Danfoss PAHT C 2, PAHT C 6.3, PAHT C 4, PAHT C 3.2 Data sheet

Data sheet
Data sheet
PAHT C pumps
PAHT C 2-6.3 pumps
PAHT C 2 - 6.3 ATEX PAHT C pumps
ATEX PAHT C pump
hpp.danfoss.com
Data sheet | PAHT C 2-6.3 pumps
Table of Contents
1. Introduction ....................................................................... 2
2. Benefits ...........................................................................3
3. Application examples .............................................................. 3
4. Technical data ..................................................................... 4
4.1 PAHT C 2-6.3....................................................................... 4
5. Flow............................................................................... 5
5.1 PAHT C 2-6.3 typical flow curves at max pressure (measured in water) ................5
6. Motor requirements ............................................................... 6
7. Installation ........................................................................7
7.1 Filtration .......................................................................... 7
7.2 Noise ............................................................................. 7
7.3 Open-system design ...............................................................8
7.4 Closed-system design ..............................................................9
8. Dimensions and connections ......................................................10
8.1 PAHT C 2-6.3......................................................................10
9. Service ...........................................................................11
1. Introduction
The Danfoss range of PAHT C is specifically designed for use with technical water mixed with chemicals or media other than water with low viscosity.
Danfoss PAHT pumps are positive displacement pumps, with axial pistons that move a fixed amount of water in each cycle. Flow is propor­tional to the number of input shaft revolutions (rpm). Unlike centrifugal pumps, they produce the same flow at a given speed independently of the discharge pressure.
The range of PAHT C pumps is based on the standard PAHT pump series. The PAHT C pumps are made with more resistant sealing. These pumps are primarily used in gas turbine water wash applications or other cleaning applications.
This data sheet is valid for PAHT C pumps both non ATEX and ATEX certified. ATEX certified pumps are indicated by Ex in the type designation example PAHT C 2 Ex.
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Data sheet | PAHT C 2-6.3 pumps
Below sectional drawing is an example of a PAHT pump.
1: Mounting flange 2: Shaft seal 3: Connecting flange 4: Port plate 5: Valve plate 6: Retainer plate 7: Swash plate 8: End cap
9: Spring 10: Pis ton 11: Cylinder barrel 12: Housing with bearing
2. Benefits Zero risk of lubricant contamination:
- Oil lubricants are replaced with the pumped medium, water, so there is no contamination risk from the pump.
Low maintenance costs:
- Efficient design and all-stainless steel construction ensure exceptionally long lifetime. When Danfoss specifications are met, service intervals of up to 8,000 hours can be expected. Service is easy, and can be carried out on site due to the simple design and few parts.
Low energy costs:
- The highly efficient axial piston design provides the lowest energy consump­tion of any comparable pump on the market.
Easy installation:
- The lightest and most compact design available.
- High resistant sealing material available
3. Application examples High-pressure cleaning as used in the manufacturing of flat-panel displays and many other electronic products.
High-pressure cleaning as used in the manufacturing of parts for the automobile industry.
- Pump can be installed horizontally or vertically.
- No pulsation dampeners necessary due to extremely low-pressure pulsation.
- Powered by electric motors or combus­tion engines.
- Suitable for both boosted inlet pressure and water supply from a tank.
- No need for cooling circuits due to very high mechanical efficiency.
Certified quality:
- Fulfills the stringent hygiene require­ments, VDI 6022, HACCP.
- Certificates: ISO 9001, ISO 14001
ATEX available on PAHT C,
API available on request
Reduction of NOx emissions in
gas turbines by cleaning with water wash.
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Data sheet | PAHT C 2-6.3 pumps
4. Technical data 4.1 PAHT C 2-6.3
Pump size 2 3.2 4 6.3
Code number PAHT C 180B1030 180B1031 180B1032 180B1033 Code number ATEX PAHT C 18 0B1130 18 0B1131 180 B1132 18 0B1133 Housing material AISI 304 AISI 304 AISI 304 AISI 304 Sealing material FFKM FFKM FFKM FFKM
Geometric displacement
Pressure
Min. outlet pressure
Max. outlet pressure
Inlet pressure, continuous
Max. inlet pressure, peak
Speed Min. speed rpm 1000 1000 1000 1000
Min. speed, continuous
Max. speed rpm 3000 3000 3000 3000 Typical flow - Flow curves available in section 5
1000 rpm at max. pressure
1500 rpm at max. pressure
1200 rpm at max. pressure
1800 rpm at max. pressure
Typical motor size
1500 rpm at max. pressurekW50 Hz
1800 rpm at max. pressurehp60 Hz
Torque at max. outlet pressure
Media temperature
Ambient temperature
Sound pressure
3)
level
Weight
cm³/rev 2 3.2 4 6.3 in³/rev 0.12 0.20 0.24 0.38
barg 30 30 30 30 psig 435 435 435 435 barg 100 100 100 100 psig 1450 1450 1450 1450 barg 0-4 0-4 0-4 0-4 psig 0-58 0-58 0-58 0-58
1)
barg 4 4 4 4 psig 58 58 58 58
rpm 1000 1000 1000 1000
l/min 0.7 2.0 3.0 5.5
l/min 1.7 3.6 5.0 8.6
gpm 0.3 0.7 1.0 1.8
gpm 0.6 1.2 1.6 2.7
Nm 4.4 6.7 8.1 12. 4 lbf-ft 3.2 4.9 6.0 9.2 °C 2-50 2-50 2-50 2-50 °F 37-122 37-122 37-12 2 37-122 °C 0-50 0-50 0-50 0-50 °F 32-122 32-122 32-12 2 32-122
dB(A) 76 76 76 76
kg 4.4 4.4 4.4 4.4 lbs 9.7 9.7 9.7 9.7
2)
0.75 1.1 1. 5 2.2
1.0 1. 5 2.0 3.0
1)
1% per minute peak, 10% per minute during start up.
2)
Values measured in water, might differ in other media.
3)
Measurements according to EN ISO 3744: 2010 / dB(A) [L
Measured at max pressure and rpm for a motor pump unit.
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] values are calculated.
PA, 1m
Data sheet | PAHT C 2-6.3 pumps
l/min
1000
1250
1500
1750
2000
2500
2250
2750
3000
20
18
16
14
12
10
8
6
4
2
0 rpm
PAHT C 2.0
PAHT C 3.2
PAHT C 4.0
PAHT C 6.3
1000
1250
1500
1750
2000
2500
2250
2750
3000
gpm
5. Flow The flow (Q calculated with the following equation:
Q
= Q
eff
(th)
The theoretical flow can be calculated with the following equation:
V x n Q
=
(th)
1000
) at various pressure (p
eff
– [(Q
– Q (p
(th)
)) x (p / p
max
) can be
max
)]
max
At zero pressure the true flow equals the theoretical flow Q
: Theoretical flow (l/min / gpm)
Q
(th)
Q (p
): Flows at max. pressure (l/min and
max
p p: Pressure (barg / psig)
gpm), see 4.1-4.4
: Max pressure (barg / psig)
max
V: Displacement (cm
.
(th)
3
/ rev.)
n: Motor speed (rpm)
5.1 PAHT C 2-6.3 typical flow curves at max pressure (measured in water)
20
18
16
14
12
10
8
6
4
2
0 rpm
PAHT C 6.3
PAHT C 4.0
PAHT C 3.2
PAHT C 2.0
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
PAHT C 6.3
PAHT C 4.0
PAHT C 3.2
PAHT C 2.0
rpm
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Data sheet | PAHT C 2-6.3 pumps
6. Motor requirements
The required motor power can be calculated by using the following equation:
n x V x p P =
600.000 x η
P: Power (kW) M: Torque (Nm) η: Mechanical efficiency p: Pressure (barg) n: Motor speed (rpm) V: Displacement (cm
3
/rev.)
From the flow curves in item 5, you can deter­mine the rpm of the pump at the desired flow.
The required torque is calculated as follows:
V x p M =
62.8 x η
To determine the correct motor size, both the power and torque requirement must be verified.
The mechanical efficiency of the pump, at max pressure, is as follows:
PAHT C 2, 3.2, 4, 6.3 0.8
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Data sheet | PAHT C 2-6.3 pumps
7. Installation See the figure below for instructions on how to mount the pump and connect it to an electric motor or combustion engine.
A CB D
A: Pump B: Bell housing C: Coupling D: Motor
If alternative mounting is required, please contact your Danfoss sales representative for further information.
Note: Do not add any axial or radial loads to the pump shaft.
7.1 Filtration
Proper filtration is crucial for the performance, maintenance and warranty of your pump.
Protect your pump, and the application in which it is installed, by always ensuring that filtration specifications are met, and by always changing filter cartridges according to schedule.
Since water has very low viscosity, Danfoss PAHT pumps have been designed with very narrow clearances in order to control internal leakage rates and improve component performance. To
minimize wear on the pump, it is therefore essential to filter inlet water properly.
The main filter must have a filtration efficiency of 99.98% at 10 μm. We strongly recommend that you always use precision depth filter cartridges rated 10 μm abs. β
5,000.
10
Please note that we do not recommend bag filters or string-wound filter cartridges, which
typically have only 50% filtration efficiency. This means that out of 100,000 particles that enter such filters, 50,000 particles pass right through them; compare this to precision depth filters that are 99.98% efficient, and only allow 20 of the same 100,000 particles to pass through.
For more information on the importance of proper filtration, including explanation of filtration principles, definitions, and guidance on how to select the right filter for your pump, please consult our Filtration information and specifications (Danfoss document number 521B10 09).
7.2 Noise
Since the pump unit is mounted on a frame, the overall noise level can only be determined for a complete system. To minimize vibrations and noise throughout the system, it is therefore very important to mount the pump unit correctly on a frame with dampers and to use flexible hoses rather than metal pipes where possible.
The noise level is influenced by:
Pump speed:
High rpm makes more fluid/structure­borne pulsations/vibrations than low rpm.
Discharge pressure:
High pressures make more noise than low pressures.
Pump mounting:
Rigid mounting makes more noise than flexible mounting because of the structure­borne vibrations. Be sure to use dampers when mounting.
Connections to pump:
Pipes connected directly to the pump make more noise than flexible hoses because of structure-borne vibrations.
Variable frequency drives (VFDs):
Motors regulated by VFDs can produce more noise if the VFD does not have the right settings.
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Data sheet | PAHT C 2-6.3 pumps
7.3 Open-system design
A Inlet line:
Dimension the inlet line to obtain mini­mum pressure loss (large flow, minimum pipe length, minimum number of bends/ connections, fittings with small pressure losses and restrictions).
B Inlet filter:
Install the inlet filter (1) in front of the PAHT pump (2). Please consult the Danfoss filter data sheet for guidance on how to select the right filter.
C Monitoring pressure switch:
Install the monitoring pressure switch (3) between the filter and the pump inlet. Set the minimum inlet pressure according to specifications described in item 4, technical data. The monitoring pressure switch stops the pump if inlet pressure is lower than the set minimum pressure.
D Monitoring temperature switch:
Install the monitoring temperature switch (4) between the filter and the pump, on either side of the monitoring pressure switch. Set the temperature value accord­ing to technical data, item 4. The monitor­ing temperature switch stops the pump if inlet temperature is higher than the set value.
E Hoses:
Always use flexible hoses (5) to minimize vibrations and noise.
F Inlet pressure:
In order to eliminate the risk of cavitation and other pump damage, pump inlet pressure must be maintained according to specifications described in item 4, technical data.
G Non-return valve (6):
Should be installed after the outlet to prevent pump backspin, which may ruin the pump.
H Pressure relief valve:
As the Danfoss PAHT pump begins to create pressure and flow immediately after start-up regardless of any counter pressure, a pressure relief valve (7) should be installed to prevent system damage.
I Drain:
Always install a proper drain (8) in order to safely drain the fluid to avoid vaporization and to ensure a safe drain, without human contact before inspection and/or service.
Note: If a non-return valve is mounted in the inlet line, a low-pressure relief valve is also recommended between the non-return valve and the pump to protect against high-pressure peaks.
4
2
1
PI
M
PI
System
3
5
5
8
7
6
8
521B1374 | DKCFN.PD.012.4D.02 | 06.2017
Data sheet | PAHT C 2-6.3 pumps
7.4 Closed-system design
A Inlet line:
Dimension the inlet line to obtain mini­mum pressure loss (large flow, minimum pipe length, minimum number of bends/ connections, fittings with small pressure losses and restrictions).
B Inlet filter:
Install the filter (1) in front of the tank (2). Please consult the Danfoss filter data sheet for guidance on how to select the right filter.
C Monitoring pressure switch:
Install the monitoring pressure switch (3) in front of the filter (1). Set the maximum inlet pressure to 2 barg (29.0 psig). The monitor­ing pressure switch will stop the pump (5) if inlet pressure is higher than 2 barg (29.0 psig), indicating that the filter element must be changed.
D Monitoring temperature switch:
Install the monitoring temperature switch (4) in the tank. Set the temperature value according to technical data, item 4. The monitoring temperature stops the pump if inlet temperature is higher than the set value.
E Hoses:
Always use flexible hoses (6) to minimize vibrations and noise.
F Inlet pressure:
In order to eliminate the risk of cavitation and other pump damage, pump inlet pressure must be maintained according to specifications described in item 4, technical data.
G Non-return valve (7):
Should be installed after the outlet to prevent pump backspin, which may ruin the pump.
H Pressure relief valve:
As the Danfoss PAHT pump begins to create pressure and flow immediately after start-up regardless of any counter pressure, a pressure relief valve (8) should be installed to prevent system damage.
I System water filling:
To ensure proper filtration of new water (10) supplied to the system, always use the filling valve (9).
J Minimum level switch:
Install the minimum level switch (11) above
the outlet of the reservoir. The level switch must stop the pump if the water in the reservoir is below the switch, which indicates that the reservoir is empty.
K Drain: Always install a proper drain (12) in order
to safely drain the fluid to avoid vaporization and to ensure a safe drain, without human contact before inspection and/or service.
2
11
Reservoir
4
5
M
6 6 7
PI
PI
System
12
9
1
3
10
8
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Data sheet | PAHT C 2-6.3 pumps
8. Dimensions and connections
8.1 PAHT C 2-6.3
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Data sheet | PAHT C 2-6.3 pumps
9. Service Danfoss PAHT C pumps are designed for long periods of service-free operation to ensure low maintenance and life cycle costs. Provided that the pump is installed and operated according to Danfoss specifications, Danfoss PAHT C pumps typically run 8,000 hours between service (Validated in water). However, the service schedule for your PAHT C pump may vary accord­ing to the application and other factors. Some chemicals might change the surface tension which the pumps are relying on and therefore decrease the service intervals.
The life of a pump may be greatly shortened if Danfoss recommendations concerning system design and operation are not followed.
In our experience, poor filtration is the number one cause of pump damage.
Other factors that affect the pump performance and lifetime include:
- Running the pump speeds outside specifications
- Supplying the pump with temperatures higher than recommended
- Running the pump at inlet pressures outside specifications
- Running the pump at outlet pressures outside the specifications
We recommend that you inspect your pump after 8,000 hours of operation even if it is running without any noticeable problems. Replace any worn parts if necessary, including pistons and shaft seals, to keep your pump running efficiently and to prevent breakdown. If worn parts are not replaced, then our guidelines recommend more frequent inspection.
Make sure to install a proper drain to avoid any spill of fluid into the surroundings, drain the whole pump before servicing and wear neces­sary safety equipment.
Read the Service Instruction before servicing the pump.
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Danfoss A/S High Pressure Pumps Nordborgvej 81 DK-6430 Nordborg Denmark
© Danfoss | DCS (im) | 2017.06
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