ALL RIGHTS RESERVED. Without limiting the rights under copyright, no part of this docu-
mentation may be reproduced, stored in or introduced into a retrieval system, or transmitted
in any form or by any means, or for any purpose, without the express written permission of
Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
Matrix 220, ID-NET, DL.CODE and X-PRESS are trademarks of Datalogic S.p.A.and/or its affiliates. All other trademarks and bands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor
for incidental or consequential damages resulting from the use of this material.
Reference Documentation ............................................................................................................................................................ vii
Support Through The Website ...................................................................................................................................................... vii
Patents ............................................................................................................................................................................................ vii
Conventions ................................................................................................................................................................................... viii
General ..............................................................................................................................................................................................ix
Power Supply ....................................................................................................................................................................................ix
CE Compliance ..................................................................................................................................................................................ix
LED Safety ..........................................................................................................................................................................................x
GENERAL VIEW ...................................................................................................................................................................XIII
Step 1 - Connect the System .......................................................................................................................................................... 1
CBX100/CBX500 Pinout for Matrix 220 ......................................................................................................................... 2
Step 2 - Mount and Position the Reader ....................................................................................................................................... 3
Step 3 - Aim and Autofocus the Reader ........................................................................................................................................ 5
Good Read Setup ............................................................................................................................................................ 24
Data Formatting ............................................................................................................................................................. 25
Standard Application Program ..................................................................................................................................... 30
Ease of Setup .................................................................................................................................................................. 31
Ease of Use ..................................................................................................................................................................... 31
Indicator and Keypad Button .........................................................................................................................................................32
Aiming System ................................................................................................................................................................................34
LED Spots .........................................................................................................................................................................................34
X-PRESS Human Machine Interface .............................................................................................................................................36
Test Mode ........................................................................................................................................................................37
Model Description ...........................................................................................................................................................................39
Internal Lighting Systems ......................................................................................................................................................40
Deformed or Overprinted Code Reading ..............................................................................................................................42
Direct Part Marking ................................................................................................................................................................43
Power Supply ...................................................................................................................................................................................57
Standard Models .....................................................................................................................................................................57
Power Over Ethernet (PoE) Models ......................................................................................................................................57
Main Serial Interface ......................................................................................................................................................................58
RS422 Full Duplex Interface ...................................................................................................................................................59
ID-NET Response Time ..........................................................................................................................................................61
External Trigger Input Connections Using Matrix 220 Power ............................................................................................67
External Trigger Input Connections Using External Power ................................................................................................69
Input 2 Connections Using Matrix 220 Power .....................................................................................................................69
Input 2 Connections Using External Power .........................................................................................................................70
Output 1 and 2 Connections Using Matrix 220 Power ........................................................................................................72
Output 3 Connections Using Matrix 220 Power (CBX500 Only) .........................................................................................74
User Interface - Serial Host ...........................................................................................................................................................75
Serial Connection ............................................................................................................................................................................79
Global FOV Diagrams ..................................................................................................................................................................... 87
7 mm Models (38°Horizontal View Angle) .......................................................................................................................... 88
12 mm Models (24° Horizontal View Angle) ....................................................................................................................... 89
Matrix 220 (7 mm models) 1D Codes ................................................................................................................................... 91
Matrix 220 (7 mm models) 2D Codes ................................................................................................................................... 93
Matrix 220 (12 mm models) 1D Codes ................................................................................................................................. 94
Matrix 220 (12 mm models) 2D Codes ................................................................................................................................. 96
Maximum Line Speed and Exposure Time Calculations ............................................................................................................ 97
DL.CODE System Requirements ................................................................................................................................................... 99
Moving code out of the Field of View ......................................................................................................................... 104
Multi Image Acquisition Settings ............................................................................................................................................... 105
Direct Part Marking Applications ............................................................................................................................................... 112
Matrix 220 Recommended Illumination for DPM ............................................................................................................. 113
Illumination Examples for DPM Applications ................................................................................................................... 114
Code Positioning with Respect to Illumination ........................................................................................................ 114
Backup and Restore Through DL.CODE ..................................................................................................................................... 137
BM150 Display Module Configuration and Messages ............................................................................................................. 144
Configuration Through DL.CODE ........................................................................................................................................ 144
Accessing the HMI Interface Through Keypad and Display Menu .................................................................................. 145
General Guidelines ....................................................................................................................................................................... 153
Electrical Features ....................................................................................................................................................................... 156
Optical Features ........................................................................................................................................................................... 157
Environmental Features .............................................................................................................................................................. 157
Physical Features ......................................................................................................................................................................... 158
Software Features ....................................................................................................................................................................... 158
ALTERNATIVE CONNECTIONS ...................................................................................................................... 159
Product Reference Guidev
Power, Com and I/O Connector for Standard Models ............................................................................................................. 159
Com and Trigger Connector for PoE Models ............................................................................................................................. 160
Standard Models .................................................................................................................................................................. 161
Power over Ethernet (PoE) Models .................................................................................................................................... 162
User Interface - Serial Host ........................................................................................................................................................ 166
The documentation related to the Matrix 220 is listed below:
•This Product Reference Guide
•DL.CODE User’s Manual
•DL.CODE Help Online
Support Through The Website
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the SUPPORT link which gives
you access to:
•Downloads by selecting your product model from the dropdown list in the
Search by Product field for specific Data Sheets, Manuals, Software & Utili
ties, and Drawings;
•Repair Program for On-Line Return Material Authorizations (RMAs) plus
RepairCenter contact information;
•Customer Service containing details about Maintenance Agreements;
•Technical Support through email or phone.
References
-
Patents
See www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
This symbol alerts the user they are about to perform a dangerous action that could
result in personal injury as well as damage to the device if not performed correctly.
Examples involve exposure to dangerous levels of voltage or electrical shock hazards.
WARNING
CAUTION
NOTE
This symbol identifies a hazard or procedure
cause equipment damage. It is also used to bring the user’s attention to details that
are considered IMPORTANT.
This symbol draws attention to details or pro
maintaining, or enhancing the performance of the hardware or software being discussed.
that, if incorrectly performed, could
cedures that may be useful in improving,
viii
Matrix 220
General
For installation, use and maintenance it is not necessary to open the reader.
Only connect Ethernet and dataport connections to a network which has routing
only within the plant or building and no routing outside the plant or building
Power Supply
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Computer (LPS or “Class
2”) which supplies power directly to the reader, or a UL Listed Direct Plug-in
Power Unit (rated 10 to 30 V, minimum 1 A) marked LPS or “Class 2”, or Power
over Ethernet source Device supplied by UL Listed Direct Plug-in Power Unit
marked LPS or “Class 2”.
Compliance
EMC Compliance
In order to meet the EMC requirements:
•connect reader chassis to the plant earth ground by means of a flat copper
braid shorter than 100
•connect pin "Earth" of the CBX connection box to a good Earth Ground;
•for direct connections, connect your cable shield to the locking ring nut of
the connector.
CE Compliance
CE marking states the compliance of the product with essential requirements
listed in the applicable European directive. Since the directives and applicable
standards are subject to continuous updates, and since Datalogic promptly
adopts these updates, therefore the EU declaration of conformity is a living doc
ument. The EU declaration of conformity is available for competent authorities
and customers through Datalogic commercial reference contacts. Since April
20th, 2016 the main European directives applicable to Datalogic products
require inclusion of an adequate analysis and assessment of the risk(s). This
evaluation was carried out in relation to the applicable points of the standards
listed in the Declaration of Conformity. Datalogic products are mainly designed
for integration purposes into more complex systems. For this reason it is under
mm;
-
Product Reference Guideix
Compliance
the responsibility of the system integrator to do a new risk assessment regarding
the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate mea
sures.
FCC Compliance
Modifications or changes to this equipment without the expressed written
approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equip
ment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accor
dance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his/her own expense.
-
-
-
EAC Compliance
Customs Union:
The CU Conformity certification has been achieved; this allows the Product to
bear the Eurasian Mark of conformity.
LED Safety
LED emission according to EN 62471.
x
Matrix 220
Handling
The Matrix 220 is designed to be used in an industrial environment and is built
to withstand vibration and shock when correctly installed, however it is also a
precision product and therefore before and during installation it must be handled correctly to avoid damage.
•avoid that the readers are dropped (exceeding
•do not fine tune the positioning by striking the reader or bracket.
shock limits)
Product Reference Guidexi
Handling
•do not weld the reader into position which can cause electrostatic, heat or
reading window damage.
•do not spray paint near the reader which can cause reading window damage.
xii
Matrix 220
Standard ModelPoE Model
General View
General View of DPM Models
Reading WindowAccessory Window Cover
Mounting Holes (2)X-PRESS Interface
Power On LEDEthernet Connector
Ethernet Connection LEDPower, COM, I/O Connector
90° Rotating Connector BlockPower Over Ethern
COM, Trigger Connector
et Connector
Product Reference Guidexiii
Standard ModelPoE Model
General View
General View of Standard Models
Reading WindowAccessory Window Cover
Mounting Holes (2)X-PRESS Interface
Power On LEDEthernet Connector
Ethernet Connection LEDPower, COM, I/O Connector
90° Rotating Connector BlockPower Over Ethernet Connector
COM, Trigger Connector
xiv
Matrix 220
DPM ModelsStandard Models
General View
LensNon Polarized Illuminator
LED Aiming SystemPolarized Illuminator
Red Spot (No Read)Diffused Illuminators
Green Spot (Good Read)Standard Illuminators (Top/Bottom)
Reading Window Details
Product Reference Guidexv
General View
X-PRESS Interface Details
Normal OperationX-PRESS Configuration
ReadyLearn
GoodSetup
TriggerAim
COMTest
Status
Push-button
xvi
Matrix 220
Step 1 - Connect the System
PG6000
Host
CAB-DSxx-S
Matrix 220
CAB-ETH-M0x
CBX
Ethernet Interface
Auxiliary Serial Interface (RS232 - Data Monitor)
External Trigger (for One Shot or Phase Mode)
Alone
To connect the system in a Stand Alone configuration, you need the hardware
indicated in
Ethernet interface. Data can also be transmitted on the RS232 main and/or
auxiliary interface independently from the Ethernet interface selection.
When One Shot or Phase Mode Operating mode is used, the reader is activated
an External Trigger (photoelectric sensor) when the object enters its reading
by
zone.
Figure 1. In this layout the data is transmitted to the Host on the
Chapter 1
Rapid Configuration
Figure 1 - Matrix 220 in Stand Alone Layout
Product Reference Guide1
Rapid Configuration
CBX100/CBX500 Pinout for Matrix 220
The table below gives the pinout of the CBX100/CBX500 terminal block
connectors. Use this pinout when the Matrix 220 reader is connected by means
of the CBX100/CBX500:
GroupLabelDescription
Input PowerVdcPower Supply Input Voltage +
GNDPower Supply Input Voltage -
EarthProtection Earth Ground
Inputs+VPower Source - External Trigger
I1AExternal Trigger A (pola
I1BExternal Trigger B (polarity insensitive)
-VPower Reference - External Trigger
I+VPower Source - Inputs
I2AInput 2 A (polarity insensitive)
I2BInput 2 B (polarity insensitive)
-VPower Reference - Inputs
Outputs+VPower Source - Outputs
-VPower Reference - Outputs
O1+Output 1 + opto-isolated and polarity sensitive
O1-Output 1 - opto-isolated and polarity sensitive
O2+Output 2 + opto-isolated and polarity sensitive
O2-Output 2 - opto-isolated and polarity sensitive
O3AOutput 3 - opto-isolated (only available through CBX500)
Auxiliary InterfaceTXTransmit Data
rity insensitive)
RXReceive Data
SGNDAuxiliary Interface Signal Ground
ID-NETREFNetwork Reference
ID+ID-NET network data +
ID-ID-NET network data -
ShieldNetwork Cable Shield
Main Interface
* Do not leave floating, see "RS422 Full Duplex Interface" on page 59 for connection
RS232RS422 Full Duplex
TXTX+
RX*RX+
-TX-
-*RX-
SGNDSGND
details.
2
Matrix 220
Step 2 - Mount and Position the Reader
Skew
Tilt
Do not connect GND, SGND and REF to different (external) ground references. GND,
SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 Vdc.
CAUTION
Step 2 - Mount and Position the Reader
1. To mount the Matrix 220, use the mounting brackets to obtain the most
suitable position for the reader. The most common mounting configuration
is shown in the figure below.
Figure 2 - Positioning with Mounting Bracket
2. When mounting the Matrix 220 take into consideration these three ideal
label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the
reader can read a code at any tilt angle provided the code fits into the Field
Of View (FOV).
Product Reference Guide3
FOV
V
FOV
H
No Pitch,
Tilt or Skew
Pitch
Minimize
Tilt
any angle
inside FOV
Skew
assure at least 10°
Rapid Configuration
NOTE
Figure 3 - Pitch, Skew and Tilt References
3. Refer to the reading diagrams in Chapter 6, to determine the distance your
reader should be positioned at.
Rapid Configuration of the Matrix 220 reader can be made either through the XPRESS interface (steps 3-4) which requires no PC connection, or by using the DL.CODE
Configuration Program (steps 5-6). Select the procedure according to your needs.
4
Matrix 220
Step 3 - Aim and Autofocus the Reader
Matrix 220 provides a built-in LED aiming system to aid reader positioning. The
autofocus feature is also incorporated into this function. The aiming system is
accessed through the X-PRESS Interface.
Step 3 - Aim and Autofocus the Reader
1. Power the reader on. During the reader st
the LEDs blink for one second. On the reverse side of the reader near the
bracket, the “POWER ON” LED (blue) indicates the reader is correctly powered.
2. Place the Gr
reading distance for your application. See "Gl
87 for reference.
Enter the Aim/Autofocus function by pressing and holding the X-PRESS
3.
push button until the Aim LED is on.
4. Release the button to enter the Aim function. The aiming system turns on,
and th
until the procedure is completed.
Within 3 seconds (before the reader flashes), center one of the larger codes
betwe
procedure).
The Autofocus procedure ends when the Reading Distance and PPI values
are succes
and Matrix 220 emits 3 high pitched beeps.
If the Autofocus cannot be reached after a timeout of about 3 (three) minutes Matrix 220 will exit without saving the parame
LED will stop blinking and in this case Matrix 220 emits a long low pitched
beep.
en the aiming system indicators (the code must not move during this
ade A Barcode Test Chart in front of the reader at the correct
e Autofocus procedure begins, see Figure 4 -. The Aim LED will blink
sfully saved in the reader memory, the Aim LED will stop blinking
artup (reset or restart phase), all
obal FOV Diagrams" on page
ters to memory, the Aim
Figure 4 -
X-PRESS Interface; Aim/Autofocus Function
You can exit the Aim/Autofocus function at any time by pressing the X-PRESS push
button once. After a short delay the autofocus procedure is cancelled and the aiming
indicators turn off.
NOTE
Product Reference Guide5
Rapid Configuration
Step 4 - X-PRESS Configuration
Once Matrix 220 is focused at the correct reading distance, you must configure it
for optimal code reading relative to your application.
Aim
1. Enter the Aim function by pressing and holding the X-PRESS push button
until the Aim LED is on.
2. Release the button to enter the Aim function. The aiming system turns on.
3. Sel
ect a single code from your application. Position the code at the center of
the FOV (equidistant from the aiming indicators.
The reader may start flashing and try to perform autofocus however this will
h
ave no effect on the application specific code; it can be ignored.
Exit the Aim function by pressing the X-PRESS push button once.
short delay the Aim function is cancelled and the aiming indicators turn off.
After a
Setup
4. Enter the Setup function by pressing and holding the X-PRESS push button
until the Setup LED is on.
5. Release the button to enter the Setup function. The Setup LED will blink
until the pro
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will stop blinking and
ix 220 emits 3 high pitched beeps.
Matr
If the calibration cannot be reached after a timeout of about 5 (five) seconds
trix 220 will exit without saving the parameters to memory, the Setup
Ma
LED will stop blinking and in this case Matrix 220 emits a long low pitched
beep.
cedure is completed.
Learn
6. Enter the Learn function by pressing and holding the X-PRESS push button
until the Learn LED is on.
7. Release the button to enter the Learn function. The Learn LED will blink
until the pro
The Learn procedure ends when the Image Processing and Decoding parameters are successfully saved in the reader memory, the Green Spot is activated, the Learn LED will stop blinking and Matrix 220 emits 3 high pitched
beeps
1. The Code Autolearn procedure will not recognize the following symbologies: Pharmacode, MSI,
1
Standard 2 of 5, Matrix 2 of 5.
6
cedure is completed.
.
Matrix 220
NOTE
NOTE
Step 4 - X-PRESS Configuration
If the autolearning cannot be reached after a timeout of about 3 (three)
minutes Matrix 220 will exit without saving the parameters to memory, the
Learn LED will stop blinking and in this case Matrix 220 emits a long low
pitched beep.
The Grade A Barcode Test Chart cannot be used to set the Code 128 symbology (even
though the reader successfully reads the code). Use the application specific code if
you need to set this symbology.
When using X-PRESS or the BM150 menu to perform Auto-Learn, only a single code
can be configured (successive Learns will substitute the current code). To configure
multiple codes, use the DL.CODE Auto-Learn procedure.
NOTE
NOTE
You can always exit from any X-PRESS function at any time by pressing the X-PRESS
push button once. After a short delay the procedure is cancelled.
If you have used this procedure to configure
Matrix 220, go to step 7.
Reset Reader to Factory Default Environment (Optional)
If it ever becomes necessary to reset the reader’s Environment parameters to
their factory default values, you can perform this procedure by holding the XPRESS push button pressed while powering up the reader. You must keep the XPRESS push button pressed until all LEDs blink simultaneously for about 3
seconds. Release and re-press the button during this LED blinking sequence.
All the device’s Environment parameters are reset including the default IP
ddress. The Matrix 220 emits 3 high pitched beeps and after a few seconds
A
enters run mode.
Any previously saved configurations on the device will remain in memory, but
the De
fault configuration is set as the startup configuration.
Product Reference Guide7
Rapid Configuration
If you release the button while the LEDs are all on continuously (after the blinking
phase), the reader will enter the Loader program sequence and the LEDs will begin to
cycle through various patterns. Just cycle power to return to run mode.
NOTE
Step 5 - Installing DL.CODE Configuration Program
CAUTION
DL.CODE does not currently support Windows
and/or PLCs).
DL.CODE is a Datalogic reader configuration tool providing several important
advantages:
•Intuitive Graphical User Interface for rapid configuration
•Defined configuration directly stored in the reader
•Discovery and IP address setting features to facilitate remote configuration
•Device Monitoring
To install DL.CODE:
1. On the PC that will be used for configuration, (running Windows 7, 8.1, or 10),
ownload the DL.CODE mini-DVD.zip file. Extract the files maintaining the
d
folder structure and run the start.hta file to access the installation pop-up.
Click on the Install DL.CODE link to run the installation program and follow the
installation procedure.
Embedded (often used in industrial PCs
To perform a “silent” installation
NOTE
2. When the installation is complete the DL.CODE entry is created in the
Start>Programs bar under “Datalogic” as well as a desktop icon. Doubleclick the desktop icon to run it.
This configuration procedure assumes a l
connected to a factory default reader through the Ethernet port.
(without user input), see the DL.CODE User’s Guide.
aptop computer, running DL.CODE, is
Device Discovery
The User Interface opens and displays a list of all the devices belonging to the
Local Area Network. DL.CODE has a discovery feature to accomplish this task.
8
Matrix 220
Step 5 - Installing DL.CODE Configuration Program
Figure 5 - Device Discovery
The discovery feature will also show devices not belonging to the LAN and
display them in grey (see Figure 5 -).
3. First the device must be added to the LAN by aligning
network. The network administrator should provide valid LAN address(es).
4. Find your device in the list by matching its serial number (SN) then click on
he device wrench icon
t
dow.
5. Change the Ethernet Settings (IP Address
etc.) according to the network requirements.
6. Click OK; the device will reappear in the list of Online Devices (in color)
meaning it is now part of the LAN and can be configured. The new IP
address will also be displayed.
10
7. Double-click on or drag the device icon into the Selected Device Information Area. Details about the device will be displayed in this area.
Matrix 220
Step 6 - Device Configuration
Figure 7 - DL.CODE Opening Window
Step 6 - Device Configuration
Automatic or Advanced Setup
Automatic Setupprovides an automatic procedure for setting: optical/
illumination, reading distance, and code definition parameters to obtain the
most stable decoding conditions for a single code symbology based on the
images presented to the reader. It can be set to include Image Filters if
necessary. See the table below for codes and filters managed by Automatic
Setup. Automatic Setup is especially useful for DPM applications.
Product Reference Guide11
Rapid Configuration
Enabled 1D CodesEnabled 2D CodesEnabled Filters
CODE 128
EAN 128
CODE 39
CODE 93
CODABAR
PDF417
MICRO PDF417
GS1 DATABAR
GS1 DATABAR STACKED
GS1 DATABAR LIMITED
GS1 DATABAR EXPANDED
GS1 DATABAR EXPANDED STACKED
UPCEAN FAMILY EAN13
UPCEAN FAMILY EAN8
UPCEAN FAMILY UPCA
UPCEAN FAMILY UPCE
Advanced Setup provides access to the complete array of optical/illumination,
focusing adjustment, and code definition parameters that can be fine-tuned semiautomatically and manually to obtain the best results for applications of any
complexity.
DATAMATRIX ECC 200
QR
MICRO QR
AZTEC
MAXICODE
DOTCODE
ERODE 3x3, 5x5 and 7x7
DILATE 3x3, 5x5 and 7x7
SMOOTHING
NOTE
If your application requires multiple code symbologies, multiple image settings, Code
Grading or other parameter settings for decoding, then use the Advanced Setup, see
page15.
Automatic Setup
To begin configuration, the reader must be correctly mounted so that its Field of
View covers the application reading area.
1. From the Task Area select Open Device Configuration.
2. The Open Device Configuration window opens showing the list of currently
ved configurations (jobs) saved on the device. For new devices, the only
sa
saved job is the Default configuration. Click OK. The device enters run
mode and begins acquiring images.
12
Matrix 220
Step 6 - Device Configuration
3. Place the application code in front of the reader at the correct application
reading distance.
4. Click on the Pause button
to stop image acquisition.
If the image display area is too dark to see the images being captured, you can drag
the Gain and Exposure Time sliders (circled in red in the figure above) to the right to
increase visibility. This will not affect Automatic Setup.
NOTE
5. Click on the Start Automatic Setup button. The following window is displayed:
Product Reference Guide13
Rapid Configuration
6. Select the correct reading conditions: Static or Dynamic Tuning, 1D or 2D
code, Include Image Filtering (to find the best decoding condition). For DPM
models you can select to use the Polarized or Non Polarized Illuminators.
7. Click Start to begin the procedure. The reader begins acquiring images. At
he end of the procedure the Status: Completed message appears. You can
t
Close the Automatic Setup window.
14
Matrix 220
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