Datalogic 8500XT User Manual

MagellanTM 8500Xt
Product Reference Guide
Datalogic ADC, Inc.
959 Terry Street Eugene, OR 97402 USA Telephone: (541) 683-5700 Fax: (541) 345-7140
© 2004-2014 Datalogic, Inc.
An Unpublished Work - All rights reserved. No part of the contents of this documentation or the procedures described therein may be reproduced or transmitted in any form or by any means without prior written permission of Datalogic ADC, Inc. or its subsidiaries or affiliates ("Datalogic" or "Datalogic ADC"). Owners of Datalogic products are hereby granted a non-exclusive, revocable license to reproduce and transmit this documentation for the purchaser's own internal busi­ness purposes. Purchaser shall not remove or alter any proprietary notices, including copyright notices, contained in this documentation and shall ensure that all notices appear on any reproductions of the documentation. Should future revisions of this manual be published, you can acquire printed versions by contacting your Datalogic repre­sentative. Electronic versions may either be downloadable from the Datalogic website (www.datalogic.com) or provided on appropriate media. If you visit our website and would like to make comments or suggestions about this or other Dat­alogic publications, please let us know via the "Contact Datalogic" page.
Disclaimer
Datalogic has taken reasonable measures to provide information in this manual that is complete and accurate, however, Datalogic reserves the right to change any specification at any time without prior notice. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U. All other brand and product names may be trademarks of their respective owners.
Magellan is a registered trademark of Datalogic ADC, Inc. in many countries, including the U.S.A. and All-Weighs, First­Strike and SurroundScan are registered trademarks of Datalogic ADC, Inc. in the U.S.A. OmegaTek, Produce Rail, Produc­tivity Index Reporting and SmartSentry are all trademarks of Datalogic ADC, Inc.
This product may be covered by one or more of the following patents:
4603262 • 4639606 • 4652750 • 4672215 • 4699447 • 4709369 • 4749879 • 4786798 • 4792666 • 4794240 • 4798943 • 4799164 • 4820911 • 4845349 • 4861972 • 4861973 • 4866257 • 4868836 • 4879456 • 4939355 • 4939356 • 4943127 • 4963719 • 4971176 • 4971177 • 4991692 • 5001406 • 5015831 • 5019697 • 5019698 • 5086879 • 5115120 • 5144118 • 5146463 • 5179270 • 5198649 • 5200597 • 5202784 • 5208449 • 5210397 • 5212371 • 5212372 • 5214270 • 5229590 • 5231293 • 5232185 • 5233169 • 5235168 • 5237161 • 5237162 • 5239165 • 5247161 • 5256864 • 5258604 • 5258699 • 5260554 • 5274219 • 5296689 • 5298728 • 5311000 • 5327451 • 5329103 • 5330370 • 5347113 • 5347121 • 5371361 • 5382783 • 5386105 • 5389917 • 5410108 • 5420410 • 5422472 • 5426507 • 5438187 • 5440110 • 5440111 • 5446271 • 5446749 • 5448050 • 5463211 • 5475206 • 5475207 • 5479011 • 5481098 • 5491328 • 5493108 • 5504350 • 5508505 • 5512740 • 5541397 • 5552593 • 5557095 • 5563402 • 5565668 • 5576531 • 5581707 • 5594231 • 5594441 • 5598070 • 5602376 • 5608201 • 5608399 • 5612529 • 5629510 • 5635699 • 5641958 • 5646391 • 5661435 • 5664231 • 5666045 • 5671374 • 5675138 • 5682028 • 5686716 • 5696370 • 5703347 • 5705802 • 5714750 • 5717194 • 5723852 • 5750976 • 5767502 • 5770847 • 5786581 • 5786585 • 5787103 • 5789732 • 5796222 • 5804809 • 5814803 • 5814804 • 5821721 • 5822343 • 5825009 • 5834708 • 5834750 • 5837983 • 5837988 • 5852286 • 5864129 • 5869827 • 5874722 • 5883370 • 5905249 • 5907147 • 5923023 • 5925868 • 5929421 • 5945670 • 5959284 • 5962838 • 5979769 • 6000619 • 6006991 • 6012639 • 6016135 • 6024284 • 6041374 • 6042012 • 6045044 • 6047889 • 6047894 • 6056198 • 6065676 • 6069696 • 6073849 • 6073851 • 6094288 • 6112993 • 6129279 • 6129282 • 6134039 • 6142376 • 6152368 • 6152372 • 6155488 • 6166375 • 6169614 • 6173894 • 6176429 • 6188500 • 6189784 • 6213397 • 6223986 • 6230975 • 6230976 • 6244510 • 6259545 • 6260763 • 6266175 • 6273336 • 6276605 • 6279829 • 6290134 • 6290135 • 6293467 • 6303927 • 6311895 • 6318634 • 6328216 • 6332576 • 6332577 • 6343741 • 6454168 • 6478224 • 6568598 • 6578765 • 6705527 • 6857567 • 6974084 • 6991169 • 7051940 • 7170414 • 7172123 • 7201322 • 7204422 • 7215493 • 7224540 • 7234641 • 7243850 • 7374092 • 7407096 • 7490770 • 7495564 • 7506816 • 7527198 • 7527207 • 7537166 • 7562817 • 601 26 118.6 • AU703547 • D312631 • D313590 • D320011 • D320012 • D323492 • D330707 • D330708 • D349109 • D350127
• D350735 • D351149 • D351150 • D352936 • D352937 • D352938 • D352939 • D358588 • D361565 • D372234 • D374630 • D374869 • D375493 • D376357 • D377345 • D377346 • D377347 • D377348 • D388075 • D446524 • D606544 •EP0256296 • EP0260155 • EP0260156 • EP0295936 • EP0325469 • EP0349770 • EP0368254 • EP0442215 • EP0498366 • EP0531645 • EP0663643 • EP0698251 • EP01330772 • EP870761 • GB2252333 • GB2284086 • GB2301691 • GB2304954 • GB2307093 • GB2308267 • GB2308678 • GB2319103 • GB2333163 • GB2343079 • GB2344486 • GB2345568 • GB2354340 • ISR107546 • ISR118507 • ISR118508 • JP1962823 • JP1971216 • JP2513442 • JP2732459 • JP2829331 • JP2953593 • JP2964278 • MEX185552 • MEX187245 • RE37166 • RE40071
Additional patents pending.
TABLE OF CONTENTS
Section 1. Introduction....................................................................................... 1-1
Manual Overview ....................................................................................................................... 1-2
How to Use This Manual ................................................................................................ 1-3
Scanner and Scanning-Scale Nomenclature ................................................................... 1-4
Connectors ......................................................................................................................... 1-5
Physical Parameters ..................................................................................................................1-6
Scanning ............................................................................................................................. 1-6
EAS Tag Deactivation System .....................................................................................1-6
Weighing ............................................................................................................................ 1-7
Warm-Up Time .................................................................................................................1-8
Electrical Specifications ...........................................................................................................1-9
Power Supply ................................................................................................................. 1-10
Laser and Product Safety ..................................................................................................... 1-11
Labeling ...................................................................................................................................... 1-13
Agency Compliances .............................................................................................................1-14
Barcodes Supported .............................................................................................................. 1-15
Technical Support .................................................................................................................. 1-16
Datalogic Website Support ....................................................................................... 1-16
Reseller Technical Support ........................................................................................ 1-16
Telephone Technical Support .................................................................................. 1-16
Section 2. Site Preparation and Installation ..................................................... 2-1
Pre-Installation Considerations ............................................................................................2-2
Checkstand Design ...................................................................................................................2-3
Scanner Installation ..................................................................................................................2-4
Scanner Maintenance ..............................................................................................................2-4
References .................................................................................................................................... 2-4
Scanner Usage ............................................................................................................................2-4
Site Preparation Overview ......................................................................................................2-5
Ventilation and Spacing ..........................................................................................................2-7
Service Access .............................................................................................................................2-8
Power Installation ...................................................................................................................... 2-9
Grounding .......................................................................................................................... 2-9
Checkstand Preparation ....................................................................................................... 2-10
Liquid Spills and Moisture ......................................................................................... 2-11
Product Reference Guide 1
Counter Cutout ........................................................................................................................2-11
Checkstand Mounting ................................................................................................. 2-18
Installation Overview .............................................................................................................2-18
Unpacking ........................................................................................................................2-19
Operational Verification ..............................................................................................2-20
Diagnostic Modes .........................................................................................................2-23
Cables & Connections ..................................................................................................2-24
Remote Scale Display Placement/Installation ..............................................................2-26
Lighting Considerations .............................................................................................2-26
Viewing Angle ................................................................................................................2-27
Remote Display Cabling .............................................................................................2-28
Model 8300RD: Placing and Installing the Remote Display ...........................2-28
Model 960RD: Placing and Installing the Remote Scale Display ..................2-31
Changing Weighing Modes .......................................................................................2-34
Set-Up & Installation ...............................................................................................................2-34
Set-up ................................................................................................................................2-34
Installation .......................................................................................................................2-36
System Power-Up Recap .......................................................................................................2-39
Section 3. Operation and Maintenance ............................................................ 3-1
Scanning Items .................................................................................................................3-1
Deactivating Security Labels ....................................................................................... 3-3
Proper Weighing Technique ....................................................................................... 3-5
Operational Controls ................................................................................................................ 3-6
Operational Modes ................................................................................................................... 3-6
Power-Up/Selftest & Pre-Operation ......................................................................... 3-6
Operating Mode .............................................................................................................. 3-8
Additional Functions ................................................................................................................ 3-9
Programming ................................................................................................................... 3-9
Diagnostic Mode ............................................................................................................. 3-9
Scanner and Scale Reset ............................................................................................... 3-9
Scale Adjustments ........................................................................................................3-10
Operational Maintenance ....................................................................................................3-12
Vertical Scan Window Replacement ......................................................................3-12
Horizontal Scan Window Replacement (DLC) ....................................................3-15
Section 4. Problem Isolation .............................................................................. 4-1
2 Magellan
TM
8500Xt Scanner
Diagnostic Procedures .............................................................................................................4-2
Error Codes ...................................................................................................................................4-3
Scale Error Reporting ................................................................................................................4-6
Flowcharts ....................................................................................................................................4-7
Section 5. Calibration Procedures, Single Interval........................................... 5-1
Description of Calibration Sequence ..................................................................................5-2
Motion Test ..................................................................................................................................5-3
Automatic Zero Tracking Test ...............................................................................................5-3
Preparing the Scanner/Scale for Calibration ....................................................................5-4
Calibrating the Scale (Pounds & Kilograms) .....................................................................5-5
Calibration Verification (U.S. Pounds) .................................................................................5-8
Increasing-Load Test (Phase 1) ...................................................................................5-8
Shift Test ..............................................................................................................................5-9
Increasing- Load Test (Phase 2) ............................................................................... 5-10
Blanking Test ..................................................................................................................5-10
Decreasing-Load Test .................................................................................................. 5-11
Return to Zero Test ....................................................................................................... 5-11
Calibration Verification (Kilograms) ................................................................................. 5-12
Increasing-Load Test (Phase 1) ................................................................................ 5-12
Shift Test (Metric) .......................................................................................................... 5-13
Increasing- Load Test (Phase 2) ............................................................................... 5-14
Blanking Test ..................................................................................................................5-15
Decreasing-Load Test .................................................................................................. 5-16
Return to Zero Test ....................................................................................................... 5-16
Section 6. Calibration Procedures, Dual Interval ............................................. 6-1
Description of Calibration Sequence ..................................................................................6-2
Motion Test ..................................................................................................................................6-3
Automatic Zero Setting Test ..................................................................................................6-3
Preparing the Scanner/Scale for Calibration ....................................................................6-4
Calibrating the Scale (Pounds & Kilograms) .....................................................................6-5
Calibration Verification (Pounds) .........................................................................................6-8
Calibration Verification (Kilograms) ................................................................................. 6-13
Section 7. Programming..................................................................................... 7-1
Introduction to Label Programming ...................................................................................7-1
Product Reference Guide 3
Understanding the Basics .......................................................................................................7-1
Integrating the Scanner With Your Host System ........................................................... 7-1
Customizing Your Scanner’s Operation .................................................................. 7-2
Programming Overview .......................................................................................................... 7-3
Programming via Handheld Device ......................................................................... 7-3
What Is Programming Mode? ..................................................................................... 7-4
Entering and Exiting Programming Mode. ............................................................ 7-4
Programming Session ................................................................................................... 7-5
LED and Beeper Indicators ..................................................................................................... 7-9
If You Make a Mistake... ........................................................................................................... 7-9
Return to Factory Settings ........................................................................................... 7-9
Test Mode ........................................................................................................................7-10
General Scanner and Scale Features ................................................................................7-11
Double Read Timeout .................................................................................................. 7-11
Laser Timeout .................................................................................................................7-13
Motor Timeout ...............................................................................................................7-15
Green LED Idle State .....................................................................................................7-18
Scanner Button Options .............................................................................................7-19
Power-up Beep Control ..............................................................................................7-21
Good Read Beep Control ............................................................................................7-22
Good Read Beep Frequency ...................................................................................... 7-23
Good Read Beep Length .............................................................................................7-25
Good Read Beep Volume ...........................................................................................7-26
Good Read When to Indicate ....................................................................................7-29
Scale Enable ....................................................................................................................7-32
Scale Enforced Zero Return .......................................................................................7-33
Scale Interface Type .....................................................................................................7-35
Remote Display — Enable/Disable .........................................................................7-37
Aux Port Mode ...............................................................................................................7-38
Laser Failure Mode ........................................................................................................7-40
Productivity Index Reporting (PIR)/Cashier Training (CT) ..............................7-41
EAS Features — Sensormatic ..............................................................................................7-42
EAS Mode .........................................................................................................................7-42
EAS Beep Duration ........................................................................................................7-46
EAS Retry Count ............................................................................................................. 7-47
Manual EAS Deactivation Push Button .................................................................7-48
EAS Deactivation Duration — Coupled ................................................................7-51
4 Magellan
TM
8500Xt Scanner
EAS Deactivation Duration — Retry ....................................................................... 7-52
EAS Deactivation Duration — Manual .................................................................. 7-53
EAS Features — Checkpoint ...............................................................................................7-54
EAS Active State ............................................................................................................. 7-54
EAS Timeout ....................................................................................................................7-55
Interface Related Features ................................................................................................... 7-56
Interface Type .................................................................................................................7-56
Maximum Host-Transmitted Message Length ................................................... 7-77
Number of Host Transmission Buffers ................................................................... 7-78
Global Prefix .................................................................................................................... 7-79
Global Suffix .................................................................................................................... 7-81
IBM Features ............................................................................................................................. 7-83
IBM Interface Options .................................................................................................. 7-83
IBM Scale Address ......................................................................................................... 7-84
IBM Transmit Labels in Code 39 Format ............................................................... 7-86
OEM USB Interface Options ....................................................................................... 7-87
OEM USB Scanner Device Type ................................................................................ 7-89
RS-232 Features ....................................................................................................................... 7-90
RS-232 Baud Rate .......................................................................................................... 7-90
RS-232 Number of Data Bits ...................................................................................... 7-94
RS-232 Number of Stop Bits ...................................................................................... 7-95
RS-232 Parity ................................................................................................................... 7-96
RS-232 Hardware Control ........................................................................................... 7-98
RS-232 Intercharacter Delay ....................................................................................7-100
RS-232 Software Flow Control ................................................................................7-101
RS-232 Host Echo ........................................................................................................7-102
RS-232 Host Echo Quiet Interval ............................................................................7-103
RS-232 Ignore Host Commands .............................................................................7-104
RS-232 TTL .....................................................................................................................7-105
RS-232 TTL Invert ........................................................................................................7-106
RS-232 Beep on ASCII BEL ........................................................................................7-107
RS-232 Beep After Weigh .........................................................................................7-108
RS-232 Beep on Not on File .....................................................................................7-109
RS-232 ACK NAK Enable ...........................................................................................7-110
RS-232 ACK Character ...............................................................................................7-112
RS-232 NAK Character ...............................................................................................7-113
RS-232 Retry on ACK NAK Timeout ......................................................................7-114
Product Reference Guide 5
RS-232 ACK NAK Timeout Value ........................................................................... 7-115
RS-232 ACK NAK Retry Count ................................................................................ 7-116
RS-232 ACK NAK Error Handling ........................................................................... 7-117
RS-232 Label ID Control ........................................................................................... 7-119
Single Cable RS-232 Options ............................................................................................ 7-121
Single Cable RS-232 Scanner Only Protocol ..................................................... 7-122
Single Cable RS-232 RTS CTS Selection .............................................................. 7-123
Single Cable RS-232 Use BCC ................................................................................. 7-126
Single Cable RS-232 Use ACK/NAK ...................................................................... 7-127
Single Cable RS-232 Use STX .................................................................................. 7-128
Set Single Cable RS-232 STX Character .............................................................. 7-129
Single Cable RS-232 Use ETX .................................................................................. 7-130
Set Single Cable RS-232 ETX Character .............................................................. 7-131
Single Cable RS-232 Datalogic Extensions ........................................................ 7-132
Symbology Programming ................................................................................................. 7-133
Coupon Control .................................................................................................................... 7-133
UPC-A Enable ......................................................................................................................... 7-135
UPC-A Number System Character Transmission ............................................ 7-136
UPC-A Check Character Transmission ................................................................ 7-137
Expand UPC-A to EAN-13 ........................................................................................ 7-138
UPC/EAN AIM ID ......................................................................................................... 7-139
UPC-A Label ID ............................................................................................................ 7-140
UPC-A 2-Digit Supplemental Label ID ................................................................ 7-141
UPC-A 5-Digit Supplemental Label ID ................................................................ 7-142
UPC-A 128 Supplemental Label ID ...................................................................... 7-143
UPC-E Enable .......................................................................................................................... 7-144
UPC-E Number System Character Transmission ............................................. 7-145
UPC-E Check Character Transmission ................................................................. 7-146
Expand UPC-E to UPC-A ........................................................................................... 7-147
Expand UPC-E to EAN-13 ......................................................................................... 7-148
UPC-E Label ID ............................................................................................................. 7-149
UPC-E 2-Digit Supplemental Label ID ................................................................. 7-150
UPC-E 5-Digit Supplemental Label ID ................................................................. 7-151
UPC-E 128 Supplemental Label ID ....................................................................... 7-152
EAN-13 Enable ....................................................................................................................... 7-153
EAN-13 First Character Transmission .................................................................. 7-154
EAN-13 Check Character Transmission .............................................................. 7-155
6 Magellan
TM
8500Xt Scanner
EAN-13 ISBN Conversion Enable ...........................................................................7-156
EAN 13 Label ID ...........................................................................................................7-157
EAN-13 2-Digit Supplemental Label ID ...............................................................7-158
EAN-13 5-Digit Supplemental Label ID ...............................................................7-159
EAN-13 128 Supplemental Label ID .....................................................................7-160
Bookland AIM ID ..........................................................................................................7-161
Bookland Label ID .......................................................................................................7-162
EAN-8 Enable ..........................................................................................................................7-163
EAN-8 Check Character Transmission ..................................................................7-164
Expand EAN-8 to EAN-13 .........................................................................................7-165
EAN 8 Label ID ..............................................................................................................7-166
EAN-8 2-Digit Supplemental Label ID .................................................................7-167
EAN-8 5-Digit Supplemental Label ID .................................................................7-168
EAN-8 128 Supplemental Label ID ........................................................................7-169
EAN-8 Decoding Levels .............................................................................................7-170
Other UPC/EAN Options .....................................................................................................7-173
UPC/EAN Reconstruction .........................................................................................7-174
Price Weight Check ....................................................................................................7-175
Enable EAN Two Label ..............................................................................................7-178
Addons ............................................................................................................................7-179
UPC-A and EAN-13 Decoding Levels ...................................................................7-181
GTIN Enable .............................................................................................................................7-184
GTIN Label ID ................................................................................................................7-185
GTIN 2-Digit Supplemental Label ID ....................................................................7-186
GTIN 5-Digit Supplemental Label ID ....................................................................7-187
GTIN Code 128 Supplemental Label ID ...............................................................7-188
DataBar Omnidirectional Enable .....................................................................................7-189
DataBar Omnidirectional Check Character Transmission ............................7-190
DataBar Omnidirectional/EAN-128 Emulation .................................................7-191
DataBar Omnidirectional 2D Component Enable ...........................................7-192
DataBar Omnidirectional AIM ID ...........................................................................7-193
DataBar Omnidirectional Label ID ........................................................................7-194
DataBar Expanded Enable .................................................................................................7-195
DataBar Expanded EAN-128 Emulation ..............................................................7-196
DataBar Expanded 2D Component Enable .......................................................7-197
DataBar Expanded AIM ID ........................................................................................7-198
DataBar Expanded Label ID .....................................................................................7-199
Product Reference Guide 7
DataBar Expanded Length Control ...................................................................... 7-200
DataBar Expanded Length 1 .................................................................................. 7-201
DataBar Expanded Length 2 .................................................................................. 7-202
Code 39 Enable ..................................................................................................................... 7-203
Code 39 Start Stop Character Transmission ..................................................... 7-204
Code 39 Check Character Calculation ................................................................ 7-205
Code 39 Check Character Transmission ............................................................. 7-206
Code 39 Full ASCII ...................................................................................................... 7-207
Code 39 AIM ID ........................................................................................................... 7-208
Code 39 Label ID ......................................................................................................... 7-209
Code 39 Length Control .......................................................................................... 7-210
Code 39 Length 1 ....................................................................................................... 7-211
Code 39 Length 2 ....................................................................................................... 7-212
Code 39 Stitching ....................................................................................................... 7-213
Code 32 Enable ..................................................................................................................... 7-214
Code 32 Start Stop Character Transmission ..................................................... 7-215
Code 32 Check Character Transmission ............................................................. 7-216
Code 32 Label ID ......................................................................................................... 7-217
Code 128 Enable ................................................................................................................... 7-218
Code 128 Transmit Function Characters ........................................................... 7-219
Convert Code128 to Code 39 ................................................................................ 7-220
Code 128 AIM ID ......................................................................................................... 7-221
Code 128 Label ID ...................................................................................................... 7-222
Code 128 Length Control ........................................................................................ 7-223
Code 128 Length 1 ..................................................................................................... 7-224
Code 128 Length 2 ..................................................................................................... 7-225
Code 128 Stitching .................................................................................................... 7-226
EAN-128 Enable .................................................................................................................... 7-227
EAN 128 AIM ID ........................................................................................................... 7-228
EAN 128 Label ID ........................................................................................................ 7-229
Interleaved 2 of 5 (I 2 OF 5) Enable ................................................................................ 7-230
I 2 of 5 Check Character Calculation .................................................................... 7-231
I 2 of 5 Check Character Transmission ................................................................ 7-232
I 2 of 5 AIM ID ............................................................................................................... 7-233
I 2 of 5 Label ID ............................................................................................................ 7-234
I 2 of 5 Length Control .............................................................................................. 7-235
I 2 of 5 Length 1 .......................................................................................................... 7-236
8 Magellan
TM
8500Xt Scanner
I 2 of 5 Length 2 ...........................................................................................................7-237
I 2 of 5 Stitching ...........................................................................................................7-238
Codabar Enable .....................................................................................................................7-239
Codabar Start Stop Character Transmission .....................................................7-240
Codabar Start Stop Character Set .........................................................................7-241
Codabar Start Stop Character Match ...................................................................7-243
Codabar Check Character Calculation .................................................................7-244
Codabar Check Character Transmission .............................................................7-245
Codabar AIM ID ............................................................................................................7-246
Codabar Label ID .........................................................................................................7-247
Codabar Length Control ...........................................................................................7-248
Codabar Length 1 .......................................................................................................7-249
Codabar Length 2 .......................................................................................................7-250
Codabar Stitching .......................................................................................................7-251
Code 93 Enable ......................................................................................................................7-252
Code 93 AIM ID ............................................................................................................7-253
Code 93 Label ID .........................................................................................................7-254
Code 93 Length Control ...........................................................................................7-255
Code 93 Length 1 ........................................................................................................7-256
Code 93 Length 2 ........................................................................................................7-257
Code 93 Stitching ........................................................................................................7-258
MSI/Plessey Enable ...............................................................................................................7-259
MSI/Plessey Check Character Calculation ..........................................................7-260
MSI/Plessey Number of Check Characters .........................................................7-261
MSI/Plessey Check Character Transmission ......................................................7-262
MSI/Plessey AIM ID .....................................................................................................7-263
MSI/Plessey Label ID ..................................................................................................7-264
MSI/Plessey Length Control ....................................................................................7-265
MSI/Plessey Length 1 .................................................................................................7-266
MSI/Plessey Length 2 .................................................................................................7-267
MSI/Plessey Stitching ................................................................................................7-268
Standard 2 of 5 Enable ........................................................................................................7-269
Standard 2 of 5 Check Character Calculation ...................................................7-270
Standard 2 of 5 Check Character Transmission ................................................7-271
Standard 2 of 5 AIM ID ..............................................................................................7-272
Standard 2 of 5 Label ID ...........................................................................................7-273
Standard 2 of 5 Length Control .............................................................................7-274
Product Reference Guide 9
Standard 2 of 5 Length 1 ......................................................................................... 7-275
Standard 2 of 5 Length 2 ......................................................................................... 7-276
Standard 2 of 5 Stitching ......................................................................................... 7-277
Appendix A. LED/Beeper Indications & Controls ............................................. A-1
Controls and Indicators ...........................................................................................................A-2
LED and Beeper Indications ........................................................................................A-2
Volume/Tone Push Button ..........................................................................................A-6
Manual EAS Deactivation Push Button ...................................................................A-8
Scale Zero Push Button .................................................................................................A-9
Calibration Switch ........................................................................................................ A-10
Appendix B. Cable Information ........................................................................ B-1
Introduction ................................................................................................................................ B-1
General Specifications .......................................................................................................... B-1
RS-232 Cable Pinout ................................................................................................................. B-2
Scanner ...................................................................................................................................... B-2
Scale ............................................................................................................................................ B-3
IBM Cable Pinout ....................................................................................................................... B-4
Scanner and Scale .................................................................................................................. B-4
OEM USB Cable Pinout ............................................................................................................ B-5
Scanner and Scale .................................................................................................................. B-5
Auxilliary Port .............................................................................................................................. B-6
External Handheld Input ...................................................................................................... B-6
Power Cable ................................................................................................................................ B-7
Connector Hardware .............................................................................................................B-7
Remote Display .......................................................................................................................... B-8
Connector Hardware .............................................................................................................B-8
EAS Comm Port — Sensormatic .......................................................................................... B-9
EAS Deactivator Control Box Connection ..................................................................... B-9
EAS Interlock Connector — Checkpoint .........................................................................B-10
Appendix C. Keypad ........................................................................................... C-1
Appendix D. Host Commands ...........................................................................D-1
Accepting Commands from an RS-232 Scanner Host ..................................................D-1
10 Magellan
TM
8500Xt Scanner
Appendix E. Factory Defaults ............................................................................ E-1
Appendix F. Handheld Data Format Requirements ........................................ F-1
Handheld Data Format Requirements General ....................................................F-1
Datalogic Handheld Data Format Requirements .................................................F-2
AIM Formats .......................................................................................................................F-9
Product Reference Guide 11
NOTES
12 Magellan
TM
8500Xt Scanner
Section 1

Introduction

This Product Reference Guide contains comprehensive instructions on how to install the scanner or scanning-scale (either model may be termed “scanner” for the purpose of simplicity in this manual), how to program it using special programming feature barcode labels, and advanced user information as described in the following overview.
Because of differences due to multiple model types and options, the llus­trations shown in this manual may vary from the model(s) in use at your location.
Product Reference Guide 1-1

Manual Overview

Chapter 1, Introduction, presents the manual’s contents, describes features
and specifications, provides regulatory and safety information, and lists the barcode symbologies the scanner will read.
Chapter 2, Site Preparation and Installation, supplies physical dimensions for
the scanner or scanning-scale and its most common accessories, and details counter preparation and installation. Cable routing, connection and testing are also explained in this section.
Chapter 3, Operation and Maintenance, describes use and maintenance; pro-
viding details about operator controls, programming and diagnostic modes, scale “zeroing” and calibration. Scanner and scale routine mainte nance are outlined in this section as well.
Chapter 4, Problem Isolation, provides an outline of three scanning-scale
test modes: Selftest, Operational Tests and Diagnostic Tests. Descriptions of the error indications if the scanner detects a system problem and trou bleshooting flowcharts to aid in problem resolution are also presented.
Chapter 5, Calibration Procedures, Single Interval, explains scale calibration
and verification procedures, including procedures for calibrating the scale in pounds as well as kilograms.
Chapter 7, Programming, details procedures and provides custom barcodes
for setting programmable scanner and scanning-scale features. This sec­tion is organized by the categories: General Features, Interface Related Features and Symbology Related Features.
-
-
Appendix A, LED/Beeper Indications & Controls, lists the various functions
and indications of the scanning-scale control panel features.
Appendix B, Cable Information, outlines wire requirements, connector speci-
fications and pinout details for associated product cabling.
Appendix C, Keypad, furnishes barcodes representing the digits and charac-
ters required to enter extended programming data needed during certain programming sessions.
Appendix D, Host Commands, contains a partial listing of available host
commands that can be used with a compatible host interface.
Appendix E, Factory Defaults, provides a listing of factory default settings
based on the most common interface.
Appendix F, Handheld Data Format Requirements, provides additional refer-
ences.
1-2 Magellan
TM
8500Xt Scanner

How to Use This Manual

LEGAL NOTE
You’ll find it helpful to familiarize yourself with the first section of this manual, since it provides both a general description of the product’s fea­tures and an overview of the manual’s contents and organization. Refer­ence the other sections as required for scanning-scale installation, operation, maintenance, calibration and bar­code programming.
Manual Conventions
information about scanner or
‘NOTE’ blocks contain information that is helpful and recommended. They provide information that is critical to operations and/or procedures described in this manual.
‘LEGAL NOTE’ blocks indicate procedures or activities which may be regulated under law by governmental agencies. It is your responsibility to ensure compliance with the regulations that gov­ern installation of weighing devices.
‘CAUTION’ blocks inform you that proper handling (adherence to the procedures described) is required to avoid damage to equipment and/or property.
‘WARNING’ blocks alert you to potential physical harm or injury. These statements do not include potentially fatal hazards, which would be desig­nated as ‘DANGER’ blocks. Use of this product does not warrant the need f
or a DANGER block.
Product Reference Guide 1-3

Scanner and Scanning-Scale Nomenclature

Produce Rail
All Weighs™ Platter
Scanner LED (Green)
Scale LED (Yellow)
Weighing Surface — Lean Oversize Produce Here
Vertical Window
Horizontal Window
Scale Zero Push Button
Manual EAS Deactivation Push Button
Bonnet
Volume/Tone Push Button
EAS LED (Tri-Color)
Controls, indicators and other nomenclature are shown in Figure 1-1 and
Figure 1-1.
EAS capabilities are optional, and may or may not be enabled.
Figure 1-1. Scanning-Scale Nomenclature
1-4 Magellan
TM
8500Xt Scanner

Connectors

POS TERMINAL REMOTE DISPLAY AUXILIARY PORT SCALE HOST EAS INTERLOCK POWER
Connection to
this port is
Optional
AC Brick Input
OR
Power off Terminal
(POT) Brick Input
Scale Data (dual
cable scanner/scale)
Drives Remote Display· Label Data
· Scale Data (for
single cable interfaces)
· Application Download
(where appropriate)
· Test Port
· On Screen
Programming (OSP)
· Application Download
· RS-232 Handheld
Scanner Input
· Auxiliary RS-232
Label Data Output
Models with scale
only
Connection to
this port is
Optional
· Provides Good Read
output to enable EAS
antenna RF output
· Provides signal to
drive external speaker
Dual cable units only.
(Scale connection may
be handled through
POS Terminal port)
POS Terminal Remote Display Aux. Port EAS Interlock PowerScale Host
0.00
To EAS System
To EAS System
ab
The appearance of the connector panel (Figure 1-2) will vary depending upon the factory options purchased with your of possible optional EAS connections in
Figure 1-2. Connector Panel
model. Reference two types
Figure 1-3a and Figure 1-3b.
Figure 1-3. Optional EAS Cable Connections
Product Reference Guide 1-5

Physical Parameters

This section provides specifications for performance, environmental and electrical parameters. Reference the second section of this manual,
Preparation and Installation, for physical measurements of all models and
some accessories.

Scanning

The scanner has a scan zone between the two windows where the scanner projects laser light in order to scan items. Two separate projections, one from the horizontal window and one from the vertical window, combine to form a zone where barcode labels are read. Refer to the
Maintenance section of this manual for more details about the topic: Scan­ning Items.

EAS Tag Deactivation System

Scanners can be ordered from the factory to include an optional EAS (Electronic Article Surveillance) deactivation system. Two different EAS system types are available: Checkpoint
The AMB-9010 deactivation system requires connection as shown in
Figure 1-3a. Reference Chapter 3, "Deactivating Security Labels" for more
information about its use.
1
and Sensormatic2.
Site
Operation and
Contact Technical Support for information about installation of the Sen- sormatic® AMB-9010 EAS controller box. Additional details about this system can be referenced under the following topics:
Chapter 3, "Deactivating Security Labels"
Chapter 7, "EAS Features — Sensormatic"
1. Checkpoint is a registered trademark of Checkpoint Systems, Inc
2. Sensormatic is a registered trademark of Sensormatic Electronics Corporation.
1-6 Magellan
TM
8500Xt Scanner

Weighing

Specifications for scale capacity, settling time, minimum and maximum static weight, zeroing, and warm-up time are given below. For more infor mation regarding the topic: Proper Weighing Technique, refer to the Opera-
tion and Maintenance section of this manual.
Rated Weight Capacity
The scale’s operational weight capacity is:
30.00 pounds, displayed in 0.01 increments
OR
15.000 kilograms1, displayed in 0.005 increments.
Minimum Increment
The minimum weight that can be accurately measured by the scale is 0.02 lb. (0.005 kg).
Maximum Static Weight (Overload)
A maximum static weight of 150 pounds (68 kg) can be sustained by the scale without incurring damage or degrading performance.
Automatic Zero Maintenance
The scale’s software constantly monitors and adjusts the Zero point as long as the deviation is within acceptable limits any debris accumulation or removal. During power-up, the scale automat­ically re-zeros after verifying that all subsystems are functional. Addition­ally, the scale may be manually “zeroed” by pushing the Scale Zero Push Button located on the top of the vertical enclosure.
2
, while compensating for
-
1. The scale can also be set at the factory for 9.99 kg max.
2. Acceptable limitis of deviation are set at -0.2 to +0.6 pounds (-0.078kg to 0.23kg), which is -0.67 to +2.0% of total capacity.
Product Reference Guide 1-7

Warm-Up Time

NOTE
There are two pertinent warm-up times that apply to the scanning-scale:
The two warm-up periods can be performed concurrently, thereby reducing the total required warm-up time to 60 minutes.
Thermal Equilibrium
When the unit is moved from a cooler temperature (such as a storage area) to a warmer environment (such as a checkstand location), 60 minutes must be allowed to acclimate the unit to ambient conditions prior to cali­bration or operation.
Power-up
Once installed and powered up, a warm-up time of 15 minutes must be allowed before calibrating or performing weighing operations.
User Configurable Warm-up
The user may configure the unit for a pre-programmed warm-up time that is activated every time the scanner is powered up. During this time, the scale is viewed by the POS terminal as off-line.
Contact Technical Support to learn more about this advanced programmable feature.
NOTE
1-8 Magellan
TM
8500Xt Scanner
Figure 1-4. Environmental Specifications
Operation
Storage
+40 C +104 F
10 C 50 F
Temperature
10 to +40 C
50 to +104 F
Dust Resistant Optics Cavity, IP5X
+70 C +158 F
-40 C -40 F
Temperature
-40 to +70 C
-40 to +158 F
Illumination Artificial Light: 0-450 Foot-candles (4,842 LUX)
Sunlight: 0-8,000 Foot-candles (86,080 LUX)
POS Scanner
Humidity
Hot / Wet 40°C / 95% RH
Hot / Dry 40°C / 5% RH
Cold / Dry 10°C / 5% RH
Warm / Wet 25%C / 50% RH
Spill Proof
(Datalogic MS-0006-13-0004)

Electrical Specifications

Product Reference Guide 1-9
Before installation, always verify that the site’s electrical service meets the scanning-scale’s requirements. The scanner has been engineered for com­patibility with most international electrical systems operating in ranges
om 100 to 240VAC at 50-60 Hz. Verify that the power source will sup-
fr ply “clean” electrical power to the equipment; that is, it must be free of ex
cess electrical noise.
Check the IEC power cord shipped with the scanning-scale. If the cord will not plug not compatible with your electrical system. Please contact your distributor immediately to receive the necessary information and components to ensure electrical compatibility.
into your AC power receptacle, the power cord shipped is

Power Supply

The scanner utilizes a single power supply for all models. Unique installa­tion and international connections are acc the proper IEC power cord
VOLTAGE FREQUENCY CURRENT (RMS) PART NUMBER
100-240VAC ±10% 50-60 Hz 0.5 Amps @ 100V 8-0761
omplished through selection of
CAUTION
NOTE
Safe operation of your scanner or scanning-scale requi electrical outlets. Be sure to have a qualified electrician certify the earth­ground connection on circuits which will be used to power the unit.
The scanner is powered on/off by connecting/disconnecting its
supply.
res properly grounded
AC power
1-10 Magellan
TM
8500Xt Scanner

Laser and Product Safety

Laser safety requirements are based on IEC Standard Publication 60825-1 (2007) and CDRH 21CFR, Chapter 1, Subchapter J and (CDRH) Laser Product Performance Standard, User information [1040.10(h)1]:
User Maintenance. No user maintenance of the system other than
cleaning
Radiant Energy. The scanner is an IEC Class 1 and CDRH IIa
laser
product. The system uses two embedded Class 3B Visible Laser Diodes (VLDs) operating at 650.0 nm, in an opto-mechan­ical scanner, resulting in less than observed through a 7mm aperture and averaged over 10 seconds. Maximum emitted peak output power at the lower window is 1120µW @ 60µS pulse. No attempt should be made by the user to remove the protective housing of the scanning-scale.
of the scan windows is required.
2.71µW radiated power as
CAUTION
Laser Light Viewing. The horizontal and v
ertical scan windows are the only apertures through which laser light may be observed in this product.
Exposure to the light emitted from the scan windows has been shown not to be harmful. The safety r lions of hours of use worldwide. This
ecord of barcode scanning is perfect after mil-
safe and efficient use of laser tech-
nology has gained wide acceptance in industries throughout the world.
Operators and installers of the unit should observe the following cautions and warnings:
Use of controls, adjustments or performa specified herein may result in hazardous laser light exposure.
The use of optical instruments with the scanner will increase e cal instruments include binoculars, micr glasses. This does not include eyeglasses worn by the user).
To prevent exposure to laser light, do not remo scanner. There are no user-serviceable parts inside your scanner or scanning­scale.
nce of procedures other than those
ye hazard. (Opti-
oscopes, telescopes and magnifying
ve the protective housing of the
Product Reference Guide 1-11
Safety precautions to be taken:
CAUTION
WAR NIN G
No adjustments or alteration of the scanner or s attempted by the user.
The failure of the facet wheel motor while the beam causes the emission levels to exceed those for inherently safe operation. The unit has safeguards to prevent this occurrence. If, however, a stationary laser beam is ever emitted, the failing unit should be disconnected from its power supply until repaired by a qualified technician.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment gener­ates, uses, and can radiate radio frequenc used in accordance with the instruction manual, may cause harmful interfer­ence to radio communications. Operation of area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense.
canning-scale housing are to be
unit is continuing to emit a laser
y energy and, if not installed and
this equipment in a residential
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numerique de la classe A r
especte toute les exigences du
Reglement sur le material broilleur du Canada.
1-12 Magellan
TM
8500Xt Scanner

Labeling

Or...
This illustration shows label placement ONLY. For actual regulatory, patent and other applicable information, view the labels on the product itself, or call your nearest sales or service office.
Under platter
Under platter
(Models vary)
U.S., CANADA, MEXICO AND JAPAN
IEC CLASS 1 LASER PRODUCT
MAGELLAN 8500Xt
MODEL: XXXX CLASS NO: XXXXXX-XXXXX-XXXXX-XX SERIAL NO: XXXXXXXX MFG DATE: Month Day Year
Datalogic Scanning, Inc. 959 Terry St. Eugene, OR 97402 USA PRODUCT OF USA
GRAVITY (M/SEC2): 9.0123 ZONE: 04
M
Nmax = 3000
Max 6/15 kg
T7276 TC7516
+10° C/+40° C
90/384/EEC
09
0071
Min 0.04 kg
Interval 1: e=2g
Interval 2: e=5g
n =3000
NTEP cc: 07-034 AM-5454
Max =12/30lb
d =2/5g
“+10° C/+40° C
Max =6/15kg
d =0.005/0.01lb
Datalogic Scanning, Inc. 959 Terry Street Eugene, OR 97402 USA
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
THIS LASER PRODUCT COMPLIES WITH 21CFR 1040 AS APPLICABLE AS A CLASS IIA PRODUCT
N263
ALERT! Use of this product constitutes acceptance of the End User License Agreement located in the Quick Reference Guide.
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérìque de la Classe A est confirme à la norme NMB-003 du Canada.
ME 10
6-1687
DYN-Magellan8401-3 (A)
R35280
CLASS 1 LASER PRODUCT LASER KLASSE 1 CATAGORIA 1 PRODUCTO LASER APPAREIL Á LASER DE CLASSE 1 based on 10 sec; IEC 60825-1+A2:2001
Output: +5V +12V
Use ONLY Datalogic AC/DC Power Supply Input: 50 - 60 Hz (0.5 - 0.25A)
100 - 240 VAC (P/N 8-0582 or 8-0761) Power: 18 Watts (max)
COVERED BY ONE OR MORE OF THE FOLLOWING U.S. PATENTS: 4,709,369 4,749,879
4,786,798
4,792,666 4,798,943 4,799,164 4,816,660 4,861,972 4,861,973 4,866,257 4,868,836 4,879,456 4,963,719 4,991,692 5,144,118 5,179,270 5,198,649 5,247,162 5,229,588 5,410,108 5,459,308 5,440,110 5,475,207 5,493,108 5,705,802 5,723,852 5,834,708 5,837,983 5,929,421 6,012,639 6,059,189 6,073,849 6,454,168 6,478,224 6,568,598 6,705,527 6,783,072 6,857,567 6,877,663 6,974,084 6,991,169 7,201,322 7,204,422 7,374,092 601 26 118.6 7170414 7172123 EPO1330772 RE37,166 RE40.071 OTHER PATENTS PENDING
Product of USA
U S
• CAUTION - CLASS 3R LASER RADIATION WHEN OPEN. AVOID DIRECT EYE EXPOSURE.
• ATTENTION - RAYONNEMENT LASER DE CLASSE 3R CARTER OUVERT. EVITEZ L'EXPOSITION DIRECTE DE L'OEIL.
• ACHTUNG - NACH ÖFFNUNG LASERSTRAHLUNG NACH KLASSE 3R AUGENKONTAKT MIT LASERSTRAHL VERMEIDEN.
• PRECAUCIÓN - CUANDO ABIERTO, EMITE RAYO LASER DE LA CLASE 3R.
• ADVERTÊNCIA - QUANDO ABERTO, EMITE RAIO DE LASER DA CLASSE 3R.
• ATTENZIONE - RADIAZIONI LASER CLASSE 3R SE APERTO. EVITARE L'ESPOSIZIONE DIRETTA AGLI OCCHI.
• VARNING - KLASS 3R LASERSTRÅLNING UTAN FÖRSLUTNING. UNDVIK DIREKT ÖGONKONTAKT.
Regulatory, reference and safety labeling is shown in Figure 1-5.
Figure 1-5. Labeling
Product Reference Guide 1-13

Agency Compliances

The scanner and scanning-scale meets or exceeds the requirements for its device type as set forth by the following agencies and regulations:
COUNTRY COMPLIANCE COMMENTS
Electrical United States UL60950-1 UL Approved and TÜV NRTL
Canada CAN/CSA C22.2 No. 60950-1 TÜV NRTL
World IEC60950 / IEC 60825-1 TÜV CB
Australia AS 3260 AS (power adapter)
Emmisions United States 47CFR Part 15J FCC
Canada ICES-0003 Class B
Europe EN 55022 Class B
Australia/N Zealand AS/NZ 3548 Class B
Japan VCCI Class B
Ta iw a n CNS 13438 Class B
Safety & Emissions EMC Directive 204/108/EC CE Mark
LV Directive 73/23/EEC CE Mark
Laser Safety United States CDRH, 21CFR Part 1040 CDRH Class IIa laser device
Canada same as CDRH SGM-1 specification
Australia AS 2211
Weights & Measures United States
Canada Measurement Canada
Australia National Measurement Institute (NMI) NMI R76, Parts 1 and 2
New Zealand 1987 Part 1 Reg. 4, Reg. 4A
Mexico NOM NOM-019-SCF1-1994
New York New York Certificate
NIST Handbook 44 (Dept. of Commerce)
Contact Datalogic® Marketing at (541) 683-5700, or your Datalogic rep­resentative for a complete listing of approvals for other countries.
1-14 Magellan
TM
8500Xt Scanner

Barcodes Supported

The scanner can read/decode the following barcode types (symbologies):
UPC Versions A & E
UPC Supplementals and Add-ons (2 & 5 digit supplimentals, Coupon code and Code 128)
Plural Stage Dual UPC Barcodes for Japan ( 2 label read)
DataBar Omnidirectional, DataBar Expanded, DataBar Stacked
•EAN-8 & 13
•JAN-8 & 13
UCC/EAN 128
•Code 39
Code 39 full ASCII
Code 128 (including conversion to Code 39)
•Code 93
Interleaved 2 of 5 (I 2 of 5)
Code 32 (Italian Pharmaceutical Code)
Codabar
•MSI/Plessey
Product Reference Guide 1-15

Tec hni cal Sup port

Datalogic Website Support

The Datalogic website (www.datalogic.com) is the complete source for technical support and information for Datalogic products. The site offers product support, product registration, warranty information, product manuals, product tech notes, software updates, demos, and instructions for returning products for repair.

Reseller Technical Support

An excellent source for technical assistance and information is an autho­rized Datalogic reseller. A reseller is acquainted with specific types of busi­nesses, application software, and computer systems and can provide individualized assistance.

Telephon e Technic al Supp or t

If you do not have internet or email access, you may contact Datalogic technical support at (541) 349-8283 or check the back cover of your man ual for more contact information.
-
1-16 Magellan
TM
8500Xt Scanner
+ 450 hidden pages