Terminator
QL300 1
ID-NET
CAB-MS0x
ID-NET Synchronized Master
QL100
Host
QL100
2 1 3
PS
Power
CBX500 1
CBL-1490
ID-NET
Terminator
1
The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network.
ID-NET Synchronized
Slave Nodes
CBL-1480-xx
CAB-MS0x
BA600 ID-NET Out
BA400 Ext. Power
BA500 Trigger
Main Interface
ID-NET
ID-NET Synchronized Master
QL100
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Alternatively, the Master reader can communicate to the Host as a Slave node on a non TCP/IP compatible Fieldbus network (DeviceNet, Profibus, etc.). This requires using an accessory HMS Fieldbus interface board installed inside the CBX500 connection box.
System configuration can be accomplished through the Ethernet interface of each individual reader using the DL.CODE configuration program.
Figure 62 – ID-NET Synchronized Layout with Master CBX500 Fieldbus Interface to Fieldbus Host
QL100
2
1
3
PS
Power
CBX500 1
CBL-1490
ID-NET
Terminator
1
The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network.
ID-NET Synchronized
Slave Nodes
CBL-1480-xx
CAB-MS0x
BA600 ID-NET Out
BA400 Ext. Power
BA500 Trigger
Fieldbus Host
ID-NET
ID-NET Synchronized Master
QL100
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6 READING FEATURES
6.1 FOV CALCULATION
Use the data in the following table to calculate the FOV for your application, referring to Figure 63 and the formula below.
Model
Lens
Viewing Angle
Horizontal
Viewing Angle
Vertical
Viewing Angle
Diagonal
Min Focus Distance3
d (mm)
Matrix 450 800-030
LNS-1216 16 mm
28.8°
24.5°
37.2°
40
LNS-1225 25 mm
19.8°
16.7°
25.7
50
LNS-1235 35 mm
13.4°
11.3°
17.5°
150
LNS-1250 50 mm
9.2°
7.8°
12.1°
340
The viewing angle has a tolerance of 1° depending on the focus distance.
FOVx = 2 (d + 44 mm) tan (x/2)
where:
FOV
x
= horizontal, vertical or diagonal FOV
x
= horizontal, vertical or diagonal viewing angles.
d = focus distance (from Lens Cover window surface to code surface)
FOV
plane
d
44 mm
Figure 63 – Reading Distance References
Example: The FOV for a Matrix 450N 800-030 base using the 16 mm lens at a focus distance of
1000 mm is:
FOVH = 2 [(1000 mm + 44 mm) tan (28.8°/2)] = 536 mm FOVV = 2 [(1000 mm + 44 mm) tan (24.5°/2)] = 453 mm
3
The minimum focus distance is used for applications that do not use the LT-03x lighting system.
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6.2 READING DIAGRAMS
The following reading diagrams are to be considered as references and are given for
typical performance at 25°C using high quality grade A symbols: Code 128 (1D code) and Data Matrix ECC 200 (2D code) from the Test Charts provided with the reader.
Testing should be performed with the actual Matrix 450N + LT-03x assembly using
application codes in order to evaluate whether maximizing application performance requires adjustments to the HW/SW configuration with respect to the Reference Conditions given under each diagram.
The ratio of the Vertical FOV width with respect to the Horizontal FOV width in the
diagrams is about equal to 0.84; specifically 2050/2448. (i.e. FOVV. FOVH x 0.84).
The focus distance and reading distance ranges are measured from the Lens Cover
window surface.
When using a 25 mm focal length lens (LNS-1225), it is possible to use Super Narrow
Angle Lighting Systems (LT-030 or LT-031) as well as the Narrow Angle Lighting System LT-032. It is suggested to use the LT-032 in applications with very low contrast codes and in all cases where the higher lighting power of the LT-030 isn't necessary. LT-030 and LT-031 Lighting Systems are especially effective in high speed code movement applications.
When defining a HW/SW configuration for the Matrix 450N + LT-03x assembly for
conditions different from those of the reference diagrams, it is suggested to keep in mind the following rules:
Changes in the diaphragm aperture influence the depth of field (reading distance
range) and the luminosity of the image. Increasing the the diaphragm aperture by one stop (i.e. from F/8 to F/5.6 or from F/11 to F/8) doubles the luminosity of the image, but can cause significant reduction in the reading distance range.
Changes in Exposure Time act directly proportional to the luminosity of the image
and inversely proportional to the maximum code reading movement speed. Consequently, reducing the Exposure Time by half, reduces the luminosity of the image by half but doubles the theoretical code reading movement speed.
Changes in Gain act directly proportional to the luminosity of the image.
Increasing the Gain value however, can reduce the quality of the acquired image.
The LT-030 lighting power (at the center of the field of view) is about equal to
twice that of the LT-031 and 3.5 times that of the LT-032.
For example, for the purpose of only changing the luminosity of the image, the following three adjustments are equivalent:
increase the the diaphragm aperture by one stop; double the Exposure Time; double the Gain.
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Matrix 450N + LNS-1216
CONDITIONS:
Hardware Settings
Code Symbology
Code 128
Code Resolution
0.38 mm (15 mils)
0.50 mm (20 mils)
Focal Length
16 mm
Aperture Stop
F/8
Focus Distance
1.200 mm (47.2 inches)
1.400 mm (55.1 inches)
PPI
94
84
Tilt Angle
45°
Skew Angle
15°
Lighting System
LT-032
LT-032
Software Parameters
Exposure Time (µs)
190
250
Max code moving speed
1.8 m/s
1.8 m/s
Gain
13
14
Internal Lighting
Very High Power Strobed or Continuous High Power
Processing Mode
Advanced
Minimum Code Height (mm)
5
Narrow Quiet Zone
Enabled
Reading Distance
Horizontal Reading Width
Code 1D 0.38 mm (15 mils) Code 1D 0.50 mm (20 mils)
(in)
(cm)
30
20
0
10
50
40
-30
-20
-10
-50
-40
12
8
0
4
16
-12
-8
-4
-16
80
100
120
140
150
200
190
180
170
160
130
110
90
70
28
40
60
80
44
48
52
56
64
68
72
76
32
36
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