Page 1
CBX800
INSTALLATION MANUAL
Figure A
Indicator LEDs
1
Cover Screws (4)
2
Compression Connectors (5)
4
25-pin Device Connector
5
Host Interface Module Panel
3
NOTE
For a complete Gateway configuration using the Genius™ configuration program, refer to the
CBX800 Help On-Line available on the CD. This manual is also downloadable from the Web
at www.automation.datalogic.com.
821001551 (Rev. A)
5
1
2
4
3
Page 2
CBX800 INSTALLATION MANUAL
2
Figure B
Power switch (ON/OFF)
1
2
Source Chassis Grounding Selector
3
Source Shield Selector
5
4
Power Source Selecto
r
Mounting Holes (2)
6
Data Source Port Connector
Indicator LEDs
7
Auxiliary Port Connector
8
IP65 Host Interface Module Connector9
Standard Host Interface Module Connector
10
Spring Clamp Terminal Blocks 11
RS485 Termination Resistance Switch
12
ID-NET/Host Shield Selector 13
ID-NET Termination Resistance Switch14
Network Selection Rotary Switches15
12
1
6
7
9
10
11
7
14
13
8
2
3
4
11
5
15
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CBX800 INSTALLATION MANUAL
3
UPDATES AND LANGUAGE AVAILABILITY
UK/US
The latest drivers and documentation updates for this product are available on Internet.
Log on to: www.automation.datalogic.com
I
Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo
prodotto.
Collegarsi a: www.automation.datalogic.com
F
Les versions mises à jour de drivers et documentation de ce produit sont disponibles sur
Internet.
Cliquez sur : www.automation.datalogic.com
D
Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem
Produkt.
Adresse : www.automation.datalogic.com
E
En Internet están disponibles las versiones actualizadas de los drivers y documentación de
este producto.
Dirección Internet : www.automation.datalogic.com
SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on to
www.automation.datalogic.com and click on the links
indicated for further information including:
PRODUCTS
Search through the links to arrive at your product page which describes specific Info, Features, Applications,
Models, Accessories, and Downloads including the Genius™
utility program, which allows device
configuration using a PC. It provides RS232 and Ethernet interface configuration.
SERVICE
- Overview - Warranty Extensions and Maintenance Agreements
- Sales Network
- Listing of Subsidiaries, Repair Centers, Partners
- Helpdesk
- Material Return Authorization
LEGAL NOTICES
© 2009 - 2011 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written consent
from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the
U.S.A. and the E.U.
ID-NET, and Genius are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned
herein are for identification purposes only and may be trademarks or registered trademarks of their respective
owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or
consequential damages resulting from the use of this material.
Page 4
CBX800 INSTALLATION MANUAL
4
DESCRIPTION
The CBX800 is a Gateway connection box which can be used as an accessory to facilitate system connections
for installation and device replacement of several Datalogic family reading devices.
It allows connection of devices equipped with a standard RS232/RS485 communication interface to the most
common Fieldbus systems, by means of a complete range of optional modules, and to ID-NET™ high speed
communication network.
System cabling is made through spring clamp terminal blocks inside the CBX800 while the reading device is
connected to the CBX800 through a 25-pin connector on the housing.
Two 9-pin connectors placed inside the CBX800 facilitate connection to an external PC for data monitoring or for
configuring the CBX800 and the reading device.
Four embedded rotary switches allow easy manual Network Type and Addressing/Baud Rate selection.
CBX800 can also house several accessories which make the system highly flexible. These include:
One of several Host Interface Modules - to interface the reader with the most popular Fieldbus network
types: Ethernet, Profibus; DeviceNet, etc., including IP65 protection versions.
Mounting Adapters – to provide easy mounting to DIN rails and Bosch profiles.
PACKAGE CONTENTS
Verify that the CBX800 and all the parts supplied with the equipment are present and intact when opening the
packaging; the list of parts includes:
CBX800 Gateway
This Installation Manual
Mounting screws and washers (2)
CBX800 Configuration CD-ROM
Figure 1 - Package Contents
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CBX800 INSTALLATION MANUAL
5
ACCESSORIES
The following accessories are available on request for the CBX800:
Name Description Part Number
BM200/210 Ethernet TCP/IP Module STD/IP65 93ACC1851, 93ACC1852
BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811
BM400 DeviceNet Module IP65 93ACC1814
BM500/510/520 Ethernet/IP Module STD/IP65/IP54
93ACC1812, 93ACC1813,
93ACC1840
BM600 CANopen Module STD 93ACC1815
BM700/710 Profinet Module STD/IP65 93ACC1816, 93ACC1886
BM1100 CC-Link Module STD 93ACC1845
BM1200/1210 Modbus TCP STD/IP65 93ACC1848, 93ACC1849
BA100 DIN Rail Adapters 93ACC1821
BA200 Bosch Adapters 93ACC1822
BA300 M12 3P F Connector Panel (Service) 93ACC1877
BA400 M12 3P M Connector Panel (External Power) 93ACC1853
BA500 M12 4P F Connector Panel (Trigger) 93ACC1854
BA600 M12 5P F Connector Panel (ID-NET™ Out) 93ACC1855
BA700 M12 5P M Connector Panel (ID-NET™ In) 93ACC1856
BA900 Two Cable Glands Panel 93ACC1847
ADP-FF1 Gender Changer 25P F/F (5 pcs) 93ACC1827
SUPPORTED READING DEVICES
The CBX800 can be directly connected to all of the following readers through the 25-pin connector illustrated in
Figure A.
Linear Scanners 2D Readers
DS6300 DS6400 DX6400 MATRIX-2000™
DS8100A DX8200A
NOTE
CBX800 is backward compatible with DS2100N/DS2400N (black body), DS4600A, and
DS1100/DS2200 10-30 Vdc model reading devices using the ADP-MM1 25-pin gender
changer. See the Gender Changer documentation for the relative CBX pinout.
NOTE
For 6/8K family scanners having software version 6.80 or later, an alternative fixed speed
(57600 baud) ID-NET™ layout can be made without the use of CBX800. See the ID-NET™
Application Note on CD-ROM for details.
For maximum ID-NET™ network performance use CBX800.
A Hand-Held reader can also be connected to the 25-pin connector and have its data passed through to the Host or
ID-NET network.
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CBX800 INSTALLATION MANUAL
6
OPENING THE CBX800
To install the CBX800 or during normal maintenance, it is necessary to open it by unscrewing the four cover
screws:
CAUTION
The CBX800 must be disconnected from the power supply during this operation.
ACCESS TO INTERNAL PARTS
To make installation and replacement easier, the CBX800 is made up of three parts:
1) the body of the device containing all electronic components and optional boards
2) the transparent removable cover for inspection and for easy access to spring clamps and internal
modules
3) the removable front connector panel providing easy access to the optional interface modules
Figure 2 – CBX800 Front Connector Panel
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CBX800 INSTALLATION MANUAL
7
MECHANICAL INSTALLATION
CBX800 can be mounted to various wooden or plastic surfaces using two self-threading screws (3.9 x 45 mm) and
washers.
Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user-supplied parts
(screws, screw anchors, nuts, etc).
CBX800 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100
(93ACC1821), BA200 (93ACC1822).
The diagram below gives the overall dimensions of the CBX800 and shows the two mounting through-holes.
Figure 3 - Overall Dimensions
POWER SUPPLY
The power switch (see Figure 4) switches the power supply ON or OFF for both the CBX800 and the connected
reading device.
CAUTION
The power switch does not control power to the Vdc/GND, +V/-V spring clamps, therefore
any devices connected to these signals (i.e. external trigger, encoder, etc.), are live and are
not protected from polarity inversion. Disconnect the power supply when working inside the
CBX800.
OFF ON
Figure 4 - Power Switch ON/OFF Positions
Mounting
Holes
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CBX800 INSTALLATION MANUAL
8
NOTE
Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful
for supplying external trigger, inputs and outputs from the CBX800 power source, however
+V and -V signals should not be used as power supply inputs to the CBX800.
The power supply must be between 10 and 30 Vdc only.
SYSTEM WIRING
The connection and wiring procedure for CBX800 is described as follows:
1) Open the CBX800 by unscrewing the four cover screws.
2) Verify that the CBX800 power switch is off (see Figure 4).
3) Unscrew the compression connectors and pass all the system cables through them into the CBX800 housing.
4) To connect the power and input/output signals:
Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.
Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 5).
Insert the wire into the clamp and release the lever.
The wire will now be held in the spring clamp.
5) Tighten the compression connector nuts so that the internal glands seal around the cables.
Figure 5 - System Cable Connections
Flexible stranded wire should be used and must meet the following specifications.
All positions: 24 - 16 AWG 0.2 - 1.5 mm²
The CBX800 spring clamp connector pinouts are indicated in the Pinout table.
Refer to the reading device Installation Manual for signal details.
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CBX800 INSTALLATION MANUAL
9
PINOUT
Pinouts
Group Name Function
Vdc Power Supply Input Voltage +
GND Power Supply Input Voltage -
Input Power
Earth Protection Earth Ground
+V Power Source – External Trigger
I1A External Trigger A (polarity insensitive)
I1B External Trigger B (polarity insensitive)
External
Trigger Input
-V Power Reference – External Trigger
+V Power Source – Inputs
I2A Input 2A (polarity insensitive)
I2B Input 2B (polarity insensitive)
Generic Input
-V Power Reference – Inputs
+V Power Source – Outputs
-V Power Reference – Outputs
O1+ Output 1+
O1- Output 1O2+ Output 2+
Outputs
O2- Output 2O3A Output 3A (polarity insensitive)
O3B Output 3B (polarity insensitive)
+V Power Source – Other I/O
I3A Input 3A (polarity insensitive)
I4A Input 4A (polarity insensitive)
-V Power Reference – Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
TX Auxiliary Interface TX
RX Auxiliary Interface RX
Auxiliary
Interface
(1)
SGND Auxiliary Interface Reference
REF Network Reference
ID+ ID-NET™ network +
ID-NET™
ID- ID-NET™ network -
Network
Shield Network Cable Shield
TX Data Source Aux TX
RX Data Source Aux RX
Data Source
Auxiliary
Interface
(2)
SGND Data Source Aux Reference
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX RX *RX+
CTS *RX-
Data Source
Interface
SGND SGND SGND
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX RX *RX+
CTS *RX-
Host Interface
SGND SGND SGND
* Do not leave floating, see Reading Device Reference Manual for connection details.
(1)
The Auxiliary Interface group is connected to the 9-pin Auxiliary connector and is used for configuring the
CBX800 parameters through Genius™, the multilanguage software tool.
(2)
The Data Source Auxiliary group is connected to the 9-pin Data Source connector and is used for configuring
Genius-compatible reading devices through Genius™, the multilanguage software tool.
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CBX800 INSTALLATION MANUAL
10
The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield; and
RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way the power and network busses can
enter and exit the CBX800 from different spring clamps but be physically connected together.
NOTE
To avoid electromagnetic interference:
- Connect CBX800 Protection Earth (Earth) to a good earth ground.
- Connect the reading device chassis to earth ground through the jumper, (default setting, see
Figure 7).
- Connect the Network Cable Shield (Shield) to Filtered Earth through the jumper (default
setting, see Figure 6).
CAUTION
Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules
(Fieldbus and non Fieldbus).
JUMPER SETTINGS
POWER SOURCE JUMPER SETTINGS
For most applications input power is provided through the dedicated spring clamp connectors inside the CBX800.
However CBX800 may accept power from the connected reading device through the 25-pin connector. This is
useful, for example, to pass power to connected accessories such as Encoder and Presence Sensor from DX8200A
VAC models or 6K/8K scanners powered directly through the network. See the relative reading device Reference
Manual for details.
To power CBX800 from the reading device, the power source jumper must be placed in the "power from device"
position as indicated in Figure 6.
Power from
device
Power from
clamps
(default)
Figure 6–Power Source Jumper Settings
SOURCE SHIELD JUMPER SETTINGS
The reading device shield (Shield) can be connected to Earth Ground (Earth) either directly or through a filter
circuit. If the jumper is left open, the network cable shield (Shield) is floating.
Equivalent
Filter Circuit
Filtered Earth (default)
Earth
Floating
Figure 7– Source Shield Jumper Settings
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CBX800 INSTALLATION MANUAL
11
SOURCE CHASSIS GROUNDING JUMPER SETTINGS
The reading device chassis grounding method can be selected by positioning a jumper (see Figure 8 ). In this way
the reading device chassis can be connected to earth ground (only if pin Earth is connected to a good earth
ground). For all reading devices except 6K/8K, the chassis can alternatively be connected to the power supply
ground signal (GND) or it can be left floating but, in this case, the jumper must be removed. For 6K or 8K
scanners the chassis is internally connected to GND.
All Reading Devices (except 6K/8K)
to Earth (default)to GND Floating
6K, 8K Family Scanners
The scanner chassis is
internally connected to GND
to Earth (default)
Figure 8 – Chassis Grounding
ID-NET/HOST SHIELD JUMPER SETTINGS
The Network shield (Shield) can be connected to Earth Ground (Earth) either directly or through a filter circuit. If
the jumper is left open, the network cable shield (Shield) is floating.
Filtered Earth
(default)
Earth floating
Equivalent
Filter Circuit
Figure 9 – ID-NET/Host Shield Jumper Settings
NETWORK BUS TERMINATION
ID-NET™
OFF ON
Figure 10 – ID-NET™ Termination Resistance Switch
The ID-NET™ termination resistance switch enables or disables the insertion of the bus termination resistor for
ID-NET™ network applications.
CAUTION
In ID-NET™ network applications the termination resistor must be enabled ONLY on the first
and last devices of the chain. On all the other devices this resistor MUST NOT be enabled
(OFF).
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CBX800 INSTALLATION MANUAL
12
RS485 HD
OFF ON
Figure 11 – RS485 HD Termination Resistance Switch
The RS485 HD termination resistance switch enables or disables the insertion of the bus termination resistor for
RS485 Half Duplex Multidrop applications.
CAUTION
In Multiplexer applications the termination resistor must be enabled ONLY on the last
device of the chain, the farthest away from the Multiplexer (assuming the Multiplexer is the
first device of the chain). On all the other devices this resistor MUST be OFF
(disabled).
This switch must also be OFF (disabled) when Fieldbus Modules are used.
NETWORK PARAMETER SELECTORS
Four embedded rotary switches allow easy manual selection of network parameters.
As shown in Figure 12 , the Net Type rotary switch allows Network Type selection , while three dedicated rotary
switches (X1, X10, X100) can be used for manually selecting Addressing and Baud Rate.
Figure 12 – Network Parameter Selectors
NETWORK TYPE SELECTION
The network type depends on the application layout and installed accessories.
Net Type Switch
0 = None (no Host Interface Module Present)
1 = Ethernet/IP
2 = Profibus
3 = DeviceNet
4 = CC-Link
5 = Profinet
6 = CANopen
7 = Software Configuration Controlled Host Interface Network
8 = Not Available
9 = ID-NET™ Slave Multidata
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CBX800 INSTALLATION MANUAL
13
The Net Type selector switch allows setting the Gateway type: Serial (None), Fieldbus, ID-NET™ network:
all non network applications (Typology Role = Other) must be set to None (0).
ID-NET™ Slaves must be set to Slave Multidata (9), (same ID-NET™ network Topology Role as the ID-NET™
Master).
Through the CBX800, several types of accessory Host Interface Modules are available to connect the CBX800
Gateway to a Host network as a Slave node of that network. Note: ID-NET™ Multidata Slaves (9) exclude Host
Interface Module configuration.
The Net Type switch settings (1 – 6) assign the Host network type through the hardware switch; the Node
Address is assigned by the Network Address Selection switches. These settings override the software
configuration and therefore when used, must match the actual Host Interface Module.
The Net Type switch setting Software Configuration Controlled Host Interface Network (7) allows the Host
network type and Node Address to be set through the software configuration program; the hardware switches are
ignored. This position is valid for all the Host network types including Module types that have no hardware switch
position (i.e. Modbus TCP or Ethernet TCP/IP).
NETWORK ADDRESS SELECTION
Hardware network address selection is provided for rapid installation of ID-NET™ networks and for some of the
Host Interface Modules. These switch settings are read at each power-up or reset, and override software
configuration settings except where specified otherwise. Valid address selection depends on the network type:
Ethernet/IP and Profinet
The Ethernet IP or Profinet address refers to the last three digits of the IP address (i.e. 172.16.11.xxx). The valid
selection range is from 000 to 255. Address selections outside of this range are not accepted by the network.
IP Addressing
There are a few special switch settings that allow the software to determine the IP address for Ethernet IP and
Profinet interfaces. These settings correspond to the IP Addressing parameter in Genius™.
777 = Remote Assignment through the IPConfig application available on the reader CD-ROM.
888 = Static Assignment – set manually through Genius™
999 = set through a DHCP server
Profibus
The valid selection range for the Profibus address is from 000 to 126. Address selections outside of this range are
not accepted. Address 126 is a special address which allows the Profibus Master, through software, to set the
node address in the range from 000 to 125.
DeviceNet
The valid selection range for the DeviceNet address is from 00 to 64. Address selections outside of this range are
not accepted. The x100 switch is ignored. Address 64 is a special address which allows the DeviceNet Master,
through software, to set the node address in the range from 00 to 63.
CC-Link
The valid selection range for the CC-Link address is from 01 to 64. Address selections outside of this range are
not accepted. The x100 switch is ignored. See the Help On-Line Node Address parameter for address
restrictions.
CANopen
The valid selection range for the CANopen address is from 001 to 128. Address selections outside of this range
are not accepted. Address 128 is a special address which allows the CANopen Master, through software, to set
address and baud rate.
ID-NET™
The valid selection range for the ID-NET™ Slave addresses is from 01 to 31. Address selections outside of this
range are not accepted by the ID-NET™ network. The x100 switch in this case refers to the ID-NET™ baudrate.
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CBX800 INSTALLATION MANUAL
14
BAUDRATE SELECTION
The Host network baudrates cannot be set through the rotary switches.
When the Network Type is used for ID-NET™ network Slaves, the ID-NET™ baudrate is selected through the
x100 switch and must match the Master ID-NET™ baudrate. The settings are:
ID-NET™ Baudrate Switch (x100)
0 = 19200 Baud 5 = 500 kBaud
1 = 38400 Baud 6 = 1 MBaud
2 = 57600 Baud 7 = Reserved
3 = 125 kBaud 8 = Reserved
4 = 250 kBaud 9 = Reserved
ELECTRICAL CONNECTIONS
POWER SUPPLY
CBX00 can accept power from the connected reading device through the 25-pin connector, or through the
dedicated spring clamp connector (see section Power Source Jumper Settings).
The default jumper setting, requires power to be supplied to the CBX800 through the Vdc and GND pins provided
on the spring clamp terminal connector as shown in Figure 13:
V+
in
Earth
Ground
Power Supply
VGND
Figure 13 - Power Supply Connections
The power must be between 10 and 30 Vdc only.
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CBX800 INSTALLATION MANUAL
15
HOST INTERFACE
CAUTION
Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules
(Fieldbus and non Fieldbus).
Figure 14 – Host Interface Module
The signals relative to the following Serial interface types are available on the CBX800 spring clamp terminal
blocks.
The Host serial interface type and its parameters (baud rate, data bits, etc.) can be defined by the user via
Genius™ software. The RS485 half duplex is automatically set whenever MUX32 communication protocol
is enabled. For more details refer to the "Communication Settings" section in the Genius™ Help On Line.
Details regarding the connections and use of the interfaces are given in the next paragraphs.
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CBX800 INSTALLATION MANUAL
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Host RS232 Interface
The RS232 interface can be used for connections to the host computer allowing transmission of code data.
The following pins are used for RS232 interface connection:
Pinout
Function
TX Transmit Data
RX Receive Data
RTS Request To Send
CTS Clear To Send
SGND Signal Ground
It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
SGND RXD TXD
CTS RTS
USER INTERFACE
SGND TX RX
RTS CTS
CBX800
Figure 15 – RS232 Host Interface Connections Using Hardware Handshaking
The RTS and CTS signals control data transmission and synchronize the connected devices.
START
OF
TRANSMISSION
END
OF
TRANSMISSION
+ V
RTS
- V
+ V
TX DATA
- V
+ V
CTS
- V
DATA
TRANSMISSION
DATA
TRANSMISSION
C1
C2
C4
C3
C5
TRANSMISSION
STOPPED
ENABLED
DISABLED
ENABLED
IDLE
IDLE
Figure 16 - RS232 Control Signals
If the RTS/CTS handshaking protocol is enabled, the reading device activates the RTS output to indicate a
message is to be transmitted. The receiving unit activates the CTS input to enable the transmission.
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CBX800 INSTALLATION MANUAL
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Host RS485 Full-Duplex Interface
The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point
connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in
electrically noisy environments.
The CBX800 pinout follows:
Pinout
Function
TX+ RS485 Transmit Data +
RX+ RS485 Receive Data +
TX- RS485 Transmit Data -
RX- RS485 Receive Data -
SGND Signal Ground
RX485+ TX485+
SGND RX485- TX485-
USER INTERFACE
SGND TX+ RX+
TX- RX-
CBX800
Figure 17 - RS485 Full-duplex Connections
NOTE
For applications that do not use RX485 signals, do not leave these lines floating but
connect them to SGND as shown below.
RX485+
SGND RX485-
USER INTERFACE
SGND TX+
TX-
CBX800
Figure 18 - RS485 Full-duplex Connections using Only TX Signals
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CBX800 INSTALLATION MANUAL
18
Host RS485 Half-Duplex Interface
The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols.
It can be used for Multidrop connections with a Datalogic MX4000 Multiplexer, exploiting a proprietary protocol
based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
Pinout
Function
RTX+ RS485 Receive/Transmit Data +
RTX- RS485 Receive/Transmit Data -
SGND Signal Ground
RTX485+
SGND RTX485-
USER INTERFACE
SGND RTX+
RTX-
CBX800
Figure 19 - RS485 Half-duplex Connections
This interface is forced by software when the protocol selected is MUX32 protocol.
In a Multiplexer layout, the Multidrop address must also be set via serial channel by the Genius™ utility or by the
Host Programming Mode.
ID-NET™ INTERFACE
The following pins are used to connect the ID-NET
TM
interface:
Pinout Function
Shield Network Cable Shield
ID+ ID-NET™ network +
ID- ID-NET™ network -
REF Network Reference
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CBX800 INSTALLATION MANUAL
19
AUXILIARY INTERFACE
All CBX800s have an RS232 auxiliary interface available on the 9-pin connector below, which can be linked to
another host computer or an external system. This interface is mainly used for CBX800 configuration through
Genius™, the multilanguage software tool. Diagnostics and program downloading can be performed from this
interface.
Connections can be made to a PC or Laptop using a straight through cable or a USB-RS232 converter.
5 1
69
Figure 20 - 9-pin D-Sub Female Connector
With reference to the 9-pin connector of Figure 20, the following pins are used to connect the RS232 auxiliary
interface:
Pin Name Function
2 TX
Auxiliary Interface Receive Data
3 RX
Auxiliary Interface Transmit Data
5 SGND
Signal Ground
1, 4, 6, 7, 8, 9 N.C.
RX TX
Reference
USER INTERFACE
Figure 21 - RS232 Auxiliary Interface Connections
NOTE
Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin
connector simultaneously.
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CBX800 INSTALLATION MANUAL
20
DATA SOURCE INTERFACE
The Data Source port can be used for configuration and data monitoring purposes. It allows full RS232/RS485
connectivity and is software selectable.
Data Source RS232 Interface
The following pins are used for RS232 interface connections:
Pinout
Function
TX Transmit Data
RX Receive Data
RTS Request To Send
CTS Clear To Send
SGND Signal Ground
SGND RXD CTS TXD RTS
USER INTERFACE
SGND TX RTS RX CTS
CBX800
Figure 22 – RS232 Data Source Interface Connections
Data Source RS485 Full-Duplex Interface
The following pins are used for RS485 Full-duplex interface connections:
Pinout
Function
TX+ RS485 Transmit Data +
RX+ RS485 Receive Data +
TX- RS485 Transmit Data -
RX- RS485 Receive Data -
SGND Signal Ground
SGND RX485+ RX485- TX485+ TX485-
USER INTERFACE
SGND TX+ TX- RX+ RX-
CBX800
Figure 23 - RS485 Full-duplex Connections
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CBX800 INSTALLATION MANUAL
21
NOTE
For applications that do not use RX485 signals, do not leave these lines floating but
connect them to SGND as shown below.
SGND RX485+ RX485-
USER INTERFACE
SGND TX+ TX-
CBX800
Figure 24 - RS485 Full-duplex Connections using Only TX Signals
DATA SOURCE AUXILIARY INTERFACE
The Data Source Auxiliary Interface available on the 9-pin connector below is used for configuring the external
reading device parameters.
5 1
69
Figure 25 - 9-pin D-Sub Female Connector
With reference to the 9-pin connector of Figure 25, the following pins are used to connect the Data Source
Auxiliary Interface:
Pin Name Function
2 TX
Data Source Aux Interface Receive Data
3 RX
Data Source Aux Interface Transmit Data
5 SGND
Signal Ground
1, 4, 6, 7, 8, 9 N.C.
RX TX
Reference
USER INTERFACE
Figure 26 – Data Source Auxiliary Interface Connections
Page 22
CBX800 INSTALLATION MANUAL
22
INPUTS
The two optocoupled polarity insensitive inputs, Input 1 (External Trigger Input) and Input 2, a generic input,
available on the CBX800 spring clamp terminal blocks, are managed by the reader connected to the 25-pin
connector.
These inputs are optocoupled and can be driven by both NPN and PNP type commands.
NOTE
Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
External Trigger Input (Input 1)
The connections are indicated in the following diagram:
Pinout
Function
+V Power Source - External Trigger
I1A External Trigger A (polarity insensitive)
I1B External Trigger B (polarity insensitive)
-V Power Reference - External Trigger
EXTERNAL TRIGGER INPUT CONNECTIONS USING CBX800 POWER
CAUTION
Power is available directly to the Input Device, independently from the Power Supply Switch
inside the CBX800.
(brown)
(black) (blue)
PH-1 Photocell (PNP)
Figure 27 – PH-1 External Trigger Using CBX800 Power
Power to Input
Photocell Signal
Photocell
Reference
NPN Photocell
Figure 28 - NPN External Trigger Using CBX800 Power
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CBX800 INSTALLATION MANUAL
23
EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER
Pulled down to External
Input Device Reference
Input
Signal
PNP Photocell
Figure 29 - PNP External Trigger Using External Power
Pulled up to External
Input Device Power
Input
Signal
NPN Photocell
Figure 30 - NPN External Trigger Using External Power
Generic Input (Input 2)
Pinout
Function
+V Power Source – Inputs
I2A Input 2 A (polarity insensitive)
I2B Input 2 B (polarity insensitive)
-V Power Reference - Inputs
INPUT 2 CONNECTIONS USING CBX800 POWER
CAUTION
Power is available directly to the Input Device, independently from the Power Supply Switch
inside the CBX800.
Power to
Input Device
Input Input Device
Signal Reference
Input Device
PNP Input 2 Using CBX800 Power
Page 24
CBX800 INSTALLATION MANUAL
24
Power to Input
Input Device Signal
Input Device
Reference
Input Device
NPN Input 2 Using CBX800 Power
INPUT 2 CONNECTIONS USING EXTERNAL POWER
Pulled down to External
Input Device Reference
Input
Signal
Input Device
Figure 31 - PNP Input 2 Using External Power
Pulled up to External
Input Device Power
Input
Signal
Input Device
Figure 32 - NPN Input 2 Using External Power
OUTPUTS
The two optocoupled general purpose outputs available on the CBX800 spring clamp terminal blocks are
managed by the reader connected to the 25-pin connector. The meaning of the two outputs Output 1 and Output
2 can be defined by the user. They are typically used either to signal the data collection result or, for 2D readers,
to control an external lighting system.
Pinout
Function
+V Power Source - Outputs
O1+ Output 1 +
O1- Output 1 -
O2+ Output 2 +
O2- Output 2 -
-V Power Reference Outputs
Page 25
CBX800 INSTALLATION MANUAL
25
OUTPUT CONNECTIONS USING CBX800 POWER
CAUTION
Power is available directly to the Output Device, independently from the Power Supply Switch
inside the CBX800.
Power to Output
Output device Signal
Output device
Reference
Output Device
Figure 33 - Open Emitter Output Using CBX800 Power
Power to
Output device
Output device
Reference
Output Device
Output
Signal
Figure 34 - Open Collector Output Using CBX800 Power
OUTPUT CONNECTIONS USING EXTERNAL POWER
Pulled up to External
Output Device Power
Output
Signal
Output Device
Figure 35 - Output Open Emitter Using External Power
Pulled down to External
Output Device Reference
Output
Signal
Output Device
Figure 36 - Output Open Collector Using External Power
Page 26
CBX800 INSTALLATION MANUAL
26
OTHER I/O
Two further input signals and one output signal, are available on the CBX800 for readers that support them.
These further input/output options are:
two optocoupled polarity insensitive inputs (Input 3 and input 4)
one optocoupled polarity insensitive output (Output 3)
The connections are indicated in the following diagram:
Pinout
Function
O3A Output 3A (polarity insensitive)
O3B Output 3B (polarity insensitive)
+V Power Source – Other I/O
I3A Input 3A (polarity insensitive)
I4A Input 4A (polarity insensitive)
-V Power Reference – Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
I34B Input 3B and 4B (common) (polarity insensitive)
Page 27
CBX800 INSTALLATION MANUAL
27
INDICATOR LEDS
green
yellow
green
yellow
green
blue/red
yellow
green
yellow
green
Figure 37 – Indicator LEDs
There are ten Indicator LEDs which signal power, communication, and I/O activity and are visible from the
CBX800 outside cover.
The Power LED is blue when power is correctly applied to the CBX800 and the power switch is turned on.
This LED is red if power polarity is incorrect. In this case the connected reading device is protected.
CAUTION
If external I/O devices are powered through CBX800 (connected to +V/-V), they are not
protected from polarity inversion.
The Ready LED is on after the power-up or reset sequence is complete.
The Host, Source, and ID-NET LEDs are active when communicating on the respective interface (fast blinking).
The remaining I/O LEDs are active when the respective I/O is active depending on the software configuration
setting.
Page 28
CBX800 INSTALLATION MANUAL
28
TYPICAL LAYOUTS
The following figure shows the general system layout.
Figure 38 – General System Layout
The general system layout allows the CBX800 Gateway to connect any serial device (Hand-Held Reader, 6K,
8KA Scanner, Matrix-2000, etc.), collect its information and send it to a Host over a serial or TCP/IP or Fieldbus
interface.
Generally the external system Host is connected to the CBX800 Host interface. The reading device connects to
the 25-pin connector (Source). The reading device auxiliary interface signals are also available on the internal
spring clamp connectors.
The ID-NET interface allows any serial device to be connected to a Full-Speed ID-NET™ compatible network.
The dotted lines in the figure refer to optional hardware configurations.
A portable PC can be quickly connected to the CBX800 Auxiliary port through the internal 9-pin MUX/GWY
connector for CBX800
configuration.
Likewise the portable PC can be quickly connected to the Source Auxiliary port through the internal 9-pin Source
connector for reader
configuration.
After making system cabling and switch settings, switch ON the CBX800 power switch (see Figure 4). The Power
LED turns on (blue) when the power connection has the correct polarity. The Power LED turns on (red) in case of
wrong polarity.
After CBX800 configuration and system functioning has been verified, close the CBX800 using the four cover
screws.
Reading Device
PWR
CBX800
Source
Auxiliary
Interface
I/O
Gateway to ID-NET™
Gateway to Host
or
> BMxxx
Fieldbus
> BM200 TCP/IP
or
Serial RS232/RS485
Auxiliary
Interface
HOST
Page 29
CBX800 INSTALLATION MANUAL
29
Fieldbus Gateway
Layout
CBX800
Parameters
sw package 003 and later
Fieldbus Gateway
(ex: Profibus
interface board = BM3x0)
Note
Net Type Rotary Switch
2
Address Rotary Switches
X100 = 0, 1
X10 = 0..9
X1 = 0..9
Address Range= 00..126
Topology Role
Other
System Layout / Host Port
Type
Profibus
Communication Settings /
Gateway / Status
<checked>
Communication Settings /
Gateway / Bus
Communication / Node
Address
Aligned to the Fieldbus Master
configuration
Communication Settings /
Data Source Serial Port / Data
Destination: Gateway
<checked>
Communication Settings /
Data Source Serial Port /
Expected Termination String
Aligned to the Data Source
device configuration
if Communication Settings /Data
Source Serial Port / Send Data On =
Termination String
Communication Settings /
Data Source Serial Port / Line
Parameters/ (all parameters)
Aligned to the Data Source
device configuration
Fieldbus Slave Nodes
Fieldbus Master (Host)
CBX800 Source Interface (RS232)
CBX800 Host Interface>BMxxx Fieldbus Module
CBX500 Main Interface>BMxxx Fieldbus Module
External Trigger (for On-Line Mode)
Host Aux for CBX800 Configuration
Source Aux for Source Reader Configuration
Reader Auxiliary Interface for Reader Configuration
1 1
CBX800 CBX800
CBX500
2 2
Power
3
4
5
6
Matrix 410™
DS8100A
Hand-Held
Reader
7 5
Page 30
CBX800 INSTALLATION MANUAL
30
Ethernet TCP/IP Gateway
Layout
CBX800
Parameters
sw package 003 and later
Ethernet TCP/IP
Gateway
(interface board = BM2x0)
Note
Net Type Rotary Switch
7
Topology Role
Other
System Layout / Host Port
Type
Ethernet TCP/IP
Communication Settings /
Gateway / Line Parameters/
(all parameters)
Aligned to the LAN
configuration
Communication Settings /
Gateway / TCP/IP Services /
User Socket #x / Status
<checked>
Communication Settings / Data
Source Serial Port / Data
Destination: Gateway
<checked>
Communication Settings / Data
Source Serial Port / Expected
Termination String
Aligned to the Data Source
device configuration
if Communication Settings /Data
Source Serial Port / Send Data On
= Termination String
Communication Settings / Data
Source Serial Port / Line
Parameters/ (all parameters)
Aligned to the Data Source
device configuration
Ethernet TCP/IP Nodes
Ethernet TCP/IP (Host)
CBX800 Source Interface
CBX800 Host Interface>BM2x0 Ethernet TCP/IP Module
CBX500 Main Interface>BM2x0 Ethernet TCP/IP Module
External Trigger (for On-Line Mode)
Host Aux for CBX800 Configuration
Source Aux for Source Reader Configuration
Reader Auxiliary Interface for Reader Configuration
1 1
CBX800 CBX800
CBX500
2 2
Power
3
4
5
Matrix 210™
DS6300
Hand-Held
Reader
7 5
6
Page 31
CBX800 INSTALLATION MANUAL
31
ID-NET™ Gateway
Layout
CBX800
Parameters
sw package 003 and later
ID-Net Gateway
Note
Net Type Rotary Switch
9
Address Rotary Switches
X100 = 0..9 (ID-Net Baud rate)
X10 = 0..3
X1 = 0..9
(X10 + X1) Address Range =
1..31
Topology Role
ID-NET Slave (Multidata)
System Layout / Network
Baud Rate (bps)
Aligned to the ID-Net Master
baud rate
See par. Baudrate Selection
System Layout / Host Port
Type
Serial
Communication Settings /
Data Source Serial Port / Data
Destination: ID-NET
<checked>
Communication Settings /
Data Source Serial Port /
Expected Termination String
Aligned to the Data Source
device configuration
if Communication Settings /Data
Source Serial Port / Send Data On
= Termination String
Communication Settings /
Data Source Serial Port / Line
Parameters/ (all parameters)
Aligned to the Data Source
device configuration
NOTE
For 6/8K family scanners having software version 6.80 or later, an alternative fixed speed
(57600 baud) ID-NET™ layout can be made without the use of CBX800. See the ID-NET™
Application Note on CD-ROM for details.
For maximum ID-NET™ network performance use CBX800.
ID-NET™ Slave Nodes
CBX800 Source Interface
CBX800 Full Speed ID-NET™ Interface
Reader ID-NET™ Interface
External Trigger (for On-Line Mode)
Host Aux for CBX800 Configuration
Source Aux for Source Reader Configuration
Reader Auxiliary Interface for Reader Configuration
Ethernet TCP/IP (WebSentinel)
1
CBX800 CBX100
CBX100
2 3
Power
3
4
5
6
DS4800
DS6300
7
Matrix 410™
7
Serial (Host)
Host 2
Host 1
ID-NET™
SC4000
ID-NET™
Master
Page 32
CBX800 INSTALLATION MANUAL
32
MUX32 Gateway
Layout
CBX800
Parameters
sw package 003 and later
MUX32 Gateway
Note
Net Type Rotary Switch
0
Topology Role
Other
System Layout / Host Port
Type
Serial
System Layout / Host Port
Serial Protocol
MUX 32 slave
Communication Settings / Host
Serial Port / Line Parameters /
Baud Rate
aligned to MUX32 network
baud rate
Communication Settings / Host
Serial Port / Line Parameters /
MUX32 Protocol Address
enabled on the MUX32 network
Communication Settings / Data
Source Serial Port / Data
Destination: Host Serial Port
<checked>
Communication Settings / Data
Source Serial Port / Expected
Termination String
Aligned to the Data Source
device configuration
if Communication Settings /Data
Source Serial Port / Send Data On
= Termination String
Communication Settings / Data
Source Serial Port / Line
Parameters/ (all parameters)
Aligned to the Data Source
device configuration
MUX32 Slave Nodes
1
CBX800 CBX100
CBX100
2 3
Power
3
4
5
DS4800
6
Matrix 410™
6
Serial (Host)
MUX32
MX4000
Hand-
Held
Reader
CBX800 Source Interface
CBX800 Host MUX32 Interface
Reader MUX32 Interface
External Trigger (for On-Line Mode)
Host Aux for CBX800 Configuration
Reader Auxiliary Interface for Reader Configuration
Page 33
CBX800 INSTALLATION MANUAL
33
TECHNICAL FEATURES
ELECTRICAL FEATURES
Supply Voltage 10 to 30 Vdc*
Consumption 0.8 - 0.5 A
Limited Current Consumption
CBX + reading device consumption
(see related manual)
2.5 A
COMMUNICATION INTERFACES
Host Interface RS232/RS485 up to 115.2 Kbit/s
Auxiliary RS232 up to 115.2 Kbit/s
Data Source RS232/RS485 up to 115.2 Kbit/s
ID-NET™ RS485 Half Duplex up to 1 Mbaud
Communication Protocols Datalogic Application Driver (DAD Driver)
USER INTERFACE
LED Indicators Power On/Polarity Error (blue/red)
Trigger (yellow)
IN2 (green)
OUT1 (yellow)
OUT2 (green)
Ready (green)
Host (yellow)
Source (green)
ID-NET (yellow)
OUT3 (green)
Configuration Modes
Genius™ utility program
Genius™ based Host Mode Programming
PHYSICAL FEATURES
Mechanical Dimensions 193 x 180 x 71 mm
(7.6 x 7.1 x 2.8 in.)
Weight 830 g. (29.28 oz.)
ENVIRONMENTAL FEATURES
Operating Temperature
0° to 50 C (+32° to 122 °F)
Storage Temperature
-20° to 70 C (-4° to 158 °F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz; 1.5 mm @ 13 to 55 Hz;
EN 60068-2-6 2 g @ 70 to 200 Hz; 2 hours on each axis
Bump Resistance 30 g; 6 ms;
EN 60068-2-29 5000 shocks on each axis
Protection Class
EN 60529
IP65 **
The features given are typical at a 25 C ambient temperature (if not otherwise indicated).
* for further details about minimum/maximum supply voltage refer to the manual of the connected reading
device, since the minimum supply voltage required may be >10.
** when compression connectors and reading device are correctly connected.
If Host Interface (Fieldbus) Modules are used, only correctly installed IP65 models guarantee IP protection.
Protection is not guaranteed when Standard Fieldbus Modules are mounted.
Page 34
CBX800 INSTALLATION MANUAL
34
COMPLIANCE
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed NEC Class 2 power source.
CAUTION
Total power consumption is given by adding the CBX800 power consumption to that of all the
devices powered through the CBX800 (reading device, P.S., I/O). Refer to the manual of the
connected devices for details about minimum/maximum supply voltage and power
consumption.
Each CBX800 supports only 1 single reading device on the 25-pin connector + system accessories.
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the
authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.
Page 35
DECLARATION OF CONFORMITY
EC-045
Rev.: 2
Pag.: 1 di 1
Datalogic Automation S.r.l.
Via Lavino 265
40050 Monte San Pietro
Bologna - Italy
www.automation.datalogic.com
declares that the
CBX-800; INDUSTRIAL GATEWAY
and all its models
are in conformity with the requirements of the European Council Directives listed below:
2004 / 108 / EC EMC Directive
______________________________________________
This Declaration is based upon compliance of the products to the following standards:
EN 55022 ( CLASS A ITE ), SEPTEMBER 1998:
INFORMATION TECHNOLOGY EQUIPMENT
RADIO DISTURBANCE CHARACTERISTICS
LIMITS AND METHODS OF MEASUREMENTS
EN 61000-6-2, SEPTEMBER 2005:
ELECTROMAGNETIC COMPATIBILITY (EMC)
PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL
ENVIRONMENTS
Monte San Pietro, April 23th, 2010
Lorenzo Girotti
Product & Process Quality Manager
UNI EN ISO 14001
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