Datalogic MATRIX 210 Reference Manual

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MATRIX 210™
Reference Manual
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Datalogic Automation S.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy
Matrix 210™ Reference Manual Ed.: 01/2014
© 2011 - 2014 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
Matrix 210, ID-NET, VisiSet and X-PRESS are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
20/01/14
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CONTENTS
REFERENCES .......................................................................................................... vi
Conventions ............................................................................................................... vi
Reference Documentation ......................................................................................... vi
Support Through The Website ................................................................................... vi
Patents ...................................................................................................................... vi
COMPLIANCE .......................................................................................................... vii
EMC Compliance ...................................................................................................... vii
Power Supply ............................................................................................................ vii
LED Safety ................................................................................................................ vii
CE Compliance ................................................................................................ ......... vii
FCC Compliance ....................................................................................................... vii
HANDLING .............................................................................................................. viii
GENERAL VIEW ........................................................................................................ x
1 RAPID CONFIGURATION .......................................................................................... 1
Step 1 – Connect the System ...................................................................................... 1
Step 2 – Mount and Position the Reader ..................................................................... 5
Step 3 – Aim the Reader ............................................................................................. 6
Step 4 – X-PRESS™ Configuration ............................................................................ 7
Reset Reader to Factory Default (Optional) ................................................................ 8
Step 5 – Installing VisiSet™ Configuration Program ................................................... 9
Step 6 – Configuration Using Setup Wizard .............................................................. 10
Step 7 – Test Mode ................................................................................................... 13
Advanced Reader Configuration ............................................................................... 14
2 INTRODUCTION ...................................................................................................... 15
2.1 Product Description ................................................................................................... 15
2.2 Indicators and Keypad Button ................................................................................... 18
2.3 ID-NET™ .................................................................................................................. 19
2.3.1 How To Setup/Configure the Reader Network .......................................................... 20
2.3.2 ID-NET™ Slave Management Through Master ......................................................... 22
2.4 External Memory Backup and Restore Through VisiSet™ ........................................ 23
2.5 X-PRESS™ Human Machine Interface ................................ ..................................... 28
2.5.1 X-PRESS™ Functions .............................................................................................. 28
2.5.2 Diagnostic Indication ................................................................................................. 30
2.6 Model Description ..................................................................................................... 31
2.7 Accessories .............................................................................................................. 31
2.8 Application Examples ................................................................................................ 32
2.8.1 Document Handling .................................................................................................. 32
2.8.2 Deformed or Overprinted Code Reading ................................................................... 32
2.8.3 Direct Part Marking ................................................................................................... 33
2.8.4 Ink-Jet Printing Technology ....................................................................................... 34
2.8.5 Laser Marking/Etching Technology ........................................................................... 34
2.9 External Lighting Systems ......................................................................................... 35
3 INSTALLATION ........................................................................................................ 36
3.1 Package Contents ..................................................................................................... 36
3.2 Mechanical Dimensions ............................................................................................ 37
3.3 Mounting and Positioning Matrix 210™ ..................................................................... 39
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4 CBX ELECTRICAL CONNECTIONS ........................................................................ 41
4.1 Power Supply ............................................................................................................ 42
4.2 Main Serial Interface ................................................................................................. 42
4.2.1 RS232 Interface ................................................................ ........................................ 43
4.2.2 RS485 Full-Duplex Interface ..................................................................................... 44
4.2.3 RS485 Half-Duplex Interface ..................................................................................... 45
4.3 ID-NET™ Interface ................................................................................................... 47
4.3.1 ID-NET™ Cables ...................................................................................................... 47
4.3.2 ID-NET™ Response Time ........................................................................................ 48
4.3.3 ID-NET™ Network Termination ................................................................................. 52
4.4 Auxiliary RS232 Interface .......................................................................................... 52
4.5 Inputs ........................................................................................................................ 53
4.6 Outputs ..................................................................................................................... 56
4.7 External Lighting Systems ......................................................................................... 58
4.8 User Interface - Host ................................................................................................. 59
5 25-PIN CABLE ELECTRICAL CONNECTIONS ....................................................... 60
5.1 25-Pin Connector ...................................................................................................... 60
5.2 M12-D 4-Pin Connector (Ethernet) ............................................................................ 61
5.3 Power Supply ............................................................................................................ 61
5.4 Main Serial Interface ................................................................................................. 61
5.4.1 RS232 Interface ................................................................ ........................................ 62
5.4.2 RS485 Full-Duplex Interface ..................................................................................... 63
5.4.3 RS485 Half-Duplex Interface ..................................................................................... 64
5.5 ID-NET™ Interface ................................................................................................... 66
5.5.1 ID-NET™ Cables ...................................................................................................... 66
5.5.2 ID-NET™ Response Time ........................................................................................ 67
5.5.3 ID-NET™ Network Termination ................................................................................. 71
5.6 Auxiliary RS232 Interface .......................................................................................... 71
5.7 Ethernet Interface (Matrix 210 21x-x1x models only)................................................. 72
5.8 Inputs ........................................................................................................................ 73
5.9 Outputs ..................................................................................................................... 76
5.10 User Interface ........................................................................................................... 78
6 TYPICAL LAYOUTS................................................................................................. 79
6.1 Point-to-Point ............................................................................................................ 79
6.2 Pass-Through ........................................................................................................... 82
6.2.1 Pass-Through on RS232 ........................................................................................... 82
6.2.2 Pass-Through on ID-NET™ ...................................................................................... 83
6.3 ID-NET™ .................................................................................................................. 84
6.4 RS232 Master/Slave ................................................................................................. 90
6.5 Multiplexer ................................................................................................................ 91
6.6 Ethernet Connection ................................................................................................. 92
6.7 USB Connection ....................................................................................................... 94
7 READING FEATURES ............................................................................................. 95
7.1 Maximum Line Speed Calculation ............................................................................. 96
8 SOFTWARE CONFIGURATION............................................................................... 98
8.1 VisiSet™ System Requirements ............................................................................... 98
8.2 Installing VisiSet™ .................................................................................................... 98
8.3 Startup ...................................................................................................................... 99
8.3.1 VisiSet™ Options .................................................................................................... 100
8.4 Configuration .......................................................................................................... 102
8.4.1 Edit Reader Parameters .......................................................................................... 103
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8.4.2 Send Configuration Options .................................................................................... 105
8.4.3 Calibration ............................................................................................................... 109
8.4.4 Multi Image Acquisition Settings ............................................................................. 113
8.4.5 Run Time Self Tuning (RTST) ................................................................................. 113
8.4.6 Region Of Interest Windowing ................................................................................. 114
8.4.7 Direct Part Marking Applications ............................................................................. 115
8.5 Image Capture and Decoding ................................................................................. 120
8.6 Statistics ................................................................................................................. 120
9 MAINTENANCE ..................................................................................................... 121
9.1 Cleaning.................................................................................................................. 121
10 TROUBLESHOOTING ............................................................................................ 122
10.1 General Guidelines ................................ ................................................................ . 122
11 TECHNICAL FEATURES ....................................................................................... 125
GLOSSARY ............................................................................................................ 127
INDEX ..................................................................................................................... 130
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REFERENCES
CONVENTIONS
This manual uses the following conventions: "User" refers to anyone using a Matrix 210™ reader.
"Reader" refers to the Matrix 210™ reader. "You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix 210™ reader.
REFERENCE DOCUMENTATION
For further details refer to: the VisiSet™ Help On Line, Matrix Reading Methods, Matrix Host Mode Programming, Matrix SW Parameter Guide, Matrix Code Quality Verifier Solution provided as supplementary documentation on Mini-DVD.
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the Industrial Automation links for further information:
Products - Industrial Automation - Identification
Select your product from the links on the Identification page. The product page describes specific Info, Features, Applications, Models, Accessories, and Downloads including documentation, software drivers, and the VisiSet™ utility program, which allows device configuration using a PC through Serial and Ethernet interfaces.
Support & Services - Industrial Automation
Several links from the Industrial Automation list take you to additional services such as: Service Program which contains Maintenance Agreements and Warranty Extensions; Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through email or phone, Partner Program; Downloads for additional downloads.
PATENTS
This product is covered by one or more of the following patents: U.S. patents: 6,512,218 B1; 6,616,039 B1; 6,808,114 B1; 6,997,385 B2; 7,102,116 B2;
7,282,688 B2 European patents: 999,514 B1; 1,014,292 B1; 1,128,315 B1.
Additional patents pending.
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COMPLIANCE
For installation, use and maintenance it is not necessary to open the reader. Only connect Ethernet and dataport connections to a network which has routing only within
the plant or building and no routing outside the plant or building.
EMC COMPLIANCE
In order to meet the EMC requirements:
connect reader chassis to the plant earth ground by means of a flat copper braid shorter
than 100 mm;
for CBX connections, connect the pin "Earth" to a good Earth Ground; for direct connections, connect the main interface cable shield to pin 1 of the 25-pin
connector.
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Computer which supplies power directly to the reader or a UL Listed Direct Plug-in Power Unit marked LPS or “Class 2”, rated 10 to 30 V, minimum 500 mA.
LED SAFETY
LED emission according to EN 62471
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
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HANDLING
The Matrix 210™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.
avoid that the readers are dropped (exceeding shock limits).
do not fine tune the positioning by striking the reader or bracket.
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do not weld the reader into position which can cause electrostatic, heat or reading
window damage.
do not spray paint near the reader which can cause reading window damage.
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GENERAL VIEW
Matrix 210™
Figure A
Mounting Holes (4)
Ethernet Network Presence LED (for Ethernet Models)
1
3
"Power ON" LED
2
HMI X-PRESS™ Interface
4
Reading Window
5
Device Class Labels
6
3
5 4 1 6 2
1
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RAPID CONFIGURATION
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1 RAPID CONFIGURATION
STEP 1 – CONNECT THE SYSTEM 25-Pin Models
To connect the system in a Stand Alone configuration, you need the hardware indicated in Figure 1. In this layout the data is transmitted to the Host on the main serial interface. Data can also be transmitted on the RS232 auxiliary interface independently from the main interface selection.
When One Shot or Phase Mode Operating mode is used, the reader is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 1 Matrix 210™ in Stand Alone Layout
Matrix 210™
Host
PG 6000
P.S.*
* External Trigger or Presence Sensor
(for One Shot or Phase Mode)
CBX
Main Interface
I/O, AUX
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CBX100/CBX500 Pinout for Matrix 210™ 25-Pin Models
The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 210™ reader is connected by means of the CBX100/CBX500:
CBX100/500 Terminal Block Connectors
Input Power
Outputs
Vdc
Power Supply Input Voltage +
+V
Power Source - Outputs
GND
Power Supply Input Voltage -
-V
Power Reference - Outputs
Earth
Protection Earth Ground
O1+
Output 1 +
O1-
Output 1 -
Inputs
O2+
Output 2 +
+V
Power Source – External Trigger
O2-
Output 2 -
I1A
External Trigger A (polarity insensitive)
Auxiliary Interface
I1B
External Trigger B (polarity insensitive)
TX
Auxiliary Interface TX
-V
Power Reference – External Trigger
RX
Auxiliary Interface RX
+V
Power Source – Inputs
SGND
Auxiliary Interface Reference
I2A
Input 2 A (polarity insensitive)
ID-NET™
I2B
Input 2 B (polarity insensitive)
REF
Network Reference
-V
Power Reference – Inputs
ID+
ID-NET™ network +
Shield
ID-
ID-NET™ network -
Shield
Network Cable Shield
Main Interface
RS232
RS485 Full-Duplex
RS485 Half-Duplex
TX
TX+
RTX+
RTS
TX-
RTX-
RX
*RX+
CTS
*RX-
SGND
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
CAUTION
Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 Vdc.
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RAPID CONFIGURATION
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USB Models
NOTE
Before connecting the reader to the USB Port, Install the USB Virtual COM Port Driver from the Support Files\Software Utilities\USB Virtual COM Port Drivers directory on the VisiSet Mini-DVD.
The USB Virtual COM Port Driver allows sending serial data using the Matrix 210™ USB
port. A different virtual COM Port will be assigned to each connected reader.
Installing the USB Virtual COM port drivers:
1. Double-click on the following file to launch the USB Virtual COM Port Driver Installer. Windows XP/Vista/7 (x32) = "DPInst.exe" Windows Vista/7 (x64) = "DPInstx64.exe"
For other operating systems see the readme txt in the Support Files\Software Utilities\USB Virtual COM Port Drivers directory. For updated drivers or more details go to ftdichip.com/Drivers/VCP.htm.
Configuring the USB Virtual COM port:
Connect the Matrix 210™ USB reader to your PC; a new virtual COM port is associated with
the reader. Follow these steps to configure the associated COM Port:
2. Right-click on "My Computer" in the Windows "Start" menu and select "Properties".
3. Select the "Hardware" tab in the System Properties dialog and click the "Device Manager" button.
4. Expand the "Ports (COM & LPT)" item on the "Device Manager" menu. Right-click on "USB Serial Port" and select "Properties".
5. Select the "Port Settings" tab in the "Properties" dialog and click the "Advanced" button.
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6. From the "Advanced Settings for COMx" dialog:
Expand the "COM Port Number" menu and select a new COM Port number if
desired (optional).
Set the "BM Options" -> "Latency Timer" (msec) parameter to 1.
You are now ready to use the new COM Port.
Matrix 210™ USB models can be connected in a Point-to-Point layout to a local host through their USB cable. No external power supply is necessary.
Figure 2 – Matrix 210™ USB Model in a Point-to-Point Layout
Host
Matrix 210™
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STEP 2 – MOUNT AND POSITION THE READER
1. To mount the Matrix 210™, use the mounting brackets to obtain the most suitable position for the reader. Two of the most common mounting configurations are shown in the figures below. Other mounting solutions are provided in par. 3.3.
Figure 3 –Positioning 90° Model with Mounting Bracket
Figure 4 –Positioning Straight Model with Mounting Bracket
2. When mounting the Matrix 210™ take into consideration these three ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any tilt angle.
P
S
T
Assure at least 10° Minimize Minimize
Figure 5 – Pitch, Skew and Tilt Angles
Tilt
Pitch
Tilt
Pitch
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3. Refer to the Reading Features table in chp. 7 to determine the distance your reader should be positioned at.
NOTE
Rapid Configuration of the Matrix 210™ reader can be made either through the X-PRESS™ interface (steps 3-4) which requires no PC connection, or by using the VisiSet™ Setup Wizard (steps 5-6). Select the procedure according to your needs.
STEP 3 – AIM THE READER
Matrix 210™ provides a built-in aiming system to aid reader positioning. The aiming system is accessed through the X-PRESS™ Interface.
1. Power the reader on. During the reader startup (reset or restart phase), all the LEDs blink
for one second. On the connector side of the reader near the cable, the “POWER ON”
LED (blue) indicates the reader is correctly powered.
2. Enter the Aim/Locate function by pressing and holding the X-PRESS™ push button until the Aim LED is on.
3. Release the button to enter the Aim function. The aiming system turns on see Figure 6.
4. Place the application specific code in front of the reader at the reading distance indicated for your model in the Reading Features table, centering it in the aiming system indicator.
FOV
default value for: UHD models
default value for: NEAR, MEDIUM,
FAR models
FOV
Figure 6 – Aiming Function Using The Blue Ring or
Internal Lighting System *
green
green
yellow
yellow
red
Figure 7 – X-PRESS™ Interface: Aim Function
* the default value of the Aiming System Status parameter can be changed in VisiSet™.
5. Exit the Aim function by pressing the X-PRESS™ push button once. The aiming system turns off.
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STEP 4 – X-PRESS™ CONFIGURATION
Once Matrix 210™ is positioned with respect to the code (step 3), you can configure it for optimal code reading relative to your application. This configuration can be performed either through the X-PRESS™ Interface or the VisiSet™ configuration program.
Setup
1. Enter the Setup function by pressing and holding the X-PRESS™ push button until the Setup LED is on.
2. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed.
The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will remain on continuously and Matrix 210™ emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout
of about 5 (five) seconds Matrix 210™ will exit
without saving the parameters to memory, the Setup LED will not remain on continuously but it will just stop blinking. In this case Matrix 210™ emits a long low pitched beep.
3. Exit the Setup function by pressing the X­PRESS™ push button once.
green
green
yellow
yellow
red
Figure 8 – X-PRESS™ Interface: Setup
Function
Learn
4. Enter the Learn function by pressing and holding the X-PRESS™ push button until the Learn LED is on.
5. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed.
The Learn procedure ends when the Image Processing and Decoding parameters are successfully saved in the reader memory, the Learn LED will remain on continuously, the Green
Spot is activated and Matrix 210™ emits 3 high
pitched beeps1. If the calibration cannot be reached after a timeout
of about 3 (three) minutes Matrix 210™ will exit
without saving the parameters to memory, the Learn LED will not remain on continuously but it will
just stop blinking. In this case Matrix 210™ emits a
long low pitched beep.
6. Exit the Setup function by pressing the X­PRESS™ push button once.
green
green
yellow
yellow
red
Figure 9 – X-PRESS™ Interface: Learn
Function
1
The Learn procedure will not recognize Pharmacode symbologies.
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NOTE
If you have used this procedure to configure Matrix 210™ go to step 7.
RESET READER TO FACTORY DEFAULT (OPTIONAL)
If it ever becomes necessary to reset the reader to the factory default values, you can perform this procedure by holding the X-PRESS™ push button pressed while powering up the reader. You must keep the X-PRESS™ push button pressed until the power up sequence is completed (several seconds) and all LEDs blink simultaneously 3 times.
All LEDs remain on for about 1 second, then off for one second, the Configuration and Environmental parameters are reset, and the status LED remains on. If connected through a CBX500 with display module, the message "Default Set" is shown on the display.
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STEP 5 – INSTALLING VISISET™ CONFIGURATION PROGRAM
VisiSet™ is a Datalogic reader configuration tool providing several important advantages:
Setup Wizard for rapid configuration and new users; Defined configuration directly stored in the reader; Communication protocol independent from the physical interface allowing to consider the
reader as a remote object to be configured and monitored.
To install VisiSet™, turn on the PC that will be used for the configuration, running Windows 98, 2000/NT, XP, Vista, 7 or 8, then insert the VisiSet™ Mini-DVD, wait for the DVD to autorun and follow the installation procedure.
This configuration procedure assumes a laptop computer, running VisiSet™, is connected to
the reader's auxiliary port.
After installing and running the VisiSet™ software program the following window:
Figure 10 - VisiSet™ Opening Window
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Set the communication parameters from the "Options" menu. Then select "Connect", the following window appears:
Figure 11 - VisiSet™ Main Window After Connection
STEP 6 – CONFIGURATION USING SETUP WIZARD
The Setup Wizard option is advised for rapid configuration or for new users. It allows reader configuration in a few easy steps.
1. Select the Setup Wizard button from the Main menu.
Place the application specific code in front of the reader at the correct reading distance (see step 2 and the Reading Features table in the chp. 7).
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RAPID CONFIGURATION
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2. Press the "Positioning" button. The reader continuously acquires images and gives visual feedback in the view image window. The Setup Wizard now shows four delimiters (red points) in the acquired images which indicate the region in which the calibration algorithm is active. Move the reader (or code) to center it. Press the Positioning button again to stop positioning.
3. Select a Calibration Mode choice and press the "Calibrate" button. The reader flashes once acquiring the image and auto determines the best exposure and gain settings. If the code symbology is enabled by default, the code will also be decoded.
2
3
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4. Select a Code Setting Mode choice and press the "Code Setting" button. The Setup Result section of the Setup Wizard window shows the code type results and
the parameter settings.
5. Select a Saving Options choice and press the "Save" button.
6. Close the Setup Wizard.
NOTE
If your application has been configured using the VisiSet™ Setup Wizard,
your reader is ready. If necessary you can use VisiSet™ for advanced
reader configuration.
4
Setup Result
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RAPID CONFIGURATION
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STEP 7 – TEST MODE
Use a code suitable to your application to test the reading performance of the system. Alternatively, you can use the Datalogic 1D/2D Test Chart (Code 39, Data Matrix ECC 200).
1. Enter the Test function by pressing and holding the X-PRESS™ push button until the Test LED is on.
2. Release the button to enter the Test function. Once entered, the Bar Graph on the five LEDs is activated and if the reader starts
reading codes the Bar-Graph shows the Good Read Rate. In case of no read condition, only the STATUS LED is on and blinks.
green
green
yellow
yellow
red
Figure 12 – X-PRESS™ Interface: Test Function
3. To exit the Test, press the X-PRESS™ push button once.
NOTE
By default, the Test exits automatically after three minutes.
The Bar Graph has the following meaning:
95%
75%
60%
40%
20%
Figure 13 – Test Bar Graph
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ADVANCED READER CONFIGURATION
For further details on advanced product configuration, refer to the VisiSet™ Help On-Line. The following are alternative or advanced reader configuration methods:
Advanced Configuration Using VisiSet™
Advanced configuration can be performed through the VisiSet™ program by selecting
Device> Get Configuration From Temporary Memory to open the Parameter Setup window in off-line mode. Advanced configuration is addressed to expert users being able to complete a detailed reader configuration. The desired parameters can be defined in the various folders of the Parameter Setup window and then sent to the reader memory (either Temporary or Permanent):
Figure 14 - VisiSet™ Parameter Setup Window
Host Mode Programming
The reader can also be configured from a host computer using the Host Mode programming procedure, by commands via the serial interface. See the Host Mode Programming file on the Mini-DVD.
Alternative Layouts
If you need to install an Ethernet network, ID-NET™ network, Fieldbus network, Pass­Through network, Multiplexer network or an RS232 Master/Slave refer to the Matrix 210™ Reference Manual.
The reader can also be setup for alternative layouts by reading programming barcodes. See the "Setup Procedure Using Programming Barcodes" printable from the Mini-DVD.
Code Quality Verification
Matrix 210™ can be used as a Code Quality Verifier according to the ISO/IEC 15415,
ISO/IEC 15416, AS9132, and AIM DPM Standards.
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INTRODUCTION
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2 INTRODUCTION
2.1 PRODUCT DESCRIPTION
Matrix 210™ is the new Datalogic 2D reader offering excellent reading performance, ultra
compact size and extreme ease of use. Thanks to innovative optical features, advanced software functions and complete connectivity options, Matrix 210™ is the cost effective solution for applications where the space is very limited.
Ultra Compact Size
Compact dimensions, straight and 90° reading window models availability allow flexible mounting and positioning in narrow spaces.
Excellent Reading Performance
WVGA image sensor, up to 60 frames/s acquisition rate and dynamic reading capability, together with powerful decoding libraries provide excellent performance on a wide range of code symbologies as well as damaged and low quality codes. Matrix 210™ allows reading 10 mils codes in moving applications at speeds up to 2 m/sec.
Innovative Optical Features
The innovative optical and lighting systems ensure wide field of view at short reading distances, combined with excellent illumination pattern. Matrix 210™ has a maximum reading distance of 200 mm, and it can read at near distance ultra high density 2D codes up to 0.076 mm (3 mils).
Ease Of Use
The intuitive X-PRESS™ Human Machine Interface makes installation and maintenance easier than ever thanks to a five LED bar graph and the multi-function key providing immediate access to relevant functions such as Aiming, Setup (for automatic imager calibration), Learn (for automatic code setting), Test Mode (for bar graph activation). A Green Spot provides immediate Good Read feedback.
Enhanced Connectivity
An embedded high speed ID-NET™ communication interface allows efficient data collection and simplifies network wiring. USB interface models allow direct connection to a PC.
Industrial Features
Matrix 210™, with its rugged construction, IP65 protection class, 50°C max operating
temperature and 10 to 30 VDC power supply is the ideal product for industrial applications.
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Matrix 210™ has been developed for use in numerous industries like:
Electronics:
PCB Board Tracking Electronics Product Tracking
Pharmaceutical & Chemical:
Medical Devices Traceability Pharmaceutical and Medicine Manufacturing
OEM:
Chemical & Biomedical Analysis Machines Access Control Systems Self Service Systems (ATM, Kiosks) Print & Apply systems Document Handling
This technology intrinsically provides omni-directional reading.
Standard Application Program
A Standard Application Program is factory-loaded onto Matrix 210™. This program controls code reading, data formatting, Ethernet interfacing, serial port and USB interfacing, and many other operating and control parameters. It is completely user configurable from a
Laptop or PC using the dedicated configuration software program VisiSet™, provided on
Mini-DVD with the reader. There are different programmable operating modes to suit various code reading system
requirements. Quick, automatic positioning, calibration and code setting of the imager can be accomplished
using the X-PRESS™ button and LEDs on top of the reader without the necessity of a PC.
The previous functions can also be performed through VisiSet™ through the Setup Wizard.
This tool includes visual feedback from the reader. VisiSet™ provides a Calibration Tool to verify the exact positioning of the reader and to
maximize its reading performance. Statistics on the reading performance can also be visualized through a dedicated window in
VisiSet™.
Symbol Verification can be performed through VisiSet™ when the reader has been installed
and setup as a Verifier station.
Programmability
If your requirements are not met by the Standard Application Program, Custom Application Programs can be requested at your local Datalogic distributor.
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INTRODUCTION
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Some of the main features of this reader are given below:
Ultra Compact Dimensions Direct and 90° window models for smart mounting Outstanding decoding capability on 1D, 2D, Stacked and Postal symbologies High performance on dynamic reading applications X-PRESS™ for easy and intuitive setup Optical Aiming System 10 to 30 VDC Power Supply High Speed Ethernet Connectivity USB Connectivity ID-NET™ embedded high speed connectivity Region Of Interest Windowing for higher frame rate Run Time Self Tuning for higher flexibility
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2.2 INDICATORS AND KEYPAD BUTTON
Figure 15 - Indicators
The following LED indicators are located on the reader:
NET
For Ethernet models, on the connector side of the reader near the Ethernet connector, the orange ETHERNET NETWORK PRESENCE LED indicates the on-board Ethernet network connection. (Figure 15, 1)
PWR
On the connector side of the reader near the cable, the blue POWER ON LED indicates the reader is correctly powered. (Figure 15, 2)
In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table:
READY
green LED indicates that the reader is ready to operate (Figure 15, 3)
GOOD
green LED confirms successful reading (Figure 15, 4)
TRIGGER
yellow LED indicates the status of the reading phase (Figure 15, 5)
COM
yellow LED indicates active communication on the main serial port * (Figure 15, 6)
STATUS
red LED indicates a NO READ result (Figure 15, 7)
* When connected to a Fieldbus network through the CBX500, the COM LED is always active, even in the absence of data transmission, because of polling activity on the Fieldbus network.
During the reader startup (reset or restart phase), these five LEDs blink for one second. In X-PRESS™ Configuration mode the colors and meaning of these five LEDs are described
in par. 2.4. The keypad button (Figure 15, 8, is software programmable. By default it starts the X-
PRESS™ interface for quick installation without using a PC (see chp. 1).
1
3 4 5 6 7 8 2
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2.3 ID-NET™
The ID-NET™ network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET™ is in addition to the Main and Auxiliary serial interfaces.
The following network configurations are available:
ID-NET™ M/S Synchronized: Single station multiple readers
ID-NET™ interface allows local connection of multiple readers reading different sides of the same target. All readers share a single presence sensor and activate/deactivate simultaneously.
At the end of each reading phase a single data message is transmitted to the host. Thanks to ID-NET™, data communication among readers is highly efficient so that an
immediate result will be available.
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ID-NET™ M/S Multidata: Multiple stations single reader
ID-NET™ interface allows connection of readers reading objects placed on independent conveyors. All readers are typically located far away from each other and they use a dedicated presence sensor.
At the end of each reading phase, each reader transmits its own data message to the host. Thanks to ID-NET™, data collection among readers is accomplished at a high speed without the need of an external multiplexing device. This leads to an overall cost reduction and to a simple system wiring.
2.3.1 How To Setup/Configure the Reader Network
A complete ID-NET™ reader network can be easily setup through VisiSet™ as follows:
Mounting & Connection
1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.3).
2. Wire ID-NET™ (refer to par. 4.3 or 5.5).
3. Power up the entire system.
Configuration of Slaves
1. Connect a PC equipped with VisiSet™ to the Main, Auxiliary or Ethernet interface of the planned Slave reader.
2. Launch VisiSet™ and connect to the Slave reader.
3. From the VisiSet™ Device Menu select "Parameter Setup".
4. Set the Role of the Slave reader (Synchronized or Multidata) from the Reading System Layout > Device Network Setting > Topology Role parameter.
5. Set the Slave Address according to the desired value 1-31 from the Reading System Layout > Device Network Setting > Slave Address parameter. Each reader must have a different Address on the ID-NET™ Network.
6. If necessary, set the ID-NET™ baudrate from the Reading System Layout > Device Network Setting > Network Baud Rate parameter, (500 kbs default).
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7. Configure the other device parameters via VisiSet™ [Operating Mode, Calibration, Data Collection parameters, etc.].
8. The Slave device is now Configured. Physically connect it to the Master/Slave network. If using the CBX connection box equipped with a BM100 Backup module, you can perform Device Backup at the Slave (see par. 2.4 for details).
Repeat these steps for each Slave reader in the ID-NET™ network.
Configuration of Master
1. Connect a PC equipped with VisiSet™ to the Main, Auxiliary or Ethernet interface of the planned Master reader.
2. Launch VisiSet™ and connect to the Master reader.
3. From the VisiSet™ Device Menu select "Parameter Setup".
4. Set the Role of the Master reader (Synchronized or Multidata) from the Reading System Layout > Device Network Setting > Topology Role parameter.
5. Enable the planned Slave device N from the Reading System Layout > Expected Slave Device #N > Status parameter and, if desired, set the related identification string from the Expected Slave Device #N > Device Description parameter. Repeat this step for all planned Slave devices.
6. If necessary, set the ID-NET™ baudrate from the Reading System Layout > Device Network Setting > Network Baud Rate parameter, (500 kbs default).
7. Configure the other device parameters via VisiSet™ [Operating Mode, Calibration, Data Collection parameters, etc.].
8. The Master device is now Configured. Physically connect it to the Master/Slave network. If using the CBX connection box equipped with a BM100 Backup module, perform a Network Backup at the Master (see par. 2.4 for details).
9. From the VisiSet™ Device Menu select "ID-NET™ Status Window" and click on the "Look For Devices On Network" button to check the status of the expected Slave devices within the ID-NET™ network.
The reader network is ready.
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2.3.2 ID-NET™ Slave Management Through Master
When an ID-NET™ layout has already been configured, it is possible to modify the configuration of any Slave from VisiSet through the Master.
1. Connect a PC equipped with VisiSet™ to the Main, or Auxiliary interface of the Master reader.
2. Launch VisiSet™ and connect to the Master reader.
3. From the VisiSet™ Device Menu select "ID-NET™ Status Window" and click on the "Look For Devices On Network" button to check the status of the expected Slave devices within the ID-NET™ network.
4. Click anywhere in the row of the specific slave in the ID-NET Status Window when its Current Status is "Present". The Parameter Setup window will be displayed after a time based on the network speed, with the configuration of the selected slave.
5. From the specific Slave Parameter Setup Window, change any parameter (not in interactive mode), save the configuration to a file, or load a configuration from a file.
6. Send the modified configuration to the slave.
CAUTION
If a wrong configuration is set or if the Slave Reading System Layout parameters are changed, the slave could lose the network connection.
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2.4 EXTERNAL MEMORY BACKUP AND RESTORE THROUGH
VISISET™
The "External Memory Backup" or "External Memory Restore" functions allow performing Complete Configuration and Environmental parameter storage for network and reading devices. Backup & Restore can be applied to any reader connected through a device having External Backup Memory, regardless of the reader's network configuration. Backup & Restore automatically checks whether a previous backup or configuration is already available for each device, speeding the procedure up and making it more secure.
These functions are supported by VisiSet™ for all reading devices having sw 6.10 and later
when connected to:
CBX + BM100 and/or BM2x0 (sw release 2.02.01 and later) QL500 (Ethernet TCP/IP) (sw release 2.02.01 and later) QLM-Series Gateways (reading device sw release 6.50 and later)
NOTE
Before executing a Backup on a BM100 backup module make sure the Write
Protection switch is set to Unlocked.
If BM100 and BM2x0 are both installed B&R is automatically performed only on
the BM100 module.
BM2x0 can execute B&R only with Network up and running (network cable
connected).
QL500 can backup up to 10 nodes (Master + 9 slaves).
Backup
To perform a Backup:
1. Select "External Memory Backup" from the VisiSet™ Device menu
2. You will be warned that the previous backup will be overwritten. Confirm by clicking Yes.
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The VisiSet™ Main window shows information as the backup procedure is performed and a message indicating successful completion.
Restore
To perform a Restore:
1. Select "External Memory Restore" from the VisiSet™ Device menu
2. You will be warned that the current device configuration(s) will be overwritten. Confirm by clicking Yes.
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The VisiSet™ Main window shows information as the restore procedure is performed and a
message indicating successful completion.
Replacement
The External Memory Restore function also provides easy and secure Single Device Replacement:
1. Remove the device to be replaced
2. Connect the new device (make sure the new device has been previously set to default)
3. Run the Restore procedure by selecting the "External Memory Restore" item (see: Restore procedure)
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Erase
To Erase any previous Backup:
1. Select "External Memory Erase" from the VisiSet™ Device menu
2. You will be warned that all device configurations in the current backup will be erased. Confirm by clicking Yes.
The VisiSet™ Main window shows a message indicating successful completion.
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List
To see a List of the current Backup:
1. Select "External Memory Read Backup" from the VisiSet™ Device menu.
The VisiSet™ Main window shows a list of devices in the current Backup.
The following is a list of possible error messages displayed on the VisiSet™ main window in case of an External Memory function failure:
Module not present: backup module not mounted (BM100) or not ready (QL500,
BM2x0)
Unable to Read Backup State: VisiSet™ is unable to connect to the backup memory Backup function not allowed: when device is in X-PRESS™ Menu mode (BM100,
QLM) or is out of memory (QL500)
Failed! (Device not found): Master is unable to reach the addressed device Failed! (Module is write protected): BM100 Write Protection switch is set to Locked
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2.5 X-PRESS™ HUMAN MACHINE INTERFACE
X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation and maintenance.
Status information is clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions:
Learn to self-detect and auto-configure for reading unknown codes. Setup to perform Exposure Time and Gain calibration. Aim/Locate to turn on the blue ring to aid positioning. Test with bar graph visualization to check static reading performance.
2.5.1 X-PRESS™ Functions
Quick access to the following functions is provided by an easy procedure using the push button:
1 – Press the button (the Status LED will give a
visual feedback).
2 – Hold the button until the specific function LED is
on (Test, Focus, Setup or Learn).
3 – Release the button to enter the specific function.
Once button is pressed, the cycle of LEDs activation is as follows:
Release button to Exit
Release button to enter Test Mode
Release button to enter Aim/Locate Mode
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Release button to enter Setup Mode
Release button to enter Learn Mode
(cycle) Release button to Exit
Test Mode (Function 1)
Once entered, the Bar Graph on the five LEDs is activated and if the imager starts reading codes the Bar-Graph shows the Good Read Rate. In case of a NO READ condition, only the Status LED is on and blinks.
The Bar Graph has the following meaning:
95%
75%
60%
40%
20%
To exit the Test Mode, press the X-PRESS™ push button once.
NOTE
By default, the Test exits automatically after three minutes.
Aim/Locate (Function 2)
This function causes the blue ring to turn on. Since the blue ring is centered on the FOV it can be used to position the imager on the code. The Aim LED blinks to indicate this state.
To exit the Aim/Locate Mode, press the X-PRESS™ push button once. The blue ring turns off.
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Setup (Function 3)
Once entered, the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it.
The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in
the reader memory, the Setup LED will remain on continuously and Matrix 210™ emits 3 high
pitched beeps. If the calibration cannot be reached after a timeout of about 5 (five) seconds Matrix 210™ will
exit without saving the parameters to memory, the Setup LED will not remain on continuously but it will just stop blinking. In this case Matrix 210™ emits a long low pitched beep.
Learn (Function 4)
Once entered, the imager starts a procedure to automatically detect and recognize codes which are presented to it.
The Learn LED will blink until the procedure is completed. The Learn procedure ends when the Image Processing and Decoding parameters are
successfully saved in the reader memory, the Learn LED will remain on continuously and
Matrix 210™ emits 3 high pitched beeps.
If the calibration cannot be reached after a timeout of about 3 (three) minutes, Matrix 210™ will
exit without saving the parameters to memory, the Learn LED will not remain on continuously but it will just stop blinking. In this case Matrix 210™ emits a long low pitched beep.
2.5.2 Diagnostic Indication
The "STATUS" and "READY" LEDs blink simultaneously while the "GOOD" LED is on to signal the presence of an error. Diagnostic message transmission on interfaces can be enabled to provide details about specific error conditions. See the Diagnostic Error Conditions chart in the Help On Line.
LED
STATUS
READY
BLINK
GOOD
ON to indicate an error
TRIGGER
COM
STATUS
BLINK
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2.6 MODEL DESCRIPTION
The Matrix 210™ reader is available in different versions according to the following characteristics:
MATRIX 210 XXX-XXX
Illuminators
1 = Internal Illuminator
Focus Distance
1 = Near 2 = Medium 3 = Far 4 = UHD
Sensor Size
2 = WVGA (752x480)
Reading Window
0 = 90° 1 = Straight
Interface
0 = Serial 1 = Ethernet 2 = USB
Options
0 = Standard 1 = ESD Safe 2 = ESD Safe + YAG Cut Filters
2.7 ACCESSORIES
The following accessories can be used with the Matrix 210™ 21X-x0x and Matrix 210™ 21X­x1x model readers.
Accessory
Description
Order No.
External Illuminator
LT-700
Linear Array Lighting System
93A401028
BK-21-000
LT-700 Fixing Bracket
93ACC0052
Cables
CAB-ETH-M01
M12-IP67 Ethernet Cable (1M)
93A051346
CAB-ETH-M03
M12-IP67 Ethernet Cable (3M)
93A051347
CAB-ETH-M05
M12-IP67 Ethernet Cable (5M)
93A051348
Connectivity
CBX100
Compact Connection Box
93A301067
CBX500
Modular Connection Box
93A301068
BM100
Backup Module for CBX100/500
93ACC1808
BM150
Display Module for CBX500
93ACC1809
BM200/BM210
Ethernet TCP/IP Module STD/IP65 for CBX500
93ACC1851, 93ACC1852
BM300/BM310
Profibus Module STD/IP65 for CBX500
93ACC1810, 93ACC1811
BM400
DeviceNet Module IP65 for CBX500
93ACC1814
BM500/BM510/BM520
EtherNet/IP Module STD/IP65/IP54 for CBX500
93ACC1812, 93ACC1813, 93ACC1840
BM600
CAN Open Module for CBX500
93ACC1815
BM700
Profinet IO Module for CBX500
93ACC1816
BM1100
CC-Link Module for CBX500
93ACC1845
BM1200/BM1210
Modbus TCP Module STD/IP65 for CBX500
93ACC1848, 93ACC1849
BA100
DIN Rail Adapters
93ACC1821
BA200
Bosch Adapters
93ACC1822
QL150
Quick Link Slave ID-NET + Service T-Connector
93ACC1868
QL300
Quick Link Master ID-NET - Serial Host Connector
93ACC1862
QL500
Quick Link Master ID-NET - Ethernet Host Connector
93ACC1864
QLM500
Quick Link Metal Master ID-NET - EtherNet/IP Gateway
93ACC0037
QLM600
Quick Link Metal Master ID-NET - Profibus Gateway
93ACC0033
QLM700
Quick Link Metal Master ID-NET - Profinet IO Gateway
93ACC0038
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Accessory
Description
Order No.
Power Supplies
PG6002
AC/DC Power Supply Unit (US)
93ACC1718
PG6001
AC/DC Power Supply Unit (UK)
93ACC1719
PG6000
AC/DC Power Supply Unit (EU)
93ACC1720
Sensors
MEP-593
Photocell Kit PNP (PH-1)
93ACC1791
MEP-543
Photocell Kit-NPN
93ACC1728
NOTE
Matrix 210™ 21x-x2x models, (USB), are used for point-to-point connections to PCs or USB Hubs and have no accessories.
2.8 APPLICATION EXAMPLES
2.8.1 Document Handling
Matrix 210™ is profitably used in the omnidirectional reading of 2D, stacked, linear and postal
codes for example in automated document handling and mail processing systems (see Figure 16).
Figure 16 - Address Coded in Data Matrix Symbology for Automated Mail Processing
2.8.2 Deformed or Overprinted Code Reading
Matrix 210™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high reflective surfaces (see Figures 18, 19, 20).
Figure 17 - Unidose Flow-Pack with PDF417 Code
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Figure 18 - Overprinted Barcode Readable by Matrix 210™ also Through the Envelope Window Film
Figure 19 - Barcode Printed on Curved Surface Readable by Matrix 210™ in spite of Image Optical
Distortion
2.8.3 Direct Part Marking
Matrix 210™ is also very powerful in reading low-contrast direct part marked codes (see Figures 21, 22, 23, 24 and 25).
Figure 20 - Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology
Figure 21 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element
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Figure 22 - Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between
Adjacent Code Elements
2.8.4 Ink-Jet Printing Technology
Figure 23 - Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink-Jet Technology
2.8.5 Laser Marking/Etching Technology
Figure 24 - Data Matrix Code Directly Marked on PCB Surface by Using Laser Etching Technology
CAUTION
If application codes must be read which are produced by Laser Marking in real time, use Matrix 210™ models incorporating YAG Filters in order to avoid burning the CMOS sensor.
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2.9 EXTERNAL LIGHTING SYSTEMS
In some direct part marking applications best reading results are obtained by using an external lighting system.
The LT-700 Linear Array Lighting System provides a high intensity light source designed for the following applications:
with uneven, noisy and scratched surfaces where dot peening or laser etching codes are directly marked onto metal surfaces or
PCBs and need to be highlighted. Here the use of more than one LT-700 at different positions can remove any shadowing effect.
in the presence of highly reflective surfaces (metal, glass, etc.) causing direct reflections.
Low light path to surface angles strongly reduce direct reflections.
Figure 25 - LT-700 Linear Array Lighting System
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3 INSTALLATION
3.1 PACKAGE CONTENTS
Verify that the Matrix 210™ reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:
Matrix 210™ reader  Quick Reference Guide  Test Chart  Matrix family Mini-DVD  Mounting Kit
Mounting Screws (2) Washers (2) Mounting Bracket
Figure 26 - Package Contents
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3.2 MECHANICAL DIMENSIONS
Matrix 210™ can be installed to operate in different positions. The four screw holes (M3 x 4) on the body of the reader are for mechanical fixture (Figure 27).
The diagram below gives the overall dimensions of the reader and may be used for its installation.
Refer to par. 3.3 for various mounting solutions and correct positioning and chp. 7 for Reading Distance considerations.
32
[1.25]
9.0
[0.36]
25.0
[0.98]
7
[0.29]
M3X4
n°4
25
[0.98]
45
[1.76]
54
[2.13]
11
[0.45]
Figure 27 – Straight Model Overall Dimensions
45
[1.76]
10.0
[0.39]
25.0
[0.98]
11.0
[0.43]
25
[0.98]
50
[1.97]
7
[0.29]
6
[0.25]
Figure 28 – 90° Model Overall Dimensions
mm
[in]
mm
[in]
Optical axis
Optical axis
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64
39
[1.54]
[2.52]
2
[0.08]
90°
19
[0.75]
12.5
[0.49]
25
[0.98]
19
[0.75]
60°
30°
12.5
[0.49]
25
[0.98]
60°
30°
Ø 6.2 n°3
n°4 SLOT 3.1
Figure 29 - ST-336 Mounting Bracket Overall Dimensions
38
22
[0.87]
[1.50]
2
[0.08]
10
[0.39]
30°
60°
60°
30°
n°4 SLOT 3.1
Ø 6.2 n°2
10
[0.39]
18.5
[0.73]
18.5
[0.73]
37
[1.46]
Figure 30 - ST-337 Mounting Bracket Overall Dimensions
mm
[in]
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3.3 MOUNTING AND POSITIONING MATRIX 210™
Using the Matrix 210™ mounting brackets you can obtain rotation on the various axes of the
reader as shown in the diagrams below:
Figure 31 –90° Model with ST-337 Mounting Bracket - Internal Positioning
Figure 32 –Straight Model with ST-336 Mounting Bracket - Internal Positioning
Figure 33 –Mounting Bracket External Positioning
Tilt
Pitch
Tilt
Pitch
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Matrix 210™ is able to decode code labels at a variety of angles, however significant angular
distortion may degrade reading performance.
When mounting Matrix 210™, take into consideration these ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°.
Note: Since Matrix 210™ is omni-directional on the code plane, the Pitch and Skew angles
have the same significance with respect to the code plane. However in some advanced code reading applications performance can be improved by modifying the Pitch angle.
Follow the suggestions below for the best orientation: The Pitch and Skew angles are represented by the values P and S in Figure 34 and in Figure
35. Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 210™ reader; it is advised to assure at least 10° for one of these angles. In some cases, such as low contrast or low illumination, it can be useful to use a Pitch or Skew angle = 0°.
P
Assure at least 10°
Figure 34 - Pitch angle
S
Minimize
Figure 35 - Skew angle
The Tilt angle is represented by the value T in Figure 36. Matrix 210™ can read labels with any tilt angle.
T
Minimize
Figure 36 - Tilt angle
See chp. 7 for FOV and Reading Distance considerations.
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4 CBX ELECTRICAL CONNECTIONS
All Matrix 210™ 25-pin models can be directly connected to a CBX connection box. We recommend making system connections through one of the CBX connection boxes since
they offer the advantages of easy connection, easy device replacement and filtered reference signals.
NOTE
If you require direct wiring to the reader the details of the connector pins and relative connections are indicated in Chaper 5.
The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the Matrix 210™ reader is connected by means of the CBX100/500:
CBX100/500 Terminal Block Connectors
Input Power
Vdc
Power Supply Input Voltage +
GND
Power Supply Input Voltage -
Earth
Protection Earth Ground
Inputs
+V
Power Source – External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference – External Trigger
+V
Power Source – Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference – Inputs
Outputs
+V
Power Source - Outputs
-V
Power Reference - Outputs
O1+
Output 1 +
O1-
Output 1 -
O2+
Output 2 +
O2-
Output 2 -
Auxiliary Interface
TX
Auxiliary Interface TX
RX
Auxiliary Interface RX
SGND
Auxiliary Interface Reference
ID-NET™
REF
Network Reference
ID+
ID-NET™ network +
ID-
ID-NET™ network -
Shield
Network Cable Shield
Main Interface
RS232
RS485
Full-Duplex
RS485
Half-Duplex
TX
TX+
RTX+ RX
*RX+
RTS
TX-
RTX- CTS
*RX-
SGND
SGND
SGND
* Do not leave floating, see par. 4.2.2 for connection details.
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NOTE
To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.
4.1 POWER SUPPLY
Power can be supplied to the reader through the CBX100/500 spring clamp terminal pins as shown in Figure 37:
V+
in
Earth Ground
Power Supply
VGND
Figure 37 - Power Supply Connections
The power must be between 10 and 30 Vdc only. It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the
appropriate jumper in the CBX connection box. See the CBX Installation Manual for details.
4.2 MAIN SERIAL INTERFACE
CAUTION
Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules (Fieldbus) with the CBX500.
The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks.
The main serial interface type and its parameters (baud rate, data bits, etc.) can be defined by the user via VisiSet™ software. The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled. For more details refer to the "Communication" folder in the VisiSet™ Help On Line.
Details regarding the connections and use of the interfaces are given in the next paragraphs.
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4.2.1 RS232 Interface
The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
The following pins are used for RS232 interface connection:
CBX100/500
Function
TX
Transmit Data
RX
Receive Data
RTS
Request To Send
CTS
Clear To Send
SGND
Signal Ground
It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
SGND RXD TXD
CTS RTS
USER INTERFACE
SGND TX RX
RTS CTS
READER
Figure 38 – RS232 Main Interface Connections Using Hardware Handshaking
The RTS and CTS signals control data transmission and synchronize the connected devices.
START
OF
TRANSMISSION
END
OF
TRANSMISSION
+ V
RTS
- V
+ V
TX DATA
- V
+ V
CTS
- V
DATA
TRANSMISSION
DATA
TRANSMISSION
C1
C2
C4
C3
C5
TRANSMISSION
STOPPED
ENABLED
DISABLED
ENABLED
IDLE
IDLE
Figure 39 - RS232 Control Signals
If the RTS/CTS handshaking protocol is enabled, the Matrix 210™ activates the RTS output
to indicate a message is to be transmitted. The receiving unit activates the CTS input to enable the transmission.
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4.2.2 RS485 Full-Duplex Interface
The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
The CBX pinout follows:
CBX100/500
Function
TX+
RS485 Transmit Data +
RX+
RS485 Receive Data +
TX-
RS485 Transmit Data -
RX-
RS485 Receive Data -
SGND
Signal Ground
RX485+ TX485+
SGND RX485- TX485-
USER INTERFACE
SGND TX+ RX+
TX- RX-
READER
Figure 40 - RS485 Full-duplex Connections
NOTE
For applications that do not use RX485 signals, do not leave these lines floating but connect them to SGND as shown below.
RX485+
SGND RX485-
USER INTERFACE
SGND TX+
TX-
READER
Figure 41 - RS485 Full-duplex Connections using Only TX Signals
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4.2.3 RS485 Half-Duplex Interface
NOTE
This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts.
The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols.
It can be used for Multidrop connections with a Datalogic Multiplexer, (see par. 6.5) exploiting a proprietary protocol based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
CBX100/500
Function
RTX+
RS485 Receive/Transmit Data +
RTX-
RS485 Receive/Transmit Data -
SGND
Signal Ground
RTX485+
SGND RTX485-
USER INTERFACE
SGND RTX+
RTX-
READER
Figure 42 - RS485 Half-duplex Connections
This interface is forced by software when the protocol selected is MUX32 protocol. In a Multiplexer layout, the Multidrop address must also be set via serial channel by the
VisiSet™ utility or by the Host Programming Mode. Figure 43 shows a multidrop configuration with Matrix 210™ readers connected to a
Multiplexer.
CAUTION
This is an example of multidrop wiring. Consult the multiplexer manual for complete wiring instructions.
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Figure 43 - Matrix 210™ Multidrop Connection to a Multiplexer
* When using CBX500, the Main interface multidrop network signals: Shield, SGND, RTX+and RTX- are
repeated on terminal connector row 4 to facilitate system cabling.
*
*
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4.3 ID-NET™ INTERFACE
CBX100/500
Function
Shield
Network Cable Shield
ID+
ID-NET™ network +
ID-
ID-NET™ network -
REF
Network Reference
4.3.1 ID-NET™ Cables
The following instructions are referred to Figure 45, Figure 46 and Figure 47.
The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted
pair, shielded cable AWG 24 (or AWG 22) stranded flexible. We recommend using DeviceNet cables (drop or trunk type) to the following reference
standards: AN50325 – IEC 62026 UL STYLE 2502 80°C 30V
Cable Shield MUST be connected to earth ground ONLY at the Master. NEVER use ID-NET™ cable shield as common reference. The ID-NET™ max cable length depends on the baudrate used, (see the Baudrate Table
below).
For Common Power Connections use only 2 wires (ID+ and ID-).
- DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (i.e. do
not put it together with AC cable):
- Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8
Volts.
- Cable should lie down as near as possible to the ID-NET™ cable (avoiding wide
loops between them).
Reader's chassis may be connected to earth. Network inside the same building.
Baudrate Table
Baud Rate
125 kbps
250 kbps
500 kbps
1Mbps
Cable Length
1200 m
900 m
700 m
*
* Application dependent, contact your Datalogic Automation representative for details.
NOTE
The default ID-NET™ baudrate is 500 kbps. Lower ID-NET™ baudrates allow longer cable lengths. The baudrate is software configurable by authorized Datalogic Automation personnel only.
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4.3.2 ID-NET™ Response Time
The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
Max ID-NET™ Response Time
240
220
200
180
160
140
120
100
80
60
40
20
0
Response Time (ms)
Number of Nodes
500 kbps
250 kbps
125 kbps
0 1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
Figure 44 – ID-NET™ Response Time
CONDITIONS:
ID-NET™ M/S Synchronized layout message length = 50 bytes per node
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Figure 45 – ID-NET™ Network Connections with isolated power blocks
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Figure 46 - ID-NET™ Network Connections with Common Power Branch Network
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4
Figure 47 – ID-NET™ Network Connections with Common Power Star Network
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4.3.3 ID-NET™ Network Termination
The network must be properly terminated in the first and last reader of the network. This is done by setting the ID-NET™ Termination Resistance Switch in the CBX100/500 to ON.
4.4 AUXILIARY RS232 INTERFACE
The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet™ utility program.
The 9-pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring.
5
1
6
9
Figure 48 - 9-pin female connector
If permanent system wiring is required, the following pins are used to connect the RS232 auxiliary interface:
CBX100/500
Function
RX
Auxiliary Interface Receive Data
TX
Auxiliary Interface Transmit Data
SGND
Auxiliary Interface Reference
RX TX
Reference
USER INTERFACE
Figure 49 - RS232 Auxiliary Interface Connections
NOTE
Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin connector simultaneously.
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4.5 INPUTS
There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a generic input:
The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:
acquisition trigger in One Shot Mode reading phase-ON/reading phase-OFF command in Phase Mode
The main functions of the general purpose Input 2 are:
second external trigger in Phase Mode match code storage command when the Match Code option is enabled
The electrical features of both inputs are:
VAB = 30 Vdc max. IIN = 12 mA (reader) + 12 mA (CBX) max.
The active state of these inputs are selected in software. Refer to the VisiSet™ Help On Line.
An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 0.5 milliseconds. This value can be increased through the software parameter Debounce Filter, see the Digital I/O folder in the VisiSet™ Help On Line for further details.
These inputs are optocoupled and can be driven by both NPN and PNP type commands.
NOTE
Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
The connections are indicated in the following diagrams:
CBX100/500
Function
+V
Power Source - External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference - External Trigger
The yellow Trigger LED (Figure 15, 5) is on when the active state of the External Trigger corresponds to ON.
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EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 210™ POWER
CAUTION
Power is available directly to the Input Device, independently from the Power Supply Switch inside the CBX.
(brown)
(black) (blue)
PH-1 Photocell (PNP)
Figure 50 – PH-1 External Trigger Using Matrix 210™ Power
Power to Input Photocell Signal
Photocell Reference
NPN Photocell
Figure 51 - NPN External Trigger Using Matrix 210™ Power
EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER
Pulled down to External Input Device Reference
Input Signal
PNP Photocell
Figure 52 - PNP External Trigger Using External Power
Pulled up to External Input Device Power
Input Signal
NPN Photocell
Figure 53 - NPN External Trigger Using External Power
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4
CBX100/500
Function
+V
Power Source - Inputs
I2A
Input 2 A (polarity insensitive)
I2B
Input 2 B (polarity insensitive)
-V
Power Reference - Inputs
INPUT 2 CONNECTIONS USING MATRIX 210™ POWER
CAUTION
Power is available directly to the Input Device, independently from the Power Supply Switch inside the CBX.
Power to Input Device
Input Input Device Signal Reference
Input Device
PNP Input 2 Using Matrix 210™ Power
Power to Input Input Device Signal
Input Device Reference
Input Device
NPN Input 2 Using Matrix 210™ Power
INPUT 2 CONNECTIONS USING EXTERNAL POWER
Pulled down to External Input Device Reference
Input Signal
Input Device
Figure 54 - PNP Input 2 Using External Power
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Pulled up to External Input Device Power
Input Signal
Input Device
Figure 55 - NPN Input 2 Using External Power
4.6 OUTPUTS
Two optocoupled general purpose outputs are available. The meaning of the two outputs Output 1 and Output 2 can be defined by the user. They are typically used either to signal the data collection result or to control an external lighting system.
CBX100/500
Function
+V
Power Source - Outputs
O1+
Output 1 +
O1-
Output 1 -
O2+
Output 2 +
O2-
Output 2 -
-V
Power Reference Outputs
The electrical features of the two outputs are the following:
VCE = 30 Vdc max. ICE = 40 mA continuous max.; 130 mA pulsed max.
By default, Output 1 is associated with the Partial Read and No Read events, which activates when the code(s) signaled by the external trigger are not decoded, and Output 2 is associated with the Complete Read event, which activates when all the selected codes are correctly decoded.
The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the Digital I/O folder in the VisiSet™ Help On Line for further details.
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OUTPUT CONNECTIONS USING MATRIX 210™ POWER
CAUTION
Power is available directly to the Output Device, independently from the Power Supply Switch inside the CBX.
Power to Output Output device Signal
Output device Reference
Output Device
Figure 56 - Open Emitter Output Using Matrix 210™ Power
Power to Output device
Output device Reference
Output Device
Output Signal
Figure 57 - Open Collector Output Using Matrix 210™ Power
OUTPUT CONNECTIONS USING EXTERNAL POWER
Pulled up to External Output Device Power
Output Signal
Output Device
Figure 58 - Output Open Emitter Using External Power
Pulled down to External Output Device Reference
Output Signal
Output Device
Figure 59 - Output Open Collector Using External Power
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4.7 EXTERNAL LIGHTING SYSTEMS
If an External Illuminator is used, it can be powered from the CBX connection box. It must be connected to the Vdc and GND terminal clamps.
CAUTION
Power is available directly to the Illuminator, independently from the Power Supply Switch inside the CBX.
In the case of the LT-700 illuminator, one of the available digital outputs must be connected as the control signal. In VisiSet™, configure the Output Line Function parameter to "External Lighting System" and the Matrix Output x External Lighting System Mode parameter to "Triggered".
Control Signal for LT-700 illuminators
Power to External Illuminator
Figure 60 – External Lighting System Connections
Below is a table summarizing the External Illuminator wiring and power requirements:
Illuminator
Wire Color
CBX/Matrix Signal
Meaning
LT-700
Red
Vdc
10 to 30 Vdc
Black
GND
Ground
White
Earth
Shield/Earth Ground
Green
O1- or O2-
Control Signal -
Yellow
O1+ or O2+
Control Signal +
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4.8 USER INTERFACE - HOST
The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.
RS232 PC-side connections
1
5
9
6
9-pin male connector
13
25
14
1
25-pin male connector
Pin
Name
Pin
Name
2
RX 3 RX
3
TX 2 TX
5
GND
7
GND
7
RTS
4
RTS
8
CTS
5
CTS
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5 25-PIN CABLE ELECTRICAL CONNECTIONS
5.1 25-PIN CONNECTOR
The Matrix 210™ reader is equipped with a 25-pin male D-sub connector for connection to the power supply, serial interfaces and input/output signals. The details of the connector pins are indicated in the following table:
13
25
14
1
Figure 61 - 25-pin Male D-sub Connector
25-pin D-sub male connector pinout
Pin
Name
Function
13, 9
Vdc
Power supply input voltage +
25, 7
GND
Power supply input voltage -
1
CHASSIS
Cable shield connected to chassis
18
I1A
External Trigger A (polarity insensitive)
19
I1B
External Trigger B (polarity insensitive)
6
I2A
Input 2 A (polarity insensitive)
10
I2B
Input 2 B (polarity insensitive)
8
O1+
Output 1 +
22
O1-
Output 1 -
11
O2+
Output 2 +
12
O2-
Output 2 -
20
RX
Auxiliary RS232 RX
21
TX
Auxiliary RS232 TX
23
ID+
ID-NET™ network +
24
ID-
ID-NET™ network -
14, 15, 16, 17
NC
Not Connected
Pin
Name
RS232
RS485
Full-Duplex
RS485
Half-Duplex
2
MAIN INTERFACE
(SW SELECTABLE)
TX
TX+
RTX+
3
RX
*RX+
4
RTS
TX-
RTX-
5
CTS
*RX-
* Do not leave floating, see par. 5.4.2 for connection details. In order to meet EMC requirements:
connect the reader chassis to the plant earth ground by means of a flat copper braid
shorter than 100 mm;
for direct connections, connect the main interface cable shield to pin 1 of the 25-pin
connector.
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5.2 M12-D 4-PIN CONNECTOR (ETHERNET)
In Matrix 210 21x-x1x models, an M12 D-Coded connector is provided for the on-board Ethernet connection. This interface is IEEE 802.3 10 BaseT and IEEE 802.3u 100 BaseTx compliant. See par. 5.7 for connection details.
Figure 62 - M12 D-Coded Female Ethernet Network Connector
M12 D-Coded Ethernet Network Connector pinout
Pin
Name
Function
1
TX +
Transmitted data (+)
2
RX +
Received data (+)
3
TX -
Transmitted data (-)
4
RX -
Received data (-)
5.3 POWER SUPPLY
Power is supplied to the reader through the pins provided on the 25-pin connector (see Figure 63):
Earth Ground
CHASSIS
VGND
V+ (10 - 30 Vdc)
13
25
1
Vdc
GND
CHASSIS
POWER SUPPLY
Matrix 210™
Figure 63 - Power Supply Connection
The allowed supply voltage range is 10 to 30 Vdc. It is recommended to connect pin 1 (CHASSIS) to a common earth ground.
5.4 MAIN SERIAL INTERFACE
The signals relative to the following serial interface types are available on the 25-pin connector:
The main serial interface type and its parameters (baud rate, data bits, etc.) can be
defined by the user via VisiSet™ software. The RS485 half duplex is automatically set
whenever MUX32 communication protocol is enabled. For more details refer to the "Communication" folder in the VisiSet™ Help On Line.
Details regarding the connections and use of the interfaces are given in the next paragraphs.
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5.4.1 RS232 Interface
The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
The following pins of the 25-pin connector are used for RS232 interface connection:
Pin
Name
Function
2
TX
Transmit Data
3
RX
Receive Data
4
RTS
Request To Send
5
CTS
Clear To Send
7
GND
Ground
It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
Matrix 210™
7
4
5
3
GND
RTS
CTS
RX
TX
2
USER INTERFACE
GND
CTS
RTS
TXD
RXD
1
Chassis
Figure 64 - RS232 Main Interface Connections Using Hardware Handshaking
The RTS and CTS signals control data transmission and synchronize the connected devices.
Figure 65 - RS232 Control Signals
If the RTS/CTS handshaking protocol is enabled, Matrix 210™ activates the RTS output to indicate a message is to be transmitted. The receiving unit activates the CTS input to enable the transmission.
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5.4.2 RS485 Full-Duplex Interface
The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
The following pins of the 25-pin connector are used for RS485 full-duplex communication:
Pin
Name
Function
2
TX+
RS485 Transmit Data (+)
3
RX+
RS485 Receive Data (+)
4
TX-
RS485 Transmit Data (-)
5
RX-
RS485 Receive Data (-)
7
GND
Ground
Matrix 210™
TX+ 2 TX- 4 RX+ 3 RX485
RX-
5
TX485
7
GND
GND
USER INTERFACE
+ - +
-
Chassis
1
Figure 66 - RS485 Full-duplex Connections
NOTE
For applications that do not use RX485 signals, do not leave these lines floating but connect them to GND as shown below.
Matrix 210™
TX+ 2 TX- 4 RX+ 3 RX485
RX-
5
7
GND
GND
USER INTERFACE
+
-
Chassis
1
Figure 67 - RS485 Full-duplex Connections using Only TX Signals
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5.4.3 RS485 Half-Duplex Interface
NOTE
This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts.
The RS485 half-duplex (3 wires + shield) interface is available for polled communication protocols.
It can be used for Multidrop connections with a Datalogic Multiplexer, (see par. 6.5) exploiting a proprietary protocol based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
The following pins of the 25-pin connector are used for RS485 half-duplex communication:
Pin
Name
Function
2
RTX+
RS485 Receive/Transmit Data (+)
4
RTX-
RS485 Receive/Transmit Data (-)
7
GND
Ground
RTX+
2
RTX- 4 RTX485 +
RTX485 -
7
GND
MULTIPLEXER
RS485REF
Matrix 210™
1
Chassis
Figure 68 - RS485 Half-duplex Connections
This interface is forced by software when the protocol selected is MUX32 protocol. In a Multiplexer layout, the Multidrop address must also be set via serial channel by the
VisiSet™ utility or by the Host Programming Mode.
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The figure below shows a multidrop configuration with Matrix 210™ readers connected to a Multiplexer.
CAUTION
This is an example of multidrop wiring. Consult the multiplexer manual for complete wiring instructions.
Figure 69 - Matrix 210™ Multidrop Connection to a Mutiplexer
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5.5 ID-NET™ INTERFACE
Pin
Name
Function
23
ID+
ID-NET™ network +
24
ID-
ID-NET™ network -
7
GND
Ground
5.5.1 ID-NET™ Cables
The following instructions are referred to Figure 71, Figure 72 and Figure 73.
The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted
pair, shielded cable AWG 24 (or AWG 22) stranded flexible. We recommend using DeviceNet cables (drop or trunk type) to the following reference
standards: AN50325 – IEC 62026 UL STYLE 2502 80°C 30V
Cable Shield MUST be connected to earth ground ONLY at the Master. NEVER use ID-NET™ cable shield as common reference. The ID-NET™ max cable length depends on the baudrate used, (see the Baudrate Table
below).
For Common Power Connections use only 2 wires (23 and 24).
- DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (i.e. do
not put it together with AC cable):
- Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8
Volts.
- Cable should lie down as near as possible to the ID-NET™ cable (avoiding wide
loops between them).
Reader's chassis may be connected to earth. Network inside the same building.
Baudrate Table
Baud Rate
125 kbps
250 kbps
500 kbps
1Mbps
Cable Length
1200 m
900 m
700 m
*
* Application dependent, contact your Datalogic Automation representative for details.
NOTE
The default ID-NET™ baudrate is 500 kbps. Lower ID-NET™ baudrates allow longer cable lengths. The baudrate is software configurable by authorized Datalogic Automation personnel only.
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5.5.2 ID-NET™ Response Time
The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
Max ID-NET™ Response Time
240
220
200
180
160
140
120
100
80
60
40
20
0
Response Time (ms)
Number of Nodes
500 kbps
250 kbps
125 kbps
0 1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
Figure 70 – ID-NET™ Response Time
CONDITIONS:
ID-NET™ M/S Synchronized layout message length = 50 bytes per node
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Figure 71 – ID-NET™ Network Connections with isolated power blocks
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Figure 72 - ID-NET™ Network Connections with Common Power Branch Network
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Figure 73 – ID-NET™ Network Connections with Common Power Star Network
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5.5.3 ID-NET™ Network Termination
The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network.
5.6 AUXILIARY RS232 INTERFACE
The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet™ utility program.
The following pins of the 25-pin connector are used for auxiliary interface communication:
Pin
Name
Function
20
RX
Received data
21
TX
Transmitted data
7
GND
Ground
7
GND
GND
TXD
RX
20
RXD
TX
21
USER INTERFACE
Matrix 210™
1
Chassis
Figure 74 - RS232 Auxiliary Interface Connections Using
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5.7 ETHERNET INTERFACE (MATRIX 210 21X-X1X MODELS ONLY)
The Ethernet Interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since Matrix 210™ incorporates an auto-cross function.
The following is an example of a connection to a LAN using a CAB-ETH-M0x cable:
M12 D-Coded Connector Pinout
Pin
Name
Function
1
TX+
Transmitted data (positive pin)
2
RX+
Received data (positive pin)
3
TX-
Transmitted data (negative pin)
4
RX-
Received data (negative pin)
MATRIX
3
4
2
1
TX-
RX+
TX+
RX-
LAN
4
2
6
3
1 5 7
8
TX-
RX+
TX+
RX-
M12
D-coded
RJ45
Figure 75 - Straight-Through Cable
On the Matrix 210™ Ethernet interface the following communication channels are available:
Data Socket Image Socket WebSentinel Socket Image FTP Client HTTP Server Ethernet IP Modbus TCP
For further details refer to the Ethernet Folder in the VisiSet™ Help On Line and to the
"Matrix Ethernet Service Guide.pdf" document provided as supplementary documentation.
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5.8 INPUTS
There are two optocoupled polarity insensitive inputs available on the 25-pin connector of the reader: Input 1 (External Trigger) and Input 2, a generic input:
The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:
acquisition trigger in One Shot Mode reading phase-ON/reading phase-OFF command in Phase Mode
The main functions of the general purpose Input 2 are:
second external trigger in Phase Mode match code storage command when the Match Code option is enabled
The electrical features of both inputs are:
Maximum voltage: 30 Vdc Maximum current: 12 mA
The active state of these inputs are selected in software. Refer to the VisiSet™ Help On
Line. An anti-disturbance filter is implemented in software on both inputs so that the minimum
pulse duration is 0.5 milliseconds. This value can be increased through the software
parameter Debounce Filter, see the Digital I/O folder in the VisiSet™ Help On Line for further
details. These inputs are optocoupled and can be driven by both NPN and PNP type commands.
NOTE
Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
The connections are indicated in the following diagrams:
Pin
Name
Function
9
Vdc
Power Supply input voltage +
18
I1A
External Trigger A (polarity insensitive)
19
I1B
External Trigger B (polarity insensitive)
7
GND
Power Supply input voltage -
The yellow Trigger LED (Figure 15, 5) is on when the active state of the External Trigger corresponds to ON.
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EXTERNAL TRIGGER INPUT PNP PH-1
Vdc
GND
I1A
I1B
PNP PH-1 wires
Matrix 210™
18
19
7
(brown) +10-30 Vdc
(black) NO
(blue) 0 V
VCC
~
-
9
Figure 76 - PH-1 Photocell (PNP) External Trigger Using Matrix 210™ Power
EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 210™ POWER
EXTERNAL TRIGGER
Matrix 210™
18
19
9
7
Ground
V
Signal
VCC
~
-
Vdc
GND
I1A
I1B
Figure 77 – PNP External Trigger Using Matrix 210™ Power
EXTERNAL TRIGGER
Matrix 210™
Signal
18
19
9
7
Ground
V
VCC
~
-
Vdc
GND
I1A
I1B
Figure 78 - NPN External Trigger Using Matrix 210™ Power
EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER
Matrix 210™
EXTERNAL TRIGGER
Vext 30 Vdc max.
18
19
VCC
~
~
+
V
Signal
I1A
I1B
Figure 79 - PNP External Trigger Using External Power
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5
Matrix 210™
EXTERNAL TRIGGER
Vext 30 Vdc max.
18
19
Signal
V
VCC
~
~
+
I1A
I1B
Figure 80 - NPN External Trigger Using External Power
Pin
Name
Function
9
Vdc
Power Supply input voltage +
6
I2A
Input 2 A (polarity insensitive)
10
I2B
Input 2 B (polarity insensitive)
7
GND
Power Supply input voltage -
INPUT 2 CONNECTIONS USING MATRIX 210™ POWER
INPUT DEVICE
Matrix 210™
6
10
9
7
Ground
V
Signal
VCC
~
-
Vdc
GND
I2A
I2B
Figure 81 - PNP Input 2 Using Matrix 210™ Power
INPUT DEVICE
Matrix 210™
Signal
6
10
9
7
Ground
V
VCC
~
-
Vdc
GND
I2A
I2B
Figure 82 - NPN Input 2 Using Matrix 210™ Power
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INPUT 2 CONNECTIONS USING EXTERNAL POWER
Matrix 210™
INPUT DEVICE
Vext 30 Vdc max.
I2A
6
10
I2B
VCC
~
~
+
V
Signal
Figure 83 - PNP Input 2 Using External Power
Matrix 210™
INPUT DEVICE
Vext 30 Vdc max.
I2A
6
10
Signal
V
I2B
VCC
~
~
+
Figure 84 - NPN Input 2 Using External Power
5.9 OUTPUTS
Two opto-coupled general purpose outputs are available on the 25-pin connector. The meaning of the two outputs Output 1 and Output 2 can be defined by the user. They are typically used either to signal the data collection result.
The pinout is the following:
Pin
Name
Function
9
Vdc
Power Supply input voltage +
8
O1+
Configurable digital output 1 - positive pin
22
O1-
Configurable digital output 1 - negative pin
11
O2+
Configurable digital output 2 - positive pin
12
O2-
Configurable digital output 2 - negative pin
7
GND
Power Supply input voltage -
The electrical features of the two outputs are the following: VB
CE
B
max = 30 Vdc
I max = 40 mA continuous; 130 mA pulsed
By default, Output 1 is associated with the Partial Read and No Read events, which activates when the code(s) signaled by the external trigger are not decoded, and Output 2 is associated with the Complete Read event, which activates when all the selected codes are correctly decoded.
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The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the Digital I/O folder in the VisiSet™ Help On Line for further details.
USER INTERFACE
O+
8/11
22/12
O-
Matrix 210™
Vext 30 Vdc max.
C
E
Figure 85 - Open Emitter Output Connection
USER INTERFACE
O+
8/11
22/12
O-
Matrix 210™
Vext 30 Vdc max.
C
E
Figure 86 - Open Collector Output Connection
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5.10 USER INTERFACE
The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.
RS232 PC-side connections
1
5
9
6
9-pin male connector
13
25
14
1
25-pin male connector
Pin
Name
Pin
Name
2
RX
3
RX
3
TX
2
TX
5
GND
7
GND 7 RTS
4
RTS
8
CTS
5
CTS
How To Build A Simple Interface Test Cable:
The following wiring diagram shows a simple test cable including power, external (push­button) trigger and PC RS232 COM port connections.
Matrix 210™
25-pin D-sub male
7
20
GND
RX
TX
21
25
13
GND
Vdc
9-pin D-sub female
GND
TX
RX
PC
2
3
5
18
13
I1A
Vdc
Power Supply
Vdc (10 – 30 Vdc) Power GND
Trigger
I1B
19
Test Cable for Matrix 210™
Figure 87- Test Cable for Matrix 210™
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6 TYPICAL LAYOUTS
The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout.
6.1 POINT-TO-POINT
(21x-x0x and 21x-x1x models)
In this layout the data is transmitted to the Host on the main serial interface. The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer
running VisiSet™. Host Mode programming can be accomplished either through the main
interface or the Auxiliary interface. In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface
independently from the main interface selection. When One Shot or Phase Mode operating mode is used, the reader can be activated by an
External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.
Figure 88 – Serial Interface Point-to-Point Layout
Terminal
Matrix 210™
1 2 3
Main Serial Interface (RS232 or RS485 Full-Duplex) Auxiliary Serial Interface (Local Echo) (RS232) External Trigger (for One Shot or Phase Mode)
Host
PG6000
CBX
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In this layout the data is transmitted to the Host on the TCP/IP Ethernet interface (CBX500 with BM200/210 Host Interface Module installed). The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet™. Host Mode programming can be accomplished either through the TCP/IP Ethernet interface or the Auxiliary interface.
In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface independently from the TCP/IP Ethernet selection.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.
Figure 89 BM200/210 TCP/IP Ethernet Interface Point-to-Point Layout
Matrix 210™
1 2 3
BM200/210 TCP/IP Ethernet Interface Auxiliary Serial Interface (Local Echo) (RS232) External Trigger (for One Shot or Phase Mode)
Host
Power
CBX500
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In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box.
Reader configuration can be accomplished through the Auxiliary interface using the VisiSet™
configuration program or Host Mode programming. In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface
independently from the Fieldbus interface selection. When One Shot or Phase Mode operating mode is used, the reader can be activated by an
External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 90 Fieldbus Interface Point-to-Point Layout
Matrix 210™
1 2 3
Fieldbus Interface (Profibus, DeviceNet, etc.) Auxiliary Serial Interface (Local Echo) (RS232) External Trigger (for One Shot or Phase Mode)
Host
Power
CBX500
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6.2 PASS-THROUGH
(21x-x0x and 21x-x1x models)
6.2.1 Pass-Through on RS232
Pass-through mode allows two or more devices to be connected to a single external serial interface.
Each reader transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.
Applications can be implemented to connect a device such as a hand-held reader to the Auxiliary port of the last reader in the chain for manual code reading capability.
The Main and Auxiliary ports are connected as shown in the figure below:
Figure 91 – Pass-Through Layout
NOTE
The reading device connected to the Host can be connected to a Fieldbus network using a Host Interface module through a CBX500 connection box.
Host
1 2 3 3 1
Device#1
3
Main Serial Interface (RS232 only) Auxiliary Serial Interface (RS232) External Trigger (for One Shot or Phase Mode)
2
1
Device#2
Device#n
2
Power
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6.2.2 Pass-Through on ID-NET™
An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/Slave Multidata layout which also allows each reader (Master and Slaves) to accept input on the Auxiliary interface, for example to connect a device such as a hand-held reader for manual code reading capability.
Each Matrix 210™ transmits its own messages plus any messages received by its Auxiliary
interface onto the ID-NET™ interface. The Master passes all messages to the Host. When One Shot or Phase Mode operating mode is used, the reader can be activated by an
External Trigger (photoelectric sensor) when the object enters its reading zone.
Figure 92 – Pass-Through On ID-NET™ Layout
NOTE
The reading device connected to the Host can be connected to a Fieldbus network using a Host Interface module through a CBX500 connection box.
Host
1 4 3
3
Master
3
Main Serial Interface (RS232 or RS485) Auxiliary Serial Interface (RS232) External Trigger (for One Shot or Phase Mode) ID-NET™
Slave#2
Slave#n
2
Power
2
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6.3 ID-NET™
(21x-x0x and 21x-x1x models)
The ID-NET™ connection is used to collect data from several readers to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together.
The slave readers are connected together using the ID-NET™ interface. Every slave reader must have an ID-NET™ address in the range 1-31.
The master reader is also connected to the Host on the RS232/RS485 main serial interface. For a Master/Slave Synchronized layout the External Trigger signal is unique to the system;
there is a single reading phase and a single message from the master reader to the Host computer. It is not necessary to bring the External Trigger signal to all the readers.
In the Master/Slave Synchronized layout the Master operating mode can only be set to Phase Mode.
The main, auxiliary, and ID-NET™ interfaces are connected as shown in the figure below.
Figure 93 – ID-NET™ M/S Synchronized Layout
The Master reader can be connected to the CBX series connection box (CBX + BM100 module) or to a QL500 having sw version 2.02.01 and later, with the advantage of the Backup and Restore configuration function. If the Backup and Restore function is not required, then a QL300 can be used to connect the master reader.
Main Serial Interface (RS232 or RS485) External Trigger ID-NET™ (up to 16 devices - practical limit)
Host
1 3 2
Master
Slave#1
Slave#n
Power
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Figure 94 - ID-NET™ M/S Synchronized Layout
Matrix 210™ Master with CBX500 + Matrix 210™ Slaves with QL150
Figure 95 - ID-NET™ M/S Synchronized Layout with QL300 Serial Interface to Host
Host
QL150
PS
Power
Main Interface
CBL-1490
ID-NET
Terminator
The ID-NET network must be terminated inserting an ID-NET terminator into the QL300 (Master) and into the last QL in the network.
Slave Nodes
CBL-1480-xx
CAB-PW-EXT
CBL-1480-xx
Aux
QL300
Master
QL150
ID-NET™
Aux
CBL-1496
ID-NET
Terminator
Host
QL150
3 1 4
PS
Power
CBX500
CBL-1490
ID-NET
Terminator
The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network.
Slave Nodes
5
CBL-1480-xx
CAB-PW-EXT
CBL-1480-xx
BA600 ID-NET™ Out BA400 Ext. Power BA500 Trigger BA300 Service
QL150
Master
CAB-AUX03
CAB-AUX03
Main
ID-NET™
CAB-AUX03
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The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connected to a CBX500 with BM200/210 Host Interface Module installed.
The TCP/IP Ethernet, auxiliary, and ID-NET™ interfaces are connected as shown in the figure below.
Figure 96 – ID-NET™ M/S Synchronized Layout with BM200/210 TCP/IP Ethernet Interface to Host
An alternative layout to the CBXs can be made using QLs:
Figure 97 - ID-NET™ M/S Synchronized Layout with QL500 TCP/IP Ethernet Interface to Host
CBX500
BM200/210 TCP/IP Ethernet Interface External Trigger ID-NET™ (up to 16 devices - practical limit)
Host
1 3 2
Master
Slave#1
Slave#n
Power
Host
QL150
PS
Power
Ethernet Interface
CBL-1490
ID-NET
Terminator
The ID-NET network must be terminated inserting an ID-NET terminator into the last QL in the network. ID-NET on the QL500 is internally terminated.
Slave Nodes
CBL-1480-xx
CAB-PW-EXT
CBL-1480-xx
Aux
QL500
Master
QL150
ID-NET™
Aux
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For a Master/Slave Multidata layout each reader has its own reading phase independent from the others; each single message is sent from the master reader to the Host computer.
Figure 98 – ID-NET™ M/S Multidata
NOTE
The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader (visualize collected data) or to configure it using the VisiSet™ utility.
The ID-NET™ termination resistor switches must be set to ON only in the first and last CBX connection box.
Terminal
Main Serial Interface (RS232 or RS485)  Auxiliary Serial Interface (Local Echo) (RS232)  External Trigger (for One Shot or Phase Mode)  ID-NET™ (up to 32 devices, max network extension of 1000 m)
Host
1 4 3
2
Master
Slave#1
Slave#n
Power
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The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connected to a CBX500 with BM200/210 Host Interface Module installed.
The TCP/IP Ethernet, auxiliary, and ID-NET™ interfaces are connected as shown in the figure below.
Figure 99 – ID-NET™ M/S Multidata Layout with BM200/210 TCP/IP Ethernet Interface to Host
NOTE
The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader (visualize collected data) or to configure it using the VisiSet™ utility.
The ID-NET™ termination resistor switches must be set to ON only in the first and last CBX connection box.
Terminal
BM200/210 TCP/IP Ethernet Interface  Auxiliary Serial Interface (Local Echo) (RS232)  External Trigger (for One Shot or Phase Mode)  ID-NET™ (up to 32 devices, max network extension of 1000 m)
Host
1 4 3
2
Master
Slave#1
Slave#n
Power
CBX500
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Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box.
System configuration can be accomplished through the Auxiliary interface of the Master reader (internal CBX500 9-pin connector) using the VisiSet™ configuration program or Host Mode programming.
Figure 100 – ID-NET™ Fieldbus M/S Synchronized Layout
Figure 101 – ID-NET™ Fieldbus M/S Multidata
Terminal
Fieldbus Interface Auxiliary Serial Interface (Local Echo) (RS232) External Trigger (for One Shot or Phase Mode) ID-NET™ (up to 32 devices, max network extension of 1000 m)
Host
1
4 3 2
Master
Slave#1
Slave#n
Power
Fieldbus Interface External Trigger (for One Shot or Phase Mode) ID-NET™ (up to 16 devices - practical limit)
Host
2
Master
Slave#1
Slave#n
Power
1
3
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6.4 RS232 MASTER/SLAVE
(21x-x0x and 21x-x1x models)
NOTE
This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts.
The RS232 master/slave connection is used to collect data from several readers to build either a multi-point or a multi-sided reading system; there can be one master and up to 9 slaves connected together.
The Slave readers use RS232 only on the main and auxiliary serial interfaces. Each slave reader transmits the messages received by the auxiliary interface onto the main interface. All messages will be passed through this chain to the Master.
The Master reader is connected to the Host on the RS232/RS485 main serial interface. There is a single reading phase and a single message from the master reader to the Host
computer. In this layout the Master operating mode can be set only to Phase Mode.
The Phase ON/OFF signals must be brought only to the Master. It is not necessary to bring them to the Slave readers.
The main and auxiliary ports are connected as shown in the figure below.
Figure 102 – RS232 Master/Slave Layout
Host
1 2 3
1
Master
Main Serial Interface (Slaves RS232 only) Auxiliary Serial Interface (RS232) External Trigger
2
1
Slave#1
Slave#n
Power
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