ALL RIGHTS RESERVED. Without limiting the rights under copyright, no part of this docu-
mentation may be reproduced, stored in or introduced into a retrieval system, or transmitted
in any form or by any means, or for any purpose, without the express written permission of
Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
Arex™ 400, Arex™, Lighter™ Suite, Marvis™ and Matrix™ are trademarks of Datalogic
S.p.A.and/or its affiliates. All other trademarks and bands are property of their respective
owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor
for incidental or consequential damages resulting from the use of this material.
Table of Contents
PREFACE .............................................................................................................................................................................. VII
Conventions ................................................................................................................................................................................... viii
General ........................................................................................................................................................................................... viii
Model Description ............................................................................................................................................................................ix
PRO Version ..............................................................................................................................................................................ix
BASIC Version ...........................................................................................................................................................................ix
CE Compliance ...................................................................................................................................................................................x
UL Compliance ..................................................................................................................................................................................xi
Galvanometric scan head ......................................................................................................................................................xiii
Operation of a laser marker with galvanometric scanning ...............................................................................................xiii
Important Warnings ..............................................................................................................................................................xiv
Contents of the packaging .............................................................................................................................................................. 4
On moisture condensation ............................................................................................................................................................. 5
Note on moisture condensation ............................................................................................................................................. 5
If moisture condensation occurs ............................................................................................................................................ 5
How to avoid moisture condensation .................................................................................................................................... 5
Fixing and positioning ..................................................................................................................................................................... 6
Control Rack installation ................................................................................................................................................................. 7
Control rack mounting screws length .................................................................................................................................. 10
Scan Head installation .................................................................................................................................................................. 11
Scan head mounting screws length ..................................................................................................................................... 14
Control rack ............................................................................................................................................................................. 15
Scan Head ............................................................................................................................................................................... 16
Control rack ............................................................................................................................................................................. 20
Scan head ................................................................................................................................................................................ 21
Marking Area Specification ........................................................................................................................................................... 22
F-Theta Scan Lens for Arex™ 110-XXX, 120-XXX and A20-X6X ........................................................................................ 22
F-Theta Scan Lens for Arex™ 130-X6X and 150-X6X ......................................................................................................... 23
Green Spot ....................................................................................................................................................................................... 24
Control rack back panel connector ............................................................................................................................... 25
Control rack back panel connector ................................................................................................................................28
Control rack back panel connector ................................................................................................................................30
Control rack back panel connector ................................................................................................................................31
Control rack back panel connector ................................................................................................................................31
Device Port 1 ...........................................................................................................................................................................32
Control rack back panel connector ................................................................................................................................32
Device Port 2 ...........................................................................................................................................................................32
Control rack back panel connector ................................................................................................................................32
Control rack back panel connector ................................................................................................................................33
Scan head connector ......................................................................................................................................................33
Digital Input .............................................................................................................................................................................34
Digital Output ..........................................................................................................................................................................34
Laser Marker States .......................................................................................................................................................................35
Normal Operation States .......................................................................................................................................................35
Error States .............................................................................................................................................................................35
Warning State .........................................................................................................................................................................35
Control the Laser Marker States ...........................................................................................................................................36
Turning On sequence ..............................................................................................................................................................37
Marking control signals behavior ..........................................................................................................................................37
SW_Ready output signal (Ready to Mark mode) .................................................................................................................38
Good\Bad output signal ........................................................................................................................................................38
System_Alarm output signal .................................................................................................................................................38
Green Spot behavior ...............................................................................................................................................................40
System Ready to Mark mode ........................................................................................................................................40
Lighter™ Suite marking software ..................................................................................................................................................42
INSTALLATION AND SET UP............................................................................................................................................... 44
Connecting Power Supply cable ............................................................................................................................................47
Connecting the Earth Ground ................................................................................................................................................47
Local Mode Control connections ...........................................................................................................................................48
Remote Mode Control connection ........................................................................................................................................49
F-Theta scan lens protection cap removal ..................................................................................................................................49
USE AND OPERATION......................................................................................................................................................... 50
First time boot .................................................................................................................................................................................51
Turning On sequence ......................................................................................................................................................................52
Sequence using Key Selector .................................................................................................................................................52
Sequence Using Command Box .............................................................................................................................................55
CUSTOMIZE THE LASER MARKER SOFTWARE ................................................................................................................ 56
Change O.S. language and keyboard layout ................................................................................................................................57
Change the LAN configuration and IP address ...........................................................................................................................60
Change the video setting ...............................................................................................................................................................63
Control Box ...................................................................................................................................................................................... 67
MARVIS™ LED Ring Light ID 50mm - White ........................................................................................................................ 69
M39 F-Theta protective cap .......................................................................................................................................................... 70
Starter Kit for Marking On the Fly (MOF) ..................................................................................................................................... 71
TECHNICAL SUPPORT ......................................................................................................................................................... 72
Service Interface ..................................................................................................................................................................... 76
List of warning and error states ........................................................................................................................................... 77
List of problems related to laser marker states ................................................................................................................. 77
List of most common problems ........................................................................................................................................... 78
Product Support and Customer Service ....................................................................................................................................... 79
Positioning of external labels ....................................................................................................................................................... 82
Positioning of labels on the control rack: ............................................................................................................................ 82
Positioning of labels on the scan head: ............................................................................................................................... 82
Safety labels in local languages ................................................................................................................................................... 83
Example 1 ................................................................................................................................................................................ 90
Example 2 ................................................................................................................................................................................ 91
Example 3 ................................................................................................................................................................................ 92
Absorption of laser radiation ........................................................................................................................................................ 96
Classification and danger level .................................................................................................................................................... 97
Degree of risk with radiation viewing conditions ...................................................................................................................... 97
Direct viewing of the laser beam .......................................................................................................................................... 97
Viewing of a laser reflected beam ........................................................................................................................................ 98
Viewing of direct laser beam from a fiber output .............................................................................................................. 98
Viewing of scattered laser beam .......................................................................................................................................... 98
N.O.H.D. determination and O.D. of protection goggles ............................................................................................................ 99
Accidental vision of the reflected laser radiation ............................................................................................................. 100
Filter scale index of the protection goggles ...................................................................................................................... 100
Eyes and skin risks ......................................................................................................................................................................100
General safety regulations ..........................................................................................................................................................100
Other risks ....................................................................................................................................................................................101
User Manualv
Contents
USING MARKING SOFTWARE....................................................................................................................... 102
How to create and edit graphics layout .................................................................................................................................... 103
How to test and mark layout ...................................................................................................................................................... 106
How to use Command Box signals to mark layout .................................................................................................................. 108
How to update the marking software ....................................................................................................................................... 119
RECOVER THE LASER MARKER.................................................................................................................... 124
How to recover the laser marker ............................................................................................................................................... 125
Recover the system: ............................................................................................................................................................ 125
Initialize the Hardware ........................................................................................................................................................ 128
Customize the marking software ...................................................................................................................................... 129
Control Rack ................................................................................................................................................................................. 131
Scan Head ..................................................................................................................................................................................... 132
vi
Arex™ 400
CONVENTIONS starting on page viii
GENERAL starting on page viii
MODEL DESCRIPTION starting on page ix
CE COMPLIANCE starting on page x
FCC COMPLIANCE starting on page x
EAC COMPLIANCE starting on page x
UL COMPLIANCE starting on page xi
LASER STA ND AR DS starting on page xii
OVERVIEW starting on page xiii
Preface
User Manualvii
Preface
Conventions
Warnings
High Voltage
Laser Caution
ESD
Notes
This symbol identifies a hazard or procedure that, if incorrectly performed, could cause personal injury or result in
equipment damage. It is also used to bring the user’s attention to details that are considered IMPORTANT.
This symbol alerts the user they are about
action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or
electrical shock.
This symbol alerts the user they are about
action involving possible exposure to laser light radiation.
This symbol identifies a procedure that requires you take
measures
ESD wrist strap. Circuit boards are most at risk. Please follow
ESD procedures.
This symbol draws attention to details or procedures that may
be useful in improving,
mance of the hardware or software being discussed.
to prevent Electrostatic Discharge (ESD) e.g., use an
maintaining, or enhancing the perfor-
to perform an
to perform an
General
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NOTE
Information included in this manual is intended for a qualified installer able to
integrate the laser marker into a system, complying with all the protection features required by international rules and local legislations. Refer to the following
ctions for further information.
se
This manual refers to Arex™ 400 Fiber laser markers, that is a Class 4 Laser
oduct.
Pr
In addition to being professi
work with laser marker must be informed and made acquainted with the risks
inherent to invisible and visible laser radiation. The operator is required to carefully read the section of the manual concerni
sections related to matters falling under her/his responsibility.
Datalogic shall not be held responsible for any no
its manufacture.
BEFORE INSTALLING AND USING THE LASER, CAREFULLY READ THIS MANUAL.
onally trained in their role, personnel assigned to
ng safety instructions as well as the
n-conforming use of laser marker of
viii
Arex™ 400
Model Description
Arex™ 400 laser markers are described by their model number which indicates
the characteristics listed in the diagram below. Not all combinations are available. For a complete list of combinations see the Models tab on the Product page
the website.
of
Model Description
AREX XXX-XXX
PRO Version
•Wider power range selection
•Wider F-Theta scan lens selection
•High performance level for safety features
•High PC performance (powered by Intel® Celeron®)
•3x Ethernet ports 10/100/1000 Mbps
•High Precision Marking Field Center specifications
•Advanced software features
Laser TypePowerF-Theta scan lensVersionOperating System
•Basic Precision Marking Field Center specifications
•Basic software features
User Manualix
Preface
CE Compliance
CE marking states the compliance of the product with essential requirements
listed in the applicable European directive. Since the directives and applicable
standards are subject to continuous updates, and since Datalogic promptly
adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities
d customers through Datalogic commercial reference contacts. Since April
an
20th, 2016 the main European directives applicable to Datalogic products
require inclusion of an adequate analysis and assessment of the risk(s). This
evaluation was carried out in relation to the applicable points of the standards
listed in the Declaration of Conformity. Datalogic products are mainly designed
for integration purposes into more complex systems. For this reason it is under
the responsibility of the customer to do a new risk assessment regarding the
final installation.
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
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FCC Compliance
Modifications or changes to this equipment without the expressed written
approval of Datalogic could void the permission to use the equipment.
This laser marker complies with PART 15 of the FCC Rules. Operation is subject
the following two conditions: (1) this laser marker may not cause harmful
to
interference, and (2) this laser marker must accept any interference received,
including interference which may cause undesired operation.
This laser marker has been tested and found to
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This laser marker generates,
and can radiate radio frequency energy and, if not installed and used in
uses,
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this laser marker in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his/her own expense.
EAC Compliance
Customs Union: this laser marker complies with CU Conformity certification; this
allows the Product to bear the Eurasian Mark of conformity.
comply with the limits for a Class
x
Arex™ 400
UL Compliance
Reading this manual prevents the operator from carrying out operations that
could cause damage to himself or others.
UL Compliance
Follow-Up Service Procedure issued on 2019-03-26.
User Manualxi
Preface
Laser Standards
This laser marker is classified as Class 4 Laser Product according to the following:
EU: EN60825-1
USA: 21 CFR 1040.10
China: GB7247-1
Datalogic, as manufacturer of laser products, provides a laser marker which is
NOT
intended for immediate use, but it must be connected, by others, to other
devices which have the final aim of creating a laser processing system.
The final system manufacturer MUST ensure
machine according to its standards including the risk-analysis, implementation
of safety measures, certification and testing of safety measures and the production of adequate information for use of the machine.
Datalogic is available for providing to the customers all the information in its
ession to help in complying with applicable standards.
poss
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION
the safety of the laser processing
xii
Arex™ 400
Overview
The Fiber laser marker developed and manufactured by Datalogic employs the
most advanced technologies with regards to the opto-mechanical parts, the
electronic control of laser beam power, communication and the overall safety of
the entire marker.
The Arex™ 400 laser marker features a contro
rack size is standard 19" 2.5U. The scan head compact dimensions make it easy
to integrate.
All product connections are on the rear or front of the control rack.
Laser Source
On Arex™ 400 laser marker it is used a sealed fiber laser source. This source is
based on the new fiber solid state technology. It guaranties high stability, lower
sensitivity to optical misalignment and a longer product lifetime.
Galvanometric scan head
The scan head features two deflection mirrors that deflect the beam in X and Y
directions, depending on the graphics/pattern to be reproduced.
Overview
l rack and a scan head. The control
Operation of a laser marker with galvanometric scanning
During the marking the laser generates an invisible, high-energy infrared beam.
In order to obtain a more accurate focus, the laser beam is first enlarged using
an optical expansion system and then deflected by a scanning system consisting
of two mirrors mounted on galvanometric motors.
These mirrors deflect the beam in a controlled path along the
cessing of the product surface occurs by coordinating the movement of the two
irrors and the turning on/off of the laser beam.
m
The deflected laser beam is focused by an F-Th
the product.
Generally speaking, the marking is carried out within the focus plane of the F-
eta scan lens.
Th
eta scan lens on the surface of
Marking Software
The Ligther™ marking software is preinstalled on the product.
Consult Lighter™ software user's manual for a proper use of the same.
NOTE
X and Y axes; pro-
If necessary, consult “How to update the marking soft
preinstalled software.
NOTE
ware” on page 97, to upgrade the
User Manualxiii
Preface
Important Warnings
Access to the internal parts of the laser marker is allowed only to authorized
personnel, duly qualified and trained with regards to risks of optical and electrical nature.
Datalogic declines any and all responsibility for work carried out on active parts
by
untrained or unauthorized personnel.
It is forbidden to change the intended use for which the product was designed and
developed.
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Datalogic declines any and all responsibility for improper use of its laser product.
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The integration and use of this laser marker is custo
Never expose reflecting surface
The reflected laser beam may cause damage to laser marker.
Laser marking interacts with materials through,
process which may lead to the emission of fumes, dust and vapors.
Adequate fume/dust extractor and treatment must be provided by customer!
Marking PVC (or other plastic material) can cause the re
be harmful to the laser operator and to the laser marker itself. Always use adequate
fume extractor during PVC and plastic marking.
s to laser radiation!
mer responsibility.
for example, a thermal carbonization
lease of chlorine gas which can
xiv
W
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It is the responsibility of the customer to inst
dition!
all the laser marker in proper safety con-
Arex™ 400
UNPACKING starting on page 2
CONTENTSOFTHEPAC KA GING starting on page 4
ONMOISTURECONDENSATION starting on page 5
FIXINGANDPOSITIONING starting on page 6
CONTROL RACKINSTALLATION starting on page 7
SCAN HEADINSTALLATION starting on page 11
INSTALLATIONENVIRONMENT starting on page 15
FUME / DUSTEXTRACTOR starting on page 17
Chapter 1
Installation
User Manual1
Installation
Unpacking
Control rack and scan head are joined by a connection cable 3 meters long, referred as
Head Cable. Control rack and scan head are NOT separable.
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Be extremely careful to not damage the connection c
trol rack.
To avoid damaging or breaking the optical fibe
bending radius below the limits specified in the technical specification table (see
“Technical Characteristics” on page 19).
The Arex™ 400 laser marker is a delicate optical device, that can be damage by shock
and vibrations.
able between scan head and con-
r, never subject the Head Cable to a
2
Arex™ 400
Before installing or operating the laser marker, you should:
- Inspect the shipping container for damage
- Inspect the laser marker for signs of damage
- Confirm that the shipping box contains all items on the shipping inventory list
including any accessories
When unpacking the laser marker from the shipping box you should:
- Remove the accessories and documentations
- Carefully remove the laser marker from the packaging using both hands
Unpacking
Figure 1: Unpacking
Keep all packing materials until the laser has been inspected for completeness
and damage. If something is missing or defective, call Datalogic (see
Support and Customer Service” on page 79 for contact details).
“Product
User Manual3
Installation
3x
Contents of the packaging
Control RackScan HeadPower Supply cables
Rack Fixing Brackets
(Only for XXX-X6X models)
Safety labelsUSB Recovery DiskSelector Keys
Command Box
MUTING DEVICE
Safety Circuit
MUTING DEVICE
Scan Head Fixing Bracket
Quick Reference Guide
4
VGA to DVI Adapter
(Only for XXX-X6X models)
Test report and sample test
plate
Arex™ 400
On moisture condensation
If the laser marker is brought directly from a cold to a warm location, moisture
may condense inside or outside the laser product. This moisture condensation
may cause a malfunction of the laser marker.
Note on moisture condensation
Moisture may condense when you bring the laser marker from a cold place into a
warm place (or vice versa) and when you use the laser marker in a humid place.
If moisture condensation occurs
Turn off the laser marker and wait about 1 hour for the moisture to evaporate.
How to avoid moisture condensation
Before moving the laser marker from a cold place into a warm place, put it in a
plastic bag and seal it tightly. Remove the bag when the air temperature inside
the plastic bag has reached the ambient temperature (after about 1 hour).
On moisture condensation
User Manual5
Installation
Fixing and positioning
Fix the laser marker according to instructions shown in the figures.
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NOTE
NOTE
It is mandatory to secure the laser marker before you
securing or positioning may cause serious damage.
Do not secure the laser marker in a way other than the one described in the figure.
Introduction of optical or mechanical surfaces,
tional protective glass, between F-Theta scan lens output and marking surface may
case optical feedback into the laser marker.
Optical induced damage caused to laser marker by reflection from external surfaces is
not covered by warranty.
In order to prevent marking distortions, avoid vibrations and bumps during
ing process!
It is recommended to install the scan head on a positioning Z-axis
such as mechanical shutters or addi-
start marking, since improper
the mark-
system for accu-
rate mounting at focal distance!
6
Arex™ 400
Control Rack installation
Horizontal installation
The control rack must be positioned in a safe manner, following the recommendations below:
Figure 2: Control rack horizontal positioning
The control rack can be installed on a standard 19" rack cabinet using the fixing
brackets supplied as a standard equipment with XXX-X6X models and as an
accessory for XXX-X5X models (see "Ra
The figure below shows the fixing points for installation in a rack cabinet. Rack
ha
ndles for an easier installation are available as an accessory (see "Ra
dles" on page 71).
Using the fixing brackets is possible to install the control rack in three different
positions
inside the cabinet:
Control Rack installation
ck Handles" on page 71).
ck Han-
Figure 3: Control rack fixing bracket mounting configuration
All dimensions are in millimeters.
NOTE
User Manual7
Installation
Using this position the fixing brackets are aligned with the console.
Figure 4: Control rack fixing brackets mounting position 1
Using this position the fixing brackets are aligned with the frontal grid panel.
Figure 5: Control rack fixing brackets mounting position 2
Use this position if you want to use a pre-existing integration for AREX™ 3 and it
is required that the back panel of AREX™ 400 is in the same position as the back
panel of AREX™ 3 inside the cabinet.
Figure 6: Control rack fixing brackets mounting position 3
8
Arex™ 400
Vertical installation
The control rack must be positioned in a safe manner, following the recommendations below.
The feet must be removed from the bottom of the control rack and installed on the left
side of the control rack using the appropriate fixing points. Tightening torque = 0.5 Nm.
NOTE
Control Rack installation
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Figure 7: Control rack vertical positioning
The control rack MUST be fixed to a side wall using the appropriate fixing points placed
on the bottom of the
control rack.
Figure 8: Control rack fixing points for vertical installation
User Manual9
Installation
Control rack
7 mm
Mounting plate thickness
Washer thickness
M4 screw
Control rack mounting screws length
To determine the length of the mounting screws, consider the thickness of the
mounting plate and the thickness of the washer.
Figure 9: Length of mounting screws
Mounting holes depth is =7mm. Tightening torque = 2 Nm.
NOTE
10
Arex™ 400
Scan Head installation
The scan head can be installed in any orientation and must be fixed to a suitable
base (not supplied by Datalogic) using the dedicated threaded holes and the high
precisions slotted seats:
Scan Head installation
Figure 10: Fixing points on scan head (bottom view)
All dimensions are in millimeters.
NOTE
User Manual11
Installation
Focusing Beam output
A fixing bracket for scan head is provided to offer dedicated threaded holes
designed to be fully compatible with Arex™ 3 products:
12
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NOTE
Figure 11: Fixing points on scan head (back compatibility with Arex™ 3)
If the scan head is mounted on an existing support suitable for Arex™ 3, the Arex™ 400
focusing beam diode may be covered.
All dimensions are in millimeters.
Arex™ 400
Scan Head installation
It is also possible to mount the scan head sideways using dedicated threaded
holes:
To determine the length of the mounting screws, consider the thickness of the
mounting plate and the thickness of the washer.
Figure 13: Length of mounting screws
Mounting holes depth is =4mm. Tightening torque = 2 Nm.
NOTE
14
Arex™ 400
Installation environment
≥300mm
Control rack
The control rack must be installed in a suitable environment in order to allow
proper air flow and correct housing of the cables.
The control rack uses a forced air cooling system: an adequate air flow is necessary to guarantee its correct cooling. Install the control rack so that air flow is
no
t obstructed. Moreover, do not install it near a heat source.
If not enough space is provided, the temperature inside the control rack could rise,
causing temperature error.
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Clean the air filter when it is dirty. If the air filter is dirty, insufficient air-flow
might not ensure correct cooling and might stop the marking operation. Clean or
replace the air filter periodically.
Installation environment
Figure 14: Control rack installation environment
DO NOT place heavy objects on top of the control rack!
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The control rack IP rating is IP31 in horizontal position, otherwise IP30.
NOTE
User Manual15
Installation
Scan Head
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The scan head must be installed in a suitable environment in order to allow
proper air flow and correct housing of the cables.
The scan head uses a passive air cooling syst
sary to guarantee its correct co
obstructed. Moreover, do not install it near a heat source.
If not enough space is provided, the temperature inside the control rack could rise,
causing temperature error.
oling. Install the scan head so that air flow is not
em: an adequate air flow is neces-
NOTE
NOTE
Figure 15: Scan head installation environment
The scan head IP rating is IP64 not co
To ensure a complete IP64 protection for 160S and
proper accessory (see "
M39 F-Theta protective cap" on page 70).
nsidering F-Theta scan lens.
254S F-Theta scan lenses use the
16
Arex™ 400
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