Datalogic Matrix 300N Reference Manual

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REFERENCE MANUAL
> Matrix 300N™
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Datalogic Automation s.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy
Matrix 300N™ Reference Manual Ed.: 06/2015
© 2015 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
Matrix 300N, ID-NET, DL.CODE and X-PRESS are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
18/06/15
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CONTENTS
REFERENCES ............................................................................................................ vi
Conventions ................................................................................................................. vi
Reference Documentation ........................................................................................... vi
Support Through the Website ...................................................................................... vi
Patents ......................................................................................................................... vi
COMPLIANCE ............................................................................................................ vii
EMC Compliance ......................................................................................................... vii
Power Supply ............................................................................................................... vii
CE Compliance ............................................................................................................ vii
FCC Compliance ......................................................................................................... vii
Laser Safety ................................................................................................................ viii
LED Safety .................................................................................................................. viii
HANDLING .................................................................................................................. ix
GENERAL VIEW ......................................................................................................... xi
1 RAPID CONFIGURATION ........................................................................................... 1
Step 1 – Connect the System ....................................................................................... 1
Step 2 – Mount and Position the Reader ...................................................................... 3
Step 3 – Aim And Autofocus the Reader ...................................................................... 4
Step 4 – X-PRESS Configuration ................................................................................. 5
Step 5 – Installing DL.CODE Configuration Program ................................................... 8
Step 6 – Device Configuration .................................................................................... 11
Step 7 – Test Mode .................................................................................................... 26
Advanced Reader Configuration ................................................................................. 27
2 INTRODUCTION ........................................................................................................ 28
2.1 Product Description .................................................................................................... 28
2.2 Indicators and Keypad Button ..................................................................................... 31
2.3 ID-NET ........................................................................................................................ 32
2.3.1 How To Setup/Configure the Reader Network ........................................................... 33
2.3.2 Master Configuration .................................................................................................. 34
2.3.3 Slave Configuration .................................................................................................... 38
2.3.4 Verify Master/Slave Setup .......................................................................................... 42
2.4 Backup and Restore Through DL.CODE .................................................................... 44
2.4.1 Backup ........................................................................................................................ 45
2.4.2 Restore ....................................................................................................................... 46
2.4.3 Replacement ............................................................................................................... 46
2.5 X-PRESS Human Machine Interface .......................................................................... 47
2.5.1 X-PRESS Functions ................................................................................................... 47
2.5.2 Diagnostic Indication ................................................................................................... 49
2.6 Model Description ....................................................................................................... 49
2.6.1 Lighting System Notes ................................................................................................ 50
2.7 Accessories ................................................................................................................ 50
2.8 Application Examples ................................................................................................. 51
2.8.1 Document Handling .................................................................................................... 51
2.8.2 Deformed or Overprinted Code Reading .................................................................... 51
2.8.3 Direct Part Marking ..................................................................................................... 52
2.8.4 Ink-Jet Printing Technology ........................................................................................ 53
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2.8.5 Laser Marking/Etching Technology ............................................................................ 53
3 INSTALLATION ......................................................................................................... 54
3.1 Package Contents ...................................................................................................... 54
3.2 Mechanical Dimensions .............................................................................................. 55
3.3 Mounting and Positioning Matrix 300N ....................................................................... 58
4 CBX ELECTRICAL CONNECTIONS ......................................................................... 61
4.1 Power Supply .............................................................................................................. 62
4.1.1 Standard Models ......................................................................................................... 62
4.1.2 Power over Ethernet (PoE) Models ............................................................................ 62
4.2 Main Serial Interface ................................................................................................... 64
4.2.1 RS232 Interface .......................................................................................................... 65
4.2.2 RS422 Full-Duplex Interface ....................................................................................... 66
4.3 ID-NET Interface ......................................................................................................... 67
4.3.1 ID-NET Cables ............................................................................................................ 67
4.3.2 ID-NET Response Time .............................................................................................. 68
4.3.3 ID-NET Network Termination ...................................................................................... 68
4.4 Auxiliary RS232 Interface ........................................................................................... 72
4.5 Inputs .......................................................................................................................... 73
4.6 Outputs ....................................................................................................................... 77
4.7 On-Board Ethernet Interface ....................................................................................... 80
4.8 User Interface - Serial Host ........................................................................................ 80
5 TYPICAL LAYOUTS .................................................................................................. 81
5.1 Ethernet Connection ................................................................................................... 81
5.2 Serial Connection ....................................................................................................... 83
5.3 Fieldbus Connection ................................................................................................... 84
5.4 ID-NET Synchronized Network ................................................................................... 85
6 READING FEATURES ............................................................................................... 88
6.1 FOV Calculation .......................................................................................................... 88
6.2 Global FOV Diagrams ................................................................................................. 89
6.2.1 Manual Adjustable Focus Models 6 mm ..................................................................... 90
6.2.2 Software Adjustable Liquid Lens Models 9 mm .......................................................... 91
6.2.3 Manual Adjustable Focus Models 9 mm ..................................................................... 92
6.2.4 Manual Adjustable Focus Models 12 mm ................................................................... 93
6.2.5 Manual Adjustable Focus Models 16 mm ................................................................... 94
6.3 Reading Diagrams ...................................................................................................... 95
6.3.1 Matrix 300N 4x1 (6 mm models) 1D Codes ................................................................ 96
6.3.2 Matrix 300N 4x1 (6 mm models) 2D Codes .............................................................. 102
6.3.3 Matrix 300N 4x3 (9 mm models) 1D Codes .............................................................. 105
6.3.4 Matrix 300N 4x3 (9 mm models) 2D Codes .............................................................. 108
6.3.5 Matrix 300N 4x4 (12 mm models) 1D Codes ............................................................ 111
6.3.6 Matrix 300N 4x4 (12 mm models) 2D Codes ............................................................ 115
6.3.7 Matrix 300N 4x5 (16 mm models) 1D Codes ............................................................ 119
6.3.8 Matrix 300N 4x5 (16 mm models) 2D Codes ............................................................ 123
6.4 Maximum Line Speed and Exposure Time Calculations .......................................... 126
7 SOFTWARE CONFIGURATION .............................................................................. 128
7.1 DL.CODE System Requirements ............................................................................. 128
7.2 Reader Configuration ................................................................................................ 128
7.2.1 Restore Configuration ............................................................................................... 129
7.2.2 Restore Defaults ....................................................................................................... 129
7.2.3 Auto Calibration ........................................................................................................ 131
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7.2.4 Manual Calibration .................................................................................................... 132
7.2.5 Multi Image Acquisition Setups ................................................................................. 135
7.2.6 Extending DOF Using Internal Image Settings Selection ......................................... 136
7.2.7 Extending DOF Using External Image Settings Selection ........................................ 137
7.2.8 Image Cropping ........................................................................................................ 139
7.2.9 Direct Part Marking Applications ............................................................................... 142
7.3 Diagnostics ............................................................................................................... 147
7.4 Statistics ................................................................................................................... 148
8 MAINTENANCE ....................................................................................................... 149
8.1 Cleaning .................................................................................................................... 149
9 TROUBLESHOOTING ............................................................................................. 150
9.1 General Guidelines ................................................................................................... 150
10 TECHNICAL FEATURES ......................................................................................... 153
A ALTERNATIVE CONNECTIONS ............................................................................. 155
Power, COM and I/O Connector ............................................................................... 155
On-Board Ethernet Connector .................................................................................. 156
ID-NET Network Termination .................................................................................... 158
Inputs ........................................................................................................................ 158
Outputs ..................................................................................................................... 159
User Interface - Serial Host ...................................................................................... 161
GLOSSARY .............................................................................................................. 162
INDEX ....................................................................................................................... 165
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REFERENCES
CONVENTIONS
This manual uses the following conventions: "User" refers to anyone using a Matrix 300N reader.
"Reader" refers to the Matrix 300N reader. "You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix 300N reader.
REFERENCE DOCUMENTATION
For further details refer to: the DL.CODE™ Help On Line, DL.CODE User’s Guide, Matrix Reading Methods, provided as supplementary documentation on the DL.CODE mini-DVD (downloaded .zip file or mini-DVD accessory).
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the Industrial Automation links for further information:
PRODUCTS – FIXED INDUSTRIAL BARCODE READERS
Select your product from the links on the Fixed Industrial Barcode Readers page. The product page describes specific Info, Features, Applications, Models, Accessories, and Downloads including documentation, software drivers, and utility programs.
SUPPORT & SERVICES – INDUSTRIAL AUTOMATION
Several links from the Industrial Automation list take you to additional services such as: Service Program which contains Maintenance Agreements and Warranty Extensions; Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through email or phone; Downloads for additional downloads.
PATENTS
See www.patents.datalogic.com for patent list. This product is covered by one or more of the following patents:
Design patents: EP002197715 Utility patents: EP0996284B1, EP0999514B1, EP1014292B1, EP1128315B1,
EP1396811B1, EP1413971B1, JP4435343B2, JP4571258B2, US6512218, US6616039, US6808114, US6997385, US7053954, US7387246, US8058600, US8368000, US8743263
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COMPLIANCE
For installation, use and maintenance it is not necessary to open the reader. Only connect Ethernet and dataport connections to a network which has routing only within the plant
or building and no routing outside the plant or building.
EMC COMPLIANCE
In order to meet the EMC requirements: connect reader chassis to the plant earth ground by means of a flat copper braid shorter than
100 mm;
connect pin "Earth" of the CBX connection box to a good Earth Ground; for direct connections, connect your cable shield to the locking ring nut of the connector.
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Computer (LPS or “Class 2”) which supplies
power directly to the reader, or a UL Listed Direct Plug-in Power Unit (rated 10 to 30 V, minimum 1 A)
marked LPS or “Class 2”, or Power over Ethernet source Device supplied by UL Listed Direct Plug-in Power Unit marked LPS or “Class 2”.
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
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LASER SAFETY
The Matrix 300N internal illuminators contain two aiming Laser LEDs used to position the reader.
This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classified as a Class 2 laser product according to IEC 60825-1 regulations.
WARNING: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or off through a software command.
Produit(s) conforme selon 21CFR 1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24, 2007.
Dans le paquet il y a l’étiquette(s) pour les
pays où le texte d'avertissement en français sont obligatoires. Le(s) mettre sur le produit à la place de la version anglaise.
Matrix 300N Warning Labels
Exemple d'étiquettes d'avertissement laser
LED SAFETY
LED emission according to EN 62471.
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HANDLING
The Matrix 300N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.
avoid that the readers are dropped (exceeding shock limits).
do not fine tune the positioning by striking the reader or bracket.
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do not weld the reader into position which can cause electrostatic, heat or reading window
damage.
do not spray paint near the reader which can cause reading window damage.
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GENERAL VIEW
Matrix 300N™
Software Adjustable Focus (Liquid Lens) Models
Figure A
1 2 3
4
Device Class and Warning Labels
Bracket Mounting Holes (4)
Good Read LED (green)
Lens Cover
5
HMI X-PRESS Interface
6
Lens
7
Internal Illuminator
9
Ethernet Connector
No Read LED (red)
Aiming System Laser Pointers
8
Power - Serial Interfaces - I/O Connector
Ethernet Connection LED
12
Power On LED
10
11
13
Connector block
rotates to 90° position
2 1 2
12
13
3 5 8
11 4 10
9 6 7
1
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Matrix 300N™
Manual Adjustable Focus Models
Figure B
1 2 3 4 9
Device Class and Warning Labels
Bracket Mounting Holes (4)
Good Read LED (green)
Lens Cover
Power - Serial Interfaces - I/O Connector
Ethernet Connector
No Read LED (red)
8
Internal Illuminator
5
HMI X-PRESS Interface
Aiming System Laser Pointers
12
6
Lens
Ethernet Connection LED
7
Focus Adjustment Screw
10
11
13
Power On LED
14
2 1 2
13
14
Connector block
rotates to 90° position
1
3 5 9
12 4 11
10
8 7 6
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RAPID CONFIGURATION
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1 RAPID CONFIGURATION
STEP 1 – CONNECT THE SYSTEM
To connect the system in a Stand Alone configuration, you need the hardware indicated in Figure 1. In this layout the data is transmitted to the Host on the main serial interface. Data can also be transmitted on the RS232 auxiliary interface independently from the main interface selection.
When One Shot or Phase Mode Operating mode is used, the reader is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 1 – Matrix 300N in Stand Alone Layout
Matrix 300N
Host
PG6000
CBX
CAB-DSxx-S
I/O, Aux
1
2
Main Serial Interface (RS232 or RS422 Full-Duplex) External Trigger (for One Shot or Phase Mode)
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CBX100/CBX500 Pinout for Matrix 300N
The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 300N reader is connected by means of the CBX100/CBX500:
CBX100/500 Terminal Block Connectors
Input Power
Outputs
Vdc
Power Supply Input Voltage +
+V
Power Source - Outputs
GND
Power Supply Input Voltage -
-V
Power Reference - Outputs
Earth
Protection Earth Ground
O1+
Output 1 +
O1-
Output 1 -
Inputs
O2+
Output 2 +
+V
Power Source – External Trigger
O2-
Output 2 -
I1A
External Trigger A (polarity insensitive)
O3A
Output 3 (CBX500 only)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference – External Trigger
Auxiliary Interface
+V
Power Source – Inputs
TX
Auxiliary Interface TX
I2A
Input 2 A (polarity insensitive)
RX
Auxiliary Interface RX
I2B
Input 2 B (polarity insensitive)
SGND
Auxiliary Interface Reference
-V
Power Reference – Inputs
ID-NET™
Shield
REF
Network Reference
Shield
Network Cable Shield
ID+
ID-NET network +
ID-
ID-NET network -
Main Interface
RS232
RS422 Full-Duplex
TX
TX+
-
TX-
RX
*RX+
-
*RX-
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
CAUTION: Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 Vdc.
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RAPID CONFIGURATION
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STEP 2 – MOUNT AND POSITION THE READER
1. To mount the Matrix 300N, use the mounting brackets to obtain the most suitable position for the reader. The most common mounting configuration is shown in the figure below.
Figure 2 –Positioning with Mounting Bracket
2. When mounting the Matrix 300N take into consideration these three ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any tilt angle provided the code fits into the Field Of View (FOV).
Figure 3 – Pitch, Tilt and Skew Angles
3. Refer to the reading diagrams in chp. 6 to determine the distance your reader should be positioned at.
NOTE: Rapid Configuration of the Matrix 300N reader can be made either through the X-PRESS interface (steps 3-4) which requires no PC connection, or by using the DL.CODE Setup Wizard (steps 5-6). Select the procedure according to your needs.
Tilt
Skew
Pitch
Minimize
No Pitch, Tilt or Skew
Tilt
any angle
inside FOV
Skew
Assure at least 10°
FOVH
FOVV
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STEP 3 – AIM AND AUTOFOCUS THE READER
(Liquid Lens Models only)
Matrix 300N provides a built-in laser pointer aiming system to aid reader positioning. For Liquid Lens models the autofocus feature is also incorporated into this function. The aiming system is accessed through the X-PRESS Interface.
1. Power the reader on. During the reader startup (reset or restart phase), all the LEDs blink
for one second. On the reverse side of the reader near the bracket, the “POWER ON”
LED (blue) indicates the reader is correctly powered.
2. Place the Grade A Barcode Test Chart in front of the reader at the correct reading distance for your application. See the Reading Diagrams in chapter 6 for reference.
3. Enter the Aim/Autofocus function by pressing and holding the X-PRESS push button until the Aim LED is on.
4. Release the button to enter the Aim function. The laser pointers turn on, and the Autofocus procedure begins, see Figure 4. The Aim LED will blink until the procedure is completed.
Within 3 seconds (before the reader flashes), center one of the larger codes on the aiming system pointers (the code must not move during this procedure).
The Autofocus procedure ends when the Reading Distance and PPI values are successfully saved in the reader memory, the Aim LED will stop blinking and Matrix 300N emits 3 high pitched beeps.
If the Autofocus cannot be reached after a timeout of about 3 (three) minutes Matrix 300N will exit without saving the parameters to memory, the Aim LED will stop blinking and in this case Matrix 300N emits a long low pitched beep.
Figure 4 – X-PRESS Interface: Aim/Autofocus Function
NOTE: You can exit the Aim/Autofocus function at any time by pressing the X-PRESS push button once. After a short delay the autofocus procedure is cancelled and the laser pointers turn off.
(Manual Adjustable Focus Models only)
The Matrix 300N manual adjustable focus models are factory focused to a precise Reading Distance. If this distance is compatible with your application you can use the X-PRESS Interface to install the reader, if not, use the DL.CODE procedure described in step 6 Image Setup for Manual Adjustable Focus Models”.
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RAPID CONFIGURATION
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1. Place the reader at the factory focused Reading Distance and go to step 4.
Matrix 300N 4x1-0xx 6 mm lens = 85 mm
Matrix 300N 4x4-0xx 12 mm lens = 250 mm
Matrix 300N 4x3-0xx 9 mm lens = 180 mm
Matrix 300N 4x5-0xx 16 mm lens = 320 mm
STEP 4 – X-PRESS CONFIGURATION
Once Matrix 300N is focused at the correct reading distance, you must configure it for optimal code reading relative to your application. This configuration can be performed either through the X-PRESS Interface or the DL.CODE configuration program.
Aim
1. Enter the Aim function by pressing and holding the X-PRESS push button until the Aim LED is on.
2. Release the button to enter the Aim function. The laser pointers turn on.
3. Select a single code from your application. Position the code at the center of the FOV (equidistant from the laser pointers).
For Liquid Lens models the reader may start flashing and try to perform autofocus however this will have no effect on the application specific code; it can be ignored.
Exit the Aim function by pressing the X-PRESS push button once. After a short delay the Aim function is cancelled and the laser pointers turn off.
Figure 5 – X-PRESS Interface: Aim
Function
Setup
4. Enter the Setup function by pressing and holding the X-PRESS push button until the Setup LED is on.
5. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and Matrix 300N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 300N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 300N emits a long low pitched beep.
Figure 6 – X-PRESS Interface: Setup
Function
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MATRIX 300N™ REFERENCE MANUAL
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Learn
6. Enter the Learn function by pressing and holding the X-PRESS push button until the Learn LED is on.
7. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Processing and Decoding parameters for a single code are successfully saved in the reader memory, the Green Spot is activated, the Learn LED will stop blinking, and Matrix 300N emits 3 high pitched beeps1.
If the autolearning cannot be reached after a timeout of about 3 (three) minutes Matrix 300N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 300N emits a long low pitched beep.
Figure 7 – X-PRESS Interface: Learn
Function
NOTE: The Grade A Barcode Test Chart cannot be used to set the Code 128 symbology (even though the reader successfully reads the code). Use the application specific code if you need to set this symbology.
NOTE: When using X-PRESS or the BM150 menu to perform the Auto-learn, only a single code can be configured (successive Learns will substitute the current code). To configure multiple codes, use the DL.CODE Auto-learn procedure.
NOTE: You can always exit from any X-PRESS function at any time by pressing the X-PRESS push button once. After a short delay the procedure is cancelled.
NOTE: If you have used this procedure to configure Matrix 300N go to step
7.
1
The Learn procedure will not recognize the following symbologies: Postal Codes, Pharmacode, MSI, Standard 2 of 5,
Matrix 2 of 5.
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RAPID CONFIGURATION
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Reset Reader to Factory Default (Optional)
If it ever becomes necessary to reset the reader to the factory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the reader. You must keep the X-PRESS push button pressed until all LEDs blink
simultaneously for about 3 seconds. Release and re-press the button during this LED blinking sequence.
The Configuration and Environment parameters are reset. The Matrix 300N emits 3 high pitched beeps and after a few seconds enters run mode.
NOTE: If you release the button while the LEDs are all on continuously (after the blinking phase), the reader will enter the Loader program sequence and the LEDs will begin to cycle through various patterns. Just cycle power to return to run mode.
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MATRIX 300N™ REFERENCE MANUAL
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STEP 5 – INSTALLING DL.CODE CONFIGURATION PROGRAM
DL.CODE is a Datalogic reader configuration tool providing several important advantages:
Intuitive Graphical User Interface for rapid configuration; Defined configuration directly stored in the reader; Discovery and IP address setting features to facilitate remote configuration Device Monitoring
To install DL.CODE:
1. On the PC that will be used for configuration, (running Windows XP, Vista, or 7), download the DL.CODE mini-DVD .zip file. Extract the files maintaining the folder structure and run the start.hta file to access the installation pop-up. Click on the Install DL.CODE X.x link to run the installation program and follow the installation procedure.
2. When the installation is complete the DL.CODE entry is created in the Start>Programs bar under “Datalogic” as well as a desktop icon. Double-click the desktop icon to run it.
This configuration procedure assumes a laptop computer, running DL.CODE, is connected to a factory default reader through the Ethernet port.
Device Discovery
The User Interface opens and displays a list of all the devices belonging to the Local Area Network. DL.CODE has a discovery feature to accomplish this task.
Figure 8 – Device Discovery
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RAPID CONFIGURATION
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The discovery feature will also show devices not belonging to the LAN and display them in grey (see Figure 8).
3. First the device must be added to the LAN by aligning its IP Address to the network. The network administrator should provide valid LAN address(es).
4. Click on the device wrench icon (or the Device>Settings>Settings menu) to open the Device Environment Configuration window.
5. Change the Ethernet Settings (IP Address, Subnet Mask, Gateway Address etc.) according to the network requirements.
Figure 9 Device Environment Configuration Window
6. Click OK; the device will be reset.
7. Click the Discovery icon and the device will reappear in the list of Online Devices (in color) meaning it is now part of the LAN and can be configured. The new IP address will also be displayed.
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MATRIX 300N™ REFERENCE MANUAL
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8. Double-click on or drag the device icon into the Selected Device Information Area. Details about the device will be displayed in this area.
Figure 10 – DL.CODE Opening Window
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RAPID CONFIGURATION
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STEP 6 – DEVICE CONFIGURATION Image Setup for Software Adjustable Focus Models (Liquid Lens)
NOTE: For Manual Adjustable Focus models go to page 16 then continue with Code Setup on page 21.
To begin configuration, the reader must be correctly mounted at the correct reading distance for your application so that its Field of View covers the application reading area.
1. From the Task Area select New Configuration – Single Device. The device enters run mode and begins acquiring images.
2. Place the Grade A Barcode Test Chart in the reading area. Once positioned, stop image acquisition by clicking on the Pause button.
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MATRIX 300N™ REFERENCE MANUAL
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3. Click the Image Auto Setup button to automatically acquire the best exposure time and gain values.
Select the Static or Dynamic Self-Tuning option; Start Autolearn and Apply to the Image Setup.
NOTE: For applications having multiple lighting or code reading conditions, up to 10 different Image Setups can be configured by adding them with the
icon.
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RAPID CONFIGURATION
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4. Now click on the Focus Autolearn button.
The Calibrate dialog box opens allowing you to start the procedure. Click Start.
The Reading Distance value is not significant until the Focus Autolearn procedure ends successfully.
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At the end of the calibration you can see the new Reading Distance and Image Density (PPI) values as well as the FOV dimensions. Click Apply.
NOTE: To enlarge the visual image of the code view, you can click on the zoom image icon repositioning it on the code.
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RAPID CONFIGURATION
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NOTE: At this point it is probably a good idea to save the configuration from temporary memory to permanent memory giving it a specific name.
5. Now place an application specific code in front of the reader and repeat the Image Auto-Setup.
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MATRIX 300N™ REFERENCE MANUAL
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Image Setup for Manual Adjustable Focus Models
NOTE: For Software Adjustable Focus models go to page 11 then continue with Code Setup on page 21.
To begin configuration, the reader must be correctly mounted so that its Field of View covers the application reading area.
3. From the Task Area select New Configuration – Single Device. The device enters run mode and begins acquiring images.
4. Place the Grade A Barcode Test Chart in the reading area. Once positioned, stop image acquisition by clicking on the Pause button.
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RAPID CONFIGURATION
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5. Click the Image Auto Setup button to automatically acquire the best exposure time and gain values.
Select the Static or Dynamic Self-Tuning option; Start Autolearn and Apply to the Image Setup.
NOTE: For applications having multiple lighting or code reading conditions, up to 10 different Image Setups can be configured by adding them with the
icon.
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6. Now click on the Focus Calibration tab at the bottom of the window. The oscilloscope view is shown in the bottom panel and can be used for manual focus adjustment.
The red line in the image panel above the oscilloscope must pass through the code. Click Play to enter run mode and reposition the code.
NOTE: To enlarge the visual image of the code and the oscilloscope views, you can drag the Focus Calibration window up and click on the zoom image
icon repositioning it on the code.
While in run mode, manually adjust the focus until the bars relative to the code in the oscilloscope demonstrate their maximum length (focus).
You can also see the visual focus on the code view.
When focused, click Pause to stop image acquisition.
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6. Click the Acquire PPI button to automatically set Image Density so that Matrix 300N will function correctly and to the fullest extent of its capabilities. This procedure is necessary for first time installations, or if the focal distance is changed.
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NOTE: At this point it is probably a good idea to save the configuration from temporary memory to permanent memory giving it a specific name.
7. Now place an application specific code in front of the reader and only click the Image
Auto-Setup button to register any changes in lighting or code surface contrast. Do not repeat Focus Calibration or PPI.
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Code Setup
1. Click on the Code Setup button. By default, the Data Matrix ECC 200 symbology is enabled. If this symbology is among those in your application it will be shown in the image display with its code symbology name and a small green box around it indicating it is decoded.
NOTE: The large green box for each symbol indicates the code locator area which by default is equal to the maximum FoV. It can be resized and moved by dragging its borders with the mouse. The code must be found within this area in order to be decoded.
2. Add your application specific codes to the Code Settings by selecting them from the icons over the Configuration Parameters tree area. If the Data Matrix symbology is not used,
then delete it from the Code Settings with the icon. If you don’t know the code type, you can use the Code Autolearn feature by clicking on
the icon.2
3. For each code symbology set the relative parameters according to your application.
2
The Code Autolearn procedure will not recognize the following symbologies: Pharmacode, MSI, Standard 2 of 5, Matrix 2 of 5.
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Reading Phase
1. Select your application specific Operating Mode from the icons over the Configuration Parameters tree area: Continuous, One Shot, Phase Mode or PackTrack.
2. Configure the relative Operating Mode parameters from the Reading Phase parameters panel. Different groups will appear in the panel depending on the selected icons over the Configuration Parameters tree area.
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Good Read Setup
1. Select your specific data collection type from the icons over the Configuration Parameters tree area: Code Collection, Code Combination, Presentation or Match Code. Not all data collection types are available for all Operating Modes; for example PackTrack Operating Mode only supports Code Combination. Incompatible data collection types will be shown in grey and cannot be selected.
The following example shows Code Combination. By default, the Expected Codes (when more than one code type is selected), are in logical AND, which means that all codes are required to be decoded to produce a Good Read condition.
2. If a Good Read condition should be produced when any single code is decoded, independent from the others, then they need to be combined in logical XOR. To do this, drag the code icon(s) from their relative Expected Code box into the Expected Code box of the XOR combination you wish to create. Then delete the empty box by selecting it with the mouse (highlighted) and pressing the delete key on your keyboard.
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To create a logical AND condition from a logical XOR, create a new Expected Code box using the icon. Then drag the desired code icon from one box to the other.
Data Formatting
1. Configure your application specific Data Formatting Message(s) from the Configuration Parameters tree area: Message 1, Message 2, etc.
You can add fields to the output message by clicking on the icons above the Message Field area. They will be appended to the message. You can drag them to position them between other fields in the message so that the output message is ordered according to your application requirements.
Each field has its own relative configuration parameters in the parameters panel.
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Output Setup
1. Configure your application specific Digital Output(s) and Green/Red Spots (if used) from the Configuration Parameters tree area: Output 1, Output 2, etc.
NOTE: Save the configuration from temporary memory to permanent memory, overwriting the previously saved configuration.
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STEP 7 – TEST MODE
Use a code suitable to your application to test the reading performance of the system.
1. Enter the Test function by pressing and holding the X-PRESS push button until the Test LED is on.
2. Release the button to enter the Test function. Once entered, the Bar Graph on the five LEDs is activated and if the reader starts
reading codes the Bar-Graph shows the Good Read Rate.
Figure 11 – X-PRESS Interface: Test Function
3. To exit the Test, press the X-PRESS push button once.
NOTE: By default, the Test exits automatically after three minutes.
The Bar Graph has the following meaning:
Figure 12 – Test Function Bar Graph
In case of No Read condition, only the STATUS LED is on and blinks.
95 %
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40 %
60 %
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ADVANCED READER CONFIGURATION
For further details on advanced product configuration, refer to the DL.CODE User’s Guide available in the DL.CODE Help menu.
Host Mode Programming
The reader can also be partially configured from a host computer using the Host Mode programming procedure.
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2 INTRODUCTION
2.1 PRODUCT DESCRIPTION
Matrix 300N is a Datalogic industrial compact 2D imager designed and produced to be a high performance affordable solution for both linear and two-dimensional code reading applications.
Matrix 300N uses imaging technology and provides complete reading system functions by integrating image capturing, decoding and communicating in a single compact and versatile product.
Matrix 300N features excellent reading and verifying performance thanks to its 1.3 Mega pixel sensor and smart proprietary decoding libraries.
Innovative X-PRESS interface, combined with illuminator laser pointers for aiming, autofocus and a Good Read Spot, enhance the ease of setup and use.
Rugged construction, IP67 protection and max 50°C operative temperature make the Matrix 300N the ideal product for industrial applications.
Matrix 300N has been developed for use in numerous industries like:
Automotive
DPM (Direct Part Marked) Reading Tires Sorting
Electronics
Large PCB Board Tracking Electronics Product Tracking
Distribution & Retail Industry
Presentation Scanner Small Objects Tracking & Sorting Warehouse applications
Medical & Pharmaceutical
Medical Devices Traceability Pharmaceutical and Medicine Manufacturing Chemical & Biomedical Analysis
Food & Beverage
Work in Progress Traceability Code Quality Control
This technology intrinsically provides omni-directional reading.
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Standard Application Program
A Standard Application Program is factory-loaded onto Matrix 300N. This program controls code reading, data formatting, serial port and Ethernet interfacing, and many other operating and control parameters. It is completely user configurable from a Laptop or PC using the dedicated configuration software program DL.CODE, provided on the DL.CODE mini-DVD (downloaded .zip file or mini-DVD accessory).
There are different programmable operating modes to suit various code reading system requirements.
Quick, automatic focus, positioning, calibration and code setting of the imager can be accomplished using the X-PRESS button and LEDs on top of the reader without the necessity of a PC.
The previous functions can also be performed through DL.CODE which includes visual feedback from the reader. This allows verification of the exact positioning of the reader and to maximize its reading performance.
Statistics on the reading performance can also be visualized through a dedicated window in DL.CODE.
Programmability
If your requirements are not met by the Standard Application Program, Custom Application Programs can be requested at your local Datalogic distributor.
Some of the main features of this reader are given below:
Excellent Performance
1.3 MPixels (SXGA) Adjustable focus through Software controlled Liquid Lens models Powerful Internal Lighting Systems Outstanding decoding capability on 1D, 2D, Stacked, Postal symbologies Excellent performance on DPM applications Omni-directional reading Frame Rate up to 60 frames/sec Image Cropping for higher frame rate Up to 100 readable codes in a single frame
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Ease of Setup
Quick installation without PC by using X-PRESS interface for easy and intuitive setup Laser pointers for aiming Automatic Imager calibration and Code Settings Visual Feedback to verify exact code positioning in the Field of View and to maximize the
reading performance
Windows-based DL.CODE software to configure the reader parameters via PC Ethernet
interface
User-defined database of Image Acquisition Settings (parameter sets) Smart Fast Bracket
Ease of Use
X-PRESS interface LEDs provide operational and performance feedback Green Spot and beeper for immediate Good Read feedback Different operating modes to suit various application requirements Multi Image Acquisition Settings for higher reader flexibility Image saving and storage with buffering capability Diagnostic software tools
Flexible Solution
Software Focused Liquid lens models Complete set of Accessories like mounting brackets, connection boxes, cables and
photocells
Ethernet Connectivity with TCP/IP socket for reader parameter configuration, data and
image transfer, FTP client, etc.
On-board Ethernet supports EtherNet/IP (explicit messaging), PROFINET I/O and
Modbus TCP protocols
3 serial communication interfaces (Main, Auxiliary, ID-NET) 2 General purpose optocoupled Inputs 3 General purpose optocoupled Outputs (when using the CBX connection box)
Versatility
Excellent reading performance on Direct Part Marked (DPM) symbols Code Quality Metrics according to ISO/IEC 16022, ISO/IEC 18004, ISO/IEC 15416 and
AIM DPM standards.
Match Code option with a user-defined match code database
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Industrial Strength
Industrial compact 2D reader Rugged metal construction Sealed circular M12 connectors IP67 protection class 50 °C max operating temperature Supply voltage ranges from 10 to 30 Vdc
The reader is particularly suitable for industrial environments where protection against harsh external conditions is required.
The reader is contained in an aluminum housing; with its internal illuminator, lens and protective cover, the mechanical dimensions are 95 x 54 x 43 mm and it weighs about 238 g.
Electrical connection of Power, Host interfaces and I/O signals is provided through an M12 (IP67) 17-pin connector (Figure A, 8). A standard M12 D-Coded (IP67) Ethernet connector is also present (Figure A, 9).
2.2 INDICATORS AND KEYPAD BUTTON
Figure 13 - Indicators
The following LED indicators are located on the reader:
PWR
blue LED indicates that the reader is connected to the power supply (Figure 13, 1)
NET
yellow LED indicates connection to the on-board Ethernet network (Figure 13, 2)
3 8 4 5 6
7
1
2
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In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table:
STATUS
red LED indicates a NO READ result (Figure 13, 3)
COM
yellow LED indicates active communication on the main serial port * (Figure 13, 4)
TRIGGER
yellow LED indicates the status of the reading phase (Figure 13, 5)
GOOD
green LED confirms successful reading (Figure 13, 6)
READY
green LED indicates that the reader is ready to operate (Figure 13, 7)
* When connected to a Fieldbus network through the CBX500, the COM LED is always active, even in the absence of data transmission, because of polling activity on the Fieldbus network.
During the reader startup (reset or restart phase), these five LEDs blink for one second. In X-PRESS Configuration mode the colors and meaning of these five LEDs are described in
par. 2.5. The keypad button (Figure 13, 8), is software programmable. By default it starts the X-
PRESS interface for quick installation without using a PC (see chp. 1).
2.3 ID-NET
The ID-NET network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET is in addition to the Main and Auxiliary serial interfaces.
The following network configuration is available:
ID-NET Synchronized: Single station multiple readers
ID-NET interface allows local connection of multiple readers reading different sides of the same target. All readers share a single presence sensor and activate/deactivate simultaneously.
At the end of each reading phase a single data message is transmitted to the host. Thanks to ID-NET, data communication among readers is highly efficient so that an
immediate result will be available.
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2.3.1 How To Setup/Configure the Reader Network
A complete ID-NET reader network can be easily setup through DL.CODE as follows: Multi Device configurations (also called Master/Slave configurations), are designed to collect
data from several devices connected together in an ID-NET network and send data output to the Host system.
NOTE: DL.CODE only supports Master/Slave SYNCHRONIZED ID-NET network configurations.
The general procedure (also detailed in the following paragraphs) is to:
1. Mount all the readers mechanically (refer to par. 3.2 and 3.3) and electrically (refer to par.
4.3) with factory default settings (Stand Alone). In order to automatically recognize the ID-NET Slaves, all devices must be physically
installed and electrically connected (including ID-NET network wiring). Run DL.CODE and verify that all the devices are discovered and shown in the device list area.
2. Connect to the designated Master device in DL.CODE and open New Configuration ­Multi Device. You will be prompted to change the device to Master. Click Yes. The device will be reset. See par. 2.3.2.
3. The Slave units will automatically be recognized. Then Apply the changes.
4. Select Phase Mode or PackTrack Configuration and complete the configuration of all the application parameters (including Image Setup) and save them to the Master with the option to Clone Master configuration on Slaves.
5. Connect to each Slave reader via Ethernet and set the photometric parameters (Image Setup) of each Slave device and save them, overwriting the configuration previously saved by the Master. See par. 2.3.3.
NOTE: When the Slaves are not positioned on the same plane or side as the Master, you must configure the Slave device photometric parameters (Image
Setup) in DL.CODE through its Ethernet connection. If Slave devices do not have an individual Ethernet connection you must temporarily (manually) connect them one by one to perform Image Setup.
6. Verify/Test network performance. See par. 2.3.4.
7. Perform the Backup Current Cluster Configuration procedure. See par. 2.4.
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2.3.2 Master Configuration
First start with the desired device to assign as ID-NET Master (current default setting is Standalone).
Select New Configuration – Multi Device from the Task area.
The Net Autoset feature automatically starts to find Slave devices connected to the ID-NET network of the Master.
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When finished, if all the Slaves have been correctly recognized click on the Apply Changes button.
If not, verify all device connections and power, then repeat the operation by clicking on the Start Net Autoset button.
Cluster OK
Repeat
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Click Yes to store the Slave table on the Master. Depending on the application type, click on either the Phase Mode Configuration or the
PackTrack Configuration button to start the configuration. This will perform a pre­configuration of the operating mode. Wait until the Master configuration page is displayed.
You can now complete the configuration of the Master including all the application specific parameters.
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Now save the new configuration (job) to the Master Device using a name relative to the Application (i.e. Station 1) making sure to check the Clone Master Configuration on Slaves.
This will save a configuration with the same name and content on each device (Master and all Slaves).
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2.3.3 Slave Configuration
NOTE: When the Slaves are not positioned on the same plane or side as the Master, you must configure the Slave device photometric parameters (Image Setup) in DL.CODE through its Ethernet connection. If Slave devices do not have an individual Ethernet connection you must temporarily (manually) connect them one by one to perform Image Setup.
Now that the ID-NET network is configured, the Slave specific parameters need to be set. These depend on the application and include the following:
photometric parameters (Image Setup step) Acquisition Trigger Delays necessary to avoid lighting interference between adjacent
or oppositely positioned readers (Reading Phase step)
Images Saving if used (Data Formatting step) Encoder Sensor: if used, (for all Slaves, the Encoder Type must be set to Internal)
To do this, click on the Getting started icon and open the Master branch to see the connected Slaves. Each Slave can be connected to through its Ethernet interface.
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Open the configuration named “Station 1” from the Slave reader.
When the configuration opens, pause run mode and execute the Image Auto-Setup feature to adjust the photometry of the Slave reader.
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Verify the focus and decoding with the capture image and Code Setup page.
Now save the configuration to the Slave device by overwriting its existing one (i.e. Station 1).
Repeat this procedure for each Slave device until the entire network is configured.
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Return to the Master device and open the configuration (Station 1). Now Save on device overwriting Station 1 with Clone Master Configuration on Slaves DISABLED!. This step
will Save all Master and Slave jobs maintaining the individual settings.
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2.3.4 Verify Master/Slave Setup
From the Master Station 1 configuration, run the application and monitor the output data from the DL.CODE Console or a configured channel terminal.
You can also temporarily apply the Reading Mask field in place of each Code Content field to verify if all devices are reading. To do this:
a) from the Master, change each Expected Code field from Code Content to Reading
Mask.
b) Save on device overwriting Station 1 with Clone Master Configuration on
Slaves DISABLED!
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Run the application and monitor the output data from the DL.CODE Console or a configured channel terminal.
The Reading Mask shows which device reads which Expected Code. The mask is composed of a fixed 32-character string (0=No Read or 1=Read) representing the 32 possible readers in an ID-NET network. The Master is the last character in the string (first character to the right). The Slaves are shown in order from right to left (1 to 31).
Example: Master + Slave 2 = 00000000000000000000000000000101
After verifying correct functioning of the reading devices, return the Expected Code fields from Reading Mask to Code Content and Save on device overwriting Station 1 with Clone Master Configuration on Slaves DISABLED! again.
To view the connected Slaves configurations, click on the Cluster View tab at the bottom of the screen and open the Master branch. Select any slave and then click The Configuration tab at the bottom of the screen. By selecting the various configuration steps above you can visualize the slave configuration.
Reading Mask
Output Data
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2.4 BACKUP AND RESTORE THROUGH DL.CODE
DL.CODE allows Backup and Restore to be performed to/from the configuration PC via file or to an external storage device such as BM100.
It can be performed for Stand Alone and Cluster (Master/Slave) configurations. Backup and Restore functions allow performing Complete Configuration and Environment
parameter storage for Stand Alone and ID-NET (Master/Slave) network devices as well as device firmware. Backup and Restore can be applied to any reader connected through a device having external backup memory, regardless of the reader's network configuration.
Backup and Restore to external device is supported by DL.CODE for all reading devices when connected to:
CBX + BM100 QLM-Series Gateways
NOTE: Before executing a Backup on a BM100 backup module make sure the Write Protection switch is set to Unlocked.
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2.4.1 Backup
To perform a Backup:
1. Select either “Backup” (to file on PC) or “Backup to external storage device" from the DL.CODE Device menu. You will be reminded that configuration in temporary memory will not be saved so you should save the configuration to the reader before performing Backup.
If you are performing a backup to a file you will be asked whether to include the firmware or not.
At the end of the backup, DL.CODE shows a message indicating successful completion.
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2.4.2 Restore
To perform a Restore:
1. Select either “Restore” (from file on PC) or "Restore from external storage device" from the DL.CODE Device menu
If restoring an ID-NET network though the Master, this may take a few minutes.
At the end of the restore, DL.CODE shows a message indicating successful completion.
2.4.3 Replacement
CAUTION: The replacement device must be the exact same model as the device it is replacing.
The Restore function also provides easy and secure Single Device Replacement:
1. Remove the device to be replaced.
2. Connect the new device (make sure the new device has been previously set to factory default).
3. Run the Restore procedure by selecting either “Restore” (from file on PC) or "Restore from external storage device" item (see: Restore procedure).
NOTE: For ID-NET network Backup and Restore, select the Backup Current Cluster Configuration and Cluster Replacement selections.
NOTE: In case of Backup or Restore operation failures, error messages will be displayed in the Monitor Diagnostic page.
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2.5 X-PRESS HUMAN MACHINE INTERFACE
X-PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance.
Status information is clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions:
Test with bar graph visualization to check static reading
performance
Aim/Autofocus to turn on the laser pointers to aid
positioning and focusing
Setup to perform Exposure Time and Gain calibration Learn to self-detect and auto-configure for reading
unknown codes
2.5.1 X-PRESS Functions
Quick access to the following functions is provided by an easy procedure using the push button:
1 – Press the button (the Status LED will give a visual feedback). 2 – Hold the button until the specific function LED is on (Test, Aim, Setup or Learn). 3 – Release the button to enter the specific function.
Once button is pressed, the cycle of LEDs activation is as follows:
Release button to Exit
Release button to enter Test Mode
Release button to enter Aim/Autofocus Mode
Release button to enter Setup Mode
Release button to enter Learn Mode
(cycle) Release button to Exit
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Test Mode
Once entered, the Bar Graph on the five LEDs is activated and if the imager starts reading codes the Bar-Graph shows the Good Read Rate. The Bar Graph has the following meaning:
In case of a NO READ condition, only the Status LED is on and blinks.
To exit the Test Mode, press the X-PRESS push button once.
NOTE: By default, the Test exits automatically after three minutes.
Aim/Autofocus
This function causes the laser pointers to turn on. Since the laser pointers are centered on the FOV they can be used to position the imager on the code. The Aim LED blinks to indicate this state. After a short delay, this function also performs the Autofocus procedure for Liquid Lens models.
You can exit the Aim/Autofocus function at any time by pressing the X-PRESS push button once. After a short delay the autofocus procedure is cancelled and the laser pointers turn off.
Setup
Once entered, the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it.
The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in
the reader memory, the Setup LED will stop blinking and Matrix 300N emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 300N will exit without saving the parameters to memory, the Setup LED will stop blinking and in this case Matrix 300N emits a long low pitched beep.
95 %
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60 %
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Learn
Once entered, the imager starts a procedure to automatically detect and recognize a single code which is presented to it. Successive Learns will substitute the current code.
The Learn LED will blink until the procedure is completed. The Learn procedure ends when the Image Processing and Decoding parameters are
successfully saved in the reader memory, the Green Spot is activated, the Learn LED will stop blinking and Matrix 300N emits 3 high pitched beeps.
If the autolearning cannot be reached after a timeout of about 3 (three) minutes, Matrix 300N will exit without saving the parameters to memory, the Learn LED will stop blinking and in this case Matrix 300N emits a long low pitched beep.
You can exit the Learn function at any time by pressing the X-PRESS push button once. After a short delay the Learn procedure is cancelled.
2.5.2 Diagnostic Indication
The “STATUS” and “READY” LEDs blink simultaneously to signal the presence of an error.
Diagnostic message transmission on interfaces can be enabled to provide details about specific error conditions. See the Diagnostic Error Conditions chart in the Diagnostic page of the DL.CODE Monitor.
LED
STATUS
READY
BLINK GOOD
TRIGGER
COM
STATUS
BLINK
2.6 MODEL DESCRIPTION
Matrix 300N readers are described by their model number which indicates the characteristics listed in the diagram below. Not all combinations are available. For a complete list of combinations see the Models tab on the Product page of the website.
Internal Illuminator
1 = Wide Angle Red 2 = Medium Angle Red 3 = Narrow Angle Red 5 = Wide Angle White 6 = Narrow Angle White 7 = Light DPM 8 = Multi-Light DPM
Input Power
1 = Standard 10 - 30 Vdc 4 = PoE 48 Vdc
Options
0 = Standard 1 = ESD Safe 2 = ESD Safe + YAG Cut Filter
Lens Type
1 = 6 mm manual focus 2 = 9 mm software focus (liquid lens) 3 = 9 mm manual focus 4 = 12 mm manual focus 5 = 16 mm manual focus
MATRIX 300N 4XX-0XX
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2.6.1 Lighting System Notes
The following table shows the Matrix 300N lens/illuminator combinations. For more information see the Application Note on illuminator selection on the DL.CODE mini-DVD (downloaded .zip file or mini-DVD accessory).
Matrix 300N Models
Internal Illuminators
Model
Lens Type
LEDs
Type
Matrix 300N 411-0xx Matrix 300N 481-0xx
6 mm Manual Focus Lens
8
24/39
Wide Angle Red Bright/Dark Field DPM Red/Blue (sw configurable sectors)
Matrix 300N 412-0xx Matrix 300N 452-0xx Matrix 300N 472-0xx Matrix 300N 482-0xx
9 mm Software Focus
(Liquid Lens)
8
8 24/26 24/39
Wide Angle Red Wide Angle White Bright Field DPM Red (sw configurable sectors) Bright/Dark Field DPM Red/Blue (sw configurable sectors)
Matrix 300N 423-0xx Matrix 300N 453-0xx Matrix 300N 473-0xx Matrix 300N 483-0xx
9 mm Manual Focus Lens
8
8 24/26 24/39
Medium Angle Red Wide Angle White Bright Field DPM Red (sw configurable sectors) Bright/Dark Field DPM Red/Blue (sw configurable sectors)
Matrix 300N 434-0xx Matrix 300N 464-0xx
12 mm Manual Focus Lens
8
8
Narrow Angle Red Narrow Angle White
Matrix 300N 435-0xx Matrix 300N 465-0xx
16 mm Manual Focus Lens
8
8
Narrow Angle Red Narrow Angle White
2.7 ACCESSORIES
The following accessories can be used with the Matrix 300N reader.
Accessory
Description
Order No.
Cables
CAB-DS01-S
M12-IP67 Cable To CBX or QL (1M)
93A050058
CAB-DS03-S
M12-IP67 Cable To CBX or QL (3M)
93A050059
CAB-DS05-S
M12-IP67 Cable To CBX or QL (5M)
93A050060
CAB-ETH-M01
M12-IP67 Ethernet Cable (1M)
93A051346
CAB-ETH-M03
M12-IP67 Ethernet Cable (3M)
93A051347
CAB-ETH-M05
M12-IP67 Ethernet Cable (5M)
93A051348
CBL-1534.02
Adapter Cable Ethernet M12 to RJ45
93A050057
CBL-1480-01
Thin M12/5P Male/Female (1M)
93A050049
CBL-1480-02
Thin M12/5P Male/Female (2M)
93A050050
CBL-1490
Term. Resist. Thin M12/5P/Male
93A050046
CBL-1496
Term. Resist. Thin M12/5P/Female
93A050047
Connectivity
CBX100
Compact Connection Box
93A301067
CBX500
Modular Connection Box
93A301068
BM100
Backup Module for CBX100/500
93ACC1808
BM150
Display Module for CBX500
93ACC1809
Various Fieldbus Host Interface Modules and All-In-One Connection Box Kits are available
BA100
DIN Rail Adapters
93ACC1821
BA200
Bosch and 80/20 Profile Adapters
93ACC1822
Various M12 Panel Connectors for CBX Connection Boxes are available
BA900
Two Cable Glands Panel
93ACC1847
QL100
Quick Link Slave ID-NET T-Connector
93ACC1860
QL150
Quick Link Slave ID-NET + Service T-Connector
93ACC1868
QL200
Quick Link Slave ID-NET + Power T-Connector
93ACC1861
QL300
Quick Link Master ID-NET - Serial Host Connector
93ACC1862
QLM500
Quick Link Metal Master ID-NET - EthernNet/IP Gateway
93ACC0037
QLM600
Quick Link Metal Master ID-NET - Profibus Gateway
93ACC0033
QLM700
Quick Link Metal Master ID-NET - Profinet I/O Gateway
93ACC0038
Various M12 Service Cables and Field Mount Connectors are available for Quick Link Series Connectors
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Accessory
Description
Order No.
Power Supplies
PG6002
AC/DC Power Supply Unit (US)
93ACC1718
PG6001
AC/DC Power Supply Unit (UK)
93ACC1719
PG6000
AC/DC Power Supply Unit (EU)
93ACC1720
Sensors
MEP-593
Photocell Kit PNP (PH-1)
93ACC1791
MEP-543
Photocell Kit-NPN
93ACC1728
S3Z-PR-5-C11-PL
Diffuse Proximity Sensor
95B010011
2.8 APPLICATION EXAMPLES
2.8.1 Document Handling
Matrix 300N is profitably used in the omnidirectional reading of 2D, stacked, linear and postal codes for example in automated document handling and mail processing systems (see Figure 14).
Figure 14 - Address Coded in Data Matrix Symbology for Automated Mail Processing
2.8.2 Deformed or Overprinted Code Reading
Matrix 300N assures the reading of deformed and / or overprinted codes, even though damaged or printed on high reflective surfaces (see Figures 17, 18, 19).
Figure 15 - Unidose Flow-Pack with PDF417 Code
Figure 16 - Overprinted Barcode Readable by Matrix 300N also Through the Envelope Window Film
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2
Figure 17 - Barcode Printed on Curved Surface Readable by Matrix 300N in spite of Image Optical
Distortion
2.8.3 Direct Part Marking
Matrix 300N is also very powerful in reading low-contrast direct part marked codes (see Figures 20, 21, and 22).
Figure 18 - Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology
Figure 19 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element
Figure 20 - Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between
Adjacent Code Elements
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2.8.4 Ink-Jet Printing Technology
Figure 21 - Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink-Jet Technology
2.8.5 Laser Marking/Etching Technology
Figure 22 - Data Matrix Code Directly Marked on PCB Surface by Using Laser Etching Technology
CAUTION: If application codes must be read which are produced by Laser Marking in real time, use Matrix 300N models incorporating YAG Filters in
order to avoid burning the CMOS sensor.
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3
3 INSTALLATION
3.1 PACKAGE CONTENTS
Verify that the Matrix 300N reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:
Matrix 300N reader  Quick Reference Guide  Test Charts (2)  Mounting Kit
Mounting Screws (4 + 2) Washers (2) Mounting Brackets (2)
Figure 23 - Package Contents
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3
3.2 MECHANICAL DIMENSIONS
Matrix 300N can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of the reader are for mechanical fixture (Figure 24).
The diagram below gives the overall dimensions of the reader and may be used for its installation.
Refer to par. 3.3 for various mounting solutions and correct positioning and chp. 6 for FOV vs. Reading Distance considerations.
Figure 24 - Overall Dimensions with Connector at 0°
43
[1.69]
=
20.5
[0.81]
=
8.1 [0.32]
95
[3.73]
54
[2.13]
M4 N°4
=
36
[1.42]
=
75
[2.95]
37.5
[1.48]
36
[1.42]
29.5
[1.16]
mm
in
Optical Axes
Connector block
rotates to 90° position
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3
Figure 25 - Overall Dimensions with Connector at 90°
54
[2.12]
20.5
[0.81]
==
62
[2.45]
7.3 [0.29]
43
[1.69]
75
[2.95]
36
[1.42]
29.5
[1.16]
36
[1.42]
= =
M4 n°4
37.5
[1.48]
mm
in
Optical Axes
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3
Figure 26 - Mounting Bracket Overall Dimensions
3
[0.12]
17.7
[0.70]
36
[1.42]
47
[1.85]
17.7
[0.70]
36
[1.42]
47
[1.85]
M 4 N°5
40
[1.57]
60
[2.36]
3
[0.12]
36
[1.42]
23
[0.91]
Ø4.5
[Ø0.18]
Ø8.2
[Ø0.32]
90°
47
[1.85]
90°
4.5
[0.18]
4.5
[0.18]
30°
mm
in
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3.3 MOUNTING AND POSITIONING MATRIX 300N
Using the Matrix 300N mounting brackets you can obtain rotation on the various axes of the reader as shown in the diagram below:
Figure 27 –Positioning with Mounting Bracket
Tilt
Skew
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3
Matrix 300N is able to decode code labels at a variety of angles; however significant angular distortion may degrade reading performance.
When mounting Matrix 300N, take into consideration these ideal label position angles: Pitch
or Skew 10° to 20° and Tilt 0°. Note: Since Matrix 300N is omni-directional on the code plane, the Pitch and Skew angles
have the same significance with respect to the code plane. However in some advanced code reading applications performance can be improved by modifying the Skew angle.
The Pitch, Skew and Tilt angles are represented in Figure 28. Follow the suggestions below for the best orientation:
Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 300N reader; it is advised to assure at least 10° for the Skew angle.
Figure 28 - Code Reading Orientation
In some cases, such as low contrast or low illumination, it can be useful to use a Pitch or Skew angle = 0°.
The Tilt angle is also represented in Figure 29. Matrix 300N can read labels with any tilt angle. Keep in mind however, that since linear barcodes are rectangular, the reader should be aligned to fit them into the horizontal FOV.
Pitch
Minimize
No Pitch, Tilt or Skew
Tilt
any angle
within FOV
Skew
Assure at least 10°
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Linear Barcode Reading
2D Code Reading
Figure 29 - Tilt Angle Considerations
See chp. 6 for FOV vs. Reading Distance considerations.
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4
4 CBX ELECTRICAL CONNECTIONS
All Matrix 300N models can be connected to a CBX connection box through one of the available CAB-DSxx-S accessory cables. These accessory cables terminate in an M12 17­pin connector on the Matrix 300N side and in a 25-pin male D-sub connector on the CBX side.
We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement, opto-isolated outputs (Outputs 1 and 2), and filtered reference signals.
NOTE: If you require direct wiring to the reader the connections are the same as shown in this chapter with the exception of the digital Outputs. Direct wiring details are indicated in Appendix A
The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the Matrix 300N reader is connected by means of the CBX100/500:
CBX100/500 Terminal Block Connectors
Input Power
Vdc
Power Supply Input Voltage +
GND
Power Supply Input Voltage -
Earth
Protection Earth Ground
Inputs
+V
Power Source – External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference – External Trigger
+V
Power Source – Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference – Inputs
Outputs
+V
Power Source - Outputs
-V
Power Reference - Outputs
O1+
Output 1 + opto-isolated and polarity sensitive
O1-
Output 1 - opto-isolated and polarity sensitive
O2+
Output 2 + opto-isolated and polarity sensitive
O2-
Output 2 - opto-isolated and polarity sensitive
O3A
Output 3 non opto-isolated (only available through CBX500)
Auxiliary Interface
TX
Auxiliary Interface TX
RX
Auxiliary Interface RX
SGND
Auxiliary Interface Reference
ID-NET
REF
Network Reference
ID+
ID-NET network +
ID-
ID-NET network -
Shield
Network Cable Shield
Main Interface
RS232
RS422 Full-Duplex
TX
TX+
RX
*RX+
-
TX-
-
*RX-
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
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NOTE: To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.
4.1 POWER SUPPLY
Power requirements and conditions depend on the Matrix 300N model: Standard or PoE (Power over Ethernet).
4.1.1 Standard Models
For these models power can be supplied to the reader through the CBX100/500 spring clamp terminal pins as shown in Figure 30:
Figure 30 - Power Supply Connections
The power must be between 10 and 30 Vdc only. It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the
appropriate jumper in the CBX connection box. See the CBX Installation Manual for details.
4.1.2 Power over Ethernet (PoE) Models
The Ethernet pinout is as follows:
Figure 31 - M12 D-Coded Female Ethernet Network Connector
Power over Ethernet Network Connector Pinout
Pin
Name
Function
1
TX +/DC-
Transmitted data (+) DC power (-)
2
RX +/DC+
Received data (+) DC power (+)
3
TX -/DC-
Transmitted data (-) DC power (-)
4
RX -/DC+
Received data (-) DC power (+)
V+
in
Earth Ground
Power Supply
VGND
3 4 1
2
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CAUTION: Matrix 300N PoE models only accept Alternative A (power over RJ45 pins 1, 2, 3, 6), Class 0 power levels. Use an Endspan or Midspan PSE device that supports this configuration (i.e. PoE switch or Power over Ethernet Adapter).
Alternative B (power over RJ45 pins 4, 5, 7, 8) using an Endspan or Midspan PSE device is not supported.
Figure 32 – Matrix 300N PoE PSE Endspan Alternative A Connections OK
Figure 33 – Matrix 300N PoE PSE Midspan Alternative A Connections OK
Figure 34 – Matrix 300N PoE PSE Endspan Alternative B Connections NOT SUPPORTED
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Figure 35 – Matrix 300N PoE PSE Midspan Alternative B Connections NOT SUPPORTED
CAUTION: For Matrix 300N PoE models, the internal Digital Output circuitry is not powered and supply power is not available to any Input/Output devices (Vdc=0). Only input device signals can be accepted directly on the M12 17-pin connector without power.
For these models, if it is necessary to use Input/Output devices, we recommend connecting them through the CBX, which must be powered separately.
See par. 4.7 for further details.
4.2 MAIN SERIAL INTERFACE
CAUTION: Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules (Fieldbus) with the CBX500.
The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks.
The main serial interface type and its parameters (baud rate, data bits, etc.) can be defined by the user via DL.CODE software. For more details refer to the Help On Line page of the Reading Phase step (Channels) in DL.CODE.
Details regarding the connections and use of the interfaces are given in the next paragraphs.
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4.2.1 RS232 Interface
The RS232 interface is generally used for Point-to-Point connections. When it is connected to the host computer it allows transmission of code data.
The following pins are used for RS232 interface connection:
CBX100/500
Function
TX
Transmit Data
RX
Receive Data
SGND
Signal Ground
It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
SGND RXD TXD
USER INTERFACE
SGND TX RX
READER
Figure 36 – RS232 Main Interface Connections
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4.2.2 RS422 Full-Duplex Interface
The RS422 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
The CBX pinout follows:
CBX100/500
Function
TX+
RS422 Transmit Data +
RX+
RS422 Receive Data +
TX-
RS422 Transmit Data -
RX-
RS422 Receive Data -
SGND
Signal Ground
Figure 37 - RS422 Full-duplex Connections
NOTE: For applications that do not use RS422 transmission to the reader (terminal block RX+ and RX- signals), do not leave these lines floating but connect them to SGND as shown below.
Figure 38 - RS422 Full-duplex Connections using Only TX Signals to Host
RX422+
SGND RX422-
USER INTERFACE
SGND TX+
TX-
READER
RX422+ TX422+
SGND RX422- TX422-
USER INTERFACE
SGND TX+ RX+
TX- RX-
READER
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4.3 ID-NET INTERFACE
CBX100/500
Function
Shield
Network Cable Shield
ID+
ID-NET network +
ID-
ID-NET network -
REF
Network Reference
4.3.1 ID-NET Cables
The following instructions are referred to Figure 40, Figure 41 and Figure 42.
The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted
pair, shielded cable AWG 24 (or AWG 22) stranded flexible. We recommend using DeviceNet cables (drop or trunk type) to the following reference
standards: AN50325 – IEC 62026 UL STYLE 2502 80°C 30V
Cable Shield MUST be connected to earth ground ONLY at the Master. NEVER use ID-NET cable shield as common reference. The ID-NET max cable length depends on the baudrate used, (see the Baudrate Table
below).
For Common Power Connections use only 2 wires (ID+ and ID-).
- DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (i.e. do
not put it together with AC cable):
- Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8
Volts.
- Cable should lie down as near as possible to the ID-NET cable (avoiding wide loops
between them).
Reader's chassis may be connected to earth. Network inside the same building.
Baudrate Table
Baud Rate
125 kbps
250 kbps
500 kbps
1Mbps
Cable Length
1200 m
900 m
700 m
*
* Application dependent, contact your Datalogic Automation representative for details.
NOTE: The default ID-NET baudrate is 500 kbps. Lower ID-NET baudrates allow longer cable lengths.
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4.3.2 ID-NET Response Time
The following figure shows the response time of the ID-NET network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
Max ID-NET Response Time
240
220
200
180
160
140
120
100
80
60
40
20
0
Response Time (ms)
Number of Nodes
500 kbps
250 kbps
125 kbps
0 1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
Figure 39 – ID-NET Response Time
CONDITIONS:
ID-NET M/S Synchronized layout message length = 50 bytes per node
4.3.3 ID-NET Network Termination
The network must be properly terminated in the first and last reader of the network. This is done by setting the ID-NET Termination Resistance Switch in the CBX100/500 to ON.
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Figure 40 – ID-NET Network Connections with isolated power blocks
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Figure 41 - ID-NET Network Connections with Common Power Branch Network
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4
Figure 42 – ID-NET Network Connections with Common Power Star Network
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4.4 AUXILIARY RS232 INTERFACE
The RS232 auxiliary interface is available for Point-to-Point connections. When it is connected to the host computer it allows transmission of code data.
The parameters relative to the aux interface (baud rate, data bits, etc.) can be defined through the Reading Phase step (Channels) in DL.CODE.
The 9-pin female Auxiliary Interface connector inside the CBX is the preferred connector for temporary communication monitoring.
5
1
6
9
Figure 43 - 9-pin female connector
If permanent system wiring is required, the following pins are used to connect the RS232 auxiliary interface:
CBX100/500
Function
RX
Auxiliary Interface Receive Data
TX
Auxiliary Interface Transmit Data
SGND
Auxiliary Interface Reference
Figure 44 - RS232 Auxiliary Interface Connections
NOTE: Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin connector simultaneously.
RX TX
Reference
USER INTERFACE
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4.5 INPUTS
There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a generic input:
The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:
acquisition trigger in One Shot Mode reading phase-ON/reading phase-OFF command in Phase Mode
The main functions of the general purpose Input 2 are:
second external trigger in Phase Mode match code storage command when the Match Code option is enabled
The electrical features of both inputs are:
VAB = 30 Vdc max.
IIN = 10 mA (reader) + 12 mA (CBX) max. The active state of these inputs are selected in software. An anti-disturbance filter, by default, is implemented in software on both inputs. The value
can be changed through the software parameter Debounce Filter. See the Help On Line page of the Reading Phase step (Inputs) in DL.CODE for further details on these parameters.
These inputs are optocoupled and can be driven by both NPN and PNP type commands.
NOTE: Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
The connections are indicated in the following diagrams:
CBX100/500
Function
+V
Power Source - External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference - External Trigger
The yellow Trigger LED (Figure 13, 5) is on when the active state of the External Trigger corresponds to ON.
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EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 300N POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
Figure 45 – PH-1 External Trigger Using Matrix 300N Power
Figure 46 - NPN External Trigger Using Matrix 300N Power
EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER
Figure 47 - PNP External Trigger Using External Power
Figure 48 - NPN External Trigger Using External Power
Pulled up to External Input Device Power
Input Signal
NPN Photocell
Pulled down to External Input Device Reference
Input Signal
PNP Photocell
Power to Input Photocell Signal
Photocell Reference
NPN Photocell
(brown)
(black) (blue)
PH-1 Photocell (PNP)
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4
CBX100/500
Function
+V
Power Source - Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference - Inputs
INPUT 2 CONNECTIONS USING MATRIX 300N POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
PNP Input 2 Using MATRIX 300N Power
NPN Input 2 Using MATRIX 300N Power
INPUT 2 CONNECTIONS USING EXTERNAL POWER
Figure 49 - PNP Input 2 Using External Power
Pulled down to External Input Device Reference
Input Signal
Input Device
Power to Input Input Device Signal
Input Device Reference
Input Device
Power to Input Device
Input Input Device Signal Reference
Input Device
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Figure 50 - NPN Input 2 Using External Power
INPUT 3 CONNECTIONS (CBX500 Only)
Figure 51 - Input 3 Using External Power
CAUTION: Do not connect to I3A or I34B signals, they are reserved.
RESERVED
Pulled up to External Input Device Power
Input Signal
Input Device
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4
4.6 OUTPUTS
CAUTION: When Outputs 1 and 2 are connected through the CBX connection box, they become opto-isolated and polarity sensitive and acquire the electrical characteristics listed below. To function correctly, they require setting the Output Line Type configuration parameters to NPN for the respective output. The hardware connection to the CBX can be either NPN or PNP.
Three general purpose outputs are available and their meaning can be defined by the user. They are typically used either to signal the data collection result or to control an external lighting system.
CBX100/500
Function
+V
Power Source - Outputs
O1+
Output 1 + opto-isolated and polarity sensitive
O1-
Output 1 - opto-isolated and polarity sensitive
O2+
Output 2 + opto-isolated and polarity sensitive
O2-
Output 2 - opto-isolated and polarity sensitive
O3A
Output 3 non opto-isolated (only available on CBX500)
-V
Power Reference Outputs
The electrical features of the outputs are the following:
Outputs 1 and 2
Output 3
VCE = 30 Vdc max.
Reverse-Polarity and Short-Circuit Protected
ICE = 40 mA continuous max.; 130 mA pulsed max.
V
OUT
(I
LOAD
= 0 mA) max = 30 Vdc
V
CE saturation
= 1 Vdc max. @ 10 mA
V
OUT
(I
LOAD
= 100 mA) max = 3 Vdc
PD = 90 mW Max. @ 50 °C ambient temp.
I
LOAD
max = 100 mA
By default, Output 1 is associated with the No Read event, which activates when the code(s) signaled by the external trigger are not decoded, and Output 2 is associated with the Good Read event, which activates when all the selected codes are correctly decoded.
The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the DL.CODE parameters Help On Line for further details.
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OUTPUT 1 AND 2 CONNECTIONS USING MATRIX 300N POWER
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Output Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.
Figure 52 - PNP/Open Emitter Output Using MATRIX 300N Power
Figure 53 - NPN/Open Collector Output Using MATRIX 300N Power
OUTPUT 1 AND 2 CONNECTIONS USING EXTERNAL POWER
Figure 54 - PNP/Output Open Emitter Using External Power
Figure 55 - NPN/Output Open Collector Using External Power
Pulled down to External Output Device Reference
Output Signal
Output 1 Device
Pulled down to External Output Device Reference
Output Signal
Output 2 Device
Pulled up to External Output Device Power
Output Signal
Output 1 Device
Pulled up to External Output Device Power
Output Signal
Output 2 Device
Power to Output device
Output device Reference
Output 1 Device
Output Signal
Power to Output device
Output device Reference
Output 2 Device
Output Signal
Power to Output Output device Signal
Output device Reference
Output 1 Device
Power to Output Output device Signal
Output device Reference
Output 2 Device
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Output 3 is not opto-isolated but can be assigned to the same events. By default it is not assigned to any event. The CBX500 must be used to connect this output.
NOTE: For this output, set the Line Type configuration parameter according to the hardware connection to the CBX: NPN, PNP or Push-Pull.
OUTPUT 3 CONNECTIONS USING MATRIX 300N POWER (CBX500 Only)
Figure 56 - Output 3 Using Matrix 300N Power
OUTPUT 3 CONNECTIONS USING EXTERNAL POWER (CBX500 Only)
Figure 57 - Output 3 Using External Power
CAUTION: Do not connect to I3A or I34B signals, they are reserved.
Output Signal
External Device Ground Reference
Power to Output Device
Output Output Device Signal Reference
Output Device
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4.7 ON-BOARD ETHERNET INTERFACE
The on-board Ethernet Interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since Matrix 300N incorporates an auto-cross function.
A CAB-ETH-M0x cable can be used to connect to a LAN. On the Matrix 300N on-board Ethernet interface the following communication channels are
available:
TCP Client TCP Server UDP Client FTP Client
The following Fieldbus protocols are also available over the on-board Ethernet interface:
EtherNet/IP PROFINET IO Modbus TCP Client
For further details refer to the Help On Line page of the Reading Phase step (Channels) and (Fieldbuses) in DL.CODE.
4.8 USER INTERFACE - SERIAL HOST
The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.
RS232 PC-side connections
1
5
9
6
9-pin male connector
13
25
14
1
25-pin male connector
Pin
Name
Pin
Name
2
RX 3 RX 3 TX 2 TX
5
GND
7
GND
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5 TYPICAL LAYOUTS
The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout.
NOTE: All software configurations are made through DL.CODE which connects to the reader through the on-board Ethernet interface.
5.1 ETHERNET CONNECTION
The Ethernet connection is possible in two different layouts. In a Point-to-Point layout the reader is connected to a local host by using a CAB-ETH-M0x
cable. There is no need to use a crossover adapter since Matrix 300N incorporates an autocross function.
Figure 58 - Ethernet Point-to-Point Layout
CBX
Host
Matrix 300N
CAB-DSxx-S
CAB-ETH-M0x
PG6000
1
2
Ethernet Interface
Auxiliary Serial Interface (RS232 – Data Monitor)
External Trigger (for One Shot or Phase Mode)
3
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When using a Local Area Network (LAN), one or more Matrix 300N readers can be connected to the network by using CAB-ETH-M0x cables:
Figure 59 - Ethernet Network Layout
Figure 60 - POE Ethernet Network Layout
Ethernet Interface Auxiliary Serial Interface (RS232 – Data Monitor) External Trigger (for One Shot or Phase Mode)
CBX
Matrix 300N
Host
NETWORK
1
2
3
Power
Matrix 300N
Host
PoE Switch
Ethernet Interface
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5
5.2 SERIAL CONNECTION
In this layout the data is transmitted to the Host on the main serial interface. The Ethernet interface can be used for reader configuration by connecting a laptop computer running DL.CODE.
Data can be transmitted on the RS232 auxiliary interface independently from the main interface selection to monitor data.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.
Figure 61 – Serial Interface Point-to-Point Layout
Main Serial Interface (RS232 or RS422 Full-Duplex) Auxiliary Serial Interface (RS232 – Data Monitor) External Trigger (for One Shot or Phase Mode)
Matrix 300N
1 2 3
Host
PG6000
CBX
CAB-DSxx-S
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5.3 FIELDBUS CONNECTION
In this layout a single reader functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box.
Reader configuration can be accomplished through the Ethernet interface using the DL.CODE configuration program.
Data can be transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection to monitor data.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 62 – Fieldbus Interface Point-to-Point Layout
CAB-DSxx-S
Matrix 300N
1
2
3
Fieldbus Interface (Profibus, DevicNet, etc.) Auxiliary Serial Interface (RS232 – Data Monitor) External Trigger (for One Shot or Phase Mode)
Host
Power
CBX500
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5
5.4 ID-NET SYNCHRONIZED NETWORK
NOTE: DL.CODE only supports Master/Slave SYNCHRONIZED ID-NET network configurations.
The ID-NET connection is used to collect data from several readers to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together.
The slave readers are connected together using the ID-NET interface. Every slave reader must have an ID-NET address in the range 1-31.
The master reader is also connected to the Host on the RS232/RS422 main serial interface. For a Master/Slave Synchronized layout the External Trigger signal is unique to the system;
there is a single reading phase and a single message from the master reader to the Host computer. It is not necessary to bring the External Trigger signal to all the readers.
In the Master/Slave Synchronized layout the Master operating mode can only be set to PackTrack or Phase Mode.
The Main and ID-NET interfaces are connected as shown in the following figures.
Figure 63 – ID-NET M/S Synchronized Layout
The Master reader can be connected to the CBX series connection box with the advantage of the Backup and Restore configuration function (CBX + BM100 module).
Main Serial Interface (RS232 or RS422 Full-Duplex) External Trigger ID-NET (up to 16 devices - practical limit)
Host
1 3 2
Master
Slave#1
Slave#n
Power
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Figure 64 - ID-NET Synchronized Layout
Matrix 300N Master with CBX500 + Matrix 300N Slaves with QL100
If the Backup and Restore function is not required, then a QL300 can be used to connect the master reader.
Figure 65 - ID-NET Synchronized Layout
Matrix 300N Master with QL300 + Matrix 300N Slaves with QL100
Host
QL100
PS
Power
Main Interface
The ID-NET network must be terminated inserting an ID-NET terminator into the QL300 (Master) and into the last QL in the network.
Slave Nodes
CBL-1480-xx
CAB-PW-EXT
CBL-1480-xx
Master
QL100
CBL-1490
ID-NET
Terminator
CBL-1496
ID-NET
Terminator
QL300
ID-NET
Host
QL100
2 1 3
PS
Power
CBX500
CBL-1490 ID-NET Terminator
The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network.
Slave Nodes
4
CBL-1480-xx
CAB-PW-EXT
CAB-AUX03
CBL-1480-xx
BA600 ID-NET Out BA400 Ext. Power BA500 Trigger BA300 Service
QL100
Master
Main
ID-NET
CAB-DSxx-S
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The same configuration can be made to a Host using the on-board Ethernet interface to the Master. The TCP/IP Ethernet and ID-NET interfaces are connected as shown in the figure below.
Figure 66 – ID-NET M/S Synchronized Layout with on-board TCP/IP Ethernet Interface to Host
Alternatively, the Master reader can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Ethernet interface of each individual reader using the DL.CODE configuration program or Host Mode programming.
Figure 67 – ID-NET Fieldbus M/S Synchronized Layout
Host
TCP/IP on-board Ethernet Interface External Trigger ID-NET (up to 16 devices - practical limit)
1 3 2
Master
Slave#1
Slave#n
Power
CBX100
CBX500
Fieldbus Interface External Trigger (for One Shot or Phase Mode) ID-NET (up to 16 devices - practical limit)
Host
2
Master
Slave#1
Slave#n
Power
1
3
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6 READING FEATURES
6.1 FOV CALCULATION
Use the data in the following table to calculate the FOV for your application, referring to Figure 68 and the formula below.
Model
Lens Focus Type
d0
Viewing Angle
Horizontal
Viewing Angle
Vertical
Viewing Angle
Diagonal
Min Reading Distance
mm
Matrix 300N 4x1-0xx
6 mm manual
7 mm
66°
55°
80°
35
Matrix 300N 4x2-0xx
9 mm software
14 mm
40°
32°
50°
22
Matrix 300N 4x3-0xx
9 mm manual
11 mm
41°
34°
52°
70
Matrix 300N 4x4-0xx
12 mm manual
4 mm
32°
26°
40°
70
Matrix 300N 4x5-0xx
16 mm manual
5 mm
24°
19°
30°
80
The viewing angle has a tolerance of 1° depending on the reading distance.
FOVx = 2 (d + d0) tan (x/2)
where:
FOVx = horizontal, vertical or diagonal FOV
x
= horizontal, vertical or diagonal viewing angles.
d = reading distance (in mm) from window surface to code surface d0 = offset (in mm) from center of lens to external window surface
FOV
plane
d0
d
Figure 68 – Reading Distance References
Example:
The FOV for a Matrix 300 412-0xx at a reading distance of 200 mm is:
FOVH = 2 [(200 mm + 14 mm) tan (40°/2)] 156 mm
FOVV = 2 [(200 mm + 14 mm) tan (32°/2)] 123 mm
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