Danfoss PAH 2, PAH 4, PAH 6.3, PAH 10, PAH 12.5 Data sheet

...
Data sheet
Data sheet
PAH pumps
PAH 2/4/6.3, PAH 10/12.5,
PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and
PAH 20/25/32 and
PAH 50/63/70/80/100
PAH 50/63/70/80/100 pumps
danfoss.high-pressurepumps.com
hpp.danfoss.com
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
Table of Contents
Contents
1. Introduction ............................................................................2
2. Benets.................................................................................3
3. Application examples ...................................................................3
4. Technical data ..........................................................................4
4.1 PAH 2-12.5 ..............................................................................4
4.2 PAH 20-32 ..............................................................................5
4.3 PAH 50-100 .............................................................................6
5. Flow ....................................................................................7
5.1 PAH 2-6.3 typical ow curves at max pressure ...........................................7
5.2 PAH 10-12.5 typical ow curves at max pressure..........................................8
5.3 PAH 20-32 typical ow curves at max pressure ...........................................9
5.4 PAH 50-100 typical ow curves at max pressure .........................................10
6. Motor requirements....................................................................11
7. Installation.............................................................................12
7.1 Filtration ..............................................................................12
7.2 Noise ..................................................................................12
7.3 Open-system design ...................................................................13
7.4 Closed-system design .................................................................14
8. Dimensions and connections...........................................................15
8.1 PAH 2-6.3 ..............................................................................15
8.2 PAH 10-12.5 ............................................................................16
8.3 PAH 20-25 .............................................................................17
8.4 PAH 50-100 ............................................................................18
1. Introduction
9. Service.................................................................................19
The data sheet is valid for PAH pumps both non ATEX and ATEX certied. The ATEX certied versions are indicated with Ex in the designation.
The Danfoss range of PAH high-pressure pumps is designed to supply water ow under high­pressure for a varity of tap water applications.
Danfoss PAH pumps are positive displacement pumps, with axial pistons that move a xed amount of water in each cycle. Flow is propor­tional to the number of input shaft revolutions (rpm). Unlike centrifugal pumps, they produce the same ow at a given speed no matter what the discharge pressure.
All components are designed to provide long service life with a constantly high eciency and minimum service required.
In the following all pumps are named PAH.
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
Below sectional drawing is an example of a PAH pump.
1: Shaft sealing 2: Mounting ange/ housing with bearing 3: Retaining ring 4: Piston/shoe 5: Valve trust plate 6: Swash plate 7: Cylinder barrel8: 8: Spring 9: Port plate 10: Connecting ange
2. Benets Zero risk of lubricant contamination:
- Oil lubricants are replaced with the pumped medium, water, so there is no contamination risk from the pump.
Low maintenance costs:
- Ecient design and all-stainless steel construction ensure exceptionally long lifetime. When Danfoss specications are met, service intervals of up to 8,000 hours can be expected. Service is easy, and can be carried out on site due to the simple design and few parts.
Low energy costs:
- The highly ecient axial piston design provides the lowest energy consump­tion of any comparable pump on the market.
Easy installation:
- The lightest and most compact design available.
3. Application examples Stationary and mobile hydraulic systems
High-pressure systems
Fire ghting
- Pump can be installed horizontally or vertically.
- No pulsation dampeners necessary due to extremely low-pressure pulsation.
- Powered by electric motors or combus­tion engines.
- Suitable for both boosted inlet pressure and water supply from a tank.
- No need for cooling circuits due to very high mechanical eciency.
Certied quality:
Certicates:
ISO 9001, ISO 14001, ITF 16949
ATEX available on request ABS and DNV GL certications on request
Flushing and cleaning processes
Humidication systems
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AI073186502976en-001801 | 3
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
4. Technical data 4.1 PAH 2-12.5
Pump size 2 4 6.3 10 12 .5
Code number 180B0 024 18 0B0022 180B0023 180B0008 180B0007
Code number ATEX
Housing material AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
Geometric displacement
Pressure
Min. outlet pressure
Max. outlet pressure
Inlet pressure, continuous
Speed
Min. speed, continuous
Max. speed rpm 1800 1800 1800 1800 1800
Typical ow - Flow curves available in section 5
1000 rpm at max. pressure
1500 rpm at max. pressure
1200 rpm at max. pressure
1800 rpm at max. pressure
Typical motor size
1500 rpm at max. pressure
1800 rpm at max. pressure
Torque at max. spec.
Media temperature
Ambient temperature
Sound pressure level
Weight kg 4.4 4.4 4.4 7.7 7.7
For certied pumps specications on inlet and outlet pressure is stated on the 3.1 inspection certicate and may vary from generic specications stated above.
2)
180B 6124 180B 6122 180B612 3 180B6108 180B6107
cm³/rev 2 4 6.3 10 12 .5
in³/rev 0.12 0.24 0.38 0.60 0.75
barg 30 30 30 30 30
psig 435 435 435 435 435
barg 140 140 140 160 160
psig 2030 2030 2030 2320 2320
barg 0-4 0-4 0-4 0-4 0-4
psig 0-58 0-58 0-58 0-58 0-58
rpm 700 700 700 700 700
l/min 1.0 3.2 5.6 8.4 11.0
l/min 2.0 5.2 8.7 13.4 17.2
gpm 0.4 1. 0 1.8 2.7 3.5
gpm 0.7 1.7 2.8 4.3 5.5
kW
hp
0.9 1.7 2.6 4.5 5.6
1.5 2.7 4.2 7.3 9.0
Nm 5.9 10.9 16.7 29.0 35.8
lbf-ft 4.4 8.0 12. 3 21.4 26.4
°C 2-50 2-50 2-50 2-50 2-50
°F 36 -122 36 -122 36 -122 3 6-122 36 -122
°C 0-50 0-50 0-50 0-50 0-50
°F 32-12 2 32-12 2 32-122 32-122 32-12 2
dB(A) 76 76 76 75 75
1)
lbs 9.7 9.7 9.7 17.0 17.0
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1)
Measurements according to EN ISO 3744: 2010 / dB(A) [L
Measured at max pressure and rpm for a motor pump unit.
2)
Category 2, Zone 1 or Category 3, Zone 2.
] values are calculated.
PA, 1m
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
4.2 PAH 20-32
Pump size 20 25 32
Code number 18 0B0079 180 B0036 180 B0037
Code number ATEX
3)
Housing material AISI 304 AISI 304 AISI 304
Geometric displacement
cm³/rev 20 25 32
in³/rev 1.22 1.53 1.95
Pressure
Min. outlet pressure
Max. outlet pressure
Inlet pressure, continuous
barg 30 30 30
psig 435 435 435
barg 80 160 160
psig 1160 2321 2321
barg 0-4 0-4 0-4
1)
psig 0-58 0-58 0-58
Speed
Min. speed, continuous
rpm 700 700 700
Max. speed rpm 1800 1800 1800
Typical ow - Flow curves available in section 5
1000 rpm at max pressure
1500 rpm at max pressure
1200 rpm at max. pressure
1800 rpm at max. pressure
l/min 18.8 22.5 29.7
l/min 28.9 35.2 45.9
gpm 5.9 7. 2 9.4
gpm 9.1 11.1 14.5
Typical motor size
1500 rpm at
kW
max. pressure
1800 rpm at
hp
max. pressure
Torque at max. spec.
Media temperature
Ambient temperature
Sound pressure level
Nm 28.0 68.5 88.1
lbf-ft 20.7 50.2 65.0
°C 2-50 2-50 2-50
°F 36 -122 36 -122 36 -122
°C 0-50 0-50 0-50
°F 32-12 2 32-12 2 32-122
dB(A)
2)
Weight kg 16 16 16
lbs 35 35 35
For certied pumps specications on inlet and outlet pressure is stated on the 3.1 inspection certicate and may vary from generic specications stated above.
180B6179 18 0B6136 18 0B6137
4.4 10.8 13.8
7.1 17. 3 22.3
79 79 79
1)
Above 1800 rpm inlet pressure 2-6 barg
2)
Measurements according to EN ISO 3744: 2010 / dB(A) [L
Measured at max pressure and rpm for a motor pump unit.
3)
Category 2, Zone 1 or Category 3, Zone 2.
© Danfoss | DCS (im) | 2021.11© Danfoss | DCS (im) | 2021.11
] values are calculated.
PA, 1m
AI073186502976en-001801 | 5
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
4.3 PAH 50-100
Pump size 50 63 70 80 100
Code number 180B0047 180B0040 180B00 42 18 0B0 041 180B0 076
Code number ATEX
Housing material AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
Geometric displacement
Pressure
Min. outlet pressure
Max. outlet pressure
Inlet pressure, continuous
Speed
Min. speed, continuous
Max. speed rpm 1800
Typical ow - Flow curves available in section 5
1000 rpm at max. pressure
1500 rpm at max. pressure
1200 rpm at max. pressure
1800 rpm at max. pressure
2400 rpm at max. pressure
Typical motor size
1500 rpm at max. pressure
1800 rpm at max. pressure
Torque at max. spec.
Media temperature
Ambient temperature
Sound pressure level
Weight kg 31 31 31 31 31
For certied pumps specications on inlet and outlet pressure is stated on the 3.1 inspection certicate and may vary from generic specications stated above.
1)
Measurements according to EN ISO 3744: 2010 / dB(A) [L
Measured at max pressure and rpm for a motor pump unit.
2)
Category 2, Zone 1 or Category 3, Zone 2.
3)
If PAH 63/70/80 run 1800 - 2400 rpm the following conditions apply: Inlet pressure 2 -4 barg, outlet pressure max. 140 barg for a maximum of 500 hours in between service inspection
4)
Pump operation, with full service life of 8000 hours, is max 80 barg (1160 psig) and 1500 rpm. Under following conditions,
PAH 100 can handle outlet pressures up to 160 barg (2321 psig):
- at maximum 1500 rpm up to 500 hours operation in between service inspection. Maximum ow is 143 l/min (37 gmp)
- at maximum 1800 rpm up to 250 hours operation in between service inspection. Maximum ow is 173 l/min (45 gpm)
2)
180 B6147 180B6140 180B6142 180B6141 180B6176
cm³/rev 50 63 70 80 100
in³/rev 3.05 3.84 4.27 4.88 6.00
barg 30 30 30 30 30
psig 435 435 435 435 435
barg 80 160 16 0 16 0 80/160
psig 1160 2321 2321 2321 116 0/ 2321
barg 0-4 0-4 0-4 0-4 0-4
psig 0-58 0-58 0-58 0-58 0-58
rpm
700 700 700 700 700
1800/24003)1800/24003)1800/24003)1500/1800
l/min 47.0 56.2 63.4 73.9 96.7
l/min 72.1 8 7.9 98.5 114 .1 146.9
gpm 14.8 17. 9 20.1 23.4 30.4
gpm 22.7 27. 8 31.1 35.9 45.8
l/min - 145 162 187 -
kW
hp
10.6 26.8 29.8 34.0 4 4.1
17.1 43.1 47. 9 54.8 71.0
Nm 67. 8 170.8 189.7 216.8 281.1
lbf-ft 50.0 126.0 14 0.0 160.0 207.3
°C 2-50 2-50 2-50 2-50 2-50
°F 36 -122 36-122 36 -122 36-122 36-122
°C 0-50 0-50 0-50 0-50 0-50
°F 32-12 2 32-122 32-122 32-122 32-122
dB(A) 80 80 80 80 81
1)
lbs 68 68 68 68 68
] values are calculated.
PA, 1m
4)
4)
4)
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© Danfoss | DCS (im) | 2021.11
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
l/min
1100
1300
1500
1700
1800
12
10
8
6
4
2
0 rpm
PAH 2.0
PAH 4.0
PAH 6.3
l/min
700
900
1100
1300
1500
1700
1800
gpm
5. Flow The ow (Q calculated with the following equation:
Q
= Q
e
(th)
The theoretical ow can be calculated with the following equation:
V x n Q
=
(th)
1000
) at various pressure (p
e
– [(Q
– Q (p
(th)
max
)) x (p / p
) can be
max
)]
max
At zero pressure the true ow equals the theoretical ow Q
: Theoretical ow (l/min / gpm)
Q
(th)
Q (p
): Flows at max. pressure (l/min and
max
p p: Pressure (barg / psig)
gpm), see 4.1-4.4
: Max pressure (barg / psig)
max
V: Displacement (cm
.
(th)
3
/ rev.)
n: Motor speed (rpm)
5.1 PAH 2-6.3 typical ow curves at max pressure
12
PAH 6.3
10
8
6
4
2
PAH 4.0
PAH 2.0
0 rpm
700
3
2.5
2
1.5
1
0.5
0 rpm
700
900
PAH 6.3
PAH 4.0
PAH 2.0
900
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
l/min
1100
1300
1500
1700
1800
PAH 12.5
19
23
21
17
15
13
11
9
7
5
3
l/min
gpm
1100
900
1300
1500
1700
1800
700
rpm
PAH 12.5
PAH 10
PAH 12.5
5.2 PAH 10-12.5 typical ow curves at max pressure
23
21
19
17
15
13
11
9
7
5
3
700
6
5
4
3
2
900
PAH 10
rpm
PAH 10
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1
0
700
900
rpm
© Danfoss | DCS (im) | 2021.11
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
PAH 20
PAH 25
PAH 32
l/min
950
60
50
40
30
20
10
0 rpm
PAH 20
PAH 25
PAH 32
l/min
700
950
1200
1450
1700
1800
PAH 25
PAH 32
gpm
950
5.3 PAH 20-32 typical ow curves at max pressure
60
50
40
30
20
10
0 rpm
700
15
12.5
10
7.5
5
2.5
0 rpm
700
PAH 20
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
5.4 PAH 50-100 typical ow curves at max pressure
180,00
160,00
140,00
120,00
100,00
Flow [l/min]
Flow [GPM]
80,00
60,00
40,00
20,00
0,00
50,00
45,00
40,00
35,00
30,00
25,00
20,00
15,00
10,00
5,00
0,00
Speed [RPM]
PAH 10 0
PAH 5 0
PAH 10 0
PAH 5 0
PAH 8 0
PAH 7 0
PAH 6 3
PAH 8 0
PAH 7 0
PAH 6 3
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Speed [RPM]
If PAH 63/70/80 run 1800 - 2400 rpm the following conditions apply: Inlet pressure 2 -4 barg, outlet pressure max. 140 barg for a maximum of 500 hours in between service inspection.
Pump operation, with full service life of 8000 hours, is max 80 barg (1160 psig) and 1500 rpm. Under following conditions, PAH 100 can handle outlet pressures up to 160 barg (2321 psig):
- at maximum 1500 rpm up to 500 hours operation in between service inspection. Maximum ow is 143 l/ min (37 gmp)
- at maximum 1800 rpm up to 250 hours operation in between service inspection. Maximum ow is 173 l/ min (45 gpm)
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
6. Motor requirements
The required motor power can be calculated by using the following equation:
n x V x p P =
600.000 x η
P: Power (kW) M: Torque (Nm) η: Mechanical eciency p: Pressure (barg) n: Motor speed (rpm) V: Displacement (cm
3
/rev.)
From the ow curves in item 5, you can deter­mine the rpm of the pump at the desired ow.
The required torque is calculated as follows:
V x p M =
62.8 x η
To determine the correct motor size, both the power and torque requirement must be veried.
The mechanical eciency of the pump, at max pressure, is as follows:
PAH 2, 4, 6.3 0.82 PAH 10, 12.5 0.9 PAH 20, 25, 32, 50, 63, 70, 80, 100 0.95
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
7. Installation See the gure below for instructions on how to mount the pump and connect it to an electric motor or combustion engine.
A: Flexible coupling B: Bell housing C: Motor shaft
If alternative mounting is required, please contact your Danfoss sales representative for further information.
Note: Do not add any axial or radial loads to the pump shaft.
7.1 Filtration
Proper ltration is crucial for the performance, maintenance and warranty of your pump.
Protect your pump, and the application in which it is installed, by always ensuring that ltration specications are met, and by always changing lter cartridges according to schedule.
Since water has very low viscosity, Danfoss PAH pumps have been designed with very narrow clearances in order to control internal leakage rates and improve component performance. To
minimize wear in the pump, it is therefore essential to lter inlet water properly.
The main lter must have a ltration eciency of 99.98% at 10 μm. We strongly recommend that you always use precision depth lter cartridges rated 10 μm abs. β
5,000.
10
Please note that we do not recommend bag lters or string-wound lter cartridges, which
typically have only 50% ltration eciency. This means that out of 100,000 particles that enter such lters, 50,000 particles pass right through them; compare this to precision depth lters that are 99.98% ecient, and only allow 20 of the same 100,000 particles to pass through.
For more information on the importance of proper ltration, including explanation of ltration principles, denitions, and guidance on how to select the right lter for your pump, please consult our Filtration information and specications (Danfoss document number 521B1009).
7.2 Noise
Since the pump unit is mounted on a frame, the overall noise level can only be determined for a complete system. To minimize vibrations and noise throughout the system, it is therefore very important to mount the pump unit correctly on a frame with dampers and to use exible hoses rather than metal pipes where possible.
The noise level is inuenced by:
Pump speed: High rpm makes more uid/structure­borne pulsations/vibrations than low rpm.
Discharge pressure: High pressures make more noise than low pressures.
Pump mounting: Rigid mounting makes more noise than exible mounting because of the structure­borne vibrations. Be sure to use dampers when mounting.
Connections to pump: Pipes connected directly to the pump make more noise than exible hoses because of structure-borne vibrations.
Variable frequency drives (VFDs): Motors regulated by VFDs can produce more noise if the VFD does not have the right settings.
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
7.3 Open-system design
A Inlet line:
Dimension the inlet line to obtain mini­mum pressure loss (large ow, minimum pipe length, minimum number of bends/ connections, ttings with small pressure losses and restrictions).
B Inlet lter:
Install the inlet lter (1) in front of the PAH pump (2). Please consult the Danfoss lter data sheet for guidance on how to select the right lter.
C Monitoring pressure switch:
Install the monitoring pressure switch (3) between the lter and the pump inlet. Set the minimum inlet pressure according to specications described in item 4, technical data. The monitoring pressure switch stops the pump if inlet pressure is lower than the set minimum pressure.
D Monitoring temperature switch:
Install the monitoring temperature switch (4) between the lter and the pump, on either side of the monitoring pressure switch. Set the temperature value accord­ing to technical data, item 4. The monitor­ing temperature switch stops the pump if inlet temperature is higher than the set value.
E Hoses:
Always use exible hoses (5) to minimize vibrations and noise.
F Inlet pressure:
In order to eliminate the risk of cavitation and other pump damage, pump inlet pressure must be maintained according to specications described in item 4, technical data.
G Non-return valve (6):
Should be installed after the outlet to prevent pump backspin, which may ruin the pump.
H Pressure relief valve:
As the Danfoss PAH pump begins to create pressure and ow immediately after start-up regardless of any counter pressure, a pressure relief valve (7) should be installed to prevent system damage.
Note: If a non-return valve is mounted in the inlet line, a low-pressure relief valve is also recommended between the non-return valve (8) and the pump to protect against high-pres­sure peaks.
1 4 5 5 6
PI
8
M
2
PI
SYSTEM
73
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
PI
System
PI
M
1
2
3
4
5 5
7
6
7.4 Closed-system design
A Inlet line:
Dimension the inlet line to obtain mini­mum pressure loss (large ow, minimum pipe length, minimum number of bends/ connections, ttings with small pressure losses and restrictions).
B Inlet lter:
Install the lter (1) in front of the tank (2). Please consult the Danfoss lter data sheet for guidance on how to select the right lter.
C Monitoring pressure switch:
Install the monitoring pressure switch (3) in front of the lter (1). Set the maximum inlet pressure to 2 barg (29.0 psig). The monitor­ing pressure switch will stop the pump (5) if inlet pressure is higher than 2 barg (29.0 psig), indicating that the lter element must be changed.
D Monitoring temperature switch:
Install the monitoring temperature switch (4) in the tank. Set the temperature value according to technical data, item 4. The monitoring temperature stops the pump if inlet temperature is higher than the set value.
E Hoses:
Always use exible hoses (6) to minimize vibrations and noise.
F Inlet pressure:
In order to eliminate the risk of cavitation and other pump damage, pump inlet pressure must be maintained according to specications described in item 4, technical data.
G Non-return valve (7):
Should be installed after the outlet to prevent pump backspin, which may ruin the pump.
H Pressure relief valve:
As the Danfoss PAH pump begins to create pressure and ow immediately after start-up regardless of any counter pressure, a pressure relief valve (8) should be installed to prevent system damage.
I System water lling:
To ensure proper ltration of new water (10) supplied to the system, always use the lling valve (9).
J Minimum level switch:
Install the minimum level switch (11) above
the outlet of the reservoir. The level switch must stop the pump if the water in the reservoir is below the switch, which indicates that the reservoir is empty.
2
11
4
Reservoir
5
M
6 6 7
PI
PI
System
9
1
3
10
8
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
8. Dimensions and connections
8.1 PAH 2-6.3
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
8.2 PAH 10-12.5
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
8.3 PAH 20-25
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Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
8.4 PAH 50-100
18 | AI073186502976en- 001801
© Danfoss | DCS (im) | 2021.11
Data sheet PAH 2/4/6.3, PAH 10/12.5, PAH 20/25/32 and PAH 50/63/70/80/100 pumps
9. Service Danfoss PAH pumps are designed for long
periods of service-free operation to ensure low maintenance and life cycle costs. Provided that the pump is installed and operated according to Danfoss specications, Danfoss PAH pumps typically run 8,000 hours between service. However, the service schedule for your Danfoss PAH pump may vary according to the application and other factors.
The life of a pump may be greatly shortened if Danfoss recommendations concerning system design and operation are not followed.
In our experience, poor ltration is the number one cause of pump damage.
Other factors that aect pump performance and lifetime include:
running the pump at speeds outside specications
supplying the pump with water at temper­atures higher than recommended
running the pump at inlet pressures outside specications
running the pump at outlet pressures outside the specications.
We recommend that you inspect your pump after 8,000 hours of operation even if it is running without any noticeable problems. Replace any worn parts if necessary, including pistons and shaft seals, to keep your pump running eciently and to prevent breakdown. If worn parts are not replaced, then our guidelines recommend more frequent inspection.
© Danfoss | DCS (im) | 2021.11© Danfoss | DCS (im) | 2021.11
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© Danfoss | DCS (im) | 2021.11
AI073186502976en- 001801 | 20
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