Datalogic CBX800 Installation Manual
CBX800
INSTALLATION MANUAL
Figure A
Indicator LEDs
1
Cover Screws (4)
2
Compression Connectors (5)
4
25-pin Device Connector
5
Host Interface Module Panel
3
NOTE
For a complete Gateway configuration using the Genius™ configuration program, refer to the
CBX800 Help On-Line available on the CD. This manual is also downloadable from the Web
at www.automation.datalogic.com.
821001551 (Rev. A)
5
1
2
4
3
CBX800 INSTALLATION MANUAL
2
Figure B
Power switch (ON/OFF)
1
2
Source Chassis Grounding Selector
3
Source Shield Selector
5
4
Power Source Selecto
r
Mounting Holes (2)
6
Data Source Port Connector
Indicator LEDs
7
Auxiliary Port Connector
8
IP65 Host Interface Module Connector9
Standard Host Interface Module Connector
10
Spring Clamp Terminal Blocks 11
RS485 Termination Resistance Switch
12
ID-NET/Host Shield Selector 13
ID-NET Termination Resistance Switch14
Network Selection Rotary Switches15
12
1
6
7
9
10
11
7
14
13
8
2
3
4
11
5
15
CBX800 INSTALLATION MANUAL
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UPDATES AND LANGUAGE AVAILABILITY
UK/US
The latest drivers and documentation updates for this product are available on Internet.
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Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo
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Les versions mises à jour de drivers et documentation de ce produit sont disponibles sur
Internet.
Cliquez sur : www.automation.datalogic.com
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Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem
Produkt.
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E
En Internet están disponibles las versiones actualizadas de los drivers y documentación de
este producto.
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SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on to
www.automation.datalogic.com and click on the links
indicated for further information including:
PRODUCTS
Search through the links to arrive at your product page which describes specific Info, Features, Applications,
Models, Accessories, and Downloads including the Genius™
utility program, which allows device
configuration using a PC. It provides RS232 and Ethernet interface configuration.
SERVICE
- Overview - Warranty Extensions and Maintenance Agreements
- Sales Network
- Listing of Subsidiaries, Repair Centers, Partners
- Helpdesk
- Material Return Authorization
LEGAL NOTICES
© 2009 - 2011 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written consent
from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the
U.S.A. and the E.U.
ID-NET, and Genius are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned
herein are for identification purposes only and may be trademarks or registered trademarks of their respective
owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or
consequential damages resulting from the use of this material.
CBX800 INSTALLATION MANUAL
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DESCRIPTION
The CBX800 is a Gateway connection box which can be used as an accessory to facilitate system connections
for installation and device replacement of several Datalogic family reading devices.
It allows connection of devices equipped with a standard RS232/RS485 communication interface to the most
common Fieldbus systems, by means of a complete range of optional modules, and to ID-NET™ high speed
communication network.
System cabling is made through spring clamp terminal blocks inside the CBX800 while the reading device is
connected to the CBX800 through a 25-pin connector on the housing.
Two 9-pin connectors placed inside the CBX800 facilitate connection to an external PC for data monitoring or for
configuring the CBX800 and the reading device.
Four embedded rotary switches allow easy manual Network Type and Addressing/Baud Rate selection.
CBX800 can also house several accessories which make the system highly flexible. These include:
One of several Host Interface Modules - to interface the reader with the most popular Fieldbus network
types: Ethernet, Profibus; DeviceNet, etc., including IP65 protection versions.
Mounting Adapters – to provide easy mounting to DIN rails and Bosch profiles.
PACKAGE CONTENTS
Verify that the CBX800 and all the parts supplied with the equipment are present and intact when opening the
packaging; the list of parts includes:
CBX800 Gateway
This Installation Manual
Mounting screws and washers (2)
CBX800 Configuration CD-ROM
Figure 1 - Package Contents
CBX800 INSTALLATION MANUAL
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ACCESSORIES
The following accessories are available on request for the CBX800:
Name Description Part Number
BM200/210 Ethernet TCP/IP Module STD/IP65 93ACC1851, 93ACC1852
BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811
BM400 DeviceNet Module IP65 93ACC1814
BM500/510/520 Ethernet/IP Module STD/IP65/IP54
93ACC1812, 93ACC1813,
93ACC1840
BM600 CANopen Module STD 93ACC1815
BM700/710 Profinet Module STD/IP65 93ACC1816, 93ACC1886
BM1100 CC-Link Module STD 93ACC1845
BM1200/1210 Modbus TCP STD/IP65 93ACC1848, 93ACC1849
BA100 DIN Rail Adapters 93ACC1821
BA200 Bosch Adapters 93ACC1822
BA300 M12 3P F Connector Panel (Service) 93ACC1877
BA400 M12 3P M Connector Panel (External Power) 93ACC1853
BA500 M12 4P F Connector Panel (Trigger) 93ACC1854
BA600 M12 5P F Connector Panel (ID-NET™ Out) 93ACC1855
BA700 M12 5P M Connector Panel (ID-NET™ In) 93ACC1856
BA900 Two Cable Glands Panel 93ACC1847
ADP-FF1 Gender Changer 25P F/F (5 pcs) 93ACC1827
SUPPORTED READING DEVICES
The CBX800 can be directly connected to all of the following readers through the 25-pin connector illustrated in
Figure A.
Linear Scanners 2D Readers
DS6300 DS6400 DX6400 MATRIX-2000™
DS8100A DX8200A
NOTE
CBX800 is backward compatible with DS2100N/DS2400N (black body), DS4600A, and
DS1100/DS2200 10-30 Vdc model reading devices using the ADP-MM1 25-pin gender
changer. See the Gender Changer documentation for the relative CBX pinout.
NOTE
For 6/8K family scanners having software version 6.80 or later, an alternative fixed speed
(57600 baud) ID-NET™ layout can be made without the use of CBX800. See the ID-NET™
Application Note on CD-ROM for details.
For maximum ID-NET™ network performance use CBX800.
A Hand-Held reader can also be connected to the 25-pin connector and have its data passed through to the Host or
ID-NET network.
CBX800 INSTALLATION MANUAL
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OPENING THE CBX800
To install the CBX800 or during normal maintenance, it is necessary to open it by unscrewing the four cover
screws:
CAUTION
The CBX800 must be disconnected from the power supply during this operation.
ACCESS TO INTERNAL PARTS
To make installation and replacement easier, the CBX800 is made up of three parts:
1) the body of the device containing all electronic components and optional boards
2) the transparent removable cover for inspection and for easy access to spring clamps and internal
modules
3) the removable front connector panel providing easy access to the optional interface modules
Figure 2 – CBX800 Front Connector Panel
CBX800 INSTALLATION MANUAL
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MECHANICAL INSTALLATION
CBX800 can be mounted to various wooden or plastic surfaces using two self-threading screws (3.9 x 45 mm) and
washers.
Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user-supplied parts
(screws, screw anchors, nuts, etc).
CBX800 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100
(93ACC1821), BA200 (93ACC1822).
The diagram below gives the overall dimensions of the CBX800 and shows the two mounting through-holes.
Figure 3 - Overall Dimensions
POWER SUPPLY
The power switch (see Figure 4) switches the power supply ON or OFF for both the CBX800 and the connected
reading device.
CAUTION
The power switch does not control power to the Vdc/GND, +V/-V spring clamps, therefore
any devices connected to these signals (i.e. external trigger, encoder, etc.), are live and are
not protected from polarity inversion. Disconnect the power supply when working inside the
CBX800.
OFF ON
Figure 4 - Power Switch ON/OFF Positions
Mounting
Holes
CBX800 INSTALLATION MANUAL
8
NOTE
Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful
for supplying external trigger, inputs and outputs from the CBX800 power source, however
+V and -V signals should not be used as power supply inputs to the CBX800.
The power supply must be between 10 and 30 Vdc only.
SYSTEM WIRING
The connection and wiring procedure for CBX800 is described as follows:
1) Open the CBX800 by unscrewing the four cover screws.
2) Verify that the CBX800 power switch is off (see Figure 4).
3) Unscrew the compression connectors and pass all the system cables through them into the CBX800 housing.
4) To connect the power and input/output signals:
Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.
Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 5).
Insert the wire into the clamp and release the lever.
The wire will now be held in the spring clamp.
5) Tighten the compression connector nuts so that the internal glands seal around the cables.
Figure 5 - System Cable Connections
Flexible stranded wire should be used and must meet the following specifications.
All positions: 24 - 16 AWG 0.2 - 1.5 mm²
The CBX800 spring clamp connector pinouts are indicated in the Pinout table.
Refer to the reading device Installation Manual for signal details.
CBX800 INSTALLATION MANUAL
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PINOUT
Pinouts
Group Name Function
Vdc Power Supply Input Voltage +
GND Power Supply Input Voltage -
Input Power
Earth Protection Earth Ground
+V Power Source – External Trigger
I1A External Trigger A (polarity insensitive)
I1B External Trigger B (polarity insensitive)
External
Trigger Input
-V Power Reference – External Trigger
+V Power Source – Inputs
I2A Input 2A (polarity insensitive)
I2B Input 2B (polarity insensitive)
Generic Input
-V Power Reference – Inputs
+V Power Source – Outputs
-V Power Reference – Outputs
O1+ Output 1+
O1- Output 1O2+ Output 2+
Outputs
O2- Output 2O3A Output 3A (polarity insensitive)
O3B Output 3B (polarity insensitive)
+V Power Source – Other I/O
I3A Input 3A (polarity insensitive)
I4A Input 4A (polarity insensitive)
-V Power Reference – Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
Other I/O
I34B Input 3B and 4B (common) (polarity insensitive)
TX Auxiliary Interface TX
RX Auxiliary Interface RX
Auxiliary
Interface
(1)
SGND Auxiliary Interface Reference
REF Network Reference
ID+ ID-NET™ network +
ID-NET™
ID- ID-NET™ network -
Network
Shield Network Cable Shield
TX Data Source Aux TX
RX Data Source Aux RX
Data Source
Auxiliary
Interface
(2)
SGND Data Source Aux Reference
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX RX *RX+
CTS *RX-
Data Source
Interface
SGND SGND SGND
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX RX *RX+
CTS *RX-
Host Interface
SGND SGND SGND
* Do not leave floating, see Reading Device Reference Manual for connection details.
(1)
The Auxiliary Interface group is connected to the 9-pin Auxiliary connector and is used for configuring the
CBX800 parameters through Genius™, the multilanguage software tool.
(2)
The Data Source Auxiliary group is connected to the 9-pin Data Source connector and is used for configuring
Genius-compatible reading devices through Genius™, the multilanguage software tool.
CBX800 INSTALLATION MANUAL
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The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield; and
RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way the power and network busses can
enter and exit the CBX800 from different spring clamps but be physically connected together.
NOTE
To avoid electromagnetic interference:
- Connect CBX800 Protection Earth (Earth) to a good earth ground.
- Connect the reading device chassis to earth ground through the jumper, (default setting, see
Figure 7).
- Connect the Network Cable Shield (Shield) to Filtered Earth through the jumper (default
setting, see Figure 6).
CAUTION
Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules
(Fieldbus and non Fieldbus).
JUMPER SETTINGS
POWER SOURCE JUMPER SETTINGS
For most applications input power is provided through the dedicated spring clamp connectors inside the CBX800.
However CBX800 may accept power from the connected reading device through the 25-pin connector. This is
useful, for example, to pass power to connected accessories such as Encoder and Presence Sensor from DX8200A
VAC models or 6K/8K scanners powered directly through the network. See the relative reading device Reference
Manual for details.
To power CBX800 from the reading device, the power source jumper must be placed in the "power from device"
position as indicated in Figure 6.
Power from
device
Power from
clamps
(default)
Figure 6–Power Source Jumper Settings
SOURCE SHIELD JUMPER SETTINGS
The reading device shield (Shield) can be connected to Earth Ground (Earth) either directly or through a filter
circuit. If the jumper is left open, the network cable shield (Shield) is floating.
Equivalent
Filter Circuit
Filtered Earth (default)
Earth
Floating
Figure 7– Source Shield Jumper Settings
CBX800 INSTALLATION MANUAL
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SOURCE CHASSIS GROUNDING JUMPER SETTINGS
The reading device chassis grounding method can be selected by positioning a jumper (see Figure 8 ). In this way
the reading device chassis can be connected to earth ground (only if pin Earth is connected to a good earth
ground). For all reading devices except 6K/8K, the chassis can alternatively be connected to the power supply
ground signal (GND) or it can be left floating but, in this case, the jumper must be removed. For 6K or 8K
scanners the chassis is internally connected to GND.
All Reading Devices (except 6K/8K)
to Earth (default)to GND Floating
6K, 8K Family Scanners
The scanner chassis is
internally connected to GND
to Earth (default)
Figure 8 – Chassis Grounding
ID-NET/HOST SHIELD JUMPER SETTINGS
The Network shield (Shield) can be connected to Earth Ground (Earth) either directly or through a filter circuit. If
the jumper is left open, the network cable shield (Shield) is floating.
Filtered Earth
(default)
Earth floating
Equivalent
Filter Circuit
Figure 9 – ID-NET/Host Shield Jumper Settings
NETWORK BUS TERMINATION
ID-NET™
OFF ON
Figure 10 – ID-NET™ Termination Resistance Switch
The ID-NET™ termination resistance switch enables or disables the insertion of the bus termination resistor for
ID-NET™ network applications.
CAUTION
In ID-NET™ network applications the termination resistor must be enabled ONLY on the first
and last devices of the chain. On all the other devices this resistor MUST NOT be enabled
(OFF).
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