Danfoss L66 User Manual

L66
L66
VI.JD.T2.02
2006.12
VI.JD.T2.02
2006.12
www.danfoss.com
User's Guide
Installer's Guide
www.danfoss.com
ECL Comfort
ECL Comfort
User's Guide
*087R8172*
*VIJDT202*
*087R8172* *VIJDT202*
(
)
Mixing and DHW controller
The shown diagram is a fundamental and simplified example and does not contain all components that are necessary in a system.
If the system you are about to install differs from the shown diagram of a standard heating system, feel free to sketch an outline for comparison. Adaptation of systems, see section 10.
Circuit
indicator
Circuit
selector
Shift
button
Adjust-
ment
Controller
mode
List of components:
ECL Comfort 301
S1 Outdoor temperature sensor
S3 Flow temperature sensor
S4 Return temperature sensor, circuit I
S5 DHW flow temperature sensor, circuit II
S6 DHW return temperature sensor, circuit II
P1-1 Circulation pump 1, heating, circuit I
P2-1 Circulation pump 2, heating, circuit I
P1-2 ECA 73 / 80 / 86, circulation pump 1, DHW, circuit II
P2-2 ECA 73 / 80 / 86, circulation pump 2, DHW, circuit II
M1 Motorized control valve, circuit I
M2 Motorized control valve, circuit II
This guide is associated with ECL Card 087B4875
Installer:
By:
Date:
Controller mode
Manual operation (used only at maintenance
and service)
Scheduled operation
Constant comfort temperature
Constant setback temperature
Standby mode
Arrow buttons. Switch between the lines of the ECL
Card.
Shift button. Switches between temperatures,
changeover points etc.
Adjust temperatures and values etc.
Circuit selector for switching between the circuits.
Safety Note
To avoid injury of persons and damages to the device, it is absolutely
necessary to read and observe these instructions carefully.
Necessary assembly, start-up, and maintenance work must be performed by
qualified and authorized personnel only.
Display indications, controlled units, L66
1
1
ON
2
ON
2
3
ON
A B C D E
A: P1-1 Blank = OFF ON = ON
B: M1 = Opens = Closes
C: P2-1 Blank = OFF ON = ON
D: M2 = Opens = Closes
E: R3 Blank = OFF ON = ON
Table of Contents
Sections in the Installer’s Guide
The documentation for the ECL Comfort controller is composed of numbered sections. Only sections relevant to your ECL Comfort controller are included here.
Before you start
Installation
10 Identifying the system type 11 Mounting the ECL Comfort controller 12 Electrical connections 230 V a.c. 14 Connecting and placing the temperature sensors 15 Inserting the ECL Card
Basic Set-up
16 Adjusting the ECL Card settings 17 Setting the time and date - line A 18 Monitoring temperatures and system units - line B 19 Manual control - line B 20 Setting the heat curve - line C 21 Heating cut-out - line 1 22 Flow temperature limits - line 2 23 Room temperature influence - line 3 26 Control parameters - lines 4-7
Control & Overviews
29 Check list 30 ECL Card settings 31 Service parameters
Extended Service
32 Adjusting the service parameters
Miscellaneous
34 Copying with the ECL Card
User's Guide (turn the guide over for sections 1-7)
1 Choose your favorite display 2 Select circuit mode 3 Set your room and DHW temperature 4 Set your personal schedule 5 Advantages of the ECL Card 6 Hot points 7 Definitions
VI.JD.T2.02
Card L66
2006.12
Sketch your application
The ECL Comfort controller series is designed for a wide range of heating, domestic hot-water (DHW) and cooling systems with different configurations and capacities. If your system differs from the diagrams shown in section 10, you may want to make a sketch of the system about to be installed. This makes it easier to use the Installer’s Guide, which will guide you step-by-step from installation to final adjustments before the end-user takes over.
The controller is pre-programmed with factory settings that are shown in the relevant sections of this guide.
However, you might come across some settings that are not listed in this instruc tion. These settings could be related either to recent updates or the use of optional modules (which are described in the instructions in question).
How to use this guide
This guide is divided into two parts:
• User’s Guide: Yellow sections 1-7
• Installer's Guide: Grey sections 10 and onwards
The application L66 is very flexible. These are the basic principles:
Both circuits can control two pumps.
Heating : Typically, the flow temperature is adjusted according to your requirements. The flow temperature sensor (S3) is the most important sensor. The desired flow temperature at S3 is calculated in the ECL controller, based on the outdoor temperature (S1). The lower the outdoor temperature, the higher the desired flow temperature. The motorized control valve (M1) is opened gradually when the flow temperature is lower than the desired flow temperature and vice versa. The return temperature (S4) to the district heating supply should not be too high. If so, the desired flow temperature can be adjusted (typically to a lower value), thus resulting in a gradual closing of the motorized control valve. In boiler-based heating supply the return temperature should not be too low (same adjustment procedure as above). If the measured room temperature does not equal the desired room temperature, the desired flow temperature can be adjusted. Circulation pumps are ON when the desired flow temperature is higher than 20 °C or the outdoor temperature is lower than 2 °C.
DHW: If the measured DHW temperature (S5) is lower than the desired DHW temperature, the motorized control valve (M2) is opened gradually and vice versa. If the desired DHW temperature cannot be reached, the heating circuit can be closed gradually.
Before you start
Installation
Installation
The ECL Comfort controller is a universal controller that can be used for various systems. Based on the shown standard systems, it is possible to configure additional systems.
In this section you find the most frequently used systems. If your system is not quite as shown below, find the diagram which has the best resemblance with your system and make your own combinations.
The functions can only be realized with ECL Comfort 301 and as of controller version 2.00.
10.1 Indirectly connected heating system and DHW circuit
System diagrams in this instruction are principal drawings and do not contain all components which are necessary in your systems.
Identifying the system type
10a
10.2 Directly connected heating system and indirectly connected DHW circuit
10b
Installation
Installation
For easy access, you should mount the ECL Comfort controller near the system. Select one of the three following methods:
• Mounting on a wall
• Mounting on a DIN rail
• Mounting in a panel
Screws and rawlplugs are not supplied.
Mounting on a wall
Socket for mounting on wall: Order code No. 087B1149. Mount the terminal box on a wall with a smooth surface. Establish the electrical connections and position the controller in the box. Secure the controller with the fixing screw.
Mounting on a DIN rail
Mounting kit: Order code No. 087B1145. A mounting kit is necessary to mount the box with the controller on a DIN rail.
Mounting in a panel
Connector set: Order code No. 087B1148. The panel plate thickness must not exceed 3 mm. Prepare a cut-out with the dimensions 93 x 139 mm. Pull off the right side of the lid by means of a screwdriver. Insert the controller into the panel cut-out and fix it with the two locks which are placed diagonally in two corners of the controller.
Mounting the ECL Comfort controller
11a
11b
Installation
Installation
12a
230 V a.c. connections - without safety thermostat
230 V a.c. connections - with safety thermostat
This circuit diagram is only valid if Danfoss actuators are used
The relays are to be connected as in the drawing without safety thermostat.
Electrical connections ­230 V a.c. - in general
Terminal Description Max. load
1 L Supply voltage 230 V a.c. 2 N Supply voltage 230 V a.c. 3 M1 Actuator - open, circuit I 0.2 A / 230 V a.c.
4 M1
Actuator - close, circuit I alt. thermo actuator
0.2 A / 230 V a.c.
5
230 V a.c. supply voltage for M1,
circuit I 6 M2 Actuator - open, circuit II 0.2 A / 230 V a.c. 7 M2 Actuator - close, circuit II 0.2 A / 230 V a.c.
8
230 V a.c. supply voltage for M2,
circuit II
9 P1-1
Circulation pump I for heating,
circuit I
4 (2) A / 230 V a.c.
10
230 V a.c. supply for pump relay
R1
11 P2-1
Circulation pump II for heating,
circuit I
4 (2) A / 230 V a.c.
12
230 V a.c. supply for pump relay
R2
13 R3 Alarm relay 4 (2) A / 230 V a.c.
14
230 V a.c. supply for alarm relay
R3
25 P1-2
Circulation pump I for DHW,
circuit II
4 (2) A / 230 V a.c.
26
230 V a.c. supply for pump relay
R4
28 P2-2
Circulation pump II for DHW,
circuit II
4 (2) A / 230 V a.c.
29
230 V a.c. supply for pump relay
R5
Wire cross section: 0.75 - 1.5 mm
2
Electrical connections
Max. 2 x 1.5 mm2 wires can be inserted into each screw terminal.
Incorrect connection can damage the TRIAC outputs. Max. load (terminals 3, 4, (6 and 7)) 0.2 A / 230 V a.c.!
12b
Installation
Installation
Connecting the temperature sensors and the bus
Terminal Description Type (recomm.)
15 and 16 System device bus*,
connections for room panel** / remote control** / (relay module)
ECA 60 / 62 ECA 61 / 63
17 and 16 S1 Outdoor temperature
sensor
ESMT
18 and 16 S2
R
alarm
19 and 16 S3 Flow temperature sensor,
circuit I
ESM-11 / ESMC / ESMU
20 and 16 S4 Return temperature sensor,
circuit I
ESM-11 / ESMC / ESMU
21 and 16 S5 DHW flow temperature
sensor, circuit II
ESM-11 / ESMC / ESMU
22 and 16 S6 DHW return temperature
sensor, circuit II
ESM-11 / ESMC / ESMU
* The system device bus / room panel / rem ote control is only ac tive when the outdoor temperature sensor is conne cted. ** Either room panel or remote control
Establish the jumper from 16 to common terminal.
Wire cross section for sensor connections: Min. 0.4 mm
2
Total cable length: Max. 125 m (all sensors incl. system device
bus)
Cable lengths of more than 125 m may cause noise sensibility (EMC).
Terminals 16 and 18
External circuit for alarm contact: Rx and Ry are external alarm relay contacts, i.e. pressure controlled switches.. The contacts should be gold-plated. The resistance in the contacts must be lower than 10 ohm (operating conditions 5 V and 1.7 mA).
Connecting and placing the temperature sensors
14a
Terminal 16 Terminal 18
-> Alarm input circuit I
-> Alarm input circuit II
It is important that the sensors are mounted in the correct position in your system.
The temperature sensor mentioned below are sensors used for the ECL Comfort 200 and 300 series which not all will be needed for your application!
Outdoor temperature sensor (ESMT)
The outdoor sensor should be mounted on that side of the building where it is less likely to be exposed to direct sunshine. It should not be placed close to doors, windows or air outlets.
Flow temperature sensor (ESMU, ESM-11 or ESMC)
Place the sensor max. 15 cm from the mixing point. In systems with heat exchanger, Danfoss recommends that the ESMU-type to be inserted into the exchanger flow outlet.
Make sure that the surface of the pipe is clean and even where the sensor is mounted.
Return temperature sensor (ESMU, ESM-11 or ESMC)
The return sensor should always be placed in / on a pipe with return water flow.
Room temperature sensor (ESM-10, ECA 60 / 62 room panel or ECA 61 / 63 remote control)
Place the room sensor in the room where the temperature is to be controlled. Do not place it on outside walls or close to radiators, windows or doors.
DHW temperature sensor (ESMU or ESMB-12)
Place the DHW temperature sensor according to the manufacturer’s specification.
Boiler temperature sensor (ESMU, ESM-11 or ESMC)
Place the sensor according to the boiler manufacturer’s specification.
Flow / air duct temperature sensor (ESM-11, ESMB-12, ESMC or ESMU types)
Place the sensor so that it measures a representative temperature.
Slab temperature sensor (ESMB-12)
Place the sensor in the slab.
Valid for ESM-11: Do not move the sensor after it has been fastened in order to avoid damage to the sensor element.
14b
Installation
Installation
Comfor t Setbac k
Red
Brown
Green S1 .. . S6 (C14 = S5 only)
14c
Connecting the room panel / remote control
The ECA 60 / 61 / 62 / 63 is activated by the setting in line 10 (section 32).
The ECA 60 / 61 / 62 / 63 is powered by the system device bus which means that the bus must be active. The bus is activated by setting the controller address to 15 (section 32, line 199).
Override
For an active override, you have to choose the mode “scheduled operation”! Input S1 ... S6 (ECL Card C14 only uses S5) can be used for override purposes (section 32, line 141).
Connection example without ECA 9010
If the override switch has goldplated contacts, you can choose one of the following solutions or a combination of both:
(C14 = 21 only) (C14 = 21 only)
Closed switch: Closed switch: Comfort temperature Setback temperature
Open switch: Open switch: Scheduled operation Scheduled op eration
Connection example with ECA 9010
The ECA 9010 module is powered by the system device bus, which means that the bus must be active. The bus is activated by setting the controller address to 15 (line 199). To avoid influence from contact resistance, the use of ECA 9010 is recommended.
Comfor t Setbac k
Red
Brown
Green S1 .. . S6 (C14 = S5 only)
Installation
Installation
Understanding the ECL Card
The ECL Card contains factory settings for a standard system. If the actual system differs from the standard system, the controller must be adjusted accordingly. After the adjustment, the new settings should be stored on the ECL Card.
For ECL Card copying and daily use including adjustment of temperatures and schedules, insert the ECL Card with the yellow side facing you.
For system set-up adjustments, the grey side of the ECL Card - the installer’s side - must be facing you.
As a main rule, the ECL Card should always remain in the controller during service, maintenance and setting.
If the card is removed or left in the controller with the grey side facing you, please note that:
• After approx. 25 min.:
- The controller cannot be operated.
- The controller reverts to display C (section 1).
• The ECL Card must not be exposed to direct heat or sunshine.
If several controllers are installed in the system you can write a title on the ECL Card with a permanent ink pen.
Do not remove the ECL Card while copying. The data on the ECL Card can be damaged!
When you store your personal settings on your ECL Card, the factory settings will be overridden.
15b
How to insert your ECL Card the first time
After the power has been switched on, open the lid on the front side of the controller.
Place the ECL Card with the yellow side facing you. This enables the controller to read the ECL Card data. The controller immediately starts to copy the application type and factory settings from the ECL Card. After copying, the display will show you the application type. After approx. 10 sec. the display will change to display line C.
Display example:
Software
version, ECL
Card
Line
Circuit
Time
Outdoor
temp.
C
C 99
Y
0
P
C 73
05 109
8
0 3 6 9 12 15 18 21 24
1
023
5
C
3
Application t ype
Software version, controller
Desired room temp.
The controller is now ready to be set to control your system.
If the display keeps showing CPY, see section 34b.
Inserting the ECL Card
15a
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
General principles
When the controller is connected and operating you can check and adjust all or some of the basic settings. Turn the ECL Card so that the grey side is facing you (see the example below).
Use the arrow buttons to move from line to line of the ECL Card, for example line 2:
Circuit
Line
Setting
to be
adjusted
1
1
ON
2
ON
09
2
04
2
3
ON
Value in range indicator
Use the plus / minus buttons to adjust the settings.
In some displays more than one setting or value can be adjusted. Use the shift button to switch between the options.
The circuit selector shifts between circuit I and II. You can adjust all settings and service parameters individually.
Update of the ECL Card after maintenance and service
All new settings can be stored on the ECL Card. For details about copying, see section 34.
Adjusting the ECL Card settings
16
Actual time
Year
07
01
2 220
5
A
3
1
Month, day
Use the shift button to switch between minutes, hours, years, months and days.
Set the correct time and date.
In case of a power break, which lasts longer than 12 hours, the time and the date have to be set again. All other settings are stored as programmed.
Use the yellow side of the card to change the schedules.
See User’s Guide, section 4.
Setting the time and date ­line A
17
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
Controlled units
Flow
temp.
(S3)
5 036
B
2
ON
1
1
ON
3
ON
2
Return temp. (S4)
Push and hold the shift button to see:
- the calculated flow temperature
- the desired return temperature limitation.
This display can also show the actual and desired flow and return temperatures for circuit II.
The activity of the motorized control valve is shown as arrows below the valve symbol. When the circulation pump is operating, it is indicated as ON below the pump symbol.
If a sensor is not mounted or is disconnected, the display will indicate it as “- -”.
If the sensor is short-circuited, the display will indicate it as “- - -“.
If you are in doubt, remove the controller and check the ohmic value between the relevant terminals.
Relationship between temperature and ohmic value
-50
800
900
1000
1100
1200
1300
1400
1500
1600
-25 0 25 50 7
5 100 125 150
°C
805 845
883
922
961 1000 1039 1078 1117 1155 1194 1232 1271 1309 1347 1385 1423 1462 1501 1539 1578
°C
-50
-40
-30
-20
-10 0
10 20 30 40 50 60 70 80
90 100 110 120 130 140 150
Monitoring temperatures and system units - line B
18
Shift to manual mode.
Controlled units
5 036
B
2
ON
1
1
ON
3
2
Controller mode
Choose the unit you want to control. The selected unit symbol will blink.
Controlled units are switched OFF or ON when the relevant button is pushed.
The motorized actuator (gear motor)
closes or opens the controlled unit as long as the relevant button is pushed. If pushed for more than 3 seconds, the actuator continues to close or open the valve.
The thermo actuator
activates the valve as long as the button is pushed. If pushed for more than 3 seconds, the actuator continues to open the valve.
Check the activation direction of the actuator either by looking at it or by feeling whether the temperature of the actual pipe changes as expected.
This operation applies to both circuits, if available.
During manual operation, all control functions are deactivated.
Manual control ­line B
19
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
1 2
5
C
1
0
3
ON
1ON2
ON
Slope
Displacement
Slope
Circuit Setting range Factory setting
I 0.2 ... 3.4 1.5
The symbol for the slope of the heat curve will blink. Adjust the slope of the heat curve, if required.
-20 -10 0 10 20-30
20
30
40
50
60
70
80
90
1.0
1.4
0.6
0.2
1.8 2.2 3.0 3.4
100
110
2.6
10
oC
oC
How to determine another heat curve, if necessary:
Choose the calculated flow temperature for your system and the determined min. outdoor temperature for your area. Pick the heat curve closest to the crossing point of these two values.
The setting of the desired room temperature has an influence on the calculated flow temperature (heat curve), no matter if a room temperature sensor is connected or not.
Floor heating systems
This controller is factor y set for radiator systems, which typically are high flow temperature systems. To control floor heating systems, which typically are low flow temperature systems, you need to change the heat curve according to your type of system.
Slope
Circuit Setting range Typical setting
I / (II) 0.2 ... 3.4 1.0 / (1.0)
Whether it is reasonable to change the slope or parallel displacement will depend on the individual heat requirement.
Small increases or reductions in the heating temperature can be implemented by means of the parallel displacement.
Setting the heat curve ­line C
20a 20b
Parallel displacement
Circuit Setting range Factory setting
I -9 ... 9 K 0 K
If you want to adjust the parallel displacement of the heat curve, push the shift button. The symbol for the parallel displacement will blink.
Make your adjustments.
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
8
1
1
1
1
ON2ON
2
1 Limit for heating cut-out
Circuit Setting range Factory setting
I 10 ... 30 °C 18 °C
Set the outdoor temperature limit at which you want the heating system to stop.
The valve closes and after about 3 min. the heating circulation pump stops.
The min. limitation set in line 2 will be ignored.
18 °C
Temp. Actual Accumu lated outdoor te mp. outd oor temp.
Heati ng OFF
Ti me
Heati ng Hea ting
This function can save energy by stopping the heating system when the outdoor temperature gets above a set limit. The heating system switches ON again when the outdoor temperature and the accumulated outdoor temperature become lower than the set limit.
The heating cut-out is only active when the controller mode is scheduled operation. When the limit value is set to 30, there is no heating cut-out.
Heating cut-out ­line 1
21
Min. flow
temp.
0
1
1ON2
094
2
3
ON
2
ON
Max. flow temp.
Setting range
2 Flow temperature limits, min. and max.
Circuit Setting range Factor y setting
I 10 ... 150 °C min. 10 , max. 90 °C
The mentioned setting range and factory settings may vary from the settings on your ECL Card.
The left end of the setting range blinks. Adjust the min. limit of your system temperature.
Choose the max. limit. The right end of the setting range blinks.
Adjust the max. limit.
Flow temperature limits ­line 2
22
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
23a
Room temperature influence ­line 3
23a
This section is only relevant if you have installed a room temperature sensor or ECA 60 / ECA 61 / ECA 62 / ECA 63.
Min.
influence
1
2
ON
0-4
0
3
1
ON
3
ON
Max. influence
3 Room temperature influence
Circuit Setting range Factory setting
I 0 ... 99 / -99 ... 0 min. 0, max. -40
The bar below the min. value blinks. Adjust the min. influence.
Select the max. influence. The bar below the max. value blinks.
Adjust the max. influence.
There are two basic principles for control of the room temperature influence:
A: Max. room temperature limitation
Use this limitation if your system is fully equipped with thermostats and you also want to obtain a max. limitation of the room temperature. The controller will allow for free heat gains, i.e. solar radiation or heat from a fire place, etc.
Influe nce
Desire d room tempera ture
Room tempe rature
Max. limita tion
The max. influence determines how much the room temperature should influence the desired flow temperature.
Example
The actual room temperature is 2 degrees too high. The influence at max. limitation (right corner of the display) is set to -40. The influence at min. limitation (left corner of the display) is set to 0. Heat curve H is 1.8. Result: The desired flow temperature is changed by 2 x -40 x 1.8 x 0.1 = -14.4 degrees.
23b
B: Reference room temperature control
Used if your system is not equipped with thermostats and you select the room with room temperature sensor as a temperature reference for the rest of the rooms.
Set a positive value for the min. influence and a negative value for the max. influence.
The room temperature sensor in the reference room registers the difference between the desired and the actual room temperature. The desired flow temperature will be corrected to eliminate this difference.
Example 1
The actual room temperature is 2 degrees too low. The influence at max. limitation (right corner of the display) is set to -35. The influence at min. limitation (left corner of the display) is set to 20. Heat curve H is 1.8. Result: The desired flow temperature is changed by 2 x 20 x 1.8 x 0.1 = 7.2 degrees.
Example 2
The actual room temperature is 2 degrees too high. The influence at max. limitation (right corner of the display) is set to -35. The influence at min. limitation (left corner of the display) is set to 20. Heat curve H is 1.8. Result: The desired flow temperature is changed by 2 x (-35) x 1.8 x 0.1 = -12.6 degrees.
Influenc e
Min. lim itation
Desire d room temper ature Room tempe rature
Max. lim itation
The grey side of the ECL Card
Basic set-up
The grey
side of the
ECL Card
Basic set-up
4 Proportional band, Xp
Circuit Setting range Factory setting
I / II 1 ... 250 K 80 / 80 K
Set the proportional band. A higher value will result in a stable but slow control of the flow temperature.
5 Integration time constant, Tn
Circuit Setting range Factory setting
I / II 5 ... 999 sec. 30 / 20 sec.
Set a high integration time constant to obtain a slow but stable reaction to deviations.
A small integration constant will make the controller react fast but with less stability
6 Running time of the motorized control valve
Circuit Setting range Factory setting
I / II 5 ... 250 sec. 35 / 15 sec.
Set the running time of the motorized control valve according to the example. This is the time it takes the controlled unit to move from fully closed to fully open position.
How to calculate the running time of a motorized control valve
The running time of the motorized control valve is calculated using the following methods:
Seated valves
Running time = Valve stroke (mm) x actuator speed (sec. / mm)
Example: 5.0 mm x 15 sec. / mm = 75 sec.
Rotating valves
Running time = Turning degrees x actuator speed (sec. / degr.)
Example: 90 degrees x 2 = 180 sec.
Control parameters ­lines 4-7
26a
7 Neutral zone, Nz
Circuit Setting range Factory setting
I / II 0 ... 9 K 3 / 3 K
Set the neutral zone to a high value if you can accept a high variation in flow temperature. When the actual flow temperature is within the neutral zone, the controller does not activate the motorized valve.
The neutral zone is symmetrical around the desired flow temperature value, i.e. half the value is above and half the value is below this temperature.
Control parameters (lines 4 -7) are overruled if thermo actuator is chosen (OFF).
If you want to tune the PI regulation precisely, you can use the following method:
• Set the integration time (line 5) to its max. value (999 sec.).
• Decrease the value for the proportional band (line 4) until the system starts hunting with a constant amplitude (it might be necessary to force the system by setting an extreme value).
• Find the critical time period on the temperature recording or use a stop watch.
Temp.
Critica l time period
Time
This time period will be characteristic for the system, and you can evaluate the set tings from this critical period.
Integration time = 0.85 x critical time period Proportional band = 2. 2 x proportional band value in the critical time period.
If the regulation seems to be too slow, you can decrease the proportional band value by 10%.
Make sure there is a consumption when you set the parameters.
26b
Control & overviews
Control & overviews
Is the ECL Comfort controller ready for use?
Make sure that the correct power supply is connected to terminals 1 (Live) and 2 (Neutral). See section 12 or 13.
Check that the required actuators, pumps, fans, dampers and burners are connected to the correct terminals. See sections 12 or 13.
Check that all sensors are connected to the correct terminals. See section 14.
Mount the controller and switch on the power.
Insert the ECL Card with the yellow side facing you and push , if necessary. See section 15.
Choose manual operation as controller mode. See section 2.
Check that valves open and close, and that required pumps, fans, dampers and burners start and stop when operated manually. See section 19.
Having completed the manual operation check, choose scheduled operation as controller mode.
Check that the temperatures shown in display A and B match the actual sensors. See section 1.
Check list
29a
Adapting the ECL Comfort controller to the system
Turn the ECL Card so that the grey side faces you and push , if necessary.
Set the time and the date (line A). See section 17.
Check that all settings in the controller (sections 30 and 31) are set or that the factory settings comply with your requirements.
If your system differs from the diagram shown on the cover, you should check and alter your service parameters, if necessary.
Check that the system settings mentioned in section 10 have been set correctly.
29b
Control & overviews
Control & overviews
ECL Card settings (circuit I)
30a
A Time and date Section 17
B System information Sections 18 & 19
C Heat curve
Section 20
Setting ranges Factory settings Your settings
Slope
0.2 ... 3.4 1.5
See section 20
Parallel displacement
-9 ... 9 K 0 K
See section 20
1
Limit for heating cut-out
10 ... 30 °C 18 °C
See section 21
2
Flow temperature, min. / max. limits
10 ... 150 °C min. 10, max. 90 °C
See section 22
3
Room temperature influence
0 ... 99 / -99 ... 0 min. 0, max. -40
See section 23
4
Proportional band, Xp
1 ... 250 K 80 K
See section 26
5
Integration time constant, Tn
5 ... 999 sec. 30 sec.
See section 26
6
Running time of the motorized control valve
5 ... 250 sec. 35 sec.
See section 26
7
Neutral zone, Nz
0 ... 9 K 3 K
See section 26
ECL Card settings (circuit II)
30b
A Time and date Section 17
B System information Sections 18 & 19
C
Setting ranges Factory settings Your settings
1
2
3
4
Proportional band, Xp
1 ... 250 K 80 K
See section 26
5
Integration time constant, Tn
5 ... 999 sec. 20 sec.
See section 26
6
Running time of the motorized control valve
5 ... 250 sec. 15 sec.
See section 26
7
Neutral zone, Nz
0 ... 9 K 3 K
See section 26
Control & overviews
Control & overviews
Service parameters (10-199)
31a
Circuit I (heating and cooling)
Lines Setting ranges Factory settings Your settings
10 Choice of room panel / remote control
1, 2 1
11 Setback temperature dependent
on outdoor temperature
OFF / -29 ... 10 °C -15 °C °C
12 Boost
0 ... 99% 0 % %
13 Reference ramping
0 ... 99 min. 0 min. min.
14 Optimizing time constant
OFF / 10 ... 59 OFF
15 Adaptive function of room
temperature
OFF / 1 ... 30 OFF
17 Influence on desired flow temperature
OFF / 1 ... 20 K OFF K
20 Optimization based on room /
outdoor temperature
ON / OFF OFF
21 Total stop
ON / OFF OFF
22 Pump exercise
ON / OFF OFF
23 Valve exercise
ON / OFF OFF
24 Gear motor / thermo actuator
ON / OFF ON
31 Return temperature limitation
- upper limit (X-axis)
-60 ... 20 °C 15 °C °C
32 Return temperature limitation
- upper limit (Y-axis)
10 ... 110 °C 40 °C °C
33 Return temperature limitation
- lower limit (X-axis)
-60 ... 20 °C -15 °C °C
34 Return temperature limitation
- lower limit (Y-axis)
10 ... 110 °C 60 °C °C
35 Return temperature influence
- max. limitation
-9.9 ... 0 ... 9.9 -2.0
36 Return temperature influence
- min. limitation
-9.9 ... 0 ... 9.9 0.0
37 Time constant for return temperature
limitation
OFF / 1 ... 50 25
43 Parallel operation of DHW and heating
circuits
OFF / 1 ... 99 K OFF K
52 Closed valve / normal operation
ON / OFF OFF
81 Time constant of input for
sensor S1
1 ... 250 50
31b
Service parameters (10-199)
Circuit I (heating and cooling)
Lines Setting ranges Factory settings Your settings
141 Override input selection
OFF / 1 ... 6 OFF
142 Restart period, TR
OFF / 1 ... 99 min. 20 min. min.
145 Changeover time, TP
0.0 ... 23.9 16.1
146 Pressure stabilization time, TST
1 ... 99 sec. 15 sec.
153 Changeover delay, TCH
OFF / 1 ... 99 sec. 5 sec.
196 Service pin LON
ON / OFF OFF
197 LON reset
ON / OFF ON
198 Daylight saving time changeover
ON / OFF ON
199 Master / slave address
0 ... 9, 15 15
Circuit II (DHW)
Lines Setting ranges Factory settings Your settings
22 Pump exercise
ON / OFF OFF
30 Return temperature limitation
10 ... 110 °C 50 °C °C
35 Return temperature influence
- max. limitation
-9.9 ... 0 ... 9.9 -2.0
36 Return temperature influence
- min. limitation
-9.9 ... 0 ... 9.9 0.0
37 Time constant for return temperature
limitation
OFF / 1 ... 50 25
141 Override input selection
OFF / 1 ... 6 OFF
142 Restart period, TR
OFF / 1 ... 99 min. 20 min. min.
145 Changeover time, TP
0.0 ... 23.9 16.1
146 Pressure stabilization time, TST
1 ... 99 sec. 15 sec.
153 Changeover delay, TCH
OFF / 1 ... 99 sec. 5 sec.
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32a
Service parameter(s) 10-11
In addition to the settings in line 1 to 7 on the grey side of the ECL Card, there is an extended service menu from line 10 and onwards.
Push repeatedly to reach the lines numbered 10 and onwards.
Line
0
01
Value
Range indicator
Now you can move to any line of your choice.
Set the parameter value.
You can select any of the two circuits no matter what line you are in. You will not necessarily enter the same line number. See the service parameters in section 31.
Check that you have entered all the required settings in circuit I - and circuit II, if available.
If you want to copy the new settings to the ECL Card (recommended by Danfoss), see section 34.
Make a note of your new settings in the parameter list in section
31.
When you have entered all your personal settings, turn the ECL Card over so that the yellow side faces you.
Adjusting the service parameters
32
10 Choice of room panel / remote control
Circuit Setting range Factory setting
I 1 ... 2 1
Decides the communication with the room panel or remote control. Please note that the room panel / remote control is only active if the system device bus is active. The bus is active when the outdoor temperature sensor is connected.
Choose between 1: Room panel ECA 60 / 62 or remote control ECA 61 / 63 with address A 2: Room panel ECA 60 / 62 or remote control ECA 61 / 63 with address B
The room panel / remote control has no influence on the DHW control.
11 Setback temperature dependent on outdoor
temperature
Circuit Setting range Factory setting
I OFF / -29 ... 10 °C -15 °C
Below this outdoor temperature, the setback temperature setting has no influence.
-29 ... 10:
The setback temperature depends on the
outdoor temperature, when the outdoor temperature is above the set limit. The lower the outdoor temperature, the less the temperature reduction. When the outdoor temperature is below the set limit, there is no temperature reduction.
OFF: The setback temperature does not depend
on the outdoor temperature.
100%
0%
-20 -10-29 0 2
010
Reduct ion
Outdo or tempe rature
°C
Setti ng line 11
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32b
Service parameter(s) 12-13 Service parameter(s) 14-15
32c
12 Boost
Circuit Setting range Factory setting
I 0 ... 99% 0%
Shortens the heating-up period by increasing the desired flow temperature by the percentage you set.
Set the percentage at which you want the desired flow temperature increased temporarily.
In order to shorten the heating-up period after a setback temperature period, the desired flow temperature can be increased temporarily (max. 1 hour). At optimizing the boost is active in the optimization period (line 14).
If a room temperature sensor or an ECA 60 / 61 / 62 / 63 is connected, the boost stops when the room temperature has been reached.
The boost also stops at the end of an optimizing period.
13 Reference ramping
Circuit Setting range Factory setting
I 0 ... 99 min. 0 min.
The time in which the desired flow temperature increases slowly to avoid load peaks in the heat supply.
Set the ramping time for the controller.
Temperat ure °C
Setting l ine 13 Ti me (min.)
In order to avoid load peaks in the supply network, the flow temperature can be set to increase slowly after a period with setback temperature. This causes the valve to open slowly.
14 Optimizing time constant
Circuit Setting range Factory setting
I OFF / 10 ... 59 OFF
Optimizes the start and stop times for the comfort temperature period to obtain the best comfort at the lowest energy consumption. The lower the outdoor temperature, the earlier the heating cut-in.
Adjust the optimizing time constant. The value consists of a two digit number.
The two digits have the following meaning:
Digit 1 Heat accumulation of
the building
System type
1
light Radiator
systems
2
medium
3
heavy
4
medium Floor heating
systems
5
heavy
Digit 2 Dimensioning
temperature
Capacity
0
- 50 °C large
1
- 45 °C
5
- 25 °C normal
9
- 5 °C small
OFF: No optimization. The heating starts and stops at the times set in the schedule.
Dimensioning temperature:
The lowest outdoor temperature (usually determined by your system designer in connection with the design of the heating system) at which the heating system can maintain the designed room temperature.
15 Adaptive function of room temperature
Circuit Setting range Factory setting
I OFF / 1 ... 30 OFF
Controls how fast the room temperature adapts to the desired room temperature.
The adaptive funtion will eliminate the difference between the desired and the actual room temperature. This is done by integrating the difference and adjusting the desired flow temperature.
OFF: The adaptive funtion is cancelled.
1: The desired temperature is adapted quickly.
30: The desired temperature is adapted slowly.
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32d
Service parameter(s) 17-20 Service parameter(s) 21
32e
17 Influence on desired flow temperature (T
flow.ref (I)
)
Circuit Setting range Factory setting
I OFF / 1 ... 20 K OFF
The desired flow temperature in heating circuit I can be influenced by an external reference.
OFF: The desired flow temperature in circuit I
is not influenced by any other controller (slave).
1 ... 20: The desired flow temperature is increased
by the set value (line 17), if the demand of a slave is higher.
Temp. Setting l ine 17
T
flow.ref (I)
T
flow.ref (II)
Time
Example:
If a slave controller demands a higher temperature than that of the master controller (T
flow.ref(I)
), the temperature of the master will be increased accordingly (T
flow.ref(II)
) + the setting (line 17).
The function of line 17 can compensate for heat losses between master and slave controlled systems.
20 Optimization based on room / outdoor temperature
Circuit
Setting range Factory setting
I
ON / OFF OFF
The optimized start and stop time can be based on either room or outdoor temperature.
ON: Optimization based on room temperature, if
measured.
OFF: Optimization based on outdoor
temperature. Use this setting if the room temperature is not measured.
21 Total stop
Circuit Setting range Factory setting
I ON / OFF OFF
Decide whether you want a total stop during the setback temperature period.
ON: The desired flow temperature is lowered
to 10 °C. The min. setting of the flow temperature (line 2, section 22) is overruled.
D esired flow t emp. (°C)
10 ° C
T ime
OFF: No total stop
D esired flow t emp. (°C)
10 ° C
T ime
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32f
Service parameter(s) 22-24
31-34 Return temperature limitation
The return temperature limitation is based on the outdoor temperature. Typically in district heating systems a higher return temperature is accepted at a decrease in outdoor temperature. The relationship between the return temperature limits and outdoor temperature is set in two coordinates. The upper limit coordinate is set in lines 31 and 32 and the lower limit coordinate in lines 33 and 34.
80
60
40
20
-15 0 +15
T
return
Line 34
Line 32
Lower li mit
Upper l imit
Line 33 Line 31
T
out
Service parameter(s) 30-34
32g
22 Pump exercise
Circuit Setting range Factory setting
I / II ON / OFF OFF / OFF
Exercises the pump to avoid blocking in periods without heat demand.
ON: The pump is switched ON for 1 minute every
third day around noon.
OFF: The pump exercise is not active.
23 Valve exercise
Circuit Setting range Factory setting
I ON / OFF OFF
Exercises the valve to avoid blocking in periods without heat demand.
ON: The valve receives a signal to open and
close every third day around noon.
OFF: The valve exercise is not active.
24 Gear motor / thermo actuator
Circuit Setting range Factory setting
I ON / OFF ON
Choose the actuator type for your valve.
ON: Gear motor
OFF: Thermo actuator (ABV type)
Control parameters (lines 4 -7) are overruled if thermo actuator is chosen (OFF).
30 Return temperature limitation
Circuit Setting range Factory setting
II 10 ... 110 °C 50 °C
Set the return temperature you accept for the heating / DHW circuit.
Set the acceptable return temperature limit.
When the return temperature falls below or gets higher than the set value, the controller automatically changes the desired flow temperature to obtain an acceptable return temperature. The influence is set in lines 35 and 36.
For some applications the return temperature limitation for heating circuits is set in lines 31-34 (outdoor temperature dependent limitation).
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
Service parameter(s) 31-34 Service parameter(s) 35
32h 32i
31 Return temperature limitation - upper limit (X-axis)
Circuit Setting range Factory setting
I -60 ... 20 °C 15 °C
Set the outdoor temperature value (see drawing).
Set the outdoor temperature value (X coordinate) for the upper limit. (The corresponding Y coordinate is set in line 32).
32 Return temperature limitation - upper limit (Y-axis)
Circuit Setting range Factory setting
I 10 ... 110 °C 40 °C
Set the return temperature limitation referring to the outdoor temperature value set in line 31 (see drawing).
Set the return temperature (Y coordinate) for the upper limit. (The corresponding X coordinate is set in line 31).
33 Return temperature limitation - lower limit (X-axis)
Circuit Setting range Factory setting
I -60 ... 20 °C -15 °C
Set the outdoor temperature value (see drawing).
Set the outdoor temperature value (X coordinate) for the lower limit. (The corresponding Y coordinate is set in line 34).
34 Return temperature limitation - lower limit (Y-axis)
Circuit Setting range Factory setting
I 10 ... 110 °C 60 °C
Set the return temperature limitation (see drawing).
Set the return temperature (Y coordinate) for the lower limit. (The corresponding X coordinate is set in line 33).
35 Return temperature influence - max. limitation
Circuit Setting range Factory setting
I / II -9.9 ... 0 ... 9.9 -2.0 / -2.0
Set the influence from the return temperature on the desired flow temperature.
Set the influence of the max. return temperature limitation (set in line 30 or lines 31-34).
Influence higher than 0:
The desired flow temperature is increased, when the return temperature gets higher than the set limit.
Influence lower than 0:
The desired flow temperature is decreased, when the return temperature gets higher than the set limit.
0
Influe nce
M ax. limita tion > 0
Retur n limit
Re turn temp.
Max. li mitation < 0
Example
The return limit is active from 50 °C. The influence is set to -2.0. The actual return temperature is 2 degrees too high. Result: The desired flow temperature is changed by -2.0 x 2 = -4 degrees.
Normally, the set ting in line 35 is lower than 0 in district heating systems to avoid a too high return temperature. Typically, the setting in line 35 is 0 in boiler systems because a higher return temperature is acceptable (see also line 36).
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
Service parameter(s) 36
32j 32k
Service parameter(s) 37
36 Return temperature influence - min. limitation
Circuit Setting range Factory setting
I / II -9.9 ... 0 ... 9.9 0.0 / 0.0
Set the influence from the return temperature on the desired flow temperature.
Set the influence of the min. return temperature limitation (set in line 30 or lines 31-34).
Influence higher than 0:
The desired flow temperature is increased, when the return temperature gets below the set limit.
Influence lower than 0:
The desired flow temperature is decreased, when the return temperature gets below the set limit.
0
Influe nce
M in. limita tion > 0
R eturn limi t Return temp.
Min. li mitation < 0
Example
The return limit is active up to 50 °C. The influence is set to -3.0. The actual return temperature is 2 degrees too low. Result: The desired flow temperature is changed by -3.0 x 2 = - 6 degrees.
Normally, the set ting in line 36 is 0 in district heating systems because a lower return temperature is acceptable. Typically, the setting in line 36 is higher than 0 in boiler systems to avoid a too low return temperature (see also line 35).
37 Time constant for return temperature limitation
Circuit Setting range Factory setting
I / II OFF / 1 ... 50 25 / 25
Controls how fast the actual return temperature adapts to the desired return temperature limitation.
Adjust the time constant for the return limitation. The setting will eliminate the difference between the acceptable and the actual return temperature. The difference is integrated to adjust the desired flow temperature.
OFF: The desired flow temperature will not be
adjusted any further.
1: The desired flow temperature will be
adjusted quickly.
50: The desired flow temperature will be
adjusted slowly.
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32l
Service parameter(s) 43 Service parameter(s) 52
32m
81 Time constant of input for sensor S1
Circuit Setting range Factory setting
I 1 ... 250 50
Set the time constant for the sensor S1 input. A low setting is equivalent to a fast sampling time and a high setting is equivalent to a slow sampling time.
1 ... 250:
Setting Time constant
1 ~ 180 sec.
10 ~ 220 sec.
20 ~ 261 sec.
100 ~ 568 sec.
200 ~ 917 sec.
250 ~ 1092 sec.
43 Parallel operation of DHW and heating circuits
Circuit Setting range Factory setting
I OFF / 1 ... 99 K OFF
Choose whether the heating circuit is to operate in dependence of the DHW circuit.
OFF: Independent parallel operation, i.e. the
DHW and the heating circuits operate independently of each other. It makes no difference whether the desired DHW temperature can be reached.
1 ... 99:
Dependent parallel operation, i.e. the
desired heating temperature depends on the DHW demand.
Choose how much the DHW temperature
(circuit II) can drop before the desired heating temperature (circuit I) has to be decreased.
Temp.
100% para llel operat ion
Line 43 (accep table deviat ion)
Desir ed DHW temp.
Actua l DHW temp.
Time
Parall el operatio n with decrea sed heati ng temp.
If the actual DHW temperature deviates more than the set value (line 43), the gear motor M1 in the heating circuit will close to such an extent that the DHW temperature stabilizes at the lowest acceptable value.
52 Closed valve / normal operation
Circuit Setting range Factory setting
I ON / OFF OFF
The heating circuit can be closed when the controller acts as slave and when DHW charging is active in the master.
ON: The valve in the heating circuit is closed*
during active DHW charging in the master controller.
OFF: The flow temperature control remains
unchanged during active DHW charging in the master controller.
*) The desired flow temperature is set to 10 °C.
The setting in line 52 must be considered if this controller is a slave.
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
32n
Service parameter(s) 141
141 Override input selection
Circuit Setting range Factory setting
I / II OFF / 1 ... 6 OFF / OFF
Choose an unused temperature sensor input for overriding the schedule for circuit I and / or circuit II.
The override can be activated for comfort or setback mode. For override the controller's mode must be in 'scheduled operation'!
OFF: The controller's schedule is not overridden.
1 ... 6: Select an unused sensor input S1 ... S6 for
the override of the circuit in question.
Connection example
If the override switch has gold-plated contacts, you can choose one of the following solutions:
Closed switch: Comfort temperature
Closed switch: Setback temperature
Changeover switch: Setback or comfor t temperature
Connection example with ECA 9010
(used if the override switch does not have gold-plated contacts).
16 - Brown
15 - Red
Green (S1 ... S6)
The ECA 9010 module is powered by the system device bus, which means that the bus must be active. The bus is activated by setting the controller address to 15 (line 199).
142 Restart period, TR
Circuit Setting range Factory setting
I / II OFF / 1 ... 99 min. 20 / 20 min.
When the controller receives an alarm, the pump stops and an alarm is shown in the alarm display (the display is blinking, see section 1c). The restart period is the time which should elapse before the pump in question is allowed to start again.
OFF: No restart period.
1 ... 99: The pump will start again after the restart
period has elapsed.
145-153 Pump control , overview
ON
ON
OFF
OFF
PI
PI
I
TP
TCH TST TCH TS
T
TP
ON
ON
OFF
OFF
PI
PI
I
TCH TST TCH TS
T
TP
Pressu re
Limit
P I: Pump I P II: Pump I I T P: Cha ngeover time (l ine 145) T CH: Chan geover delay (l ine 153) T ST: Pre ssure stabi lization t ime (line 146)
Alarm
Pressu re
Limit
Service parameter(s) 142-153
32o
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
145 Changeover time, TP
Circuit Setting range Factory setting
I / II 0.0 ... 23.9 16.1 / 16.1
The changeover time determines the moment when the activated pump stops and the deactivated pump starts.
Please note this special setting range. The figures to the left of the decimal point represent the time in hours and the figure to the right of the decimal point represents the frequency in days.
Example:
16.1 the change will take place at 16:00 hours
each day
20.3 the change will take place at 20:00 hours
every third day
0.2 the change will take place at midnight every
second day
8.0 the change will take place at 08:00 hours
every tenth day.
The changeover time is automatically deactivated if one pump has an alarm or if only one pump exists in the heating system.
146 Pressure stabilization time, TST
Circuit Setting range Factory setting
I / II 1 ... 99 sec. 15 / 15 sec.
The pressure stabilization time starts when a pump switches ON. The pressure stabilization time has to elapse before the controller can read the pressure control switch.
Choose the pressure stabilization time.
When the chosen pressure stabilization time is too short, the active pump will stop immediately after the pressure stabilization time has elapsed.
153 Changeover delay, TCH
Circuit Setting range Factory setting
I / II OFF / 1 ... 99 sec. 5 / 5 sec.
The changeover delay is the time from the first pump stops until the next pump starts.
OFF: No changeover delay. One pump application.
1 ... 99: A pump will start when the changeover
delay has elapsed.
The changeover delay has to be chosen in systems with two pumps.
32q
Service parameter(s) 196-198
198 Daylight saving time changeover
Circuit Setting range Factory setting
I ON / OFF ON
Choose whether you want the change to summer / winter time to be automatic or manual.
ON: The controller’s built-in clock automatically
changes + / - one hour on the standardized days for daylight saving time changeover for Central Europe.
OFF: You change manually between summer and
winter time by setting the clock backward or forward.
196 Service pin - LON
Circuit Setting range Factory setting
I ON / OFF OFF
This setting is only used in connection with LON communication (see the documentation for the used communication unit).
197 LON reset
Circuit Setting range Factory setting
I ON / OFF ON
This setting is only used in connection with LON communication (see the documentation for the used communication unit).
32p
Service parameter(s) 145-153
The grey side of the ECL Card
Extended service
The grey
side of the
ECL Card
Extended service
199 Master / slave address
Circuit Setting range Factory setting
I 0 ... 9, 15 15
The setting is relevant when more controllers are working in the same ECL Comfort system (connected via the system device bus (ECL Comfort BUS)).
0: The slave receives information about the
outdoor temperature (S1), system time, and signal for DHW demand in the master.
1 ... 9: The slave receives information about the
outdoor temperature (S1), system time, and signal for DHW demand in the master.
The slave sends information about the
desired flow temperature to the master.
15: The controller is master. The master sends
information about the outdoor temperature (S1), system time, and the DHW demand signal.
The master receives the desired flow temperature information from the slaves with addresses 1 ... 9.
The bus is active and connected ECAs are powered.
The ECL Comfort controllers can be connected via the bus to perform a larger system. The controller, which is physically connected with the outdoor temperature sensor, is the master of the entire system and automatically gets the address 15.
Each slave must be configured with its own address (1 ... 9).
However, more slaves can have the address 0 if they only have to receive information about outdoor temperature, system time, and signal for DHW demand in the master.
32r
Service parameter(s) 199
The yellow side of the ECL Card
Miscellaneous
The yellow
side of the
ECL Card
Miscellaneous
34a
Copying with the ECL Card
Check the ECL Card and the software generations (see following example).
Insert the ECL Card with the yellow side facing you.
Go to line 8 (is not displayed), which is the first line below line 7.
Application t ype
Software
version,
ECL Card
C 73
05 109
Software version, controller
Store new controller settings on the ECL Card
All new settings* can be stored on the ECL Card. Insert the ECL Card with the yellow side facing you.
Go to line 9 (is not displayed), which is the second line below line 7.
Card
C
C 99
Y
0
P
Controller
Copying directio n
Accept to copy settings from controller to ECL Card.
When the copying is finished, the controller returns to display line C.
* Time a nd date settings are not stored on the ECL Card.
Do not remove the ECL Card while copying. The data on the ECL Card can be damaged!
If you have copied your personal settings to the ECL Card, you cannot restore the factory settings!
Copy personal settings to additional controller(s) in identical systems
Ensure that the other controller(s) use(s) the same ECL Card type. (If this is not the case, please read section 15).
Insert the ECL Card, which contains the personal settings, with the yellow side facing you.
Go to line 9 (is not displayed), which is the second line below line 7.
Select the copying direction (from the card to the controller).
Card Controller
Copying directio n
C
C 99
Y
0
P
Copy.
Store new ECL Card application in the controller
If you insert an ECL Card with another application type, it is necessary to copy it to your controller.
Insert the ECL Card with the yellow side facing you. The controller will keep showing
CPY.
Card Controller
Copying directio n
C
C 99
Y
0
P
Copy.
Do not remove the ECL Card while copying. The data on the ECL Card can be damaged!
34b
7a
Definitions
Air duct temperature
Temperature measured in the air duct where the temperature is to be controlled.
Balance temperature
This setpoint is the basis for the flow / air duct temperature. The balance temperature can be adjusted by the room temperature, the compensation temperature and the return temperature. The balance temperature is only active if a room temperature sensor is connected.
Comfort operation
Normal temperature in the system controlled by the schedule. During heating the flow temperature in the system is higher to maintain the desired room temperature. During cooling the flow temperature in the system is lower to maintain the desired room temperature.
Comfort temperature
Temperature maintained in the circuits during comfort periods. Normally during daytime.
Compensation temperature
A measured temperature influencing the flow temperature reference / balance temperature.
Controller mode indicator
Black arrow to the right of the symbols indicating the present mode.
Desired room temperature
Temperature which is set as the desired room temperature. The temperature can only be controlled by the ECL Comfort controller if a room temperature sensor is installed. If a sensor is not installed, the set desired room temperature however still influences the flow temperature. In both cases the room temperature in each room is typically controlled by radiator thermostats / valves.
Desired temperature
Temperature based on a setting or a controller calculation.
Dew point temperature
Temperature at which the humidity in the air condensates.
Factory settings
Settings stored on the ECL Card to simplify the set up of your controller the first time.
Flow temperature
Temperature measured in the flow at any time.
Flow temperature reference
Temperature calculated by the controller on basis of the outdoor temperature and influences from the room and / or return temperatures. This temperature is used as a reference for the control.
Heating circuit
The circuit for heating the room / building.
Heat curve
A curve showing the relationship between actual outdoor temperature and required flow temperature.
DHW circuit
The circuit for heating the domestic hot water (DHW).
7b
Humidity, relative
This value (stated in %) refers to the indoor moisture content compared to the max. moisture content. The relative humidity is measured by the ECA 62 / 63 and is used for the calculation of the dew point temperature.
Limitation temperature
Temperature that influences the desired flow / balance temperature.
Pt 1000 sensor
All sensors used with the ECL Comfort controller are based on the Pt 1000 type. The resistance is 1000 ohm at 0 °C and it changes with 3.9 ohm / degree.
Optimization
The controller optimizes the start time of the scheduled temperature periods. Based on the outdoor temperature, the controller automatically calculates when to start in order to reach the comfort temperature at the set time. The lower the outdoor temperature, the earlier the start time.
Return temperature
The temperature measured in the return influences the desired flow temperature.
Room temperature sensor
Temperature sensor placed in the room (reference room, typically the living room) where the temperature is to be controlled.
Room temperature
Temperature measured by the room temperature sensor, room panel or remote control. The room temperature can only be controlled directly if a sensor is installed. The room temperature influences the desired flow temperature.
Schedule
Schedule for periods with comfort and setback temperatures. The schedule can be made individually for each week day and may consist of up to 3 comfort periods per day.
Setback temperature
Temperature maintained in the heating / DHW circuit during setback temperature periods.
State / mode indicators
White arrow to the left of the symbols (sun / moon). The white arrow indicates the present state, comfort (sun) or setback (moon), when the controller is in scheduled operation mode. The black arrow symbol indicates the mode of the controller.
Time line / bar
Line with numbers representing the hours. Below the time line, time bars represent scheduled periods with comfort temperature. The bar is divided into half hour sections.
Weather compensation
Flow temperature control based on the outdoor temperature. The control is related to a user-defined heat curve.
The definitions apply to the Comfort 200 as well as ECL Comfor t 300 series. Consequently, you might come across expressions that are not mentioned in your guide.
The time shown in the display is one hour off?
See the summer time changeover in line 198, section 32.
The time shown in the display is not correct?
The internal clock may have been reset, if there has been a power break for more than 12 hours. Set time and date. See section 17.
The ECL Card is lost?
Switch the power off and on again to see the system type and the software generation of the controller. Order a replacement from your Danfoss representative. Insert the new ECL Card with the yellow side facing you and make sure that you copy your personal settings from the controller to the ECL Card. See section 34.
The room temperature is too low?
Make sure that the radiator thermostat does not limit the room temperature. If you still cannot obtain the desired room temperature by adjusting the radiator thermostats, the flow temperature is too low. Increase the desired room temperature (section
3). If this does not help, adjust the heat curve / balance temperature (section 20).
The room temperature is too high during setback periods?
Make sure that the min. flow temperature limitation is not too high. See section 22.
The temperature is unstable?
Check that the flow temperature sensor is correctly connected and in the right place. Adjust the control parameters (section 26). If the controller has a room temperature signal, see section
23.
The controller does not operate and the control valve is closed?
Check that the flow temperature sensor is measuring the correct value, see section 1. Check the influence from other measured temperatures.
Hot points
6a
How to make an extra comfort period in the schedule?
You can make an additional comfort period by pushing the shift and + buttons simultaneously for 2 seconds. See section 4.
How to remove a comfort period in the schedule?
You can remove a comfort period by pushing the shift and
- buttons simultaneously for 2 seconds. See section 4.
How to restore your personal settings?
Insert the ECL Card with the yellow side facing you. Go to line 9 (is not displayed), which is the second line below line 7. Select copy direction 'card to controller' (left to right) by using the shift button. Push the + button to copy. See section 5.
This is a collection of frequently asked questions for the ECL Comfort 200 as well as ECL Comfort 300 series. Consequently, you might come across some questions that do not apply to your application.
6b
The yellow side of the ECL Card
The yellow
side of the
ECL Card
Save your personal settings to the ECL Card
Go to line 9 (is not displayed), which is the second line below line 7.
Card
C
C 99
Y
0
P
Copying directio n
Controller
Accept to copy personal settings from the controller to the ECL Card.
The controller will return to display line C when the copying is completed. This takes approx. 15 seconds. By saving your personal settings* to the ECL Card, you have ensured that your settings will not be lost if the controller settings are changed by mistake.
* Time and date settings are not stored on the ECL Card.
Prevent unauthorized operation
One of the primary advantages of the controller is the setting security. If you remove the ECL Card, and the ECL Comfort controller is not operated during the next 25 minutes (approx.):
- the controller returns to display line C (section 1)
- further changes are not possible
- the controller continues its operation
When the ECL Card is inserted with the yellow side facing you, the controller can be operated again.
Do not remove the ECL Card while copying. The data on the ECL Card can be damaged!
If you have copied your personal settings to the ECL Card, you cannot restore the factory settings!
Advantages of the ECL Card
5a
Restore ECL Card data
After establishing your favorite temperatures, comfort periods etc., and after copying these to the ECL Card, you can set alternative settings.
Insert the ECL Card and make the temporary settings, e.g. for holidays, but do not copy these. To restore your favorite settings, copy these from the ECL Card to the controller. Insert the ECL Card.
Go to line 9 (is not displayed), which is the second line below line 7.
Card
C
C 99
Y
0
P
Copying directio n
Controller
Choose to copy the ECL Card to the controller (from left to right).
Copy
Do not remove the ECL Card while copying. The data on the ECL Card can be damaged!
5b
The yellow side of the ECL Card
The yellow
side of the
ECL Card
Monitor the current schedules
Select between lines 1-7 (Monday, Tuesday ......
Sunday) to see your individual schedules.
Line
Circuit
Changeover time
Periods with comfort temp. are
shown as black bars
Time line
Change the schedules
Select appropriate day.
The changeover point blinks
Adjust the first blinking changeover point, if required. The end of the bar moves, extending or reducing the comfort period.
Shift to next changeover point and adjust accordingly.
Change the schedule for circuit II
Select circuit II to view or change the schedule. Use the same method for changes as for circuit I.
4a
Set your personal schedule
4b
Add an extra comfort period
Push the shift and + button simultaneously for 2 seconds.
The new period appears
Adjust the new period.
Remove a comfort period
Select the period to be removed (blinking changeover point)
Push shift and - buttons simultaneously for 2 seconds.
Cancel changes in your personal settings
Push - and + buttons simultaneously for 2 seconds to restore the factory settings of the actual schedule.
The yellow side of the ECL Card
The yellow
side of the
ECL Card
Select circuit mode
2
During scheduled operation (clock), the state indicator (a white arrow) will show you the control mode of the selected circuit. The white arrow will blink when this is a heating circuit and it is in the optimizing period.
The mode can be set differently for each circuit by means of the function selector. However, if manual operation (hand) is chosen, this mode will apply to all circuits.
State indicator
(white arrow)
02
Function selec tor (black arrow)
Function selector. Push the button to change the mode of the circuit. The black arrow shows you which of the modes you have chosen.
What do the symbols mean?
Manual operation
Used only at maintenance and service.
Note! The protection against frost is switched off when this mode is selected.
Scheduled operation
This is the normal mode. The temperature is controlled according to your schedule with automatic changeover to / from comfort and setback temperature periods.
Constant comfort temperature
The schedule is not in operation. Use this mode when a constant comfort temperature is desired.
Constant setback temperature
The schedule is not in operation. Use this mode when you are away on holiday, etc.
Standby
The heating circuit is stopped. The system is still protected against frost. In the DHW circuit, however, the DHW temperature is controlled according to the setback temperature.
Select circuit mode
2
Go to display C.
Circuit I: Setting the desired room temperature
02
Desired room temp. in comfort mode
61
Desired room temp. in setback mode
Select the constant comfort mode.
Set the desired room temperature for the comfort mode.
Select the constant setback mode.
Set the desired room temperature for the setback mode.
Select the desired mode (section 2).
The setting of the desired room temperature is important even if a room temperature sensor / room panel / remote control is not connected.
Is the room temperature too low?
Make sure that the radiator thermostat does not limit the room temperature. If you still cannot obtain the desired room temperature by adjusting the radiator thermostats, the flow temperature is too low. Increase the desired room temperature.
Circuit II: Setting the desired DHW temperature
55
Desired DHW temp. in comfort mode
01
Desired DHW temp. in setback mode
Select the constant comfort mode.
Set the desired DHW temperature for the comfort mode.
Select the constant setback mode.
Set the desired DHW temperature for the setback mode.
Select the desired mode (section 2).
3
Set your room and DHW temperature
The yellow side of the ECL Card
The yellow
side of the
ECL Card
1a
Choose your favorite display (circuit I)
Choose the display - A, B, or C - for daily operations.
Room temperature - display A
Line
Circuit
Outdoor
temp.
(S1)
Room temp.
913
20
A
Desired room temp.
The display will show the room temperature if a room panel or a remote control is installed. If not, two bars will be shown.
System information - display B
Line
Circuit
Flow
temp.
State of controlled units
5
1
1
ON
2
036
B
3
2
Return temp.
Push and hold the shift button to see:
- the calculated flow temperature
- the desired return temperature limitation.
Today's schedule - display C
Line
Circuit
Outdoor
temp.
Time
8
0 3 6 9 12 15 18 21 24
1
023
5
C
3
Today's schedule
Desired room temp.
The controller automatically reverts to display C if the card has been reinserted or the power supply has been interrupted.
If the temperature value is displayed as "- -", the sensor in question is not connected. "- - -" means that the sensor is short­circuited.
Choose the display - A, B, or C - for daily operations.
DHW temperature - display A
Line
Circuit
DHW temp. (S5)
55
6
A
5
Desired DHW temp.
System information - display B
Line
Circuit
DHW
temp.
State of controlled units
5
1
1ON2
036
B
3
2
Return temp.
Today’s schedule - display C
Line
Circuit
Time
8
0 3 6 9 12 15 18 21 24
1
55
5
C
3
Today's schedule
Desired DHW temp.
The controller automatically reverts to display C if the card has been reinserted or the power supply has been interrupted.
If the temperature value is displayed as "- -", the sensor in question is not connected. "- - -" means that the sensor is short­circuited.
Is the display blinking? See section 1c.
Choose your favorite display (circuit II)
1b
The yellow side of the ECL Card
Choose your favorite display (alarm)
1c
Choose the alarm settings by pushing the button until there is no circuit indication (display / lights).
Choose the display - A, B, or C - for daily operations.
Alarm - display A
Line
Alarm info,
circuit I
2
--
A
on
Alarm status: ON = active alarm OFF = inactive alarm
Alarm info, circuit II
When an alarm is active, the display will blink. Press any button and the blinking will stop. The display will then revert to normal.
The following alarms are possible:
- - no pump alarm 1 one pump alarm 2 two pump alarms
Press the minus button to cancel / remove the alarm.
Alarm - display B
Line
B
--
Alarm input (sensor S2)
The following alarms are possible:
- - no pump alarm 78 pump alarm from circuit I via relay Rx (1300 Ω) 0 pump alarm from circuit II via relay Ry (1000 Ω)
- - - two pump alarms, both circuits have a pump alarm
Save energy - save money - improve your comfort temperature
The ECL Comfort controller is designed by Danfoss for the automatic temperature control of heating, domestic hot­water (DHW), ventilation and cooling systems.
Some of the advantages of the ECL Comfort controller system are:
• Secure control and the optimum use of energy resources.
• Control of system temperatures according to seasonal changes and variations in outdoor temperatures.
• Setback temperature periods and low energy consumption while you are out or asleep save heating costs.
Operating the ECL Comfort controller in general
When operating the controller it is advisable to keep the lid open in order to view the entire display. During operation the ECL Card must be inserted with the yellow side facing you. The ECL Card, which is equipped with a memory chip, is simple and easy to handle. The ECL Card is divided vertically into two columns each representing a circuit. Horizontally the ECL Card is divided into lines that represent the different control and programming options for the two circuits. Each line is shown in the display of the controller, which gives you an instant overview of the operation, settings etc.
How to use the ECL Comfort User's Guide
This guide provides you with an easy instruction for the ECL Comfort controller. The Installer's Guide, the grey section (turn the guide over), contains the complete list of factory settings and various detailed adjustments that ensure an efficient and continuous operation of your system.
Table of Contents
Daily use
Section
1 Choose your favorite display
2 Select circuit mode
3 Set your room and DHW temperature
4 Set your personal schedule
5 Advantages of the ECL Card
6 Hot points
7 Definitions
The documentation for the ECL Comfort controller is composed of numbered sections. Only sections that are relevant to your ECL Comfort controller are included here.
Installer's Guide:
Grey sections 10 and onwards. Turn the guide over.
The functions can only be realized with ECL Comfort 301 and as of controller version 2.00.
Your personal schedule:
Factory set tings are grey.
6-8
16-22
8-23
5-8 18-22
8-23
DHW 0 3 6 9 12 15 18 21 24
1 Monday
2 Tuesday
3 Wednesday
4 Thursday
5 Friday
6 Saturday
7 Sunday
Heating 0 3 6 9 12 15 18 21 24
1 Monday
2 Tuesday
3 Wednesday
4 Thursday
5 Friday
6 Saturday
7 Sunday
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