AV6010
AccuVision
System Manual
®
Long-Range Camera
®
AccuVision
AV6010 Long-Range Camera System Manual
PN 1000065743 R1.3 | CMS 11-0022 | 2013.02.27 | RAY
Document Revision Control
This document is under revision control in accordance with Datalogic’s Quality
System. Any addenda or other documents associated with this manual are under
separate revision controls. A revision number is changed by 0.1 whenever
technical information is changed or added to a document.
Copyright Information
Copyright © 2007-2012 DATALOGIC AUTOMATION, INC. All rights reserved.
No part of this document is to be reproduced or utilized in any form or by any
means, electronic or mechanical, including photocopying, recording, or by an
information storage and retrieval system without prior written consent of AccuSort Systems, Inc. All drawings and specifications contained in this manual are
the property of Accu-Sort Systems, Inc. and shall not be reproduced, copied or
used in whole or in part as the basis for the sale or manufacture of products
without the written permission.
Datalogic, Accu-Sort
logotype and 1-800-BAR-CODE
®
and AccuVision® are registered trademarks and the AS
™
are trademarks of Datalogic Automation, Inc.
All other company or product names are mentioned for purposes of identification
only, and may be trademarks of their respective owners.
Disclaimer Information
The information contained in this manual is subject to change without notice.
Supplemental information or documentation may be required for certain
applications or usage.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Datalogic cannot assume responsibility or liability for actual
use based on the examples and diagrams.
No patent liability is assumed by Accu-Sort (Datalogic) with respect to use of
information, circuits, equipment, or software described in this manual.
In no event will Datalogic Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
IMPORTANT: Due to continuous product improvements, addenda content may
have been added to the back of this manual that supersedes some of the manual
content. Please review any addenda content first.
Datalogic Automation, Inc. 511 School House Rd. Telford, PA 18969 1-800-BAR-CODE™
AccuVision® AV6010 Long-Range Camera System Manual Contents iii
Contents
Preface
Intended Audience .................................................................................................. vii
Other Sources of Information ..................................................................................vii
Conventions ........................................................................................................... viii
Customer Service .................................................................................................. viii
1 Introduction
Product Overview.................................................................................................... 9
AV6010 Camera Module....................................................................................... 10
Distributed Computing Module (DCM) .................................................................. 11
RangeFinder Module............................................................................................. 12
AV6010 User Interface.......................................................................................... 13
Typical AccuVision AV6010 Long-Range Camera Applications............................ 14
Dimensioning Applications ................................................................................... 18
RIE / OCR Applications......................................................................................... 19
Side-by-Side Package Detection Applications ...................................................... 19
Options and Accessories ...................................................................................... 19
2 Safety
Symbols ................................................................................................................ 21
General Precautions .............................................................................................. 21
Unpacking, Mounting and Installation Recommendations...................................... 22
Compliance Requirements..................................................................................... 22
Electrical Safety ..................................................................................................... 23
Electrical Grounding Requirements........................................................................ 23
Electrostatic Discharge .......................................................................................... 24
Basic Rules for ESD Control .................................................................................. 24
Laser/LED Safety................................................................................................... 25
Safety Labels and Locations .................................................................................. 25
3 Mechanical Installation
Preparing for Mechanical Install............................................................................. 27
Unpacking Instructions........................................................................................... 27
Installation Sequence............................................................................................. 28
Installing a Single Camera System ................................................................... 28
Installing a Multiple Camera Tunnel .................................................................. 29
General Mounting Guidelines................................................................................. 30
Dimensions and Clearances .................................................................................. 30
Physical Support Requirements ............................................................................ 30
Vibration Limitations .............................................................................................. 30
Mounting Structure Assembly ................................................................................ 31
Equipment Mounting .............................................................................................. 35
Camera Installation ................................................................................................ 36
Mirror Installation ................................................................................................... 39
RangeFinder Installation ........................................................................................ 43
Mounting the Tachometer ...................................................................................... 44
Mounting the Trigger Photoeye ............................................................................. 45
Mounting the Light Curtain .................................................................................... 46
Mounting the Photoeye/Tach Generator ............................................................... 46
Mounting the Uninterruptable Power Supply (UPS) .............................................. 46
4 Electrical Installation
Preparing for Electrical Installation......................................................................... 47
Installation Sequence(s)......................................................................................... 47
Installing a Single Camera System .................................................................. 48
Installing a Multiple Camera Tunnel ................................................................. 50
General Electrical Installation Guidelines and Precautions .................................... 52
Wiring the AV6010 ................................................................................................. 53
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iv Contents AccuVision® AV6010 Long-Range Camera System Manual
Power Requirements / Power Supply Connections................................................ 54
Power Distribution Box for Multi-Camera Systems................................................. 55
RangeFinder Power Supply Connection ................................................................ 56
AV6010 SYNC Network ......................................................................................... 57
Ethernet Communications Connections (Host & Image Networks) ........................ 59
RS232/422 Serial Communications Connections (Host & Focus).......................... 60
Tachometer and Trigger Connections.................................................................... 61
Check AV6010 Installation ..................................................................................... 62
5 Setup
Prerequisites / Tools Required............................................................................... 63
Setup System Requirements ................................................................................. 64
To Gain Access to an AV6010 ............................................................................... 64
First-Time Setup Checklist ..................................................................................... 65
Unlock the AV6010 Camera Head ......................................................................... 66
Mirror Alignment..................................................................................................... 67
To align a mirror for Front, Top or Back Applications...................................... 68
To align a mirror for Side-Read Applications................................................... 69
Leveling the RangeFinder ..................................................................................... 70
Blocking RangeFinder Codewords on Narrow Belts............................................... 71
First-time Startup: Single Camera.......................................................................... 72
First-time Startup: Camera Tunnel using Power Distribution Box .......................... 73
First-time Setup...................................................................................................... 74
Establish Connection and Login...................................................................... 74
Confirm computer is set up for DHCP............................................................. 75
AV6010 User Interface
System Configuration...................................................................................... 76
Tachometer..................................................................................................... 77
Focus and Detection ....................................................................................... 78
RangeFinder Mounting .................................................................................. 79
Camera Mounting .......................................................................................... 80
Symbologies ................................................................................................... 81
Adding a symbology.................................................................................. 81
Deleting a symbology................................................................................ 82
Modifying a symbology in the Selected Symbologies list ......................... 82
Communications Transmit Point ..................................................................... 83
Serial Communications .................................................................................. 84
Host Network .................................................................................................. 85
Image Network................................................................................................ 86
Advanced > Imaging (Camera) ...................................................................... 87
Advanced > Decoder Options ........................................................................
Dimensioning Setup and Calibration ......................................................... 89
Symbologies Settings for Dimensioning .................................................. 89
Tachometer Settings for Dimensioning ................................................... 90
Top Camera Mounting Settings for Dimensioning .................................. 90
Top Camera Imaging Settings for Dimensioning .................................... 90
Dimensioning Settings ............................................................................ 91
Calibrating the Dimensioning System .................................................... 92
Setting the Cert Mode ............................................................................. 92
AV6010 Install Wizard
To download the Install Wizard....................................................................... 93
To download the Microsoft .NET framework ................................................... 94
To open the AV6010 Install Wizard ............................................................... 95
RangeFinder Wizard ....................................................................................... 96
Photoeye Wizard............................................................................................. 98
Light Curtain Wizard ....................................................................................... 99
Top Camera Wizard...................................................................................... 100
Dimensioning Wizard .................................................................................... 101
Dynamic Focus Calibration............................................................................... 103
88
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AccuVision® AV6010 Long-Range Camera System Manual Contents v
Side-by-Side Package Detection Setup and Calibration................................. 104
Setup Camera Image Viewer........................................................................ 105
Setup for Transport Type .............................................................................. 106
Capture Images ............................................................................................ 107
Evaluate Images ........................................................................................... 107
Optimize SBS Calibration ............................................................................ 108
Connecting to the IMAGE Network ...................................................................... 109
Download Camera Image Viewer ....................................................................... 110
View / Load Parameter Files .............................................................................. 110
Set Passwords .................................................................................................... 110
Update Software .................................................................................................. 110
6 Operations
AV6010 Startup.................................................................................................... 112
To quickly check the operation of an AV6010 System ................................. 113
AV6010 Camera Status Indicators....................................................................... 114
LAN Communications Status Indicators........................................................ 115
Camera Control Panel Buttons ............................................................................ 116
AV6010 RangeFinder Status Indicators ............................................................... 117
Checking Operations............................................................................................ 118
Dimensioning Operations..................................................................................... 119
Side-by-Side Package Detection Operations ....................................................... 121
7 Maintenance
Maintenance Tools and Materials Required......................................................... 123
Recommended Maintenance Frequency ............................................................. 123
Maintenance Tasks.............................................................................................. 124
Exterior Cleaning.................................................................................................. 124
Cleaning the Camera Window.............................................................................. 125
Cleaning the Folding Mirror.................................................................................. 126
Cleaning the RangeFinder Window...................................................................... 127
Tighten Mounting Hardware................................................................................. 128
Checking Connections ......................................................................................... 128
8 Troubleshooting
AV6010 Camera Status Indicators....................................................................... 130
AV6010 RangeFinder Status Indicators ............................................................... 131
Diagnostics .......................................................................................................... 132
Diagnostics Tools .............................................................................................. 133
View / Load Parameter Files ......................................................................... 133
Downloads .................................................................................................... 134
Set Passwords ....................................................................................... 136
Update Software (Load Image / Load Patch) ........................................ 136
AV6010 Image Viewer ..................................................................................... 137
RangeFinder Codeword Viewer ........................................................................ 138
RangeFinder O-Scope ...................................................................................... 139
Troubleshooting (PCS Tables) ............................................................................ 140
9 Service
Replacement Procedures..................................................................................... 143
AV6010 Camera Module FRUs............................................................................ 144
AV6010 RangeFinder Module FRUs.................................................................... 146
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vi Contents AccuVision® AV6010 Long-Range Camera System Manual
Appendices
A Specifications ..................................................................................................... 147
Power Consumption Estimates ........................................................................... 148
RangeFinder Dimensions .................................................................................... 148
AV6010 Camera Dimensions .............................................................................. 149
Read Charts ........................................................................................................ 150
Certifications ....................................................................................................... 151
B AV6010 User Interface ........................................................................................ 153
Setup .................................................................................................................... 154
Diagnostics ........................................................................................................... 178
Install Wizard ........................................................................................................ 192
C AV6010 and VisionCapture / Image Depot Server (IDS) .................................. 197
D AV6010 and FAST Monitor ................................................................................. 199
E Image Quality Analysis (IQA) ............................................................................. 201
F Error Codes ......................................................................................................... 205
Software Error Codes .......................................................................................... 206
System Error Codes ............................................................................................ 208
COMe Errors ....................................................................................................... 210
Focus and Illumination Errors ............................................................................. 212
RangeFinder Errors ............................................................................................. 214
G Dimensioning .................................................................................................... 217
Overview ............................................................................................................. 217
Certified Dimensioning Installation Requirements ............................................... 218
User Interface Screens related to Dimensioning ................................................. 220
Audit Trail and Alibi Storage Logs ....................................................................... 222
Certified Dimensioning for Legal-for-Trade Applications .................................... 224
Certification Inspection and Sealing .................................................................... 225
Specifications Label for NCWM (NTEP) and Measurement Canada ................. 227
Specifications Label for OIML ............................................................................ 228
H Raw
Image Export (RIE) ..................................................................................... 229
I Installation Drawings ...................................................................................233
Accu-Sort Systems, Inc. 00b-AV6010_Table of Contents_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Preface vii
1 Preface
The AccuVision® AV6010 Long-Range Camera System Manual from
Accu-Sort Systems, Inc. includes the information you need to effectively
integrate the AV6010 Camera System with your application.
It contains detailed information about the following:
Product features, capabilities, specifications and accessories
Safety information
Installation guidelines and procedures
Configuring the camera system for your application
Maintenance and Troubleshooting
This preface explains how this user manual is organized and introduces
other sources of information that you will find useful.
Intended Audience
You should have a basic understanding of bar code scanning. Equipment
installers must be familiar with standard wiring techniques and terminology.
Because most Accu-Sort software applications run in the Microsoft
Windows® and internet browser environments, you should know how to use
a mouse, choose commands, and work with windows and dialog boxes.
Thank You
Thank you for using the AccuVision AV6010 Camera System and this
manual.
We value your comments and feedback. Feel free to let us know what you
like or dislike about the AV6010 (or this manual) by e-mailing us at
info@accusort.com.
You can also mail your comments to our corporate headquarters address or
call us directly at 1-800-BAR-CODE
NOTE: There may be additional material that was not available when this
product manual was produced. To learn if there is a documentation update,
go to our web site’s corresponding product page at www.accusort.com
Other Sources of Information
™
or (215) 723-0981.
®
.
You can choose from many information sources, including documentation,
training, and support services, to increase your knowledge and
understanding of the AV6010. If this manual refers you to other
documentation, use only the latest versions unless otherwise specified.
00c-AV6010_Preface_R10.doc Accu-Sort Systems, Inc.
viii Preface AccuVision
Conventions
WARNINGS or CAUTIONS: This symbol identifies a hazard or
procedure that, if incorrectly performed, could cause personal injury or
result in equipment damage. It is also used to bring the user’s attention to
details that are considered IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about
to perform an action involving, either a dangerous level of voltage, or to
warn against an action that could result in damage to devices or electrical
shock.
LASER/LED CAUTION: This symbol alerts the user they are about to
perform an action involving possible exposure to laser/LED light radiation.
ESD CAUTION: This symbol identifies a procedure that requires you take
measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist
strap. Circuit boards are most at risk. Please follow ESD procedures.
NOTES: This symbol draws attention to important details or procedures
that may be useful in improving, maintaining, or enhancing the performance
of the hardware or software being discussed.
NOTE REGARDING DIMENSIONAL REFERENCES: This manual
provides all dimensional references in inches. Metric references are
provided in millimeters and enclosed in brackets. For example: 10 inches
[254 mm].
®
AV6010 Long-Range Camera System Manual
Customer Service
Training
Accu-Sort Systems offers a complete set of training courses to help you and
your staff get the most out of your investment. We can help you develop a
training plan that provides thorough training for both your project team and
your end users. We will work with you to organize courses appropriate to
your job or area of responsibility. Training professionals can show you how
to plan your training throughout the implementation process so that the right
amount of information is delivered to key people when they need it the most.
You can attend courses at our training center, or you can arrange for our
trainers to teach at your facility. In addition, we can tailor standard courses or
develop custom courses to meet your needs.
Support
From on-site support to central support, our team of experienced
professionals provides the help and information you need to keep your
equipment working for you. This team includes your Account Manager and
Accu-Sort’s large staff of support specialists with expertise in your business
area and managing your hardware and software environment.
NOTE: If you have any problems or questions that require Accu-Sort's
assistance, direct your calls to Customer Service at 1-800-BAR-CODE
or (215) 723-0981.
™
Accu-Sort Systems, Inc. 00c-AV6010_Preface_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 9
1 Introduction
This section presents a detailed description of the AccuVision® AV6010
Long-Range Camera Systems. It begins with a product overview. The
system’s features are described in detail.
System Overview
User Interface
Ordering Options and Accessories
Product Overview
The AccuVision AV6010 Long-Range Camera System includes:
AV6010 Camera with integrated:
Camera Head Module
Illumination Module
DCM (Distributed Computing Module)
Power Supplies
Adjustable Folding Mirror
AV6010 RangeFinder (with power supply)
Tachometer
VisionCapture / Image Depot Server (optional)
Figure 1-1: AccuVision AV6010 Long-Range Camera System
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
10 Introduction AccuVision® AV6010 Long-Range Camera System Manual
Camera Module
The camera module includes the following key components:
LED Illumination
Camera Head
Distributed Computing Module (DCM)
Figure 1-2: AccuVision AV6010 Camera Module
The LED illumination floods the scanning area with light as packages are
conveyed past the AV6010 camera(s). There are several models equipped
with either a 30-inch [762 mm] or 42-inch [1066 mm] illumination module.
The AV6010’s camera head acquires and transfers image data to the DCM
for decoding and processing. The decoded results are then sent to a host
device via Ethernet and/or serial interface.
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 11
Distributed Computing Module (DCM)
The DCM includes the main processor, up to three COM Express (COM-e)
modules (one standard, used for bar code decoding), and all the
Ethernet/serial and parallel communications interfaces required by the
system.
The decoder (COM-e module 1) helps optimize your material handling
system and improve your bottom line by:
utilizing proprietary decoding software that all but eliminate no-reads
regardless of orientation
enabling easy setup, modification, and diagnostics of the most important
application parameters and functionality
provides a choice of serial or Ethernet communications with your host
computer / network.
The optional COM-e modules are typically used for:
Dimensioning / Certified Dimensioning applications
(COM-e module 2)
Raw Image Export (RIE) for Optical Character Recognition (OCR)
applications (COM-e module 3)
The DCM also includes the following software:
Lynx OS
(real-time operating system for the main processor)
Linux Operating System
(on COM-e modules for decoding, dimensioning, RIE/OCR)
AV6010 User Interface (HTML browser-based setup and diagnostics)
AV6010 Install Wizard for auto-calibration (download to a computer)
Proprietary decode software
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
12 Introduction AccuVision® AV6010 Long-Range Camera System Manual
RangeFinder Module
The RangeFinder module includes the following:
RangeFinder Module
RangeFinder Power Supply
Mounting and adjustment brackets
Figure 1-3: RangeFinder for AV6010 Camera Systems
The RangeFinder is used to detect the presence of products as they enter
the scanning area as well as report the package positions/heights and
sequence number to all cameras in the system. RangeFinders used in
dimensioning are calibrated to have an accuracy of 0.1, 0.2 or 0.5-inch.
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 13
AV6010 User Interface
The AV6010 uses a browser-based application that lets you configure the
system through a series of intuitive, user-friendly menus, tools and dialog
boxes. Context sensitive help is available to assist with use of the
application.
Figure 1-4: AV6010 User Interface (Symbologies Screen shown)
With the AV6010 user interface, you can:
select or modify 1D and 2D symbologies to be decoded
configure trigger and tracking parameters
define communications and outputs
monitor system performance
diagnose and troubleshoot operating conditions
The user interface also includes a downloadable Auto-Calibration Wizard
that enables static and dynamic setup of the RangeFinder and all cameras in
the AV6010 system.
IMPORTANT: The user interface enables you to easily configure the
AV6010 to your application’s specifications. Making changes to certain
parameters may adversely affect system performance. Observe the caution
statements in this manual and do not make changes to those parameters
unless instructed to do so by Accu-Sort Technical Support or your systems
administrator.
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
14 Introduction AccuVision® AV6010 Long-Range Camera System Manual
Typical AccuVision AV6010 Long-Range Camera Applications
Use the AV6010 in the following AccuVision Long-Range Camera System
applications:
single-camera applications
multiple-camera scanning arrays (3-sided)
Complete camera scanning tunnels (up to 6 sides)
quadrant scanning tunnels
Figure 1-5: Top-read Single-camera Application
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 15
A three-sided scanning array is used to read bar codes on the top and sides
of packages. When three or more cameras are used, a Power Distribution
Box (PDB) is typically designed into the system.
Figure 1-6: Scanning Tunnel – 3-Sided Application
A 5-sided or 6-sided scanning tunnel is used to read bar codes on most or all
sides of the products passing through the tunnel, including the bottom of
packages. (See Figures 1-7 and 1-8.)
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
16 Introduction AccuVision® AV6010 Long-Range Camera System Manual
Figure 1-7: Scanning Tunnel – 5-Sided Application
Figure 1-8: Tunnel Option – Bottom Read Application
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 17
Quadrant scanning is used to assure high read rates on higher-density bar
codes when packages passing through the tunnel are significantly skewed.
Figure 1-9: Quadrant Scanning Tunnel Application
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
18 Introduction AccuVision® AV6010 Long-Range Camera System Manual
Dimensioning Applications
Any AV6010 camera system with a top-read camera can be configured for
the optional product dimensioning application. The DCM is equipped with a
second COM-e module to enable the in-camera dimensioning functionality.
The RangeFinder used in dimensioning applications is calibrated for an
accuracy of 0.1”, 0.2” or 0.5” (2.54, 5.08 or 12.7 mm).
AV6010 with In-Camera Dimensioning Functional Overview
The AV6010 Camera System is designed to scan objects moving on a
transport, decode bar code information and then present and transmit that
information to another system (typically a sortation controller or inventory
control system). The AV6010 Camera System includes all the hardware and
software components needed to perform its function without requiring
information or signals from external systems.
Figure 1-10: AV6010 Camera System Functional Diagram
An AV6010 Top-Read Camera and RangeFinder (shown in Figure 1-10) are
needed for in-camera dimensioning. Objects are conveyed through the
RangeFinder field. The RangeFinder detects the presence of an object and
determines the range and extents of the object and transmits that information
to the Camera Module. The AV6010 uses the signal from the tachometer to
track the motion of the object through the field of view of the Main Imaging
Sensor (commanding the Focus Servo as necessary to focus the Main
Imaging Sensor). The AV6010 processes the resulting video data stream to
locate and decode any bar code symbols present and then transmits that
information to an external system when the object reaches a predetermined
point (transmit point) along the conveyor system. When in-camera
dimensioning is included in this system, the dimensioning data is also
transmitted with the bar code data.
See Appendix G for further information on dimensioning.
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 1 19
RIE / OCR Applications
Any AV6010 camera system can be equipped with an additional COM-e
module in the DCM to enable the optional RIE (Raw Image Export) for use in
OCR (Optical Character Recognition) applications.
Side-by-Side Package Detection Applications
An AV6010 camera system can be registered to use the side-by-side
package detection option. When enabled, the system uses a multidimensional approach to detect whether or not the packages passing
through the scanning area are two or more items side-by-side, significantly
reducing the potential for mis-sorts, mis-ships as well as package or
transport damage. Side-by-side package detection works on both tilt-tray and
belt conveyors.
Options and Accessories
Contact your sales representative for assistance in determining which
options and accessories will be applicable to your application.
If you know which items are needed, contact:
Accu-Sort Systems, Inc.
Customer Service Department
(Ask for the Spare Parts Coordinator)
Hours: 8 AM and 4:30PM (EST) Monday through Friday
1-800-BAR-CODE™
(1-800-227-2633)
(Fax: 215-723-1515)
01-AV6010_Introduction_R10.doc Accu-Sort Systems, Inc.
20 Introduction AccuVision® AV6010 Long-Range Camera System Manual
Notes:
Accu-Sort Systems, Inc. 01-AV6010_Introduction_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 2 21
2 Safety
Please follow the safety precautions and warnings found in this manual when
installing, setting up, operating, maintaining, troubleshooting or replacing any
Accu-Sort products, parts, or related equipment. Following these precautions
will prevent personal injury or damage to the unit. Failure to follow these
precautions may also void your warranty.
Symbols
Throughout this manual, special safety alerts are indicated by the following
symbols:
WARNINGS or CAUTIONS: This symbol identifies a hazard or
procedure that, if incorrectly performed, could cause personal injury or
result in equipment damage.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about
to perform an action involving, either a dangerous level of voltage, or to
warn against an action that could result in damage to devices or electrical
shock.
ESD CAUTION: This symbol identifies a procedure that requires you take
measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist
strap. Circuit boards are most at risk. Please follow ESD procedures.
Alerts help you to:
Identify a hazard and its consequences
Avoid a hazard by taking adequate safety precautions
Get the most out of your bar code solution
General Precautions
Installation and Service by Qualified Service Technician Only
WARNING: Because of possible exposure to high voltage, a trained
technician must perform all procedures involving exposure to the inside of
the AV6010 Camera. There are no user-serviceable parts inside. Do not
attempt to open the unit or perform any installation/service procedures
unless you are a trained technician!
Refer all servicing and advanced troubleshooting to a qualified service
technician. Technical training is available from Accu-Sort Systems.
Furthermore, even trained technicians should always reference the specific
product service documentation for more detailed service procedures that are
not described in the AV6010 Long-Range Camera System Manual.
02-AV6010_Safety_R10.doc Accu-Sort Systems, Inc.
22 Safety AccuVision® AV6010 Long-Range Camera System Manual
Unpacking, Mounting and Installation Recommendations
CAUTION: Firmly fasten mounting structures in place before installing the
equipment to any mounting structure. Avoid using freestanding mounting
structures. If your application requires a freestanding mounting structure,
avoid making the structure top-heavy.
Follow all procedures regarding electrical safety, laser safety, and
electrostatic discharge safety (ESD) as outlined in this manual.
Save all packing material in case you have to transport your AV6010.
Use steel or aluminum as a mounting structure. An Accu-Sort mounting
structure is recommended for optimum system performance.
Check mounting hardware periodically for tightness and stability.
Do not use sheet rock, plaster board, wood, or other unstable mounting
surfaces.
Do not use mounting surfaces that are subject to high vibrations.
Do not create any obstructions of airflow around the equipment. Keep
the area around the equipment clean to provide for cooling. (Refer to
specific product manuals for minimum clearances.)
Avoid dropping the unit(s) during unpacking and installation.
Do not touch the window glass of the RangeFinder, camera or mirror.
Compliance Requirements
FCC NOTICE: The AV6010 Camera has been tested and found to comply
with the limits for a Class A digital device, pursuant to Title 47, Part 15 of the
FCC Rules. These limits are designed to provide a reasonable protection
against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction
manuals, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at their expense.
WARNING: These are Class A products. In a domestic environment, these
products can cause radio interference, in which case the user may be required
to take adequate measures. (Ref. CISPR 22 = EN 55 022:1995.)
IMPORTANT: Follow the guidelines below to maintain Electromagnetic
Compatibility (EMC) Compliance:
Interconnecting cables must be twisted pair cables.
All shielded I/O cables shall have the shield terminated to the chassis.
NOTE: DRAIN WIRE SHIELDING IS NOT ADEQUATE.
Do not remove the shielding covers.
Refer to the details on making custom cables as provided in the specific
technical manual for the component.
Accu-Sort Systems, Inc. 02-AV6010_Safety_R10.doc
AccuVision® AV6010 Long-Range Camera System Manual Chapter 2 23
Electrical Safety
AV6010 Camera must be installed in accordance with Canadian Electrical
Code, Part I, CSA C22.1; CSA C22.2 No. 0; and the National Electrical Code,
NFPA 70. For complete requirements, National Electrical Code, ANSI/NFPA
70, Canadian Electrical Code, Part I, C22.1, or other national standard must
be consulted.
For PERMANENTLY CONNECTED EQUIPMENT/RACK MOUNTED,
incorporate a readily accessible disconnect device in the fixed
wiring.
For PLUGGABLE EQUIPMENT/RACK MOUNTED, install the socket-
outlet near the equipment so it is easily accessible.
Make sure that all personnel who work with the equipment know where
the disconnect switches or circuit breakers are located.
Before performing any type of maintenance, turn off power to the unit and
disconnect the power cord.
Be certain your hands and the floor of your work area are dry before
touching electrical equipment or connecting cords.
Routinely check all power cords, plugs, wiring, and cable connections for
any signs of exposed wire or deteriorating insulation. If you notice any
damage, make arrangements with service personnel to repair or replace
the damaged item immediately.
Electrical Grounding Requirements
Before applying power to any device, ALL components MUST be electrically
grounded. Follow these precautions:
Ensure all AC power outlets have a properly grounded receptacle.
ALL components MUST be properly cabled and grounded with three-
conductor AC power cords.
Use the correct power cord for your country.
Reference specific grounding instructions for each component.
Do not use a two-prong adapter.
Do not cut/remove the round grounding prong from any plug.
Do not use an extension cord to defeat any ground.
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24 Safety AccuVision® AV6010 Long-Range Camera System Manual
Electrostatic Discharge
ESD CAUTION: Measures must be taken to prevent Electrostatic
Discharge (ESD) at all times when handling any product, equipment, unit or
part (e.g. use a grounded ESD wrist strap). It should be noted that circuit
boards are at greatest risk to damage from ESD. Please follow standard
ESD precautions!
Electrostatic discharge (ESD), the transfer of static electricity from one object
to another, is an often-unnoticeable hazard to electronic components.
Boards and other devices with integrated circuits are particularly sensitive to
ESD damage. Product failures may not occur until days or weeks after the
component was damaged.
Static damage to units can take the form of upset failures or catastrophic
failures (direct and latent).
An upset failure occurs when an electrostatic discharge is not significant
enough to cause total failure, but may result in intermittent gate leakage,
causing loss of software or incorrect storage of information.
Direct catastrophic failures occur when a unit is damaged to the point where
it is permanently damaged.
Basic Rules for ESD Control
Below are some keys to effectively control unnecessary ESD damage when
working with ESD-sensitive devices:
Define an ESD protective area and work on the ESD-sensitive devices in
this area only.
Define static sensitivity of devices to be handled in ESD protective area.
Establish suitable static control program that limits static generation to
less than the damage threshold of the most sensitive device in the
environment, and provides a safe, defined path for static charge
dissipation.
Prevent contamination of the protective area by unnecessary non-static
controlled materials.
Audit the ESD protective area regularly to ensure that static control is
maintained. Document the findings for future reference.
Refer to the specific electrostatic discharge precautions for each
component.
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Laser/LED Safety
The AV6010 Camera Module uses visible red LEDs to create an “area flood
pattern.” Do not stare into the camera’s exit window at the LED light. Avoid
direct eye exposure. The LED light level does not constitute a health hazard,
however staring at the LED light for prolonged periods could result in eye
damage.
The AV6010 RangeFinder Module uses visible red lasers emitting from the
left and right apertures to create a unique pattern used in detecting the
presence of a product in the scanning area and for measuring the width of
products.
WARNING: Use of controls, adjustments, or procedures other than those
specified in this document may result in hazardous laser light exposure.
The AV6010 RangeFinder Module is rated as a Class 2 Laser Product by
the International Electrotechnical Commission.
Compliances are as follows: Class 2 Laser Product (IEC/EN 60825-1):2001,
Class II Laser Product (21CFR1040) <1.0 mW peak/cw power at
wavelength 630-700nm.
Safety Labels and Locations
Refer to the following figures for specific label locations and warnings. When
operating, repairing, or replacing any AV6010 Camera Module or
RangeFinder Module field replaceable units, note all label content on the
unit. These labels provide special precautions for operation, usage
specifications, product identification, and service information.
AV6010 Camera Module Safety Label Locations
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AV6010 RangeFinder Module Safety Label Locations
1 3
2
1
2
3
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3 Mechanical Installation
IMPORTANT: The AV6010 contains electronics that may be affected by
electrostatic discharge (ESD). To prevent personal injury or damage to the
unit, please follow the safety precautions and warnings found in Chapter 2.
Failure to follow these precautions may void your warranty.
Preparing for Mechanical Install
IMPORTANT: Application-specific drawings and documents provided by
Accu-Sort supersede any contradictory content in this manual.
Before mounting any components, please do the following:
Read all instructions before beginning your installation.
Define and confirm the accuracy of your application’s requirements and
structure position, especially the height of the conveyor from the floor.
Review all installation-specific drawings provided with your equipment.
Review and plan the mechanical installation of all devices used in your
application. Be sure to allow adequate clearance for maintenance.
Review and plan the power requirements for your application.
Check the contents of the shipping cartons against the packing list.
Record all product serial numbers.
IMPORTANT: The camera system requires a consistent transport speed
and precisely timed triggering events in order to function properly. All
packages must enter and exit the scanning area at constant transport speed.
Variations in speed during scanning / processing will adversely affect the
system’s read rate performance and may also result in
inconsistent communications with the host computer.
Unpacking Instructions
IMPORTANT: The AV6010 Camera and RangeFinder packaging is
designed to protect the unit(s) during shipment. Do not throw it away. Save
all packing material in case you need to transport your unit(s).
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28 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
Installation Sequence
NOTE: Everything should be MECHANICALLY INSTALLED before
performing any ELECTRICAL INSTALLATION. See Chapter 4 for electrical
installation details.
Installing a Single Camera System
To install a single camera system, follow this sequence of steps:
Complete mechanical installation.
Review the details of your application’s requirements.
Determine and mark the mounting location.
If an Accu-Sort structure is used, mounting locations are pre-marked.
Erect mounting structure or other supporting frame.
Mount AV6010 Camera and mirror in its position on the structure.
Mount AV6010 RangeFinder in its position on the structure.
Mount / position any optional devices included with your system.
VisionCapture Image Capture System including network switch,
monitor/keyboard with trackball and mounting arm, UPS
Complete electrical installation. (See Chapter 4.)
Setup your AV6010. (See Chapter 5.)
Check operations. (See Chapter 6.)
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Installing a Multiple Camera Tunnel
To install a multiple camera system, follow this sequence of steps:
Complete mechanical installation.
Review the details of your application’s requirements.
Determine and mark the mounting location.
If an Accu-Sort structure is used, mounting locations are pre-marked.
Erect mounting structure or other supporting frame.
Mount AV6010 Cameras/mirrors in their positions on the structure.
Front/Top/Back cameras
Side cameras
Bottom camera (if applicable)
Mount AV6010 RangeFinder in its position on the structure.
Mount Power Distribution Box to the structure.
Mount / position any optional devices included with your system.
VisionCapture Image Capture System including network switch,
monitor/keyboard with trackball and mounting arm, UPS
Complete electrical installation. (See Chapter 4.)
Setup your AV6010. (See Chapter 5.)
Check operations. (See Chapter 6.)
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30 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
General Mounting Guidelines
As you plan the installation of the AV6010 Camera(s) and RangeFinder, be
sure to keep the following guidelines in mind:
Determine the proper AV6010 orientation and position as it relates to the
scanning area and transport direction.
With the exception of lifting the AV6010 camera(s) into position on the
mounting structure, all mounting structure assembly and equipment
installation can be performed by one installer.
Applications using an Accu-Sort mounting structure define the AV6010
location on the application-specific drawings provided with your system
and are pre-marked on the structure.
Plan your mechanical installation based on the application’s electrical
requirements. See Electrical Installation Guidelines in Chapter 4.
It is important that you follow all safety precautions when installing, setting
up, operating, maintaining, troubleshooting or replacing any Accu-Sort
products, parts or related equipment. See Chapter 2, Safety.
Dimensions and Clearances
The mechanical specifications, dimensions and mounting footprint for the
AV6010 Camera and RangeFinder are provided in Appendix A.
NOTE: For installation, wiring, maintenance and service reasons, allow for
proper clearance. Ease-of-access should also be considered when locating
the mounting position. Clearances recommended (approximate):
Camera & RangeFinder
Connector Panel
Camera Cover / Access Panel 8-12 inches [203-305 mm]
Power Distribution Box (PDB)
(used with multi-camera systems)
Physical Support Requirements
For details on the weight of the AV6010 Camera and RangeFinder, see
Appendix A. Multiple-camera systems and scanning tunnels may include
further details on the physical support requirements with any applicationspecific documentation provided.
6 inches [152 mm]
42 inches [1066 mm] deep
30 inches [762 mm] wide
78 inches [1981 mm] headroom
Vibration Limitations
The AV6010 Camera and RangeFinder are designed and tested to withstand
continuous sine wave vibrations between 10 and 500 hertz (limited to a
displacement of 0.0157 inches [0.40 mm] for frequencies between 10 and 50
Hz and limited to 2 G acceleration for frequencies between 50 and 500 Hz).
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AccuVision® AV6010 Long-Range Camera System Manual Chapter 3 31
Mounting Structure Assembly
When a mounting structure is supplied by Accu-Sort, a set of drawings is
provided that supplies details specific to the applications. Accu-Sort
mounting structures are designed to support from one to six cameras in a
tunnel configuration. These structures can be assembled by a single
installer.
Prerequisites:
Receipt, inventory and staging of structure materials
Conveyor location prepared for structure installation
You will need the following:
Application’s specifications defining proper location of structure
Custom mounting structure drawings (if a standard is not used)
Tools Required:
Socket Driver (1/2”) (battery powered, recommended)
Tape Measure (verify drawing to application, recommended)
To assemble the mounting structure:
1. Prepare the conveyor location for the structure.
2. Inventory and stage the structure components.
3. Position pre-assembled back columns.
4. Position pre-assembled front columns.
5. Install lower side rails.
6. Install upper side rails.
7. Install bottom cross members.
8. Install middle cross members.
9. Install top cross members.
10. Install left and right side corner braces.
11. Install front and back corner braces.
12. Install inner side rails (if applicable).
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Column Type 1 (qty. 2)
Right back / Left front
Side Rails (qty. 4) – Long, unmarked
Inner Side Rails (qty. 2 or 4) – Long, pre-marked (optional)
Mounting Structure Components
Column Type 2 (qty. 2)
Left back / Right front
Cross Members (qty. 6) – Short, pre-marked
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Flat Camera Sleds (qty. 1 per camera)
(optional, used in place of flat sled and mirror/sled)
45-degree Camera Sleds
Mirror Sleds (qty. 1 per camera)
(Use with all cameras that have a flat sled.)
(enlarged view)
T-Stud and Flanged Nut
(pre-assembled, bulk quantity, large bag)
Corner Braces (24-inch & 36-inch) (qty. 4 each)
Note: Applications using optional equipment (e.g., power distribution box, VisionCapture™ Image Depot Server, monitor and keyboard) will have
additional mounting structure components. Review your installation drawings to confirm the options used in your application.
Mounting Structure Components (continued)
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Assembly of side rails and cross members to columns
Reference drawing 110425 for details on the mounting base (foot))
Installation of corner braces
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AccuVision® AV6010 Long-Range Camera System Manual Chapter 3 35
Equipment Mounting
Complete camera system equipment installation:
Camera Module(s) (up to 6)
Focus Mirror(s) (up to 6)
RangeFinder Module
Tachometer
Power Distribution Box
Others (Options)
NOTE: If your application uses an Accu-Sort mounting structure, the
positions of the RangeFinder, camera sleds and mirror sleds are pre-marked
to simplify installation.
Prerequisites:
Structure installation completed
Structure drawings (standard or custom) showing proper positioning of
equipment on the structure
Application’s specifications
Tools Required:
Socket Driver (1/2”) (battery powered, recommended)
Allen Wrench (5/32”)
Tape Measure (minimum 12 to 25-feet [3.65 to 7.62 meter])
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36 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
Camera Installation
Prerequisites:
A flat surface (preferably the conveyor belt)
Application specifications and mounting structure drawings
Determine camera position and reading direction
Tools Required:
Socket driver (1/2”) battery powered (recommended)
Tools (optional): Tape measure
To install a Front/Top/Back camera:
1. Place the camera on the sled, aligning the camera mounting feet with the
alignment marks.
2. Attach with front-loading hardware. Do not over-tighten, which allows for
adjustment during setup (if necessary), but assure the camera will not
slide in the sled’s channel when it is lifted into position.
3. Assure camera is positioned with illumination side facing in the correct
direction before lifting into position.
4. Use two people to lift the camera/sled assembly into position as marked
on the structure side rails.
5. Attach with front-loading hardware. Do not over-tighten.
IMPORTANT: For safety reasons, it is recommended that two people lift
the camera into position on the mounting structure.
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To install a Side/Quadrant camera:
IMPORTANT: Depending on the application, the side-read camera may be
installed on the inside of the mounting structure rather than the outside.
Check your application structure drawings before mounting the side-read
camera or mirror.
1. Place the camera on the sled, aligning the camera mounting feet with the
alignment marks.
2. Attach with front-loading hardware. Do not over-tighten, which allows for
adjustment during setup (if necessary), but assure the camera will not
slide in the sled’s channel when it is lifted into position.
3. Assure camera is positioned with illumination side facing in the correct
direction before lifting into position.
4. Use two people to lift the camera into position as marked on the
structure side rails. Insert the tabs of the sled’s upper bracket into the
structure channel, and then slowly rest the lower bracket into position.
5. Attach with front-loading hardware, beginning with the sled’s upper
bracket. Do not over-tighten.
IMPORTANT: For safety reasons, it is recommended that two people lift
the camera into position on the mounting structure.
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38 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
To install a Bottom-read camera:
1. Underneath the conveyor, place the camera on the sled, aligning the
camera mounting feet with the alignment marks.
2. Attach with front-loading hardware. Do not over-tighten, which allows for
adjustment during setup (if necessary), but assure the camera will not
slide in the sled’s channel when it is lifted into position.
3. Assure camera is positioned with illumination side facing in the correct
direction before lifting into position.
4. Use two people to lift the camera/sled assembly into position as marked
on the structure side rails.
5. Attach with front-loading hardware. Do not over-tighten.
IMPORTANT: For safety reasons, it is recommended that two people lift
the camera into position on the mounting structure.
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AccuVision® AV6010 Long-Range Camera System Manual Chapter 3 39
Mirror Installation
Prerequisites:
A flat surface (preferably the conveyor belt)
Application specifications and mounting structure drawings
Determine mirror position as it relates to the camera and reading
direction
Remember: Mirrors must be angled toward the conveyor.
(Mirror adjustment to the correct angle is covered in Chapter 5.)
Tools Required:
Socket driver (1/2”) battery powered (recommended)
Tools (optional): Tape measure
The mirror assembly ships pre-assembled. If not, attach the brackets to both
sides of mirrors before proceeding to the next step.
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40 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
To install a mirror for a Front/Top/Back camera:
1. Place the mirror assembly onto the mirror sled in the position marked.
(Some mirror sleds are the same length as the mirror assembly, in which
case there will be no marks.)
2. Attach with front-loading hardware. Assure the mirror will not slide in the
sled’s channel when moved into position on the structure. Do not over-
tighten, which allows for adjustment during setup, if necessary.
3. Assure mirror is positioned facing in the correct direction.
4. Lift mirror into position as marked on the mounting structure.
5. Attach with front-loading hardware (do not over-tighten).
IMPORTANT: Do not remove the protective film from the mirror’s surface
until system setup and calibration. (See Chapter 5.)
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To install a mirror for a Side/Quadrant camera:
IMPORTANT: Depending on the application, the side-read camera may be
installed on the inside of the mounting structure rather than the outside.
Check your application structure drawings before mounting the side-read
camera or mirror.
1. Place the mirror assembly onto the mirror sled in the position marked.
(Some mirror sleds are the same length as the mirror assembly, in which
case there will be no marks.)
2. Attach with front-loading hardware. Assure the mirror will not slide in the
sled’s channel when moved into position on the structure. Do not over-
tighten, which allows for adjustment during setup, if necessary.
3. Assure mirror is positioned facing in the correct direction.
4. Insert the tabs of the sled’s upper bracket into the structure channel, and
then slowly rest the lower bracket into position.
5. Attach with front-loading hardware, beginning with the sled’s upper
bracket. Do not over-tighten.
IMPORTANT: Do not remove the protective film from the mirror’s surface
until system setup and calibration. (See Chapter 5.)
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42 Mechanical Installation AccuVision® AV6010 Long-Range Camera System Manual
To install a mirror for a Bottom read camera:
1. Place the mirror assembly onto the mirror sled in the position marked.
(Some mirror sleds are the same length as the mirror assembly, in which
case there will be no marks.)
2. Attach with front-loading hardware. Assure the mirror will not slide in the
sled’s channel when moved into position on the structure. Do not over-
tighten, which allows for adjustment during setup, if necessary.
3. Assure mirror is positioned facing in the correct direction and at the
correct angle to the break in the conveyor belt.
4. Lift mirror into position as marked on the bottom-read mounting
structure.
5. Attach with front-loading hardware (do not over-tighten).
IMPORTANT: Do not remove the protective film from the mirror’s surface
until system setup and calibration. (See Chapter 5.)
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RangeFinder Installation
Prerequisites: None.
Tools Required:
Socket driver (1/2”)
Allen wrench (5/32”)
1. Attach mounting brackets to both sides of RangeFinder (if not already
installed).
2. Assure RangeFinder is positioned facing in the correct direction.
3. Lift RangeFinder into position as marked on the mounting structure.
4. Attach with front-loading hardware (do not over-tighten).
5. Tie-wrap the power supply to the structure, making sure the power cable
can be connected.
6. For RangeFinders used in applications with conveyors under 40-inches
[1016 mm] wide, follow the procedure outlined in Chapter 5.
Direction
of Travel
NOTE: Additional procedures related to RangeFinder installation are
provided in Chapter 5 including RangeFinder leveling and blocking
codewords for narrow belts.
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Mounting the Tachometer
The tachometer (tach) option outputs a set number of pulses for each wheel
rotation. This tells the AV6010 the precise conveyor speed, allowing it to
determine the exact package position. Tracking allows for multiple boxes to
be in the scanning area at the same time. Bar codes on each box are
decoded and assigned to the correct box. Follow the guidelines below:
Mount the anti-static brush to the tachometer as shown in the drawing
provided with the tach. The anti-static brush provided with the tach must
be installed to assure proper operation.
Mount the tach on the conveyor section where scanning is performed.
Mount the tach on the underside of the conveyor, away from areas
where the conveyor bows downward. A good place to mount the tach is
on one end of the conveyor, underneath the drive shaft.
Make sure the tach assembly angles in the same direction that the
underside of the conveyor travels.
The tach must make good contact with the conveyor.
Use the general mounting kit provided with your system to make
tachometer mounting and setup easier.
Tachometer Mounting (anti-static brush not shown)
Tachometer with Anti-Static Brush Installed
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Mounting the Trigger Photoeye
The standard photoeye works by bouncing a light beam off a reflector and
detecting when something breaks the path of light. In order for photoeyes to
work properly, make sure the following things are done when mounting the
trigger photoeye option:
Mount trigger and reflector so the reader’s scan beam does not strike
either of them.
Mount a reflector directly opposite the photoeye on the other side of the
conveyor.
Install the reflector within the operating range of the trigger photoeye.
The photoeye must be mounted so the light exit window is perpendicular
to the conveyor, facing the reflector.
The reflector must be mounted perpendicular to the conveyor, facing the
photoeye.
Secure the photoeye and reflector to the mounting brackets with the
hardware provided.
IMPORTANT: The trigger photoeye’s beam (between photoeye and
reflector) must be blocked by a package before the bar code is in position
for scanning. The trigger signal should remain active while the symbol is
being scanned. This does NOT apply to tracking applications.
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Mounting the Light Curtain
For installations that use the light curtain option, see the application-specific
drawing for mounting details. See also the documentation provided with the
light curtain. See wiring information in Chapter 4.
Mounting the Photoeye/Tach Generator Box
For installations that use the Photoeye/Tach Generator Box option (e.g., tilttray applications), see the application-specific drawing for mounting details.
See also the documentation provided with the Photoeye/Tach Generator
Box. See wiring information in Chapter 4.
Mounting the Uninterruptable Power Supply (UPS)
For installations that use the UPS option (e.g., for applications that
experience frequent ‘brown-outs’), see the application-specific drawing for
mounting details. The mounting structure includes a bracket that supports
the UPS. See also the documentation provided with the UPS. See wiring
information in Chapter 4.
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AccuVision® AV6010 Long-Range Camera Manual Chapter 4 47
4 Electrical Installation
WARNING: Electrical installation by qualified service technicians
only! A trained technician must perform any procedures involving potential
exposure to high voltage electricity. Do not attempt to perform any electrical
installation procedures unless you are a trained technician.
IMPORTANT: The AV6010 contains electronics that may be affected by
electrostatic discharge (ESD). To prevent personal injury or damage to the
unit, please follow the safety precautions and warnings found in Chapter 2.
Failure to follow these precautions may void your warranty.
Preparing for Electrical Installation
Before performing any electrical installation, please do the following:
Read all instructions before beginning your installation.
Observe all electrical safety requirements. (See Chapter 2.)
Complete mechanical installation. (See Chapter 3.)
Review all installation-specific drawings.
Compare any installation-specific information to the standard
Interconnection and Pinout drawings in Appendix I.
Note the differences (if any).
Define and confirm the accuracy of your application’s requirements.
Plan the power requirements for your application.
Define the communications requirements for your application.
IMPORTANT: AV6010 cameras ship with all the necessary cabling
required to electrically install the system. If your system requires customlength cables or other special wiring, your shipment includes documentation
specific to these requirements. Customer-specific documentation provided
by Accu-Sort supersedes any contradictory content in this manual.
Before proceeding with any installation procedures, be sure to review ALL
documentation, especially any containing details specific to your installation.
Installation Sequence(s)
NOTE: Everything should be MECHANICALLY INSTALLED before
performing any ELECTRICAL INSTALLATION. See Chapter 3 for
mechanical installation details.
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Installing a Single Camera System
Prerequisites:
Complete preparations for electrical installation (see page 47)
Cabling (supplied with equipment)
Channel locks (for holding cables inside structure channels)
(supplied with structure)
Single-camera system interconnect drawing 112754 in Appendix I
(or installation-specific interconnect drawing, if provided)
Tools Required:
None (basic tools may be needed to make mechanical adjustments)
To electrically install an AV6010 single camera system:
1. Ground the mounting structure to protective earth (PE) ground.
2. Connect RangeFinder to its power supply.
3. Connect the RangeFinder power supply to its power source.
4. Connect the AV6010 Camera to its power source.
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5. Connect one of the RangeFinder’s SYNC ports to the camera’s SYNC
IN.
6. Connect the other RangeFinder SYNC port to the camera’s SYNC OUT.
7. Connect the tachometer to the camera’s TACH port (if required).
(Do NOT connect the tachometer to the RangeFinder’s TACH port.)
8. Connect the photoeye to the TRIG port (if required).
9. Connect AV6010 HOST communications, as needed
(e.g., HOST serial port or HOST Ethernet network).
10. Connect the VisionCapture / IDS Server’s LAN connection to the
camera’s IMAGE port (if required).
11. Connect the optional FAST Monitor Server’s LAN connection to the
camera’s HOST network port (if required).
12. Complete any additional connections shown on the installation-specific
drawings (if provided).
NEXT STEP: Setup / check AV6010 operations. (See Chapter 5.)
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50 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
Installing a Multiple Camera Tunnel
Prerequisites:
Complete preparations for electrical installation (see page 47)
Cabling (supplied with equipment, may be color coded)
Channel locks (for holding cables inside structure channels)
(supplied with structure)
Multiple-camera system interconnect drawing 112753 in Appendix I
(or installation-specific interconnect drawing, if provided)
Tools Required:
Wire cutters / strippers
Screwdriver
Basic tools may be needed to make mechanical adjustments.
To electrically install an AV6010 multiple camera system:
1. Ground the mounting structure to protective earth (PE) ground.
2. Connect RangeFinder to its power supply.
3. Connect the tachometer to the Controller camera’s TACH port (if
required). (Do NOT connect the tachometer to the RangeFinder’s TACH
port.)
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4. Connect the photoeye to the designated camera’s TRIG port (if
required).
5. AC power: Connect the RangeFinder, cameras and all other devices to
the AC power source. Typically an Accu-Sort Power Distribution Box
(PDB) is used. (See page 55.)
6. SYNC network: Determine which is the Controller camera and/or
dimensioning camera. Connect the RangeFinder and all cameras
completing a ‘ring’ network. (See page 58.)
7. IMAGE network: Connect the camera’s IMAGE ports to the
VIsionCapture / IDS Server’s network switch (if required). (See page 59.)
8. Connect the optional FAST Monitor Server’s LAN connection to the
camera’s HOST network port (if required). (See page 59.)
9. Connect AV6010 HOST communications, as needed
(e.g., HOST serial port or HOST Ethernet network).
10. Complete any additional connections shown on the installation-specific
drawings (if provided).
NEXT STEP: Setup / check AV6010 operations. (See Chapter 5.)
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52 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
General Electrical Installation Guidelines and Precautions
It is important that you follow these general precautions when installing,
setting up, operating, maintaining, troubleshooting or replacing any AccuSort products, parts or related equipment.
As you plan and install your AV6010, be sure to keep the following guidelines
in mind:
Determine the AV6010 is in the proper location as outlined in Chapter 3.
Leave adequate clearances (approximately 8-12 inches [203-305mm])
for wiring.
Route wires carefully to reduce or minimize electrical noise.
When power and communication wiring must cross, make their
intersection perpendicular. Avoid running power and data wiring parallel
to each other. If possible, maintain one of the following separations
between the power and data wiring:
12 inch [300 mm] gap
use steel conduit and 1 inch [25 mm] gap
0.25 inch [6.5 mm] of aluminum.
IMPORTANT: When planning your installation wiring, remember all power
connections must be quick-disconnect. For PERMANENTLY CONNECTED
EQUIPMENT a readily accessible disconnect device must be incorporated
in the building installation wiring. For PLUGGABLE EQUIPMENT the
socket-outlet must be installed near the equipment and must be easily
accessible.
The IEC power connectors of the AV6010 cameras and RangeFinder
provide the necessary quick-disconnect.
WARNING: To assure no ESD damage will occur, be sure to observe the
precautions outlined in Chapter 2, Safety.
IMPORTANT: Ground the mounting structure to safety ground (protective
earth ground (PE)). See wiring recommendations for safety ground.
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AccuVision® AV6010 Long-Range Camera Manual Chapter 4 53
Wiring the AV6010
After completing mechanical installation, use this section to properly wire
your AV6010 for optimal performance in your application. All wiring
connections to the AV6010 are made to the connector panel.
Determine the wiring connections needed for your application. All
connections are made to the AV6010 interface/connector panel using the
cables shipped with your equipment.
Drawing Description
112754 AV6010 Single Camera Interconnections
111515 AV6010 Connector Pin-outs
Multiple Camera Systems
112753 AV6010 Multiple Camera System Interconnections
111062 Power Distribution Box Wiring Diagram (standard)
111912 Power Distribution Box with Disconnect Wiring Diagram (larger box)
NOTE: See the standard drawings provided in Appendix I.
Application-specific drawings supersedes those listed here.
AV6010 Camera – Interface / Connector Panel
AV6010 RangeFinder – Interface / Connector Panel
The cables are color coded:
SYNC cables are BLUE.
IMAGE cables are YELLOW (for optional image capture system).
Avoiding Electromagnetic Interference Using Ferrites and Shielding
To avoid electromagnetic interference, snap-on ferrites or shielded cable
should be used as described below.
Connection Type
HOST (SERIAL) Use 2 snap-on ferrites positioned on the serial host cable as
FOCUS (SERIAL) Use 2 snap-on ferrites positioned on the serial focus cable as
HOST (NET) Shielded cable or 2 snap-on ferrites placed as shown below
IMAGE (NET) Shielded cable or 2 snap-on ferrites placed as shown below
SYNC (NET) Shielded cable
shown on Ethernet cables below
shown on Ethernet cables below
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54 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
Ethernet Cable
Placement of Snap-On Ferrites on Cables
To Attach the Ferrites:
Snap two ferrites to each Ethernet or serial cable like those shown in the
image on page 1. Place the ferrites approximately the distance shown
from the end of the cable (close to the AV6010).
Wiring Routing
Route wiring to the AV6010’s connector panel through the wiring channels
on the Accu-Sort mounting structure.
Snap-On Ferrite
Wiring Channels on Mounting Structure
Power Requirements
IMPORTANT: When planning your installation wiring, remember all power
connections must be quick-disconnect.
See the Power Consumption Estimates table in Appendix A to determine the
needs for your installation. The table provides details for single-camera and
multiple-camera applications.
Power Supply Connections
CAUTION: While performing the following wiring connection procedures,
be sure to follow all safety procedures regarding high-voltage as outlined in
Chapter 2, Safety. No power should be applied to any device until all wiring
is completed and checked for accuracy.
REMEMBER: The socket-outlet must be installed near the AV6010’s power
supply. The outlet must be a readily accessible disconnect device. The IEC
connector of the AV6010’s power supply provides the necessary quickdisconnect.
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AccuVision® AV6010 Long-Range Camera Manual Chapter 4 55
Power Distribution Box for Multi-Camera Systems
Applications using two or more cameras will use the Power Distribution Box
(PDB, 111063) to handle power for the RangeFinder, up to six cameras and
the optional VisionCapture/Image Depot Server (IDS).
POWER INLET
(4-Wire Grounded)
30 AMP 125/250 VAC
NEMA L14-30P
CIRCUIT
BREAKERS
CB1 – CB7
(10A)
POWER
MONITORING
CIRCUITS
K1 – K7
TB1 (HOT) NEUTRAL GROUND
Power Distribution Box Connections
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56 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
RangeFinder Power Supply Connection
RangeFinder power supply connection procedure:
1. Connect the power supply DC input
connector into the RangeFinder’s
PWR IN (DC input).
2. Plug the AC power cord into the
power supply.
3. Plug the AC power cord into the
power source.
4. For multi-camera systems: If a
Power Distribution Box (PDB) is
used, it can be plugged into the
outlet box on the right side of the
PDB.
RangeFinder PWR IN
Insert AC
Power Cord
Connect to
RangeFinder
PWR IN
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AccuVision® AV6010 Long-Range Camera Manual Chapter 4 57
AV6010 SYNC Network
The AV6010 Camera System uses Ethernet communications for a dedicated
SYNC network. Only AV6010 cameras and the RangeFinder may be
connected to the SYNC network. See the interconnect drawings for a singlecamera (112754) and multi-camera system (112753) in Appendix I.
Connecting RangeFinder to Camera:
1. Connect the BLUE network cable to one of the SYNC ports on the
AV6010 RangeFinder.
2. Insert the cable into the wiring channels of the mounting structure.
(See illustration on page 54.)
3. Connect the other end of the network cable to the AV6010 Camera’s
SYNC IN port.
4. Connect a second network cable from the camera’s SYNC OUT port to
the ‘open’ SYNC connection on the RangeFinder.
AV6010 RangeFinder AV6010 Camera
Camera to RangeFinder Connection
NOTE: In applications where there are two or more cameras, the SYNC
OUT from the last camera should be connected to the ‘open’ SYNC
connection on the RangeFinder. (See Connecting Camera to Camera.)
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58 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
Connecting Camera to Camera:
In applications where there are two or more cameras, the SYNC network
forms a ‘ring network’ that starts and ends with the RangeFinder. (See
drawing 112753 in Appendix I.)
Connections between cameras should be made as follows:
1. Connect from the SYNC OUT of Camera 1 to the SYNC IN of Camera 2.
2. Insert the cable into the wiring channels of the mounting structure.
(See illustration on page 54.)
3. Continue making the camera network connections for all cameras in the
tunnel. The SYNC OUT from the last camera should be connected to the
‘open’ SYNC connection on the RangeFinder.
IMPORTANT: The two most important cameras in a multi-camera system
should be connected to the RangeFinder. For example: Both the camera
acting as the DHCP server (i.e., that is most accessible, handles the tach
connection to the system and/or will be reading the highest percentage of
codes) and the top read / dimensioning camera should be connected to the
RangeFinder. In some application, these functions are all handled by the
same camera.
AV6010 Camera 1 AV6010 Camera 2
Camera to Camera Connection
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AccuVision® AV6010 Long-Range Camera Manual Chapter 4 59
Ethernet Communications Connections
The AV6010 uses Ethernet for LAN (local area network) communications.
Ethernet communications cabling can be run up to 330 feet [100 meters].
See interconnection drawings 112753 and 112754 in Appendix I.
HOST Network IMAGE Network
Connecting a Host or Image Network:
1. Connect one end of the cable to the HOST or IMAGE network
connection on a camera.
2. Insert the cable into the wiring channels of the camera sled and
mounting structure. (See illustration on page 54.)
3. Connect the cable’s other end to the HOST or IMAGE network device.
4. Continue making the network connections from each camera in the
system to the HOST or IMAGE network device until all the devices are
connected as required by the application.
See drawing 112753 in Appendix I:
Sheet 3 for the multi-camera IMAGE network connections
Sheet 4 for the multi-camera FAST Monitor network connections
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60 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
RS232/422 Serial Communications Connections
The AV6010 provides two standard RS232/422 serial ports identified as
HOST and FOCUS. Use RS232 for a direct connection to a controller,
personal computer, or other device.
HOST (Serial Port) FOCUS (Serial Port)
RS232 provides point-to-point communications at distances up to
50 feet [15.2 meters].
RS422 provides point-to-point communications at distances up to
1000 feet [300 meters]. RS422 communications require the use of an
RS232-to-RS422 converter.
NOTE: See the serial port pin-outs drawing 111515 in Appendix I. Your
application interconnections may vary from those defined here. Be sure to
review any application-specific information provided with your equipment.
In AV6010 dimensioning applications, the 2-line by 20-character remote
display option is connected to the FOCUS port of the top-read
(dimensioning-enabled) camera.
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TACHOMETER and TRIGGER Connections
If your system includes the TACH or TRIG options, be sure to use the
provided cables to make the necessary connections.
In multi-camera networks, these connections are made to only one camera.
That camera is considered to be the ‘controller’ (also called the DHCP
server).
Applications using a tachometer (TACH) should have the provided ferrite
installed on the cable to help eliminate ‘noise’.
In applications with a bottom read camera, the trigger (TRIG) may be
connected it.
TACH TRIG
NOTE: In systems that involve application-specific requirements, it is
possible that light curtains and / or an Accu-Sort Photoeye/Tach Generator
may be used instead of the standard devices. See any application-specific
drawing(s) for details on installing and wiring these devices.
In-camera Dimensioning Connections
If your system includes the in-camera dimensioning option, the 2-line by 20character remote display option is connected to the FOCUS port of the topread (dimensioning-enabled) camera. (See also Appendix G.)
Raw Image Export (RIE) Connections
If your system includes the raw image export option, the destination device
that will be receiving the raw images from the camera needs to be connected
to the RIE output of the RIE-enabled camera(s). (See also Appendix H.)
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62 Electrical Installation AccuVision® AV6010 Long-Range Camera Manual
Check AV6010 Installation
After completing the installation of your AV6010:
Confirm that the AV6010 has been properly installed mechanically and
electrically. Use the Installation Sequence at the beginning of this
chapter and your application specifications to check your installation.
All interconnections should match the drawing that is applicable to your
system’s application. (These drawings are superseded by any customer-
specific documentation provided by Accu-Sort.)
The AV6010 is pre-configured for your application at the factory. If
necessary, you can change the configuration of the AV6010’s
parameters to meet the needs of your application.
(See Chapter 5 for details.)
An initial startup checklist and operations checklist is provided in
Chapter 5.
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AccuVision® AV6010 Long-Range Camera System Manual Chapter 5 63
5 Setup
This chapter provides details on how set up the AV6010 Long-Range
Camera System for your application. It outlines how to:
Auto calibrate the system to your application
Define the symbologies your system will decode
Configure the communications between the system and host
After configuring your system using the browser-based AV6010 User
Interface and AV6010 Install Wizard, use the operations checklist in
Chapter 6 to verify normal operations.
Prerequisites:
Complete the camera system installation for your application
requirements. (See Chapters 3 and 4.)
Know your application specifications (e.g., symbologies,
communications, etc.).
Assure your computer meets the system requirements and the
required privileges for changing the IP address of your computer.
Tools Required:
Flathead Screwdriver
Allen Wrench (5/32”)
Socket Driver (1/2”)
AV6010 Setup & Calibration Kit (10000456001)
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64 Setup AccuVision® AV6010 Long-Range Camera System Manual
Setup System Requirements
The laptop computer you use to setup the AV6010 Camera System should
meet the following requirements:
Category Description
Basic Configuration
for using Install Wizard
Windows XP Operating System
Ethernet port/NIC Card
Microsoft .NET framework (see page 94)
Internet Browser
for using AV6010 Interface
Screen Resolution (Optimal)
Microsoft® Internet Explorer 6.0 or later
Mozilla Firefox 2.0 or later
1024 x 768
To gain access to an AV6010 Camera:
1. Because AV6010 is web-based, you will need to obtain the correct
IP address, netmask and gateway that will be used within the
building from the system administrator. This will be used to
establish a HOST network later.
2. For the initial AV6010 setup, you will connect via the SYNC
network.
(Use the special SYNC network adapter cable that is included with
the AV6010 Setup & Calibration Kit.)
3. Using Internet Explorer or Mozilla Firefox, open a browser window.
4. Enter the camera’s IP address in the Address entry field.
5. Save the IP address as a Favorite or Bookmark in your browser for
quick and easy access.
6. After first time setup, you may need to obtain the password from the
system administrator.
7. When a connection is established, the AV6010 User Interface
should appear.
For details, see page 74.
IMPORTANT: After an Accu-Sort trained and authorized technician
configures your AV6010 camera system, they will verify normal operations
and make calibration adjustments as necessary. The information in this
chapter is for reference purposes only.
For further information on training, contact us at 1-800-BAR-CODE.
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First-Time Setup Checklist
Basic Setup
1. Confirm that all equipment is mechanically and electrically installed
properly. (See Chapters 3 and 4.)
2. Unlock camera head and align the mirror.
(In multi-camera tunnels, confirm the power switch is ON.)
3. Level RangeFinder and block codewords if the application is using
a narrow belt (under 40-inches).
4. Follow the first-time startup procedure.
5. Establish a connection and login to the system.
6. System Configuration
Assign system name and positions of each camera in the system.
7. Tach Configuration
Confirm that the tachometer settings are correct.
8. Focus and Package Info
Specify how the system is configured.
9. Mounting (RangeFinder and Camera(s))
For first-time setup, use the AV6010 Install Wizard to auto calibrate
the system. Use these windows to make adjustments as necessary.
10. Serial Port Setup
11. Networking Setup
Image network (VisionCapture/IDS, optional)
Host network
12. Symbologies and Messages
13. Special Tools (Diagnostics > Tools) (Chapter 8)
Download Install Wizard (for system calibration)
Set password
System Calibration
14. Install Wizard > RangeFinder Wizard
15. Install Wizard > Camera Wizards
Based on the application, this may involve performing the Static Focus
Calibration for up to six cameras positioned in a scanning array or
tunnel.
16. Dynamic Focus Calibration of all cameras using Image Viewer
17. Dimensioning Calibration (option)
18. Side-by-Side Package Detection Calibration (option)
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66 Setup AccuVision® AV6010 Long-Range Camera System Manual
Unlock the AV6010 Camera Head
1. Locate the shipping screw on the camera.
2. Using a flat head screwdriver, turn the camera head shipping lock to the
unlocked position. Only turn 1/4 turn counter-clockwise. Do not force the
shipping screw beyond the 1/4 turn. You will feel it ‘click’ into position.
3. For multi-camera tunnels, also confirm the power switch is in the ON
position for every camera in the system.
Close-Up of Shipping Lock Location
Location of Camera Head Shipping Lock
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Mirror Alignment
Before using any of the camera calibration wizards, you will need to:
Install the folding mirrors
Determine proper mirror angles
Confirm proper mirror alignment for the camera position.
Remove the protective film from the mirror surface.
Prerequisites: Before you begin, you will need:
Mirror alignment tools (8, 15, and 45-degrees)
5/32” Allen Wrench
The standard mirror angles are as follows:
Camera Position Mirror Orientation (standards)
Front / Back 45-degrees
Top Read 15-degrees *
Side Read 15-degrees *
Bottom Read 15-degrees *
Quadrant 45-degrees
* NOTE: In some applications the top read, side read and bottom read
camera mirror may be set for 8-degrees.The mounting structure drawings
provided with your application will identify which angle is to be used.
Front / Top / Back Read
Orientation of Mirror to Camera
Side Read / Quadrant
Orientation of Mirror to Camera
AV6010 Camera and Mirror Alignment
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68 Setup AccuVision® AV6010 Long-Range Camera System Manual
To align a mirror for Front, Top or Back applications:
1. Confirm mirror is properly mounted to the mirror sled (as shown).
The flanged edge of the mirror mounting brackets should face the
camera and the mirror angle will be almost parallel with the flange.
2. Confirm the mirror assembly is mounted in the correct position on the
mounting structure. (Mirror positions are pre-marked on the mounting
structure. You can also check these positions on any mounting structure
drawings provided with your system.)
3. Use the proper mirror alignment tool to set the mirror position.
4. Tighten the mirror mounting screws that fix the mirror position in place.
5. After tightening the hardware, re-check the mirror angle with the
alignment tool.
6. Remove the protective film from the mirror surface before attempting
calibration.
Flanged edge of
bracket must
face the camera.
Adjust mirror
angle until the
mirror is flush
with the
alignment tool.
Mirror Alignment for Front, Top and Back Cameras
IMPORTANT: Mirrors for front, top and back read applications must be
aligned parallel with the flanged edge of the mounting bracket using the
inside edge of the alignment tool. Mark the bracket and write down the
angle in case the mirror ever needs to be replaced.
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To align a mirror for Side Read applications:
1. Confirm mirror is properly mounted to the mirror sled (as shown).
The flanged edge of the mirror mounting brackets should face the
camera and the mirror angle will be almost perpendicular with the flange.
2. Confirm the mirror assembly is mounted in the correct position on the
mounting structure. (Mirror positions are pre-marked on the mounting
structure. You can also check these positions on any mounting structure
drawings provided with your system.)
3. Use the proper mirror alignment tool to set the mirror position.
4. Tighten the mirror mounting screws that fix the mirror position in place.
5. After tightening the hardware, re-check the mirror angle with the
alignment tool.
6. Remove the protective film from the mirror surface before attempting
calibration.
Adjust mirror
angle until the
mirror is flush
with the
Flanged edge of
bracket must
face the camera.
alignment tool.
Mirror Alignment for Side Read Cameras
IMPORTANT: Mirrors for side-read or quadrant applications must be
aligned perpendicular with the flanged edge of the mounting bracket using
the outside edge of the alignment tool. Mark the bracket and write down
the angle in case the mirror ever needs to be replaced.
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70 Setup AccuVision® AV6010 Long-Range Camera System Manual
Leveling the RangeFinder
Before beginning normal operations, the RangeFinder must be level with the
conveyor surface. This is especially important to dimensioning applications.
WARNING: The RangeFinder uses visible red lasers and is rated as a
Class 2 Laser Product. Do not look directly into the beam. Observe all
safety precautions outlined in Chapter 2.
Prerequisites:
RangeFinder software revision 6.0 (or greater)
RangeFinder power must be ON during this procedure.
Confirm correct mounting location (install drawings, Chapter 3)
Tools Required:
Socket Driver (1/2”)
5/32 Allen wrench
To level the RangeFinder:
1. Assure the mounting hardware is only finger-tight (4 places).
2. Check the five leveling LEDs on the RangeFinder. The lit LED is like the
bubble on a standard level. If the center LED is lit, no adjustment is
needed.
3. If one of the LEDs is lit to the left or right of center, make adjustments to
the top and bottom adjustment screws on both sides of the RangeFinder
until the center LED is lit.
4. Once level, tighten the mounting hardware.
Top adjustment screw
Leveling LEDs on the RangeFinder
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Bottom
adjustment
screw
AccuVision® AV6010 Long-Range Camera System Manual Chapter 5 71
Blocking RangeFinder Codewords on Narrow Belts
In applications where the conveyor is less than 40-inches wide, it is
necessary to block the RangeFinder laser pattern (also called codewords)
that is projected beyond the edges of the conveyor.
WARNING: The RangeFinder uses visible red lasers and is rated as a
Class 2 Laser Product. Do not look directly into the beam. Observe all
safety precautions outlined in Chapter 2.
Prerequisites:
Know the package flow (i.e., justified, non-justified) and usable belt width
(i.e., width of conveyor in which packages appear in the scanning area)
Remember: The RangeFinder cannot measure any further left and right
than where the codewords end. Allow at least one inch (25.4 mm) of
additional codewords to extend beyond the usable belt width.
RangeFinder power must be ON to see the laser pattern on the belt.
RangeFinder must be level.
Tools Required:
Beam Blocker Kit (PN 1000067401, ships with RangeFinder)
Socket Driver (1/2”)
Install and adjust the beam blockers:
1. Mount the beam blockers to the structure.
2. Attach loosely with the hardware provided. Do not tighten.
3. While viewing the codewords on the belt, adjust the beam blockers to
within one inch (25.4 mm) of the usable belt width on both sides by
sliding them in the structure channel.
4. Once the correct amount of codewords are blocked, tighten hardware.
Block codewords to within
one-inch [25.4 mm]
Left edge
of usable
belt width
Beam blocker shown mounted to structure
(Tape shown to make beam exit visible. Do not use tape.)
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Close-up of the RangeFinder’s scan line pattern
(codewords) along edge of conveyor
72 Setup AccuVision® AV6010 Long-Range Camera System Manual
First-time Startup: Single Camera
1. Make sure all AV6010 system components are connected to the correct
power source.
2. To start the AV6010 camera(s), apply power using the power switch.
3. On initial power-up, the AV6010 performs an initialization sequence.
4. The PWR LED flashes and turns a steady green, followed by TRIG
(green) and TACH (amber). At the same time, the AV6010 illumination
will turn on and remain on for approximately 30 seconds, then turn off.
5. The AV6010 automatically starts all application programs required during
operations.
6. After a few minutes, the illumination flashes ON then OFF.
(The system is ready for operation in approximately five minutes.)
The STAT LED is solid green to indicate normal operation.
Status Indicator LEDs
NOTE: During the startup sequence, you may proceed with First-Time
Setup and establishing a connection to the AV6010 camera. Do not
attempt a camera connection until the startup sequence is complete.
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First-time Startup: Camera Tunnel using Power Distribution Box
Multi-camera applications, such as scanning arrays and tunnels, use the
Power Distribution Box (PDB). The RangeFinder and all cameras are
electrically wired to the PDB.
1. Assure the PDB AC power cord is properly wired to the power source.
2. Make sure all AV6010 system components are connected to the PDB.
3. Connect the PDB AC power cord to the PDB.
4. After connecting power to the PDB, the AV6010 cameras perform an
initialization sequence as described on page 69.
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First-time Setup
The AV6010 browser-based user interface is the tool you will use to setup,
change parameters, monitor operations, and diagnose problems.
To establish a connection and login:
1. Connect an Ethernet cable to your computer’s Ethernet port and to the
AV6010 camera SYNC network (either IN or OUT)
NOTE: You may need to disconnect a cable
from one of these ports if an open one is not
available. If you do so, remember to reconnect
the SYNC camera network cable when you are
finished with system setup.
WARNING: Only connect to the SYNC network during static calibration.
Having a non-camera system connection to the SYNC network during
normal operations may cause tracking problems.
2. Apply power to the AV6010 camera system.
Wait approximately 4-6 minutes until the startup process is complete.
3. Using Internet Explorer, type the following address in the address box:
http://xx.xx.xx.xx
where xx.xx.xx.xx is the IP address of the AV6010.
NOTE: All AV6010 units ship as DHCP clients without any IP address.
When proper startup is complete and a camera connection is established
via the SYNC network, the DHCP controller camera will assume a static IP
address of 192.168.0.50. Use this IP address for first-time setup. You will
need to obtain the correct IP address that will be used within the building
from the system administrator. This will be used to establish a HOST
network later.
In a multiple-camera system, the camera with TACH wired to it assumes
the 192.168.0.50 IP, becomes a DHCP server and assigns IP addresses
to the other cameras. The RangeFinder remains a static IP (192.168.0.40).
4. The user interface Login screen is displayed.
If your computer is set up for DCHP, it will obtain an IP from the AV6010
automatically. (See “How to confirm your computer is setup for DCHP”.)
5. Select the User ID Setup from the drop-down menu in order to define
the system parameters. (The Monitor User ID is used only to view and
monitor systems operations.)
6. Enter the default Password (‘setup’ or ‘monitor’) in lowercase.
The user interface Home page is displayed.
To change the password, see “How to set new passwords” under
Diagnostics > Tools in Chapter 8.
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How to confirm your computer is set up for DHCP:
1. Under Windows, go to the Start menu.
2. Select Control Panel > Network Connections and click Network
Connections.
3. Click Local Area Connection.
4. Click Internet Protocol.
5. Click Properties.
6. Veirfy the window appears as shown below.
'Obtain an IP address automatically' should be selected.
7. Click OK.
NOTE: There may be times when you need to use a 'static IP' setting in
this window, for example, upgrading AV6010 system software. For details
on setting a static IP, see “How to use a static IP address”.
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AV6010 User Interface
System Configuration
Use the System Configuration page to check that a connection is established
with all AV6010 components in your system, assign a name to the system,
and confirm (or set) the positions for each device.
Prerequisites: None.
To set the Name for the system and all camera positions:
1. Select System Configuration from the menu tree.
2. Enter a Name for your system.
3. Click the Blink button to confirm the camera connection and position.
This will cause the illumination to flash on then off again.
(If your application uses multiple cameras, each camera detected by the
system will appear on the screen.)
4. Confirm the Position is properly set for the camera that is flashing it’s
illumination. Change the position using the drop-down menu, if
necessary.
5. Perform Step 4 for every component in the system.
6. Click Update to save any changes.
7. Click Reset to return all parameters to the last values saved.
See also: System Configuration in Appendix B.
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Tachometer
Use the Tachometer window to set key parameters that help define the
camera system’s timing during normal operations.
Prerequisites: You must know whether your system is using an external
tachometer or will be requiring an internal tachometer setting for a specific
number of feet per minute.
To set the system to use an External tachometer:
1. Select Setup > Tachometer from the menu tree. The Tachometer
window is displayed.
2. Confirm the tachometer Source is set correctly for External tach.
Change it using the drop-down list, if necessary.
3. When using an external tachometer
, be sure to:
a. Enter a Resolution in the field in tach pulses per inch.
Typically set for either 16 or 20. (Resolution must be set to 20 if
using dimensioning.)
b. Enter a Scale Factor. No change required. Leave set as 1.
(Change may be required in dimensioning applications.)
4. Click Update to save any changes.
5. Click Reset to return all parameters to the last values saved.
To set the system to use an Internal tachometer:
1. Select Setup > Tachometer from the menu tree. The Tachometer
window is displayed.
2. Confirm the tachometer Source is set correctly for Internal tach. Change
it using the drop-down list, if necessary.
3. Set an internal tach Belt Speed in feet per minute.
4. Click Update to save any changes.
5. Click Reset to return all parameters to the last values saved.
See also: Setup > Tachometer in Appendix B.
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Focus and Detection
Use this window to set the key focusing and package detection requirements
for your application.
Prerequisites: You must know your application requirements for:
minimum/maximum package sizes (length, width and height),
package spacing,
conveyor width (automatically set by the AV6010 Install Wizard),
focus source and
package detection trigger source.
NOTE: It is recommended that the Focus and Detection parameters be
set before running the AV6010 Install Wizard (also called the AutoCal
Wizard).
To set the Focus and Detection configuration:
1. Select Setup > Focus and Detection from the menu tree.
The Focus and Detection window is displayed.
2. Enter the Minimum Package Size dimensions (length, width and
height).
3. Enter the Maximum Package Size dimensions (length, width and
height).
4. Enter the Minimum Package Spacing (i.e., the minimum distance
between packages being conveyed through the scanning area).
5. Confirm the Conveyor Width.
(There is no need to enter the width here since it is automatically entered
by the AV6010 Install Wizard.)
6. Confirm the Focus Source used by your system. Typically, this should
be set for RangeFinder. Change, if necessary, to match your application.
If you change the Focus Source, click Update first before selecting the
Package Detection Trigger Source.
7. Select the Package Detection Trigger Source.
8. Click Update to save any changes.
9. Click Reset to return all parameters to the last values saved.
See also: Setup > Focus and Detection in Appendix B.
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RangeFinder Mounting
Use the RangeFinder Mounting window to make adjustments the orientation,
mounting position and front/back box tracking extensions.
NOTE: It is recommended that the AV6010 Install Wizard be used to set
these parameters the first time. Through a series of setup wizards, you
can ‘teach’ the system key parameters which results in auto calibration.
The RangeFinder Mounting window can be used to adjust the dimensions
as necessary to improve system performance.
Prerequisites:
The AV6010 Install Wizard should be downloaded and installed on your
computer.
Use the RangeFinder Wizard to auto-calibrate these configuration
settings.
To set the RangeFinder Mounting configuration:
1. Select Setup > Mounting > RangeFinder from the menu tree. Select
the camera position that you want to configure (e.g., front, top, back,
etc.). The window for the selected camera position is displayed.
2. Enter the Mounting Angles (roll, pitch and yaw).
3. Enter the Mounting Position (along belt, across belt and height).
4. Enter the RangeFinder Ignore Limits (left and right).
5. Enter the RangeFinder Settings as required by the application.
6. Click Update to save any changes.
7. Click Reset to return all parameters to the last values saved.
See also: Setup > Mounting > RangeFinder in Appendix B.
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Camera Mounting
Use the Camera Mounting window to make adjustments to the orientation,
mounting position and front/back box tracking extensions.
NOTE: It is recommended that the AV6010 Install Wizard be used to set
these parameters the first time. Through a series of setup wizards, you
can ‘teach’ the system key parameters which results in auto calibration.
The Camera Mounting window can be used to adjust the dimensions as
necessary to improve system performance.
Prerequisites:
The AV6010 Install Wizard should be downloaded and installed on your
computer.
Use the Camera Install Wizard to auto-calibrate these configuration
settings.
To set the Camera Mounting configuration:
1. Select Setup > Mounting from the menu tree. Select the camera
position that you want to configure (e.g., front, top, back, etc.). The
window for the selected camera position is displayed.
NOTE: Only the camera positions applicable to your system and assigned
in the System Configuration window will have a Camera Mounting
window selectable from the menu tree. The position selected will appear at
the top of the active screen area in ( ) brackets.
2. Enter the Camera Pitch Angle.
3. Enter the Camera Yaw (0 or 180).
4. Enter the Distance from Trigger (X).
5. Enter the Camera Offset (Y).
6. Enter the Mounting Height (Z).
7. Confirm the Far Working Distance.
8. Enter the length for the front and back Tracking Box Extensions.
9. Click Update to save any changes.
10. Click Reset to return all parameters to the last values saved.
See also: Mounting > Camera Mounting in Appendix B.
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Symbologies
Use the Setup > Symbologies window to add, modify or delete any of the
symbologies that the camera system must decode. A unique name may also
be assigned to each symbology on the Active Symbologies list.
Prerequisites: You will need to know the symbologies to be scanned and
decoded by your system including:
All symbology types to be ‘found’ by the system
Any symbology-specific requirements
Minimum/maximum code lengths
Filtering required
Minimum/maximum quantity of each code to be ‘found’
NOTE: The calibration boxes supplied with the system include Code 39
bar codes. For first time setup, you can add Code 39 to the list to confirm
the camera reads the codes on the calibration boxes.
Adding a symbology:
1. Assign a unique name for the symbology, if required.
(If no entry is made, this defaults to the code type.)
2. Select a symbology from the Code Type drop-down list.
3. Assign a minimum code length.
4. Enter a maximum code length.
5. Enter a Match Filter, if necessary.
6. Enter a minimum quantity.
7. Enter a maximum quantity.
8. Click Add.
The new code will appear in the Enabled Symbologies list.
9. Click Update.
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Deleting a symbology:
1. Click on the option button to the left of the symbology to be deleted.
2. Click Remove.
The selected symbology disappears from the Enabled Symbologies list.
3. Click Update.
Modifying a symbology in the Selected Symbologies list:
1. Position cursor in any data entry fields to be modified and double-click.
2. Enter the change.
3. Repeat for other fields requiring changes.
4. Click Update.
See also: Setup > Symbologies in Appendix B.
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Communications Transmit Point
Use this window to set the transmit point for your application. In multiple
camera / tunnel applications, each camera may have a unique transmit point
setting.
Prerequisites: You will need to know the serial communications details:
Baud rate, stop bits, parity, data bits, flow control,
transmit message type and
keep alive message.
NOTE: In applications using the VisionCapture / Image Depot Server
(IDS), the transmit points for all cameras need to be greater than the
Image Transfer transmit point.
The transmit point is always measured from the RangeFinder, even in
applications that also include a photoeye.
To set the Transmit Point:
1. Select Setup > Communications > (Camera) > Transmit Point from
the menu tree.
The Transmit Point window is displayed.
2. Select a Tracking Mode.
a. Trailing Edge
b. Leading Edge
3. Set the Distance to Transmit Point (in inches).
4. Click Update to save any changes.
5. Click Reset to return all parameters to the last values saved.
See also: Setup > Serial Communications in Appendix B.
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Serial Communications
Use this window to set the serial communications requirements for your
application. In multiple camera / tunnel applications, each camera may have
unique serial communication settings, if needed. At the very least, the
Transmit Point settings will be different.
Prerequisites: You will need to know the serial communications details:
Baud rate, stop bits, parity, data bits, flow control,
transmit message type and
keep alive message.
To set the serial communications:
1. Select Setup > Serial Communications from the menu tree.
The Serial Communications window is displayed.
2. Select a Baud Rate.
3. Select a Stop Bits.
4. Select a Parity.
5. Select a Data Bits.
6. Select a Flow Control.
7. Select a Transmit Message Type from the drop-down list.
8. Enter a Keep Alive Time (sec).
9. Enter a Keep Alive Message.
This message is sent when the Keep Alive time expires.
10. Click Update to save any changes.
11. Click Reset to return all parameters to the last values saved.
See also: Setup > Serial Communications in Appendix B.
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Host Network
Use this window to set the host network requirements for your application.
Prerequisites: You will need to know the host network communications
details:
IP address, gateway and netmask
Connection type
Message format
To set the Host Network:
1. Select Setup > Communications > (Camera) > Host Network from the
menu tree. The Host Network window is displayed.
2. IP Address Assignment
3. Host Network Port 1
a. Connection Type
b. Message Format
c. Port Number
d. Keep Alive / Keep Alive Message
4. Repeat Step 3 for Host Network Ports 2 – 4 as required by your
application.
5. Click Update to save any changes.
6. Click Reset to return all parameters to the last values saved.
See also: Setup > Communications > (Camera) > Host Network in Appendix B.
.
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86 Setup AccuVision® AV6010 Long-Range Camera System Manual
Image Network
Some applications use the optional AccuVision® VisionCapture™ Image
Capture System to gather and store images. If your application utilizes the
this system with an Image Depot Server (IDS), you will need to setup the
Image Network screen.
Prerequisites: You will need to know the following:
Imaging system networking requirements
Transfer criteria
Destination IP (Standard ASI IDS IP 10.0.40.19)
Image Transmit Point
NOTE: While each camera may have separate transmit points, the
Image Transfer transmit point is globally used by all cameras in the
system.
It is recommended that the Image Transfer transmit point be set at least
5-inches [12.7 cm] shorter than the longest camera transmit point.
To set the Image Network:
1. Select Setup > Communications > (Camera) > Image Network from
the menu tree. The Image Network window is displayed.
2. IP Address Assignment
a. Choose between Static IP and Dynamic IP.
3. Static Network Settings
a. Set IP Address. In multi-camera systems, each camera has a unique
IP. The VisionCapture/IDS IP assignments for AV6010 are as follows:
Camera Position IP Address Camera Position IP Address
Top Read 10.0.40.21 Front Read 10.0.40.24
Left-Side Read 10.0.40.22 Back Read 10.0.40.25
Right-Side Read 10.0.40.23 Bottom Read 10.0.40.26
NOTE: No settings required for Dynamic IP Address Assignment
4. Image Transfer (Global to all cameras)
a. Image Transfer Criteria
b. Image Destination IP
c. Maximum Transmit Point
d. Image Cropping
e. Downsampling
f. Save Every xx image(s)
5. Click Update to save any changes or Reset to return all parameters to
the last values saved.
See also: Setup > Communications > (Camera) > Image Network, Appendix B.
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Advanced > Imaging (Camera)
CAUTION: Modifying any of these advanced parameters may adversely
affect the operation of your camera system. Changes to these parameters
should not be made unless recommended by an authorized Accu-Sort
customer support technician.
Prerequisites: You will need to know the following:
DPI at the far reading distance.
(Automatically entered by the AV6010 Install Wizard.)
To set the advanced imaging functions:
1. Select Setup > Advanced > Imaging > (Camera Position) from the
menu tree. The Imaging window is displayed for the camera selected.
2. LPI (Lines Per Inch)
(The AV6010 Install Wizard takes the DPI at the far reading distance and
enters it as the LPI to assure images do not appear elongated.)
3. Gain
The options are Normal or Fixed. Normal allows the camera to change
the gain dynamically for variations in package sizes. Fixed applies a
fixed gain regardless of where in the DOF the package appears.
4. Digital Zoom
When selected, Digital Zoom maintains the same DPI throughout the
whole DOF. If not selected, the DPI is determined by the height of the
package passing through the DOF.
5. Image Mod
HW Correction (default is enabled)
Binarization – (Not available at time of publication.)
Digital Gain –This option digitally adds gain to the image to make the
white area look brighter.
Image Enhance – This option causes greater contrast in images (i.e.,
blacks appear darker and whites appear brighter) which improves the
camera's ability to decode symbologies.
See also: Setup > Advanced > Imaging (Camera) in Appendix B.
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Advanced > Decoder Options
CAUTION: Modifying the advanced parameters may adversely affect the
operation of your camera system. Changes to these parameters should not
be made unless recommended by an authorized Accu-Sort customer
support technician.
Use this screen to define any advanced decoder options for the bar code
symbologies the AV6010 is expected to read.
Prerequisites: You will need to know the following:
Symbologies to be decoded
Advanced decoder options required for the symbologies
To set the advanced decoder options:
1. Select Setup > Advanced > Decoder Options from the menu tree.
The Decoder Options window is displayed.
2. Set the desired bar code options as needed for the symbologies defined
in Setup > Symbologies.
3. In order to utilize these options you must have an advanced knowledge
of the bar code symbologies to be read by the camera(s). Contact an
Accu-Sort technical support for further assistance.
See also: Setup > Advanced > Decoder Options in Appendix B.
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Dimensioning Setup and Calibration
Some applications use the optional AV6010 dimensioning module for
dimension-weighing-scaling and / or revenue recovery applications.
Prerequisites: You will need the following:
Top-read camera must include a DCM with the dimensioning module
All wizard calibrations must be completed (system “tracked in”)
Dimensioning calibration box or calibration test patterns
Laptop with Install Wizard connected to camera system
To set the dimensioning functions:
You need to make settings/adjustments in the following AV6010 user
interface windows:
Symbologies
Tachometer
Camera Mounting (Top only)
Imaging (Top only)
Dimensioning
Tachometer Settings for Dimensioning
1. Select Setup > Tachometer from the menu tree.
The Tachometer window is displayed.
2. Confirm the External Tachometer Resolution is set for 20.00
pulses/inch.
3. Set the Scale Factor to 1.00.
NOTE: This is the setting that compensates for length of the package. As
the Scale Factor is reduced the package is reported longer. For example:
If a package is dimensioned shorter than it actually is, decrease the Scale
Factor by very small amounts until the system reports the actual box size.
Start by adjust the thousandths value.
4. Click Update.
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Top Camera Mounting Settings for Dimensioning
1. Select Setup > Mounting > Top from the menu tree.
The Camera Mounting (Top) window is displayed.
2. Set the Camera Pitch Angle to 8.0 degrees.
NOTE: The top-read camera’s mirror must be set for an angle of
8-degrees (± 1). If it is not set for an 8-degree angle, perform the mirror
alignment procedure and then re-run the install wizard before continuing
with the dimensioning setup.
3. Click Update.
Symbologies Settings for Dimensioning
1. Select Setup > Symbologies from the menu tree.
The Symbologies window is displayed.
2. Select ASI Diagnostics from the Code Type drop-down list.
ASI_Diagnostics will appear as a Symbology under Enable Symbologies.
3. Enter a name in the Name field for ASI Diagnostics (e.g., ASIDIAG).
4. Click Add.
5. Select Dimensions from the Code Type drop-down list.
Dimensions will appear as a Symbology under Enable Symbologies.
6. Enter a name in the Name field for Dimensions (e.g., ASIDIM).
7. Click Add.
8. Click Update.
Top Camera Imaging Settings for Dimensioning
1. Select Setup > Advanced > Imaging > Top from the menu tree.
The Imaging (Top) window is displayed.
2. Set the LPI to the same value as the DPI of the top-read camera at the
far reading distance.
3. Enable the Digital Zoom Mode (check in checkbox).
4. Click Update.
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Dimensioning Settings
1. Select Setup > Options > Dimensioning from the menu tree. The
Dimensioning window is displayed.
2. Set the Package Height Options:
a. Variation Threshold to 0.2
b. Accuracy to 0.2 inch.
3. Set the Package Length/Width Options:
a. Confidence Threshold to 50
b. Accuracy to 0.2 inch
4. Set the Certified Package Size Options for Minimum Package Size
(Length, Width and Height).
NOTE: The minimums cannot be set less than 12 times the accuracy or
4-inches, whichever is greater.
5. Set the Certified Package Size Options for Maximum Package Size
(Length, Width and Height).
NOTE: The maximum length allowed is 72-inches [1828.8 mm].
The maximum width or height allowed is 36-inches [914.4 mm].
6. Advanced Options > Length Determined by…
7. Click Update.
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Calibrating the Dimensioning System
1. Start the conveyor belt. Allow it to run for a few minutes until the
RangeFinder has had time to SYNC with the cameras.
2. Select Diagnostics > System Status and confirm that all the cameras
and RangeFinder are reporting OK. If not, click on the specific device to
determine the problem and resolve it.
3. Run the dimensioning calibration box down the center of the belt with as
little skew as possible where the 36” side is aligned with the belt.
4. The remote display should have read either Calibration Success or
Calibration Failure.
5. If Calibration Success is displayed, continue with Setting the Cert
Mode.
6. If Calibration Failure is displayed, go to Diagnostics > Top Camera >
Logging and look for the reason why the failure occurred.
For example: If a line in the log indicates that the DPI factor failed then
manually adjust the DPI Scale Factor on the Dimensioning screen and
repeat the dimensioning calibration procedure.
IMPORTANT: The dimensioning auto calibration limits the magnitude of
changes it will make to any parameter in order to assure improper changes
are not made due to using the wrong calibration box, etc.
Setting the Cert Mode
1. Select Setup > Advanced > Dimensioning from the menu tree. The
Dimensioning window is displayed.
2. Set the Cert Mode to Cert On – English.
3. Click Update.
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AV6010 Install Wizard
Use the AV6010 Install Wizard application as a simplified method of
determining the mounting information needed in the AV6010 user interface
under the Mounting > Ranger and Mounting > Camera setup screens.
Based on your application, there can be several auto calibration wizards
made available through the AV6010 Install Wizard application including the
RangeFinder and one for each camera in the system.
Prerequisites: You will need to establish a connection with an AV6010
camera before you can download the install wizard.
To download the AV6010 Install Wizard:
1. In the AV6010 user interface, select Diagnostics > Tools.
2. Under Downloads, select InstallWizard.zip.
3. In the File Download dialog box, click Save.
4. Define the location on the C: drive where the wizard will be saved.
It is recommended that you create an Accu-Sort folder in the Program
Files folder on your C: drive (e.g., C:\Program Files\Accu-Sort).
5. Click Save. The ZIP file will take several seconds to download.
6. Click Close when Download Complete appears.
7. Go to the C:\Program Files\Accu-Sort location and open the
InstallWizard.zip file.
8. Double-click AV6010Setup_1.1.3.msi file.
9. The AV6010 Calibration Software Setup Wizard will open in a new
window.
NOTE: If you have previously installed the software, the wizard will offer
the choice to Repair or Remove the software version it found on your
computer.
10. Follow the wizard’s instructions to install the AV6010 Calibration
Software.
11. Once installation is finished, the AV6010 Install Wizard icon should
appear on your desktop.
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NOTE: If your computer does not have the Microsoft's .NET framework
installed, this error will display when you launch the AV6010 Install Wizard:
To download the Microsoft .NET framework:
1. To find and install the Microsoft .NET framework needed in order to run
the AV6010 Install Wizard go to:
http://search.microsoft.com/results.aspx?mkt=en-US&setlang=enUS&q=.NET+framework
2. Find the following Windows Support File utilities:
Windows Installer 3.0 Redistributable
(WindowsInstaller-KB884016-v2-x86.exe)
http://www.microsoft.com/downloads/details.aspx?familyid=5FBC5470B259-4733-A914-A956122E08E8&displaylang=en
Microsoft .NET Framework Version 2.0 Redistributable Package (x86)
(dotnetfx.exe)
http://www.microsoft.com/downloads/details.aspx?FamilyID=0856EAC
B-4362-4B0D-8EDD-AAB15C5E04F5&displaylang=en
Microsoft's .NET utilities for Visual C++ 2005 Redistributable Package
(x86) (vcredist_x86.exe)
http://www.microsoft.com/downloads/details.aspx?FamilyID=32BC1BE
E-A3F9-4C13-9C99-220B62A191EE&displaylang=en
3. Save the files to your computer.
4. Install the files in the order listed above.
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To open the AV6010 Install Wizard:
1. Locate the icon on your desktop.
2. Double-click the icon to open the wizard.
3. The AV6010 Install Wizard screen is displayed.
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RangeFinder Wizard
This wizard is used to learn the RangeFinder’s position over the conveyor,
including the usable conveyor (region of interest) and height above the
conveyor surface.
Prerequisites:
Calibration box
Tape measure
Confirm the RangeFinder is centered over the scanning area
Confirm the RangeFinder is level and that excess codewords are
blocked if the application is using a narrow belt (under 40-inches)
Laptop with Install Wizard connected to camera system
To auto-calibrate the RangeFinder:
1. Click the RangeFinder Wizard button.
2. Set the Mount Selector and click Next. (Normally left as Standard.)
3. Confirm the RangeFinder scan line is perpendicular to the conveyor’s
direction of travel using a calibration box.
4. Learn the Region of Interest.
a. Measure the conveyor width used by the application.
b. Measure the usable conveyor from:
i. Left edge to the left-side RangeFinder spot.
ii. Right edge to the right-side RangeFinder spot.
c. Enter the three measurements in the wizard and click Next.
5. Confirm Height Above Conveyor Surface using a calibration box.
6. Use the Summary to review the position information that will be sent to
the camera system.
7. Click Finish to save the RangeFinder position information to the camera
system.
8. Continue with the Camera wizard.
NOTE: It is recommended that these numbers not be changed.
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Left side
of conveyor
Direction of
Travel
Right side
of conveyor
RangeFinder’s scan line on conveyor,
edges of usable belt shown
RangeFinder Scan Line
Close-up of the RangeFinder’s
scan line pattern (code words)
Measuring from edge of conveyor
to the alignment dot
Close-up of measuring
to the alignment dot
Measuring to determine the Region of Interest
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Photoeye Wizard
This wizard is used to setup a photoeye as the package detection / trigger
source for the camera system.
Prerequisites:
Photoeye must be installed at the correct location a minimum of 6.0
inches [152 mm] upstream from the RangeFinder or light curtain.
(See the installation drawings provided with the system.)
Photoeye must be set as the package detection trigger on the Focus
and Detection page of the AV6010 User Interface
Tape measure
Laptop with Install Wizard connected to camera system
To setup the photoeye:
1. Click the Photoeye Wizard button.
2. Measure the distance from the photoeye to the scan line of the focus
source (either RangeFinder or light curtain). Enter this measurement in
the ‘D: Photoeye to Focus Source Distance’ field.
3. Enter the Photoeye Debounce Distance.
This distance should always be a positive value and less than the
distance to scan line (D). It is recommended that the difference between
these two distances be at least 5.0 inches.
4. Set the Photoeye Active Level either Low or High depending on the
photoeye used. (The default is preset to Active Low for the Accu-Sort
photoeye.)
5. Click Next.
6. Click Finish to save the photoeye position information to the camera
system. Wait until the System Parameters Update is completed.
7. Continue with the Camera wizard(s).
NOTE: It is recommended that these numbers not be changed.
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Light Curtain Wizard
This wizard is used to setup a light curtain as the trigger source.
Prerequisites:
Light curtain must be installed at the correct location
(reference the installation drawings provided with the system)
Light curtain must be set as both the focus and the package detection
trigger on the Focus and Detection page of the AV6010 User Interface
Tape measure
Laptop with Install Wizard connected to camera system
To setup the light curtain:
1. Click the Light Curtain Wizard button.
2. Measure the offset between the light curtain’s zero height reference point
and the conveyor’s surface. Enter this measurement in the Light
Curtain Height Offset field. The height offset is a positive value when
the light curtain’s zero height reference point is located above the
conveyor surface.
3. Click Next.
4. Click Finish to save the light curtain position information to the camera
system. Wait until the System Parameters Update is completed.
5. Continue with the Camera wizard(s).
NOTE: It is recommended that these numbers not be changed.
05-AV6010_Setup_R10.doc Accu-Sort Systems, Inc.
100 Setup AccuVision® AV6010 Long-Range Camera System Manual
Top Camera Wizard
This wizard is used to learn the Top camera’s position.
Setup for Top, Top-Front or Top-Back cameras is similar.
The icon will appear different based on the camera orientation.
Prerequisites: Know the top camera angle required by the system.
It will be one of the following:
15-degrees (positive angle)
15-degrees (negative angle)
8-degrees (positive angle, used in dimensioning systems)
RangeFinder must already be calibrated
Mirror must already be aligned
Tools Required:
Small calibration box
Camera Scan Line Target
Static Focus Target
Tape measure
Laptop with Install Wizard connected to camera system
NOTE: The Small Calibration Box and targets are provided in the
AV6010 Setup & Calibration Kit (part number 111456001). The targets
are also available from the AV6010 user interface. Go to: Diagnostics >
Tools and click the Utilities and Documentation link.
To auto-calibrate the Top Camera:
Follow the camera wizard’s instructions to perform the static auto-calibration.
1. Click the Top Read Wizard button.
2. Set the Top Camera Angle Orientation Selector for either Top-Front or
Top-Back. Camera angle facing upstream is negative (Top-Front).
Camera angle facing downstream is positive (Top-Back).
3. Use the Camera Scan Line Target to determine the distance from the
camera to the focus source (RangeFinder). Enter this measurement as
the X Scan Offset.
4. Use the small calibration box and Camera Scan Line Target to determine
the X Distance.
5. The system uses the previously entered information to compute the
camera’s read angle. Do not change unless otherwise instructed.
6. Use the Static Focus Target to determine the camera’s far working
distance.
7. Review the Calibration Results Summary for the camera.
NOTE: The wizards for other camera orientations function in a similar
manner. Follow the camera wizard’s step-by-step instructions to complete
the auto-calibration for a multi-camera system.
Accu-Sort Systems, Inc. 05-AV6010_Setup_R10.doc
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