Datalogic Magellan-2200 User manual

Magellan-2200 Model 1 Anesthesia Machine Operators Manual

8005 Shannon Industrial Park Lane

Atchison, Kansas 66002

Tel: 913 874 2000 Fax: 913 874 2005

oceanicmedical@lvnworth.com

Version: 040505

TABLE OF CONTENTS PAGE

SUBJECT

• General Description 3

• Definition of Statements 3

• General Warnings 3

• Machine Specifications 3

• Functional and Operational Procedures 5

Assembly of Components 6

Pre-Use Checklist 10

Operation of Controls and Accessories 15

Post-Use Checklist 20

• Cleaning, Disinfecting and Sterilization 21

• Minor Maintenance Recommendations 21

Tools Needed for Maintenance 21

Cylinder Gas Duration Formula 24

Gas Flow Diagrams 25

• Items Furnished with Each Machine and Part Numbers 30

•Additional Items Needed for Operation and Maintenance 32

• Bill of Materials with Part Numbers 33

•Exploded View Diagrams of Major Components 35

GENERAL DESCRIPTION

The Magellan-2200 Anesthesia Machine is compact robust and flexible, easy to transport and was designed for military forward surgical teams, combat surgical hospitals, general civilian hospitals, outpatient surgical centers, office-based anesthesia, military and civilian veterinary medicine.

The Magellan-2200 is completely pneumatically powered and is designed to be used with any complete or simple patient monitoring system that the operator prefers to use or has on hand.

The Magellan-2200 may be mounted on its custom-made carrying case, a mobile trolley especially designed for the unit, other mobile carts or on a tabletop as the operator prefers.

3. Ventilator Power Source-Ensure that adequate Oxygen or Compressed Medical Air pressure and volumes are available before engaging the ventilator power toggle switch to ensure proper operation of the ventilator.

MACHINE SPECIFICATIONS

DIMENSIONS

Height 23 inches

Depth 23 inches

Width 17 inches

Factory Quality Assurance Testing

Each Magellan-2200 is tested several times during the manufacturing process. Final testing and calibration of components and the completed machine are recorded and a final functional test copy is included in the shipment from the factory to the initial customer.

DEFINITION OF STATEMENTS

The following terminology and statements are important for the operator to understand before proceeding with the manual or operation of the Magellan-2200:

WARNINGS: indicate a possibility of injury to the operator or others

CAUTIONS: indicate a possibility of damage to the equipment

NOTES: indicate points of interest for proper operation of the equipment

General Warnings:

1. Patients requiring life-support equipment should be under the constant surveillance of

competent medical practitioners. There is always the possibility of machine and alarm failure and some malfunctions require immediate, corrective action.

2. Vaporizer-Tilting the vaporizer past 45 degrees with liquid agent in the chamber can result in patient injury or death. If tilted past 45degrees, empty the chamber, fully open the percent control, then flush the vaporizer with Oxygen from the Oxygen flowmeter set to 5 lpm for 10 minutes.

Wei ght

• Free-Standing 45 lbs

• Enclosed in Carrying Case 100 lbs

Machine Materials Aluminum, brass and plastic

Carrying Case Materials Plastic, military grade

Operating Temperature Range 35 degrees F to 110 degrees F

Required Gas Supply Sources

• O2 Main and Cylinders 38 to 70 psi (50 psi is optimal)

• Air and/or Air Compressor 38 to 70 psi (50 psi is optimal)

• Oxygen Concentrator 3 to 10 psi (For O2 Flowmeter only)

Flowmeter Fresh Gas Flow 1 to above 20 lpm (each flowmeter)

Oxygen Flush Valve Recessed, self-closing, push-button, color coded and

labeled, provides 45-55 lpm constant flow, while push-button is depressed; may not be used with O2 concentrator as O2 power source

CO2 Absorber System King Systems KAB-9 (re-fillable) or KAB-1

(pre-filled/disposable)

CO2 Absorber Canister Capacity 400 grams soda lime

Directional Valves Built in the CO2 Absorber

CO2 Absorber Holding Bracket Plastic, secured with knob to main frame of machine

Bag-Ventilator Switch/PRV Hand-operated selector switch and rotating knob for PRV and Scavenger Outlet Port and scavenging outlet

Bellows Latex free, upward inflating, range from 0 to 1.6 L

Bellows Pressure Relief Pre-set at 60 cmH2O

Auxiliary O2 Flow Selector Scaled 0-10 LPM in set increments, used for pre/post

anesthesia

Vap ori zer Penlon SigmaDelta Series, bolt (cage) mounted,

temperature compensated, very low maintenance

Airway Pressure Gauge Dual scaled in cmH2O and mmHg, located on front

panel of ventilator

Common Gas Outlet Quick-connect, size indexed

Tubing Circuit King Systems F-360-61 or any standard anesthesia

circle circuit

Gas Pressure Hoses DISS and thread indexed, female connectors at both ends

Gas Inlet Manifold DISS and thread indexed, male connectors with one-way valves

Gas Inlet Manifold Filters Located behind Manifold Air and O2 inlet male connectors

Gas Inlet Pressure Regulators

• Main supply cylinder

• Safety back up cylinder Pin-indexed, yoke mounted for "D" and "E" cylinders for O2

Oxygen and Air Supply Gauges 0-3000 psi range, color coded and clearly labeled

Oxygen Supply Alarms

DISS/thread indexed for O2

• Main and safety back-up Pneumatically actuated when O2 supply falls below 30 psi

• O2 Concentrator Pneumatically actuated when O2 supply falls below 1 psi

• Alarm power source 9-volt battery located in body of alarm box

• Alarm on/off Labeled toggle switch located on body of alarm box

Air and O2 Flowmeters Calibrated and scaled 0-10 lpm, color coded, O2 flowmeter

has a fluted control knob for easy identification by touch, alone

Oxygen Concentrator To power O2 flowmeter only

Air Compressor May be used to power ventilator and air flowmeter

Pressure Gauge Tubing May be attached to bag/vent switch arm or to a point

within the patient breathing circuit (operators choice).

Mechanical Ventilator Pneumatically powered, time cycled, volume constant,

flow variable

• Ventilator Pressure Relief Pre-set to maximum of 60 cmH2O located in main vent box

• Volume Range 0 to 1.6 L

• Insp. Flow Range 0 to .90 lps

• Insp. Time Range 0.2 to 3.0 seconds

• Exp. Time Range 0.2 to 30 seconds

• Pressure Relief Valve Preset to 60 cmH2O

Ventilator Gas Power 40 to 70 psi, 50 psi optimal Requirements Use toggle switch to select gas source

Waste Gas Scavenger Positive and negative relief valves, 1 L reservoir bag,

vacuum control knob

Total Machine Gas Leakage @ 30 cmH2O -0- ml/Min

@ 80 cmH2O -0- ml/min

Internal System Compliance @ 20 cmH2O 1.1 ml/cmH2O

@ 40 cmH2O 1.3 ml/cmH2O

Internal System Resistance @ 1.0 L/sec gas flow 4.11 cmH2O

@ 0.5 L/sec gas flow 1.80 cmH2O

APL Valve Pressure Drop @ 3.0 L/min gas flow 0.12 cmH2O

@ 30 L/min gas flow 1.03 cmH2O

Oxygen Analyzer/Monitor OM-25-ME (or equivalent) Galvanic cell sensor, life

expectancy 2 years under normal conditions

Oxygen Analyzer Power Source 2 each AA batteries, life expectancy approx. 3000 use hours

Storage

• Indoor

• Outdoor - 30°FOR temp for 1hour

+ 160°FAllow unit to warm to normal

FUNCTIONAL AND OPERATIONAL PROCEDURES

The following procedures should be performed between the time the Magellan-2200 is assembled for use, actually used and post-use, to ensure proper assembly of components and operation.

1. Removal and Mounting of Machine Turn on side, open, remove lid

5. Mount anesthesia machine to top of box, securing with mounting screws.

2. Remove machine; Turn open box so that wheels are down.

6. Reattach lid of box to front of box with machine mounted.

3. Review parts in lid of ventilator box.

7. Attach small O2 cylinder mount to box back.

4. Positioning of parts in lid of ventilator box.

8. O2 cylinder mount completely attached.

ASSEMBLY OF COMPONENTS FOR USE OF THE MACHINE

BACK OF MACHINE

1. Pressure Reducing Regulator:

Attach yoke-type pressure reducing regulator to the "D" or "E" Oxygen cylinder to be used for safety back-up purposes.

2. Oxygen Hose:

Attach one end of the 24" green O2 high pressure hose to the outlet port of the pressure reducing regulator and the opposite end to the left-side of the Gas Manifold.

3. Oxygen Hose: Main O2 Supply:

Attach one end of the 15' green O2 high pressure hose to the top left O2 inlet connector on the Gas Manifold and the opposite end to the O2 source (either an O2 Cylinder or O2 Wall outlet.)

4. Oxygen Concentrator in Lieu of Main O2 Source:

If an O2 Concentrator is to be used instead of cylinder or wall O2 sources, the tubing from the O2 concentrator should be connected to the specially labeled (O2 concentrator only) inlet nipple located above and to the right side of the Gas Manifold.

5. Water Trap:

Attach the Water Trap to the Air inlet port on the GasManifold

CAUTION: Do not attach the water trap to the outlet port of the Air Compressor as water may condense enroute to the anesthesia machine and cause possible malfunction of some of the components.

6. Air Hose:

Attach one end of the 15' yellow Air high-pressure hose to the inlet port of the Water Trap. Attach the opposite end of the high pressure hose to the air compressor outlet port or to other Air sources (wall or cylinder)

7. Waste Gas Scavenger Tubing Connection:

1. Attach the waste gas scavenger to the upper right hand side of the back frame, using the

Velcro strip or keyhole mounting, then attach the reservoir bag to bottom port of the scavenger. Attach suction source tubing to the inlet port of scavenger control knob port.

NOTE: In military field conditions the reservoir bag to the bottom port of the scavenger may be replaced with a large bore hose to possibly evacuate waste anesthetic out of the work area.

WARNING: Scavenger system should always be mounted in order to keep debris from entering the bellows outlet port.

1. Attach one end of the first scavenger tubing to the scavenger outlet port of the B/V Switch labeled "to scavenger" and the opposite end to the "TEE" connector.

2. Attach one scavenger tubing, with the 19mm purple connector to the center port located on the base of the Bellows, and attach the other end to the "TEE" connector.

3. Attach the final scavenger tubing to the top of the Waste Gas Scavenger and the other end to the "TEE" connector.

VENTILATOR SIDE OF MACHINE

1. CO2 Absorber Support Arm:

Attach the CO2 Absorber Support Arm to the Main body of the machine by inserting the two pins of the Arm into the two holes provided-then screw in the knob-screw from the back side of the frame to secure the Arm. Ensure that the stem of the Arm is pointed upwards.

2. Bag-Vent Switch Assembly Arm:

Attach the Bag/Vent Switch Assembly Arm to the top of the machine, using the dowel pin guide located under the top of the machine and insert the B/V Switch hole provided for the dowel pin. Secure the B/V Switch by inserting the knob-screw through the top of the machine.

3. Reservoir Bag:

Attach the Reservoir bag to the chrome inlet port connector located on the bottom of the B/V Switch Arm.

4. Airway Pressure Gauge Tubing:

Attach the Airway Pressure Gauge Tubing connector to the bottom of the B/V Switch Arm.

5. Gas Flow Tubing:

Attach the semi-clear tubing from the Common Gas Outlet to the inlet connector of the CO2 absorber.

NOTE: If the clear plastic connector (supplied with the CO2 canister is not available, the semi-clear tubing may be directly attached to the inlet port nipple of the CO2 canister.

6. CO2 Absorber Canister:

Attach the CO2 Absorber Canister to the Absorber Support Arm.

TUBING

7. Attach the RED labeled tubing to the outlet of the ventilator as shown on the label. Then

attach the other end of the tubing to the ventilator inlet port of the bellows (far right port) using the 17mm connector.

8. Attach the GREEN labeled tubing to the brass outlet port of the B/V Switch and the opposite end to the bottom right connector ("L" shaped) located on the bottom-right position of the CO2Absorber.

10. Patient Tubing Circuit:

Attach the preferred Patient Tubing Circuit to the CO2 Absorber inlet and outlet connecting points.

NOTE: Any patient tubing circuit approved for use with an anesthesia machine may be used. The factory supplies a King Systems F-360-61 circuit with each machine as it is initially shipped.

9. Attach the BLUE labeled tubing to the right side inlet port of the Bellows (labeled blue) and the opposite end to the lower outlet port of the B/V Switch (labeled "To Bellows").

FRONT AND TOP OF ANESTHESIA MACHINE

OXYGEN MONITOR ATTACHMENTS

1. Attach the O2 monitor-mounting bracket to the right side support post. Insert the monitor

into the slide bracket.

2. Attach the blue O2 monitor sensor bracket into the Inspiratory outlet located on the left-hand side of the front of the CO2 absorber.

3. Attach the O2 monitor O2 sensor into the blue O2 sensor bracket.

CAUTION: Insure that the O2 monitor sensor is mounted into the sensor bracket facing upward

for best performance and to keep any humidity from accumulating around the sensor.

+ 24 hidden pages